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HowIt'sDoneAircraftOverhaulEngine
Espaol | Japanese
PrecisionAircraftEngineOverhaul
DemandingMaximumPerformance&Longevity
1(650)3541399
2415EmbarcaderoWayPaloAlto,Ca94303
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"PowerByVictor"Enginesaddhighervalueandholdhigher
valueovertime.SeeAircraftResaleValueComparison.
HowItsDone
VictorAviationspecializesinoverhaulingcustomersenginesandkeepingthe
originalengineserialnumberintact.Thereisadistinctadvantageinkeeping
yourenginesserialnumberasthisallowsyoutoknowtheenginesactualhour
historyandfatiguecyclesonthemajorengineparts.
Interestingly,shouldyoupurchaseafactoryrebuiltzerotimeengine,the
enginemayhavehightimemajorenginepartsincludingthecrankcase,
crankshaft,gears,connectingrodsandhousings.Thesepartsmayhavemore
enginehoursandfatiguecyclesonthemthanareonyourownengine.
Whenthefactorytakesinanenginecoreforexchange,theengineis
disassembled,thelogsarediscardedandreusableenginepartsgobackinto
theirrebuiltzerotimeenginepartsinventory.Enginepartsarenolongerkept
withtheoriginalengineserialnumberwheretheycamefromandthepartshour
historyandfatiguecyclesareforeverlost.
Youarenowbuyinganexchangeenginewithanunknownpartshourhistory.
ExchangePowerbyVictorenginesareavailableatVictorAviationformost
popularsixcylinderenginemodelsandcomewithenginehourpartshistories.
Unliketheenginemanufacturers,whenVictorAviationtakesinanexchange
enginecore,theenginecomponentsareserialnumberrecordedandkeptintact
withtheenginesserialnumber.
Enginesarebuiltonebyonebythenationsmostexperiencedmasterengine
machiniststhathavepassedVictorAviationsrigidtrainingandexperience
requirements.Withoverthirtysixyearsofexperience,VictorAviationhasset
thestandardsthatothermanufacturersandfieldoverhaulersattempttofollow.
"PowerByVictor"TheOverhaulProcedure
Step1
InitiatinganEngineOverhaul
Toinitiateanengineoverhaulallittakesisaphonecall.OurserviceadvisorwillreviewthePowerbyVictorengineoverhaulprocesses
withyouandmakerecommendationsonwhatseriesofoverhaulandoptionswouldbestsuityouraircraftapplicationneeds.
Step2
ThePurchaseOrder
Afteracustomerhasdecidedonwhatengineoverhaulseriesandoptionsdesires,aworkordercontractisprepareddetailingtheworkto
beperformed,termsandconditionsandforwardtoyouforyourapproval.AnenginehistoryformisalsoincludedtoaidVictors
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HowIt'sDoneAircraftOverhaulEngine
techniciansinunderstandinganyexistingengineoperatingproblems.
Step3
EngineRemovalandShipping
Uponreceiptofthecustomerssignedworkorderbymailorfax,aspeciallydesignedengineshippingcontainerispreparedforyour
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engine.Thesespeciallydesignedshippingcontainerscanbetransportedbydomestictrucklinesorinternationalairfreight.Theengine
containeristhenshippedtothecustomersenginechangefacilitycompletewithreturnshippingbillofladinginstructionsincluded.
Step4
EngineArrival
WhentheengineisreceivedatVictorAviationtheengine,accessoriesandfittingsarephotographedwithengineandaccessoryserial
numbersrecorded.Photographyoftheincomingengineallowsthefinalengineassemblertoreinstallanyremovedenginefittingsor
bracketstotheiroriginalclockedpositionsenablingtheengineinstallereaseofenginereinstallation.
Step5
EngineTeardownandCleaning
Duringtheengineteardownproceduretheengineinspectionprocessactuallybegins.Wearpatternsignaturesonthewornengine
bearingsareexaminedtodeterminehowtherotatingandreciprocatingenginepartsarealigned.ThisinformationaidsVictors
technicianstounderstandanypasthistoryofmisalignedparts.Enginepartsarethenseparatedbytheirmaterialcompositionandgo
throughhightemperaturesteam,immersionandultrasoniccleaning.Toavoidanypartscontaminationcriticalenginepartswillbe
pneumaticallycleanedusingspecialplasticbeadblastingmedia.
Step6
EngineInspection
EnginesareinspectedinaccordancewiththeoriginalmanufacturesrecommendationbyVictorAviationsNationalAerospaceStandards
(NAS410)certificatedinspectors.Inspectionprocessesinclude:
10X40XPowerMagnificationVisualExamination
CylinderInductionAirFlowTesting
PartsCorrosionExamination
CrankcaseCylinderDeckHeightInspection
MagnafluxInspectionBothCircularandLongitudinalAxes
ConnectingRodAlignmentInspection
LiquidDyePenetrantExamination
FullDimensionalPartsInspection
RotationalMassPartsBalanceTesting
ResearchAirworthinessDirectivesandServiceBulletins
ReciprocatingMassPartsBalanceTesting
Followingtheengineinspectionphasethecustomerwillbecontactedbyphonetoreviewtheinspectionresultsoftheirengine.
Step7
EngineMachining
PowerbyVictortechniciansbeginthedetailedmachiningprocessesrequiredtobringtheenginepartsuptoVictorsclosetolerance
specificationsdependingonthecustomersworkorderrequirements.VictorAviationhasastateoftheartfullmachineshopcapableof
performingthemostadvancedmachiningprocesses.
Step8
PartsPreparation
A)Enginespartsarepreparedforfinalfinishingdependinguponthecustomerworkorderrequirements.B)Aluminumpartsarealodine
corrosiontreatedandpaintedwithhightemperatureenamelpaint.C)Hardware,bracketsandfastenersaresilverCadmiumPlated.
Step9
FivePhaseEngineAssembly
EngineassemblyisperformedbyoneofVictorstopenginemachinistsunderthesupervisionofthechiefengineinspector.Uniqueto
PowerByVictorengines,fivephasesofengineassemblyareinspectedandsignedoffbythechiefengineinspector.
Phase1
EnginePartsPreparation
Phase2
Crankshaft,ConnectingRodandCamAssembly
Phase3
SubAssembly
Phase4
PreCaseClosure
Phase5
FinalAssembly
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Step10
EngineTestingandShipment
Theengineandtestpropellerisinstalledintoahydraulicallyactuatedthrustloadcelltotestforenginepropellerthrustandallengine
operatingparameters.Uponcompletionofenginetestingallenginesarefinalinspectedbythechiefinspectortoassurethatall
operatingparametersmeettheoriginalmanufacturersspecificationsandworkorderdetailrequirements.Thecustomeristhennotified
thattheengineisreadyforshipment,wrappedandcratedforfinalshipmenttoitsdestination.
AnAviatorSeriesEngineOverhaulisaProprietaryTrademarkedOverhaulProcesscreatedbyVictorAviationServiceInc.
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2415EmbarcaderoWay
PaloAlto,Ca94303
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