Beruflich Dokumente
Kultur Dokumente
ANSI
3121138
July 7, 2006
FOREWORD
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
3121138
JLG Lift
FOREWORD
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death
JLG Lift
3121138
FOREWORD
For:
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETYRELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.
Accident Reporting
Product Safety Publications
Current Owner Updates
Questions Regarding
Product Safety
IMPORTANT
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE
UPDATED AND ACCURATE.
IMPORTANT
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL
OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL
PROPERTY OR THE JLG PRODUCT.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
1 JLG Drive
McConnellsburg, PA 17233
or Your Local JLG Office
(See addresses on inside of manual cover)
In USA:
Toll Free:
877-JLG-SAFE (877-554-7233)
Outside USA:
Phone:
E-mail:
3121138
JLG Lift
717-485-5161
ProductSafety@JLG.com
FOREWORD
REVISION LOG
Original Issue
- October 9, 2001
Revised
Revised
- December 4, 2001
Revised
- March 1, 2002
Revised
- January 1, 2003
Revised
Revised
- May 4, 2005
Revised
- March 3, 2006
Revised
- July 7, 2006
JLG Lift
3121138
TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT
PAGE
1.3
1.4
1.5
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Operator Training and Knowledge . . . . . . . . . . . 1-1
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Crushing and Collision Hazards. . . . . . . . . . . . . 1-7
TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8
ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9
2.3
2.4
2.2
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General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
HORIZONTAL AND CAPACITY LIMIT SWITCHES 2-10
OSCILLATING AXLE LOCKOUT TEST
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1
Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-1
Ground Control Indicator Panel . . . . . . . . . . . . . 3-6
Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Platform Control Indicator Panel . . . . . . . . . . . . 3-12
PAGE
JLG Lift
4.3
4.4
4.5
DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING CHARACTERISTICS AND
LIMITATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . .
Starting Procedure . . . . . . . . . . . . . . . . . . . . . . .
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . .
TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . .
Traveling Forward and Reverse . . . . . . . . . . . . .
STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4-1
4-1
4-1
4-2
4-2
4-3
4-5
4-5
4-5
TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
PAGE
PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Platform Level Adjustment . . . . . . . . . . . . . . . . . 4-7
Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . . 4-7
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Swinging the Boom . . . . . . . . . . . . . . . . . . . . . . 4-8
Raising and Lowering the Boom . . . . . . . . . . . . 4-8
FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . . 4-8
OSCILLATING AXLE LOCKOUT TEST
(IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . . . 4-9
TOW BAR (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . 4-10
SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-12
LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-12
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
5.4
5.5
ii
PAGE
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . 5-1
EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . . 5-1
Operator Unable to Control Machine . . . . . . . . 5-1
Platform or Boom Caught Overhead . . . . . . . . . 5-2
EMERGENCY TOWING PROCEDURES . . . . . . . . . 5-2
MANUAL DESCENT INSTRUCTIONS
(IF EQUIPPED). . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
JLG Lift
6.1
6.2
6.3
6.4
6.5
6.6
6.7
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
OPERATING SPECIFICATIONS . . . . . . . . . . . . . . . .6-1
Specifications and Performance Data . . . . . . . . 6-2
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Engine Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Major Component Weights. . . . . . . . . . . . . . . . . 6-6
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . .6-10
OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-20
TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-29
Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-30
Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-30
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-31
DRAINING OIL BUILD UP FROM THE PROPANE
REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-32
PROPANE FUEL FILTER REPLACEMENT. . . . . . .6-34
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TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT
6.8
PAGE
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
PROPANE FUEL SYSTEM PRESSURE RELIEF . .6-35
4-4.
4-5.
4-6.
4-7.
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4-9.
JLG Lift
4-10.
4-11.
4-12.
4-13.
6-1.
6-2.
6-3.
6-4.
6-5.
PAGE
iii
TABLE OF CONTENTS
SECTION - PARAGRAPH, SUBJECT
PAGE
6-6.
iv
JLG Lift
PAGE
3121138
GENERAL
1.2
PRE-OPERATION
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JLG Lift
Do not operate this machine until complete training is performed by authorized persons.
Only authorized and qualified personnel can operate the
machine.
1-1
Machine Inspection
All operating personnel must be familiar with the emergency controls and emergency operation of the machine
as specified in this manual.
Before machine operation, perform inspections and functional checks. Refer to Section 2 of this manual for
detailed instructions.
Workplace Inspection
The operator is to take safety measures to avoid all hazards in the work area prior to machine operation.
Do not operate or raise the platform while on trucks, trailers, railway cars, floating vessels, scaffolds or other equipment unless approved in writing by JLG.
Do not operate the machine in hazardous environments
unless approved for that purpose by JLG.
Be sure that the ground conditions are able to support the
maximum load shown on the decals located on the
machine.
1-2
JLG Lift
3121138
1.3
OPERATION
General
Do not use the machine for any purpose other than positioning personnel, their tools, and equipment.
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JLG Lift
1-3
Electrocution Hazards
This machine is not insulated and does not provide protection from contact or proximity to electrical current.
1-4
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3121138
10 (3)
15 (5)
20 (6)
25 (8)
35 (11)
45 (14)
NOTE:
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JLG Lift
1-5
Tipping Hazards
The user should be familiar with the surface before driving. Do not exceed the allowable sideslope and grade
while driving.
1-6
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3121138
Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces.
Never exceed the maximum platform capacity. Distribute
loads evenly on platform floor.
Do not raise the platform or drive from an elevated position unless the machine is on firm, level and smooth surfaces.
Keep the chassis of the machine at least 2 ft. (0.6m) from
holes, bumps, drop-offs, obstructions, debris, concealed
holes, and other potential hazards on the floor/surface.
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1-7
1.4
1-8
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1.5
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1-9
1-10
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6. The safest means to operate the machine where overhead obstructions, other moving equipment, and obstacles, depressions, holes, dropoffs.
Training Supervision
Operator Training
Operator Responsibility
The operator must be instructed that he/she has the responsibility and authority to shut down the machine in case of a
malfunction or other unsafe condition of either the machine
or the job site.
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JLG Lift
2-1
2.2
IMPORTANT
2-2
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3121138
Primary
Responsibility
Frequency
Before using each day; or
whenever theres an Operator change.
Service
Qualification
Reference
User or Operator
User or Operator
Qualified JLG
Mechanic
Frequent Inspection
(See Note)
Qualified JLG
Mechanic
Annually, no later than 13 months from the date of Owner, Dealer, or User
prior inspection.
Factory Certified
Service Technician
(Recommended)
Preventative Maintenance
Qualified JLG
Mechanic
NOTE:
3121138
Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections.
JLG Lift
2-3
Pre-Start Inspection
Weld Crack
2-4
JLG Lift
3121138
Function Check
b. Operate all functions and check all limiting and cutout switches;
c. Check auxiliary power (or manual descent);
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is activated.
2. From the platform control console:
a. Ensure that the control console is firmly secured in
the proper location;
b. Check that all guards protecting the switches or
locks are in place;
c. Operate all functions and check all limiting and cutout switches;
d. Ensure that all machine functions are disabled
when the Emergency Stop Button is pushed in.
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2-5
2-6
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3121138
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Steer Wheels
Drive Wheels
Lift Cylinder
Tower
Level Link
Upright
Base Boom Section
Mid Boom Section
Fly Boom Section
Boom Assembly
Power Track
Jib (If Equipped)
Platform
Platform Console
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2-7
2-8
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General
1. Platform Assembly and Gate - Footswitch works properly, not modified, disabled or blocked. Latch, stop, and
hinges in working condition.
Note.
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JLG Lift
2-9
2-10
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3121138
Item
Description
Operation Characteristic
Boom Capacity
Length Switch
Activates platform capacity light to indicate the platform capacity at a designated boom length.
Boom Extension
Switch
Boom Capacity
Angle Switch
Activates platform capacity light to indicate the platform capacity at a designated boom height.
Boom Elevation
Switch
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2-11
2-12
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2-13
2.4
IMPORTANT
LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY
TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER
SYSTEM OPERATION IS SUSPECTED.
NOTE:
2-14
5. With boom over right side of machine, place Drive control lever to Reverse and drive machine off of block and
ramp.
6. Have an assistant check to see that left front or right rear
wheel remains elevated in position off of ground.
7. Carefully activate Swing control lever and return boom
to stowed position (centered between drive wheels).
When boom reaches center, stowed position, lockout
cylinders should release and allow wheel to rest on
ground, it may be necessary to activate Drive to release
cylinders.
JLG Lift
3121138
11. Have an assistant check to see that right front or left rear
wheel remains elevated in position off of ground.
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2-15
2-16
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(See Figure 3-1., Ground Control Station - 800S and Figure 3-1.,
Ground Control Station - 860SJ)
NOTE:
When Power/Emergency Stop switch is in the ON position and engine is not running, an alarm will sound, indicating Ignition is ON.
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JLG Lift
3-1
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM
MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN
RELEASED.
6. Hourmeter.
2. Telescope Control.
Registers the amount of time the machine has been in
use, with engine running. By connecting into the oil
pressure circuit of the engine, only engine run hours are
recorded. The hourmeter registers up to 9,999.9 hours
and cannot be reset.
4. Lift Control.
3-2
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3121138
1.
2.
3.
4.
5.
6.
7.
8.
Indicator Panel
Telescope
Swing
Lift
Platform/Ground Select Switch
Hourmeter
Power/Emergency Stop
Engine Start/Auxiliary Power
or
Engine Start/Auxiliary Power/Function Enable
9. N/A
10. Platform Leveling Override
11. Platform Rotate
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JLG Lift
3-3
1.
2.
3.
4.
5.
6.
7.
8.
Indicator Panel
Telescope
Swing
Lift
Platform/Ground Select Switch
Hourmeter
Power/Emergency Stop
Engine Start/Auxiliary Power
or
Engine Start/Auxiliary Power/Function Enable
9. Articulating Jib Boom
10. Platform Leveling Override
11. Platform Rotate
3-4
JLG Lift
3121138
NOTE:
Auxiliary power only works if there is no engine oil pressure, and is disabled if engine is running.
NOTE:
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JLG Lift
3-5
1.
2.
3.
4.
5.
Battery Charging
Low Engine Oil Pressure
High Engine Coolant Temp.
High Engine Oil Temp.
Low Fuel
6. Glow Plug
7. Overload
8. Hyd. Filter
9. Charge Pump Filter
10. Engine Air Filter
3-6
JLG Lift
3121138
Platform Station
2. Horn
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JLG Lift
3-7
MAIN LIFT, SWING, and DRIVE control levers are springloaded and will automatically return to neutral (OFF) position when released.
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVERS OR TOGGLE SWITCHES CONTROLLING PLATFORM
MOVEMENT DO NOT RETURN TO THE OFF OR NEUTRAL POSITION
WHEN RELEASED.
3. Main Lift/Swing Controller.
5. Drive/Steer
The DRIVE joystick provides for driving either forward or
backward. The controller is ramped to allow variable
drive speed.
Steering is controlled by a thumb operated switch on
top of the joystick.
NOTE:
NOTE:
3-8
JLG Lift
3121138
1.
2.
3.
4.
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Power/Emergency Stop
Horn
Main Lift / Swing
Telescope
5.
6.
7.
8.
Drive/Steer
9. Platform Level Override 13. Steer Select
Function Speed Control
10. Articulating Jib (860SJ) 14. Engine Start / Aux Power
Drive Speed / Torque Select 11. Fuel Select
15. Light Panel
Platform Rotate
12. Lights
Figure 3-3. Platform Control Console
JLG Lift
3-9
Push forward to lift up, pull back to lift down. Variable lift
speed is using the Function Speed Control.
11. Fuel Select (Dual Fuel Engine Only). (If Equipped)
Gasoline or liquid propane fuel may be selected by moving the switch to the appropriate position. It is unnecessary to purge the fuel system before switching fuels, so
there is no waiting period when switching fuels while the
engine is running.
12. Lights. (If Equipped)
8. Platform Rotate.
This switch allows the operator to rotate the basket to
the left or right.
3-10
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3-11
3-12
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7. Footswitch/Enable Indicator
Releasing the footswitch removes power from all controls and applies the drive brakes.
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JLG Lift
3-13
1.
2.
3.
4.
3-14
Level System
AC Generator
Overload
Capacity
5.
6.
7.
8.
JLG Lift
3121138
The malfunction indicator light will illuminate for 2-3 seconds when the key is positioned to the on position to act
as a self test.
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3-15
3-16
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3121138
DESCRIPTION
4.2
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Capacities
The boom can be raised above horizontal with or without any
load in platform, if:
1. Machine is positioned on a smooth, firm and level surface.
2. Load is within manufacturers rated capacity.
3. All machine systems are functioning properly.
4. Proper tire pressure.
5. Machine is as originally equipped from JLG.
Stability
JLG Lift
4-1
4.3
ENGINE OPERATION
NOTE:
Starting Procedure
4-2
JLG Lift
3121138
Shutdown Procedure
IF AN ENGINE MALFUNCTION CAUSES AN UNSCHEDULED SHUTDOWN, DETERMINE THE CAUSE AND CORRECT IT BEFORE RESTARTING THE ENGINE.
1. Remove all load and allow engine to operate at low
speed for 3-5 minutes; this allows further reduction of
internal engine temperature.
ROTATE PLATFORM
90 DEGREES
MACHINE WILL TIP OVER IN
THIS DIRECTION IF OVERLOADED
OR OPERATED
ON AN OUT-OF-LEVEL SURFACE
BOOM FULLY
ELEVATED
TURNTABLE ROTATED
90 DEGREES FROM
STOWED POSITION
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JLG Lift
4-3
TELESCOPE
FULLY EXTENDED
TURNTABLE ROTATED
90 DEGREES FROM
STOWED POSITION
4-4
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3121138
4.4
NOTE:
TRAVELING (DRIVING)
4.5
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JLG Lift
STEERING
Position thumb switch on Drive/Steer controller to RIGHT for
steering right, or to LEFT for steering left.
4-5
4-6
JLG Lift
3121138
4.6
PLATFORM
4.7
BOOM
Platform Rotation
To rotate the platform to the left or right, use the Platform
Rotate control switch to select the direction and hold until
desired position is reached.
TO AVOID SERIOUS INJURY, DO NOT OPERATE MACHINE IF ANY CONTROL LEVER OR TOGGLE SWITCH CONTROLLING PLATFORM MOVEMENT DOES NOT RETURN TO THE OFF OR NEUTRAL POSITION WHEN
RELEASED.
IF THE PLATFORM DOES NOT STOP WHEN A CONTROL SWITCH OR
LEVER IS RELEASED, REMOVE FOOT FROM FOOTSWITCH OR USE
EMERGENCY STOP SWITCH TO STOP THE MACHINE.
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JLG Lift
4-7
4.9
IMPORTANT
WHEN SWINGING THE BOOM MAKE SURE THERE IS AMPLE ROOM
FOR THE BOOM TO CLEAR SURROUNDING WALLS, PARTITIONS AND
EQUIPMENT.
IMPORTANT
LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY, ANY
TIME A SYSTEM COMPONENT IS REPLACED, OR WHEN IMPROPER
SYSTEM OPERATION IS SUSPECTED.
Refer to Section 2.4, Oscillating Axle Lockout Test (If
Equipped) for procedure.
4.8
4-8
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4-9
4-10
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4-11
4. Push in the Emergency Stop at Ground Controls. Position Platform/Ground Select switch to center OFF.
5. If necessary, cover Platform Controls to protect instruction placards, warning decals and operating controls
from hostile environment.
4-12
Lifting
JLG Lift
3121138
Tie Down
IMPORTANT
DRIVE AND STEER CONTROLLERS WILL BE REVERSED WHEN THE
BOOM IS POSITIONED OVER THE FRONT WHEELS.
IMPORTANT
WHEN TRANSPORTING THE MACHINE, THE BOOM MUST BE FULLY
LOWERED INTO THE BOOM REST.
1. Remove all loose items from the machine.
2. When transporting an 800S/860SJ a step-deck or single-drop trailer is required. To avoid damage to the platform and to obtain proper weight distribution, load the
machine onto the trailer as follows;
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4-13
4-14
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4-15
4-16
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4-17
4-18
China/
French/
ANSI
Australian
Finnish
French
Dutch
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
1703797
1703992
1703925
1704809
1705053
1704811
1703924
1704767
1704810
1703798
1704819
1703931
1704821
1705055
1704823
1703930
1704820
1704822
1703805
--
1703937
--
--
--
1703936
--
--
1703804
1701518
1703949
1701518
1701518
1701518
1703948
1701518
1701518
1705015
--
--
--
--
--
1705015
--
--
1703808
--
--
--
--
--
1703808
--
--
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
10
--
--
--
--
--
--
--
--
--
11
1702868
--
--
--
--
--
1704000
--
--
12
1704277
1704277
1704277
1704277
1704277
1704277
1704277
1704277
1704277
JLG Lift
3121138
3121138
China/
French/
ANSI
Australian
Dutch
Finnish
French
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
13
1705088
1705088
(800S)
1704995
(860SJ)
1704101
--
--
--
1704099
--
--
14
1705089
1705089
(800S)
1704996
(860SJ)
1704109
--
--
--
1704107
--
--
15
3251813
--
--
1705084
1705084
1705084
3251813
1705084
1705084
16
1701502
1701502
1701502
1701502
1701502
1701502
1701502
1701502
1701502
17
1701503
1701503
1701503
1701503
1701503
1701503
1701503
1701503
1701503
18
1701504
1701504
1701504
1701504
1701504
1701504
1701504
1701504
1701504
19
1702153
--
--
--
--
--
1704006
--
--
20
1702631
1702631
1702631
1702631
1702631
1702631
1702631
1702631
1702631
21
1700584
1700584
1700584
1700584
1700584
1700584
1700584
1700584
1700584
22
--
--
--
--
--
--
--
--
--
23
1701509
1701509
1701509
1701509
1701509
1701509
1701509
1701509
1701509
24
1702300
1702300
1702300
1702300
1702300
1702300
1702300
1702300
1702300
JLG Lift
4-19
4-20
China/
French/
ANSI
Australian
Dutch
Finnish
French
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
25
1701500
1701500
1701500
1701500
1701500
1701500
1701500
1701500
1701500
26
1701501
1701501
1701501
1701501
1701501
1701501
1701501
1701501
1701501
27
--
--
--
--
--
--
--
--
--
28
--
--
--
--
--
--
--
--
--
29
--
--
--
--
--
--
--
--
--
30
--
--
--
--
--
--
--
--
--
31
--
--
--
--
--
--
--
--
--
32
--
--
--
--
--
--
--
--
--
33
--
--
--
--
--
--
--
--
--
34
--
--
1703982
1703518
1701600
1693292
1703984
1693294
1701600
35
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
36
--
--
--
--
--
--
--
--
--
37
--
--
--
--
--
--
--
--
--
38
--
--
--
--
--
--
--
--
--
39
--
--
--
--
--
--
3252221
--
--
JLG Lift
3121138
3121138
China/
French/
ANSI
Australian
Dutch
Finnish
French
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
40
--
--
--
--
--
--
--
--
--
41
--
--
--
--
--
--
--
--
--
42
--
--
--
--
--
--
--
--
--
43
--
--
--
--
--
--
--
--
--
44
1701499
1701499
1701499
1701499
1701499
1701499
1701499
1701499
1701499
45
3252781
3252781
3252781
3252781
3252781
3252781
3252781
3252781
3252781
46
1704412
1704412
1704412
1704412
1704412
1704412
1704412
1704412
1704412
47
1704540
1704540
1704540
1704540
1704540
1704540
1704540
1704540
1704540
48
1701691
1701691
1701691
1701691
1701691
1701691
1701691
1701691
1701691
49
--
--
--
--
--
--
--
--
--
50
--
--
--
--
--
--
--
--
--
51
--
--
--
--
--
--
--
--
--
52
--
--
--
--
--
--
--
--
--
JLG Lift
4-21
4-22
China/
French/
ANSI
Australian
Dutch
Finnish
French
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
1703797
1703992
1703925
1704809
1705053
1704811
1703924
1704767
1704810
1703798
1704819
1703931
1704821
1705055
1704823
1703930
1704820
1704822
1703805
--
1703937
--
--
--
1703936
--
--
1703804
1701518
1703949
1701518
1701518
1701518
1703948
1701518
1701518
1705015
--
--
--
--
--
1705015
--
--
1703808
--
--
--
--
--
1703808
--
--
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
10
--
--
--
--
--
--
--
--
--
11
1702868
--
--
--
--
--
1704000
--
--
12
1704277
1704277
1704277
1704277
1704277
1704277
1704277
1704277
1704277
JLG Lift
3121138
3121138
China/
French/
ANSI
Australian
Dutch
Finnish
French
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
13
1705088
1705088
(800S)
1704995
(860SJ)
1704101
--
--
--
1704099
--
--
14
1705089
1705089
(800S)
1704996
(860SJ)
1704109
--
--
--
1704107
--
--
15
3251813
--
--
1705084
1705084
1705084
3251813
1705084
1705084
16
1701502
1701502
1701502
1701502
1701502
1701502
1701502
1701502
1701502
17
1701503
1701503
1701503
1701503
1701503
1701503
1701503
1701503
1701503
18
1701504
1701504
1701504
1701504
1701504
1701504
1701504
1701504
1701504
19
1702153
--
--
--
--
--
1704006
--
--
20
1702631
1702631
1702631
1702631
1702631
1702631
1702631
1702631
1702631
21
1700584
1700584
1700584
1700584
1700584
1700584
1700584
1700584
1700584
22
--
--
--
--
--
--
--
--
--
23
1701509
1701509
1701509
1701509
1701509
1701509
1701509
1701509
1701509
24
1702300
1702300
1702300
1702300
1702300
1702300
1702300
1702300
1702300
JLG Lift
4-23
4-24
China/
French/
ANSI
Australian
Dutch
Finnish
French
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
25
1701500
1701500
1701500
1701500
1701500
1701500
1701500
1701500
1701500
26
1701501
1701501
1701501
1701501
1701501
1701501
1701501
1701501
1701501
27
--
--
--
--
--
--
--
--
--
28
--
--
--
--
--
--
--
--
--
29
--
--
--
--
--
--
--
--
--
30
--
--
--
--
--
--
--
--
--
31
--
--
--
--
--
--
--
--
--
32
--
--
--
--
--
--
--
--
--
33
--
--
--
--
--
--
--
--
--
34
--
--
1703982
1703518
1701600
1693292
1703984
1693294
1701600
35
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
36
--
--
--
--
--
--
--
--
--
37
--
--
--
--
--
--
--
--
--
38
--
--
--
--
--
--
--
--
--
39
--
--
--
--
--
--
3252221
--
--
JLG Lift
3121138
3121138
China/
French/
ANSI
Australian
Dutch
Finnish
French
German
Italian
English
English
0270907-2 0270909-2
0270915-2 0271830-2 0270919-2
0270913-2 0270917-2
0270931-1
0270929-1
0270908-2 0270910-2
0270916-2 0271831-1 0270920-2
0270914-2 0270918-2
0270932-1
0270930-1
40
--
--
--
--
--
--
--
--
--
41
--
--
--
--
--
--
--
--
--
42
--
--
--
--
--
--
--
--
--
43
--
--
--
--
--
--
--
--
--
44
1701499
1701499
1701499
1701499
1701499
1701499
1701499
1701499
1701499
45
3252781
3252781
3252781
3252781
3252781
3252781
3252781
3252781
3252781
46
1704412
1704412
1704412
1704412
1704412
1704412
1704412
1704412
1704412
47
1704540
1704540
1704540
1704540
1704540
1704540
1704540
1704540
1704540
48
1701691
1701691
1701691
1701691
1701691
1701691
1701691
1701691
1701691
49
--
--
--
--
--
--
--
--
--
50
--
--
--
--
--
--
--
--
--
51
--
--
--
--
--
--
--
--
--
52
--
--
--
--
--
--
--
--
--
JLG Lift
4-25
4-26
Japan
Korean Portuguese
0270923-1 0270925-1 0271392-2
0270924-1 0270926-1 0271393-2
1703926
1703927
1704985
1703928
1704812
1703923
1705054
1704808
1703932
1703933
1704986
1703934
1704824
1703929
1705056
1704819
1703938
1703939
--
1703940
--
1703935
--
--
1703950
1703951
1701518
1703952
1701518
1703947
1701518
1701518
--
--
--
--
--
1705015
--
--
--
--
--
--
--
1703808
--
--
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906(
800S)
1704907(
860SJ)
1704906(8
00S)
1704907(8
60SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
1704906
(800S)
1704907
(860SJ)
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
10
--
--
--
--
--
--
--
--
11
--
--
--
1704002
--
1704001
--
--
12
1704277
1704277
--
1704277
1704277
1704277
1704277
1704277
13
1704102
1704103
--
1704100
--
1704098
--
--
14
1704110
1704111
--
1704108
--
1704106
--
--
15
--
--
1705084
3251813
1705084
3251813
1705084
1705084
JLG Lift
3121138
3121138
Japan
Korean Portuguese
0270923-1 0270925-1 0271392-2
0270924-1 0270926-1 0271393-2
16
1701502
1701502
1701502
1701502
1701502
1701502
1701502
1701502
17
1701503
1701503
1701503
1701503
1701503
1701503
1701503
1701503
18
1701504
1701504
1701504
1701504
1701504
1701504
1701504
1701504
19
--
--
--
1704008
--
1704007
--
--
20
1702631
1702631
1702631
1702631
1702631
1702631
1702631
1702631
21
1700584
1700584
1700584
1700584
1700584
1700584
1700584
1700584
22
--
--
--
--
--
--
--
--
23
1701509
1701509
1701509
1701509
1701509
1701509
1701509
1701509
24
1702300
1702300
1702300
1702300
1702300
1702300
1702300
1702300
25
1701500
1701500
1701500
1701500
1701500
1701500
1701500
1701500
26
1701501
1701501
1701501
1701501
1701501
1701501
1701501
1701501
27
--
--
--
--
--
--
--
--
28
--
--
--
--
--
--
--
--
29
--
--
--
--
--
--
--
--
30
--
--
--
--
--
--
--
--
31
--
--
--
--
--
--
--
--
32
--
--
--
--
--
--
--
--
JLG Lift
4-27
4-28
Japan
Korean Portuguese
0270923-1 0270925-1 0271392-2
0270924-1 0270926-1 0271393-2
33
--
--
34
1703980
1703981
35
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
36
--
--
37
--
--
38
--
39
--
40
41
--
--
--
--
1701600
1703985
1701791
1703983
1701600
--
1703475(
800S)
1703482
(860SJ)
1703475(8
00S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
1703475
(800S)
1703482
(860SJ)
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
42
--
--
--
--
--
--
--
--
43
--
--
--
--
--
--
--
--
44
1701499
1701499
1701499
1701499
1701499
1701499
1701499
1701499
45
3252781
3252781
3252781
3252781
3252781
3252781
3252781
3252781
46
1704412
1704412
1704412
1704412
1704412
1704412
1704412
1704412
47
1704540
1704540
1704540
1704540
1704540
1704540
1704540
1704540
JLG Lift
--
3121138
3121138
Japan
Korean Portuguese
0270923-1 0270925-1 0271392-2
0270924-1 0270926-1 0271393-2
48
1701691
1701691
1701691
1701691
1701691
1701691
1701691
1701691
49
--
--
--
--
--
--
--
--
50
--
--
--
--
--
--
--
--
51
--
--
--
--
--
--
--
--
52
--
--
--
--
--
--
--
--
JLG Lift
4-29
4-30
JLG Lift
3121138
3121138
JLG Lift
4-31
4-32
JLG Lift
3121138
3121138
JLG Lift
4-33
4-34
JLG Lift
3121138
3121138
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274499-3 0274501-3 0274503-3 0274513-3 0274505-4 0274507-3 0274511-3
--
--
--
--
--
--
--
1701499
1701499
1701499
1701499
1701499
1701499
1701499
1701502
1701502
1701502
1701502
1701502
1701502
1701502
1701503
1701503
1701503
1701503
1701503
1701503
1701503
1701509
1701509
1701509
1701509
1701509
1701509
1701509
--
--
--
--
--
--
--
1703811
1703811
1703811
1703811
1703811
1703811
1703811
1703814
1703814
1703814
1703814
1703814
1703814
1703814
1704277
1704277
1704277
1704277
1704277
1704277
1704277
10
1704412
1704412
1704412
1704412
1704412
1704412
1704412
11
--
--
--
--
--
--
--
12
--
--
--
--
--
--
--
13
--
--
--
--
--
--
--
14
--
--
--
--
--
--
--
15
--
--
--
--
--
--
--
16
--
--
--
--
--
--
--
17
1702153
--
1702153
1704007
1705901
1704006
--
18
1703953
1703945
1703943
1703941
1705903
1703942
1703944
JLG Lift
4-35
4-36
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274499-3 0274501-3 0274503-3 0274513-3 0274505-4 0274507-3 0274511-3
19
--
--
--
--
--
--
--
20
1702868
1705969
1702868
1704001
1705967
1704000
--
21
1703797
1703927
1703925
1703923
1705895
1703924
1703926
22
1705336
1705345
1705348
1705917
1705896
1705347
1705344
23
1703804
1703951
1703949
1703947
1705898
1703948
1703950
24
1703805
1703939
1703937
1703935
1705897
1703936
1703938
25
--
1703981
1703982
1703983
1705902
1703984
1703980
26
3251813
--
3251813
3251813
3251813
3251813
3251813
27
--
--
--
--
--
--
--
28
--
--
--
--
--
--
--
29
1703475
1703475
1703475
1703475
1703475
1703475
1703475
30
1702631
1702631
1702631
1702631
1702631
1702631
1702631
31
1704906
1704906
1704906
1704906
1704906
1704906
1704906
32
1701501
1701501
1701501
1701501
1701501
1701501
1701501
33
1705088
1704103
1704101
1704098
1706380
1704099
1704102
34
1707016
1707043
1707045
1707048
1707051
1707046
1707053
35
1706948
1706948
1706948
1706948
1706948
1706948
1706948
36
1700584
1700584
1700584
1700584
1700584
1700584
1700584
JLG Lift
3121138
3121138
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274499-3 0274501-3 0274503-3 0274513-3 0274505-4 0274507-3 0274511-3
37
1705015
1705015
1705015
1705015
1705015
1705015
1705015
38
1706941
1706941
1706941
1706941
1706941
1706941
1706941
39
3252781
3252781
3252781
3252781
3252781
3252781
3252781
40
1701691
1701691
1701691
1701691
1701691
1701691
1701691
41
--
--
--
--
--
--
--
42
--
--
--
--
--
--
--
43
--
--
--
--
--
--
--
44
--
--
--
--
--
--
--
45
--
--
--
--
--
--
--
46
--
--
--
--
--
--
--
47
--
--
--
--
--
--
--
48
--
--
--
--
--
--
--
49
--
--
--
--
--
--
--
50
--
--
--
--
--
--
--
51
--
--
--
--
--
--
--
52
--
--
--
--
--
--
--
53
--
--
--
--
--
--
--
54
--
--
--
--
--
--
--
JLG Lift
4-37
4-38
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274499-3 0274501-3 0274503-3 0274513-3 0274505-4 0274507-3 0274511-3
55
--
--
--
--
--
--
--
56
--
--
--
--
--
--
--
57
--
--
--
--
--
--
--
58
--
--
--
--
--
--
--
JLG Lift
3121138
3121138
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274500-3 0274502-3 0274504-3 0274514-3 0274506-4 0274508-3 0274512-3
--
--
--
--
--
--
--
1701499
1701499
1701499
1701499
1701499
1701499
1701499
1701502
1701502
1701502
1701502
1701502
1701502
1701502
1701503
1701503
1701503
1701503
1701503
1701503
1701503
1701509
1701509
1701509
1701509
1701509
1701509
1701509
--
--
--
--
--
--
--
1703811
1703811
1703811
1703811
1703811
1703811
1703811
1703814
1703814
1703814
1703814
1703814
1703814
1703814
1704277
1704277
1704277
1704277
1704277
1704277
1704277
10
1704412
1704412
1704412
1704412
1704412
1704412
1704412
11
--
--
--
--
--
--
--
12
--
--
--
--
--
1705514
--
13
--
--
--
--
--
--
--
14
--
--
--
--
--
--
--
15
--
--
--
--
--
--
--
16
--
--
--
--
--
--
--
17
1702153
--
--
1704007
1705901
1704006
--
18
1703953
1703945
1703943
1703941
1705903
1703942
1703944
JLG Lift
4-39
4-40
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274500-3 0274502-3 0274504-3 0274514-3 0274506-4 0274508-3 0274512-3
19
--
--
--
--
--
--
--
20
1702868
1705969
1705968
1704001
1705967
1704000
--
21
1703797
1703927
1703925
1703923
1705895
1703924
1703926
22
1705336
1705345
1705348
1705917
1705896
1705347
1705344
23
1703804
1703951
1703949
1703947
1705898
1703948
1703950
24
1703805
1703939
1703937
1703935
1705897
1703936
1703938
25
--
1703981
1703982
1703983
1705902
1703984
1703980
26
3251813
--
3251813
3251813
3251813
3251813
3251813
27
--
--
--
--
--
--
--
28
--
--
--
--
--
--
--
29
1703482
1703482
1703482
1703482
1703482
1703482
1703472
30
1702631
1702631
1702631
1702631
1702631
1702631
1702631
31
1704907
1704907
1704907
1704906
1704907
1704907
1704907
32
1701501
1701501
1701501
1701501
1701501
1701501
1701501
33
1704995
1707058
1707060
1707056
1707057
1707055
1707059
34
1707015
1707042
1707044
1707049
1707052
1707047
1707054
35
1706948
1706948
1706948
1706948
1706948
1706948
1706948
36
1700584
1700584
1700584
1700584
1700584
1700584
1700584
JLG Lift
3121138
3121138
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274500-3 0274502-3 0274504-3 0274514-3 0274506-4 0274508-3 0274512-3
37
1705015
1705015
1705015
1705015
1705015
1705015
1705015
38
1706941
1706941
1706941
1706941
1706941
1706941
1706941
39
3252781
3252781
3252781
3252781
3252781
3252781
3252781
40
1701691
1701691
1701691
1701691
1701691
1701691
1701691
41
--
--
--
--
--
--
--
42
--
--
--
--
--
--
--
43
--
--
--
--
--
--
--
44
--
--
--
--
--
--
--
45
--
--
--
--
--
--
--
46
--
--
--
--
--
--
--
47
--
--
--
--
--
--
--
48
--
--
--
--
--
--
--
49
--
--
--
--
--
--
--
50
--
--
--
--
--
--
--
51
--
--
--
--
--
--
--
52
--
--
--
--
--
--
--
53
--
--
--
--
--
--
--
54
--
--
--
--
--
--
--
JLG Lift
4-41
4-42
ANSI
Korean
Chinese
Spanish Portuguese French
Japanese
0274500-3 0274502-3 0274504-3 0274514-3 0274506-4 0274508-3 0274512-3
55
--
--
--
--
--
--
--
56
--
--
--
--
--
--
--
57
--
--
--
--
--
--
--
58
--
--
--
--
--
--
--
JLG Lift
3121138
GENERAL
IMPORTANT
5.2
INCIDENT NOTIFICATION
JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property
damage is evident, the factory should be contacted by telephone and provided with all necessary details.
In USA:
JLG Phone:877-JLG-SAFE (554-7233)
(8am till 4:45pm EST)
5.3
EMERGENCY OPERATION
Outside USA:
717-485-5161
E-mail:
ProductSafety@JLG.com
3121138
JLG Lift
5-1
5.5
5.4
IMPORTANT
PLATFORM WILL NOT REMAIN LEVEL DURING MANUAL DESCENT
OPERATION.
5-2
JLG Lift
3121138
4. After telescope has fully retracted turn knob #4 counterclockwise until fully open to continue lowering boom.
3121138
NOTE:
JLG Lift
5-3
5-4
JLG Lift
3121138
INTRODUCTION
6.2
OPERATING SPECIFICATIONS
Table 6-1. Operating Specifications
3121138
JLG Lift
6-1
400 N
Tail Swing
48" (1.42 m)
12 Volts
Platforms
Overall Width
8 2" (2.5 m)
Stowed Height
800S
860SJ
9 10.6" (3.01 m)
10 (3.04 m)
Stowed Length
800S
860SJ
37 3.25" (11.4 m)
40 (12.2 m)
Wheel base
Ground Clearance
Drive Speed
Stowed 2WD
Stowed 4WD
Elevated
6-2
360
JLG Lift
10 (3.04 m)
15.625" (0.4 m)
3.0 mph (5.5 kph)
3.5 mph (5.6 kph)
0.75 mph (1.2 kph)
3121138
Capacities
3121138
JLG Lift
6-3
Engine Data
Gasoline
4.5 Quarts (4.25 L) w/Filter
Idle RPM
1000
Low RPM
1800
High RPM
2800
Alternator
Fuel Consumption
Low RPM
High RPM
Horsepower
Cooling System
Spark Plug
Spark Plug Gap
6-4
Water-cooled
Type
Fuel
Diesel
Oil Capacity
Cooling System
Crankcase
Total Capacity
5 Quarts (4.5 L)
11 Quarts (10.5 L) w/Filter
16 Quarts (15 L)
Idle RPM
1000
Low RPM
1800
High RPM
2800
Alternator
Fuel Consumption
Low RPM
High RPM
Horsepower
AWSF-52-C
0.044 in. (1.117 mm)
JLG Lift
3121138
Counterclockwise
Fuel
No. of Cylinders
BHP
Gasoline
LP
Displacement
Oil Capacity w/filter
Minimum Oil Pressure
at idle
Hot
Low RPM
1800
Firing Order
High RPM
2800
Max. RPM
Alternator
JLG Lift
83 hp @ 3000 rpm
75 hp @ 3000 rpm
Stroke
Compression Ratio
3121138
Bore
1000
Idle RPM
6-5
Battery
Voltage
12 Volt
Type
31-950
Component
Reserve Capacity
Tires
Table 6-9. Tire Specifications
Load
Weight
Range (Tire & Wheel)
Kilograms
3700
1678
Counterweight (800S)
7000
3175
Counterweight (860SJ)
8750
3969
Upright
1050
476
Tower
685
311
472
214
490
222
Size
Type
750
340
15 - 625
Pneumatic
95 psi (6.5 Bar)
16
269 lbs.
(122 kg)
740
336
15 - 625
Foam-Filled
16
544 lbs.
(247 kg)
1400
635
1410
640
18 - 625
Pneumatic
85 psi (6.5 Bar)
16
288 lbs.
(131 kg)
Boom Assembly
3337
1514
590
268
Foam-Filled
16
601 lbs.
(273 kg)
570
259
Slave Cylinder
73
33
724 lbs.
(329 kg)
218
99
269
122
544
247
18 - 625
41/ 18LL x 22.5
6-6
Ply
Rating
Pounds
Turntable (bare)
Foam-Filled
16
H
H
JLG Lift
3121138
Hydraulic Oil
S.A.E. Viscosity
Grade
10W
SAE Grade
10W30
10W-20, 10W30
Gravity, API
29.0
20W-20
7.35
-46F (-43C)
442F (228C)
NOTE:
NOTE:
3121138
JLG Lift
Viscosity
Brookfield, cP at -18C
2700
at 40 C
55 cSt
at 100 C
9.3 cSt
Viscosity Index
152
6-7
#32
Type
Synthetic Biodegradable
Specific Gravity
0.877
32/46
-40F (-40C)
Specific Gravity
.922
330F (166C)
-25F (-32C)
428F (220C)
Operating Temp.
Weight
Viscosity
at 40 C
33cSt
at 100 C
6.6 cSt
at 100 F
169 SUS
at 210 F
48 SUS
cp at -20 F
6,200
Viscosity Index
140
Viscosity
NOTE:
6-8
JLG Lift
at 40 C
37 cSt
at 100 C
8.4 cSt
Viscosity Index
213
3121138
Synthetic Biodegradable
Specific Gravity
1.082
-58F (-50C)
pH
9.1
3121138
at 40 C (104 F)
46 cSt (215SUS)
at 65 C (150 F)
22 cSt (106SUS)
Viscosity Index
170
32.1
Pour Point
-76F (-60C)
Flash Point
217F (103C)
Viscosity
Viscosity
at 0 C (32 F)
Specific Gravity
at 40 C
25.8 cSt
at 100 C
9.3 cSt
Viscosity Index
376
JLG Lift
6-9
6.3
A serial number plate is affixed to the left rear side of the frame.
If the serial number plate is damaged or missing, the machine
serial number is stamped on the left side of the frame.
6-10
JLG Lift
3121138
3121138
JLG Lift
6-11
4150548-C
6-12
JLG Lift
3121138
3121138
JLG Lift
6-13
4150548-C
6-14
JLG Lift
3121138
3121138
JLG Lift
6-15
4150548-C
6-16
JLG Lift
3121138
3121138
JLG Lift
6-17
4150548-C
6-18
JLG Lift
3121138
3121138
JLG Lift
6-19
6.4
NOTE:
OPERATOR MAINTENANCE
NOTE:
The following numbers correspond to those in Figure 610., Operator Maintenance and Lubrication Diagram.
SPECIFICATIONS
MPG
EPGL
Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or MIL-Spec MIL-L-2105
HO
EO
IMPORTANT
LUBRICATION INTERVALS ARE BASED ON MACHINE OPERATION
UNDER NORMAL CONDITIONS. FOR MACHINES USED IN MULTI-SHIFT
OPERATIONS AND/OR EXPOSED TO HOSTILE ENVIRONMENTS OR
CONDITIONS, LUBRICATION FREQUENCIES MUST BE INCREASED
ACCORDINGLY.
6-20
JLG Lift
3121138
3121138
JLG Lift
6-21
6-22
JLG Lift
3121138
7. Platform Filter
3121138
JLG Lift
6-23
Lube Point(s) - 2
Interval - Every 2 years or 1200 hours of operation, remove
and clean at time of hydraulic oil change.
6-24
JLG Lift
3121138
3121138
JLG Lift
6-25
6-26
JLG Lift
3121138
3121138
JLG Lift
6-27
6-28
JLG Lift
3121138
6.5
Tire Inflation
The air pressure for pneumatic tires must be equal to the air
pressure that is stenciled on the side of the JLG product or
rim decal for safe and proper operational characteristics.
For polyurethane foam filled tires, JLG Industries, Inc. recommends that when any of the following are discovered, measures
must be taken to remove the JLG product from service immediately and arrangements must be made for replacement of the
tire or tire assembly.
a smooth, even cut through the cord plies which
exceeds 3 inches (7.5 cm) in total length
Tire Damage
3121138
JLG Lift
6-29
Tire Replacement
Wheel Replacement
6-30
JLG Lift
3121138
Wheel Installation
3121138
JLG Lift
6-31
2nd Stage
3rd Stage
70 ft. lbs.
(95 Nm)
4. Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal. Check torque every 3
months or 150 hours of operation.
6.6
IMPORTANT
FOR BEST RESULTS WARM THE ENGINE TO OPERATING TEMPERATURE BEFORE DRAINING. THIS WILL ALLOW THE OILS TO FLOW
FREELY FROM THE REGULATOR.
1. Move the equipment to a well ventilated area. Ensure
there are no external ignition sources.
2. Start the engine and bring to operating temperature.
3. With the engine running, close the manual tank valve
and run the engine out of fuel.
6-32
JLG Lift
3121138
NOTE:
7. Once all of the oil has been drained, reinstall the LPG
fuel temperature sensor and reconnect the electrical
connector.
8. Open the fuel tank manual valve.
9. Start the engine and verify all connections are secure.
10. Dispose of any drained oil per local regulations in a safe
and proper fashion.
3121138
JLG Lift
6-33
6.7
Removal
1. Relieve the propane fuel system pressure. Refer to Propane Fuel System Pressure Relief.
2. Disconnect the negative battery cable.
3. Slowly loosen the Filter housing retaining bolt and
remove it.
4. Pull the filter housing from the Electric lock off assembly.
5. Locate Filter magnet and remove it.
6. Remove the filter from the housing.
7. Remove and discard the housing seal.
8. Remove and discard the retaining bolt seal.
9. Remove and discard mounting plate to lock off O-ring
seal.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Electrical Connector
Fuel Outlet
O-ring
Filter
Fuel Inlet
Retaining Bolt
6-34
JLG Lift
3121138
Installation
6.8
IMPORTANT
BE SURE TO REINSTALL THE FILTER MAGNET INTO THE HOUSING
BEFORE INSTALLING NEW SEAL
1. Install the mounting plate to lock off O-ring seal.
2. Install the retaining bolt seal.
3. Install the housing seal.
3121138
RESIDUAL VAPOR PRESSURE WILL BE PRESENT IN THE FUEL SYSTEM. ENSURE THE WORK AREA IS WELL VENTILATED BEFORE DISCONNECTING ANY FUEL LINE.
JLG Lift
6-35
6-36
JLG Lift
3121138
3121138
Comments
JLG Lift
7-1
7-2
Comments
JLG Lift
3121138
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: (717) 485-5161
Fax: (717) 485-6417
JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: (48) 91 4320 245
Fax: (48) 91 4358 200
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal
Spain
Phone: (34) 93 77 24700
Fax: (34) 93 77 11762
www.jlg.com