Sie sind auf Seite 1von 13

SAMSUNG ENGINEERING CO.

, LTD
SAMSUNG SEI TOWER, 467-14 Dogok 2 Dong,
Kangnam-Ku, Seoul, KOREA 135-280

DESIGN MANUAL
SEM-9483E
PROCESS DESIGN MANUAL

Preparation of Datasheet
for Bag Filter
REV.
DATE

:0
: 2006.8.23

SAMSUNG ENGINEERING CO., LTD.

DATE : 2006. 8. 23

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE i OF ii

CONTENTS
Page
1

GENERAL................................................................................................1

SHEET NO. AND REVISION NO.............................................................1

PROJECT INFORMATION......................................................................1
3.1
3.2

OPERATING CONDITIONS.....................................................................2
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17

5.

SUPPLIER.......................................................................................1
NO. REQD.....................................................................................1

MATERIAL HANDLED........................................................................2
DENSITY (BULK/REAL)....................................................................2
VISCOSITY......................................................................................2
TEMPERATURE................................................................................2
MOISTURE CONTENT......................................................................2
PARTICLE CONTENT........................................................................3
PARTICLE SIZE DISTRIBUTION.........................................................3
ANGLE OF REPOSE.........................................................................3
PARTICLE SIZE (TO BE REMOVED)...................................................3
DUST LOADING (TO BE REMOVED)...................................................3
PRESSURE DROP (MAX. AVAILABLE)................................................3
FLOW RATE.....................................................................................4
SUCTION AND DISCHARGE PRESSURE.............................................4
OPERATING TYPE...........................................................................4
OPERATING TIME............................................................................4
MATERIAL PROPERTIES...................................................................5
INSTALLATION.................................................................................5

CONSTRUCTIONS..................................................................................5
5.1
5.2
5.3
5.4

DESIGN PRESSURE AND TEMPERATURE..........................................5


CORROSION ALLOWANCE................................................................5
THICKNESS.....................................................................................6
CONNECTIONS................................................................................6

DATE : 2006. 8. 23

5.5
5.6
5.7
5.8
5.9
5.10
5.11

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE ii OF ii

FILTERING AREA.............................................................................6
FILTER............................................................................................6
BAG CLEANING METHOD.................................................................6
DUST REMOVAL METHOD................................................................6
CYCLE TIME...................................................................................6
INSULATION....................................................................................7
OVERALL SIZE AND WEIGHT...........................................................7

MATERIALS.............................................................................................7

DRIVER....................................................................................................7

ACCESSORIES........................................................................................7
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12

ROTARY VALVE WITH ROTOR..........................................................8


LOCAL PANEL.................................................................................8
SETTING (ANCHOR) BOLT AND NUTS...............................................8
AIR CONTROL UNIT.........................................................................8
PLATFORM, LADDER, HANDRAIL......................................................8
AIR KNOCKER.................................................................................8
DIFFERENTIAL PRESSURE INDICATOR..............................................8
SCREW CONVEYOR........................................................................9
ACCESS DOORS.............................................................................9
DUST BOX WITH GATE....................................................................9
TIMER............................................................................................9
LEVEL SWITCH...............................................................................9

REMARKS................................................................................................9

10

REVISION HISTORY................................................................................9

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 1 OF 10

DATE : 2006. 8. 23

GENERAL
In a principle, the data sheet for BUCKET ELEVATOR is composed of a
data sheet and a sketch form. But if the data sheet is enough to
describe the structure and the size of it, sketch sheet can be omitted.

SHEET NO. AND REVISION NO.


A Sheet number is admissible up to 3 pages as the number of data
sheet itself. The first revision no. shall be "0" and the new revision no.
1,2,3,... shall be given in order under the same rules for the drawings.

PROJECT INFORMATION.
The customer item is described as the full name as possible, and the
location item as location name and nationality, the service item as its
system or process.
The REQ'N NO. is described by the mechanical engineering team at the
requisition issue, so it is followed up after the requisition issue.
3.1

Supplier
It is determined after purchase contract of equipments, so its
item is described after confirming 1st vendor print.

3.2

No. Reqd
It means the number of the equipments and the unit. If required,
the stand-by It is determined after purchase contract of
equipments, so its item is described after confirming 1st vendor
print.

OPERATING CONDITIONS

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 2 OF 10

DATE : 2006. 8. 23

Mainly the data related with the process is described fully.


4.1

Material Handled
It is the feeding fluid to the bag filter. If there are multiple
materials, their analytical method is needed. Each the
component of raw materials is expressed as %WT or % VOL. If
the space is not enough, mark the Remark No. at the blank and
describe at the below remarks space.

4.2

Density (Bulk/Real)
For transportation of raw material, generally bulk density is
needed. But the bag filter is to separate the mixed particles, the
bulk and real density both are specified.

4.3

Viscosity
In case of attachable materials, they are classified. But for
reference, it is specified.

4.4

Temperature
It means the temperature feeding to the bag filter. If materials are
not handled at the prior process, it can be specified as ambient
temperature.

4.5

Moisture Content
It means the fluid's containing moisture contents, is necessary to
the filter design.

4.6

Particle Content

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 3 OF 10

DATE : 2006. 8. 23

It means the particle contents in feeding fluid to bag filters. As it


is related with the design, it should be specified.
4.7

Particle Size Distribution


If there are various sizes in the feeding fluid, its distribution is
specified by size. If the particle distribution is uneven, it is noted
as %WT or %VOL. In that case, remarks no is noted and it is
noted below remark space in detail.

4.8

Angle of Repose
It means the angle of the repose, used hopper volume design
mainly. It is necessary or referable according to the kinds of the
equipments. Here, it is to be used to the hopper design at the
bottom of the casing in the back filter.

4.9

Particle Size (to be removed)


It means the size to be eliminated. Must consider the
environmental regulation.

4.10

Dust loading (to be removed)


It means the dust contents filtered in the bag filter. So it can be
contents in the fluid.

4.11

Pressure Drop (Max. available)


It is about 100 mmH2O at the operating condition because of
pressure drop at the filter.

4.12

Flow rate

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 4 OF 10

DATE : 2006. 8. 23

It means the ability and capacity of handling; the capacity is


showed at the normal and design item on the data sheet. The
normal item must be described. Design capacity can be the
rated capacity in the equipment detail design and motor power
calculation to vender.
4.13

Suction and Discharge Pressure


They are the inlet and outlet pressures of the bag filter
respectively. The discharge pressure is normally ATM.

4.14

Operating Type
Operating type is composed of continuous or intermittent and
auto start/stop or manual start/stop as showed on the data
sheet. If the special operating type, it is noted on the remark
space. Whether start/stop type is automatic or manual, it is
necessary to confirm the supply of start/stop push button box.
For all equipments at the start of project, it is necessary that the
determination between form each vendor and from instrument
engineering team. If automatic, it is necessary to confirm the
needs of remote switch on the local push button box. If
continuous on-off operation, it is noted in the remarks space.
(For example, on-off cycle time: 3min.)

4.15

Operating Time
It is expressed as operating cycle, means the operating time per
day. It is related with the plant operating time of client. If 2-shift, it
is 16Hr/day. If 3-shift, it is 24Hr/day.

4.16

Material Properties
It means the chemical and physical properties of the transported

DATE : 2006. 8. 23

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 5 OF 10

material as an engineering view. It is good to select the related


property on the data sheet.
If there is need to express the power of property, select it and it
is reasonable to mark the high or severe at the blank. If multiple
properties, select and mark multiple options. If no listed
properties, select other option, and describe it.
4.17

Installation
It means the construction location of equipments on the lay out,
either indoor or outdoor. If extra condition like under roof, make a
note.

5. CONSTRUCTIONS
It shows the equipment structure and specification. Only process options
are marked, the others are marked by vendor.
5.1

Design Pressure and Temperature


Because the bag filter only removing the dust equipped on the
hopper is contacted with atm., design pressure is not
considerable. But if it is equipped in the process, the
temperature and pressure are to be considered.

5.2

Corrosion Allowance
The casing of the bag filter is mainly carbon steel, so corrosive
allowance should be considered.

5.3

Thickness
It means the thickness of casing fixed up by vendor.

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 6 OF 10

DATE : 2006. 8. 23

5.4

Connections
The type and size of the connections between suction and
discharge of body are specified.

5.5

Filtering Area
It means the surface area of filter where the fluid goes through,
and based on vendor standard.

5.6

Filter
If the type of filter options is fixed, the others of filter options are
specified by vendor.

5.7

Bag Cleaning Method


If the filter is operated for a long time, the dust is attached to the
filter surface. So, after the power is removed, the filter can be
used continuously. If continuous operation, the air jet pulse type
is applicable, and if intermittent operation, the motor shaking
type is applicable.

5.8

Dust Removal Method


It means the method the remove the dust pile up at the bottom of
the filter.

5.9

Cycle Time
It means the air pulse cycle or shaking cycle, and is fixed up by
vendor.

DATE : 2006. 8. 23

5.10

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 7 OF 10

Insulation
If necessary, fix up the whether insulation is needed or not.

5.11

Overall Size and Weight


It is informed by vendor.

MATERIALS
It is general that the materials are fixed according to the properties of
the raw material and the operating purpose. The material contacted with
raw material on process should be specified. After at least, the material
of the filter and casing are fixed up, the others are fixed up by vendor.
The selection of the materials is fixed by referring the material properties
on operating condition.

DRIVER
If normal, supplied-by/mounted-by is fixed by vendor. Because the
things with drivers are fixed by other detail associating teams, the driver
needs not to be fixed by process engineering team. So no. needs no.
marks.

ACCESSORIES
Because the supply scope of accessories is related with the supply
scope of the equipments and fixed up according to operation/system. it
can fixed up at the process data description possibly. They are specified
if fully explainable as process requirements and special requirements.
So, it is possible that the detail associated teams select them.
8.1

Rotary Valve with Rotor

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 8 OF 10

DATE : 2006. 8. 23

The its requirements are fixed up by dust removal method.


8.2

Local Panel
If no special case, it is always supplied.

8.3

Setting (Anchor) Bolt and Nuts


Must supply them.

8.4

Air Control Unit


If air pulse type, consider its requirements.

8.5

Platform, Ladder, Handrail


They are considered according to the height of equipment. Even
though enough high, it can be not equipped.

8.6

Air Knocker
When the dust assembled at the bottom of bag filter is removed,
if the dust is very attachable, the air knocker is equipped for the
fluid to flow well.

8.7

Differential Pressure Indicator


Because It is for the decision of the replacement time with the
differential pressure, it must be equipped.

8.8

Screw Conveyor
In case of the big-sized bag filter, it is equipped to be remove the
dust easily.

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 9 OF 10

DATE : 2006. 8. 23

8.9

Access Doors
They must always be equipped on the body.

8.10

Dust Box with Gate


When the dust removal type has the dust box, the dust box with
gate is applicable.

8.11

Timer
Must always supply it.

8.12

Level Switch
In order to know the level of dust accumulated at the bottom of
the bag filter and remove it, the level switch is equipped. But it
not always be necessary.

REMARKS
Remarks are for the description of requirements if data sheet format is
difficult and impossible to describe. Also if there are the added special
process requirements.

10 REVISION HISTORY
Rev

Date

Page

Revision Status

DESIGN MANUAL

SEM 9483E

Preparation of Datasheet

REV. : 0

for Bag Filter

PAGE 10 OF 10

DATE : 2006. 8. 23

06.08.23

All

- Team : Process Eng'g Team


- Made by : D.K. Shin
- Checked by : J.C. Ro, E.D. Lee, Henry Sung, B.S. Son
- Approved by : C.S. Jung

Das könnte Ihnen auch gefallen