Beruflich Dokumente
Kultur Dokumente
Processing Machines
Washers
Heat Treating
Machine Presses
Welders
Plastic Moulding Machines
Assembly
Innspection
Automotive Process
Applications by Machine
4
3
1
Die-cast Machines
Washers
Processing Machines
Die-cast products
Welders
Machine Presses
Pressed products
Plastic Moulding
Heat Treating
Die-cast Machines
Intrusion prevention
Detecting part seating in the de-burring process
Processing Machines
Detecting broken cutting tools
Thread detection
4
Assembly
Inspection
Assembly/Inspection
Parts
feeder
Shaft
assembly
O-ring
assembly
Transportation
Application of
adhesive agent
Packing label
machine
Gear
assembly
Inspection
machine
P14
Assembly
Detecting loose O-rings
Detecting the application of liquid adhesive
Assembly check of injector
Traceability for the assembly process
P12
P10
Welders
Detecting multipul feeding
Measuring the amount of subduction for resistance welding
Safety detection for welders
Positional control of welding beads
P8
Machine Presses
Detecting workpiece seating
Measuring dimensions after forging
Detecting the entry of an operator
Confirming part ejection
P6
Heat Treating
Heat resistant fibre optics
Lasers that are resistant to colour change
Environment resistant sensors
Detecting and preventing falling targets
P5
Washers
Detecting targets within a washer
Detecting fluid levels in a parts washer
Detecting the entry of an operator
Detecting targets with mounting restrictions
P4
P16
Inspection
Inspection of motor core thickness
Measurement of groove depth after machining
Inspection of instrument panel
Detecting the presence of foam materials
P18
Die-cast Machines
Intrusion prevention
Recommended sensor
SL-VHM Series
[ REASON ]
With die-cast machines, there are many cases when workers must enter
the equipment area for mould replacement and maintenance. This
creates an increased need for the installation of safety light curtains.
Furthermore, when there is a high frequency of workers coming into
contact with the curtains, the risk of workers hitting or breaking the
sensors is increased. By using the SL-VHM Series, these concerns are
eliminated with reliable Type 4 protection and an ultra tough design.
LV-N11N + LV-S62
[ REASON ]
In the de-burring process, the part must be securely fixed. The LV-S62
can be used for detection of improperly seated parts. If the part fixturing
is large, it is often tough to align the optical axis of a conventional
sensor. The LV-S62 provides a wide, 10mm, visible beam along with a
dual display amplifier. Aligning the beam spot on the reflector and
monitoring the received light intensity values on the amplifier allow
optimum alignment to be easily achieved.
Processing Machines
PX-10C + PX-H71TZ
[ REASON ]
A photoelectric sensor can be used to check for broken cutting
tools. With conventional contact methods, maintenance was
required due to wear, but with the PX, which has no moving parts or
areas of contact, the sensor can be used maintenance-free for a
long period of time. In addition, because the PX has an IP68g
enclosure rating, there is no need to worry about water or oil
entering the device and causing it to fail.
Thread detection
Recommended sensor
LV-N11N + LV-NH32
[ REASON ]
While conventional sensors have trouble detecting the presence of
threads, the LV-NH32 can easily detect the difference between a tapped
and untapped hole. With an unthreaded hole, sensor light is trapped
and is not returned, but with a threaded hole, much of the light is
reflected back to the sensor. Furthermore, because the LV-NH32 has an
adjustable beam spot diameter, it can be changed according to the size
of the hole and threads, producing extremely stable detection.
Washers
NG
NG
3 Influence from
Set in a Vformation
OK
2
Detection
range
NG
Receiver
Transmitter
Washers
LV-21A + LV-H62F
[ REASON ]
With an IP67 enclosure rated sensor, there is no need to
worry about it being affected by washing liquid. By utilising
the LV-H62F laser sensor, it is possible to install the sensor
from a remote distance. In addition, with a reflector-type
sensor, installation is made easy as you only need to install
a reflector opposite the sensor head.
FS-N11N + FU-95S
[ REASON ]
Detection is possible without making contact with the liquid.
Though bubbles entering the pipes are unavoidable, the 16
linked optical axes of the FU-95S average out its effect,
thereby reducing the possibility of a detection error.
SL-VHM Series
[ REASON ]
In many processes that involve placement or removal of a
product, safety sensors are mounted from above or below
the perimeter to remain out of the way. However,
conventional sensors in this orientation often break due to
falling parts or washing liquid. The SL-VHM Series is both
slim, heavy duty and durable. It can withstand impact as
well as water with its IP67 enclosure rated body.
PX-10C + PX-H71
[ REASON ]
Offers a method that can stably detect the target when only
reflective types can be used in the washer. Conventional
reflective sensors are influenced by the background of the
washer. By setting the thrubeam PX up in V-formation, it is
possible to detect the target without detecting the
background or washing liquid.
Heat Treating
Glass
Near
Far
Near
Angle
Angle
Far
Near
Far
Angle
The GV uses triangulation to obtain the position of a target within a certain range. Laser light strikes a target
and is reflected back through lenses onto the GV CMOS receiver. The GV records the pixel position of the
received laser spot and converts the data into a relative measurement. Therefore, stable detection can be
achieved in the following:
(1) tilted position of the target;
(2) target detection through glass;
(3) detection of targets with frequently changing colours;
Heat Treating
FS-N11N + FU-84C
[ REASON ]
Heat-treating furnaces have extremely high temperatures
and easily break conventional sensors when they are used
in this environment. For cases like this, select one of our 17
different types of heat resistant fibre optic sensors that are
made to withstand a variety of high temperature ranges.
GV-21 + GV-H1000
[ REASON ]
There are many cases where the colour or surface
conditions vary for targets that come out of a heat-treating
furnace. The GV is a distance-based sensor that is
unaffected by colour or surface condition. By utilising a GV
in this type of situation, stable detection is possible
regardless of target colour.
PX-10C + PX-H71
[ REASON ]
Using ultra-high power, the PX performs stable detection
even in harsh environments that would typically cause
detection errors and temporary breakdowns with a
conventional sensor. In addition, the PX provides a
maintenance prediction alarm that further eliminates the
potential for temporary breakdowns.
LV-21A + LV-H67
[ REASON ]
This sensor can stably detect at an ultra long range of 50 m.
When at this distance, it is generally very difficult to align the
optical axis. Since the LV-H67 is a retro-reflective type
sensor, installation is easy because it only requires that a
reflector be placed in the area that the laser hits. This
configuration allows long-range detection of reflective or
even mirrored targets before they fall off the line.
10
Machine Presses
Easy Troubleshooting
The status of the safety
light curtain can be
easily determined by the
easy-to-see LED indicators.
During startup
Misaligned
beam
axes
Red
flashing
lights
Off or solid
red light
(part or all)
LED bar
indicator
Indicator No.
(Either transmitter or
receiver) and the error
1 and 2
3
1 and 3
2 and 3
4
1 and 4
OSSD error
EDM error
Communication error
Receiver error
Transmitter error
Interlock error
System error
Receiver
Easy Alignment
With the HighlyVisible Indicators,
beam axis alignment
can be performed in
just three steps.
STEP 1
STEP 2
STEP 3
All of the indicators change to green
when all of the beam axes are aligned.
Fine-tune
11
Machine Presses
LV-N11N + LV-S62
[ REASON ]
Verify proper workpiece seating during part transfer.
Because the optical axis is 10 mm wide, it is possible to
identify a raised area anywhere on the target. By detecting
improperly seated parts, damage to costly workpieces is
prevented.
GT2 Series
[ REASON ]
Uses a contact-type sensor to measure the dimensions of
components after forging. Because the GT2 Series keeps
track of the absolute position and retains the zero point
position, there is no need to worry about the stroke speed
or to align the master when restarting after a malfunction or
any other time when the device is restarted.
SL-V Series
[ REASON ]
Visible LED indicators enables easy installation and easy
troubleshooting. The SL-V can be connected with one
another up to 3 units in line, which allows various patterns
of arrangement, such as a U-shape or L-shape, easily with
less wiring.
FS-N11N + FU-E40
[ REASON ]
The 40mm wide area allows parts to be detected, even if
position varies. When using the edge detection mode, the
influence of dust and dirt buildup is greatly reduced.
12
Welders
46.5
mm
13
Welders
GV-21P + GV-H45
[ REASON ]
Detection is possible when the targets are fed together more
or less than necessary. This is because detection is done
based on height, which allows for reliable inspections without
being affected by the surface conditions (colours and glares)
of the targets. In addition, since the GV Series has the area
detection mode, it is possible to deal with any inspections with
one output even when there are a lot of targets or few targets.
GT2 Series
[ REASON ]
Use a contact-type sensor to measure the amount of
subduction for resistance welding. With its long, 20 million
cycle lifespan, it is possible to reduce maintenance costs
and time required for replacement.
SL-VHM Series
[ REASON ]
In the vicinity of the loader and unloader for a welder,
targets pass at an extremely high frequency and we have
heard that the targets will often end up colliding with and
breaking the light curtian. To deal with this issue, we
suggest the SL-VHM. The emitter and receiver portions
have been made into concave shapes to prevent target
collision, allowing for worry free use.
IL Series
[ REASON ]
Through external calculations of height data from the
sensor, the device detects the position of the weld seam.
Welding accuracy can be improved via measurement
data feedback to the welder.
14
Test Report
FU-U
90
TEST CONDITIONS
Installation conditions: Installation according to the schematic drawing
Angle: 90 to the left or right
Bend radius: 30 mm
Load: 20 g
Speed: 30 times/min. (1 time = left to right and back again)
Test piece
TEST RESULTS
15
SR-600 Series
[ REASON ]
DataMatrix codes are often used for product traceability.
Codes can be applied through the use of labels or direct
marking to the plastic part. Fusing a new optical design
with advanced decoding techniques, the SR-600 Series
reliably reads even challenging, low print contrast codes.
SJ Series
[ REASON ]
Static elimination for moulded items prevents them from
being left in the mould, or getting dust on them. The SJ
Series has achieved the shortest static elimination time in
the world by automatically controlling the ion balance
according the static status. It does not require manual ion
balance adjustment.
CV Series
[ REASON ]
Various easy-to-use filters and inspection tools ensure
steady inspections such as appearance inspections for
cracks, marks, dirt or foreign objects, and dimension
inspection. It prevents defects from being sent to the next
process.
[ REASON ]
FU-U Series fibres can be directly attached to a robotic arm
to confirm part removal and the presence of inserts.
Because they can withstand 20 million bends, they can be
used over long periods of time without requiring
maintenance.
16
Assembly
Transmitter
Absolute
value scale
CMOS sensor
Long Life
Detection Durability: 20 million times
Strong
rubber
Linear ball
bearing used
FREE CUT
W
17
Assembly
GT2 Series
[ REASON ]
Use a contact type sensor to differentiate loose O-rings
during assembly. With the GT2 Series, it is possible to
output the results of the performed calculation with the GT2
amplifier unit to a PLC, making it possible to significantly
reduce programming costs.
GV-21 + GV-H130
[ REASON ]
When applying liquid adhesive, if too little or nothing has
been applied, it will have an adverse effect on product
quality. The GV Series is able to perform stable detection
on inconsistent surfaces, such as liquid adhesive, due to its
distance based detection operation.
CV-5001 + CV-035C
[ REASON ]
Prevent mixing of certain types of product by checking
colours, dimensions and length that differ depending on
the type, as well as checking deviation of stickers, if any. In
the process where more than one point is checked at once,
vision sensors are the most suitable.
SR-600 Series
[ REASON ]
DataMatrix codes are used in the management of
automotive ICs. Fusing a new optical design with
advanced decoding techniques, the SR-600 Series reliably
reads even the most challenging, poor contrast codes
marked on the IC or lead frame.
18
Inspection
Reduced power
Increased power
Reflection
Power
Multi-Function Amplifier
C A L C U L AT I O N F U N C T I O N
Addition Mode
Setting example 1
(thickness measurement)
Subtraction Mode
Setting example 2
(width measurement)
Setting example 1
(Measurement of height difference)
Setting example 2
(Measuring tilt)
19
Inspection
IL-1000 + IL-030
[ REASON ]
Non-contact inspection allows instant measurement and
recognition by the mm without stopping work by just having
the products pass through. The two-head structure with
calculation function enables thickness inspection.
IG-1000 + IG-028
[ REASON ]
The multi-purpose CCD laser type, the IG Series measure
process grooves in interim inspections after mechanical
processing and model mixing inspection before assembly.
By connecting an amplifier, it measures the edge positions
of the top and bottom of the groove and calculates the
depth of the groove instantly.
CV-5701 + CV-H500C
[ REASON ]
The high-resolution colour camera performs lighting
inspection, respective pattern display inspection for the
LED, and mounting inspection for buttons. It covers a wide
area while keeping the resolution. Glare coming from shiny
plastic surfaces is removed with filters.
FS-N11N + FU-40
[ REASON ]
Conventionally, it is difficult to detect foam materials using
reflective type sensors, since they absorb light. The FU-40
is a fibre unit with a built-in lens that allows for stable
detection of foam materials due to its focused beam. The
FU-40 can also be recommended for many other
applications requiring a higher power, focused beam.
SENSOR LINE-UP
A U TOMO T IV E IN DU ST RY
The 3 votes of confidence we provide for the Automotive Industries
All catalogue products
available for immediate delivery
Complete Variety
A L L - P U R P OS E P ROD U C T S
AC C O R D IN G TO USE
Type4
Safety Light Curtain
SL-V Series
Ultra High-Speed/
Multi-Camera Image Sensor
CV-5000 Series
High-Speed/High-Accuracy
CCD Laser Displacement Sensor
LK-G Series
Self-Contained
Photoelectric Sensor
PZ-G Series
High-Precision Contact
Digital Sensor
GT2 Series
Multi-Purpose CCD
Laser Micrometre
IG Series
CMOS Analogue
Laser Sensor
IL Series
Proximity Sensor
E (V.Z.M.) Series
Ultra Compact
2D Code Reader
SR-600 Series
High-Accuracy
2D Laser Displacement Sensor
LJ-G Series
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WW1-1031
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Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved.
Auto-WW-AG-E 1051-1 600965 Printed in Japan
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