Beruflich Dokumente
Kultur Dokumente
APPARATUS
FOR POTENTIALLY EXPLOSIVE ATMOSPHERES
ATEX
Page
Introduction
02
03
Hazardous areas
04-05
Identification
06
Types of protection
07
08
09
10
Standardisation organisations
11
Certification
12
CENELEC standards
13
14
15
16
V1005-GB-R5c
10
SOME DEFINITIONS
What is a potentially explosive atmosphere?
3 elements must be combined to trigger an explosion:
A
A spark or a flame are not the only sources of ignition. An increase of the
surface temperature of an electrical apparatus may cause an explosion if it
exceeds the ignition temperature of the surrounding gas or mixture of
substances.
This is an atmosphere which could become explosive (the danger is potentially present) due to the local or operational condition in an
installation such as: leaks, rupture of pipeline, temperature variations, etc.
What is a gaseous or dusty explosive atmosphere?
This is a mixture with air, under atmospheric conditions, of flammable substances in the form of gases, vapours, mists or dusts in which,
after ignition has occurred, combustion spreads to the entire unburned mixture (definition to Directive 1999/92/EC).
EFFECTIVE DATE
From 1 July 2003, all products placed on the market in the EU will have to conform to directive 94/9/EC. Already installed
equipment need, however, not be replaced by equipment conforming to the ATEX directive.
Until 30 June 2003, the Old Approach may still be applied. The Old Approach however:
- does not include hazardous areas (exclusively defined by IEC specifications);
- does not require the CE marking;
- does not take dusty environments into account;
- is only applicable for electrical equipment covered by standards EN 50014 to 50039.
After 30 June 2003, conformity to the ATEX directive in order to enable free movement of products throughout
the European Union will be obligatory. Only the New Approach remains valid. It takes into account:
- Hazardous areas (see pages 4 and 5);
- CE marking (see page 6);
- Dusty environments;
- The harmonised 3rd editions of the CENELEC EN 50014 series of standards (see page 13).
10
Category
Continuous, frequent
or for long periods
Zone 1
Zone 21
Intermittent
in normal operation (likely)
Zone 2
Zone 22
Category M2
The classification of the installation is under the responsibility of the user. He must individually evaluate each installation to determine
the differences between them.
Separate assessments must be made for places with potentially explosive atmospheres caused by gases or vapours and for
those caused by dusts.
Zone 0
Zone 1
Zone 2
Zone 22
Zone 21
Bag filter
10
Zone 20
Dust separator
Zone 0
Zone 1
Zone 2
Drawing B
Zone 20
Zone 21
Zone 22
Above drawings A and B are for example only and must not be used as a model for an actual plant whose design is, in every case,
at the responsibility of the constructor and operator.
All leaflets are available on: www.ascojoucomatic.com
V1005-5
0081
"d"
"e"
"i"
"m"
"n"
"o"
"p"
"q"
II 2 G
(see page 7)
EEx d
Equipment category
(G = gas...; D = dust)
M1
M2
1 G or 1 D
2 G or 2 D
3 G or 3 D
MARKING EXAMPLE
Flameproof enclosure
Increased safety
Intrinsic safety "ia""ib"
Encapsulation
Non-incendive
Oil immersion
Pressurisation
Powder filling
TYPES
OF
PROTECTION
II 2 D
I: Mines
:
:
:
:
:
:
:
:
(EN 50018)
(EN 50019)
(EN 50020)
(EN 50028)
(EN 50021)
(EN 50015)
(EN 50016)
(EN 50017)
EQUIPMENT
GROUPS
TEMPERATURE
CLASSES
(see page 8)
(see page 8)
IIC
T4
IP 65
T 135C
Dusty atmospheres
Protection
symbol
Zones
"d"
"i"
"ib"
"m"
Description
Type of protection in which the parts which can ignite an explosive
atmosphere are placed in an enclosure which can withstand the
pressure developed during an internal explosion of an explosive
mixture and which prevents the transmission of the explosion to
the explosive atmospheres surrounding the enclosure.
"e"
"ia"
"n"
"o"
"p"
"q"
Drawing
ASCO/JOUCOMATIC offers a wide range of solenoid valves with "d", "m", "em" or "i" type of protection.
Please see our selection of products at: www.ascojoucomatic.com
10
Group II : Electrical apparatus intended for use in other places likely to become endangered by explosive atmospheres (surface
industries).
For the types of protection "d" and "i", group II is subdivided into IIA, IIB, IIC.
For example the "d" and "i" types of protection are respectively subdivided according to the Maximum Experimental Safe Gap (MESG)
and to the Minimum Igniting Current (MIC).
Electrical apparatus certified for IIB may be certified for use with a gas belonging to group IIC. In this case, the identification is
supplemented with the chemical symbol or the name of the gas (example: EEx d IIB + H2).
The table below indicates the groups to which some gas mixtures belong:
Ignition temperature
Gas
Groups
(1)
(C)
T1
Temperature class
T2 T3 T4 T5
T6
methane (firedamp)
acetone
acetic acide
ammonia
ethane
methylene chloride
methane (CH4)
carbon monoxide
propane
540
485
630
515
556
595
605
470
n-butane
n-butyl
365
370
hydrogen sulfide
n-hexane
270
240
acetaldehyde
ethyl ether
140
170
ethyl nitrite
90
ethylene
ethyl oxide
425
429-440
acetylene (C2H2)
carbon disulphide (CS2)
hydrogen (H2)
305
102
560
A
II
TEMPERATURE CLASS
The temperature classification is based on the maximum surface temperature of equipment. That is the highest temperature any part
of or the entire surface of an electrical device can reached under the most unfavourable operating conditions capable of igniting a
surrounding explosive atmosphere.
Group I : Temperature 150C or 450C according to coal dust accumulation on equipment
Group II : Equipment must be classified and marked:
- preferable with the temperature class (T classification)
- defined by the surface temperature or,
- limited to the specified flammable gases or dusts for which it is approved, if necessary (and marked accordingly).
Temperature class
T1
T2
T3
T4
T5
T6
450
300
200
135
100
85
450
300
200
135
100
85
(2) The maximum surface temperature must be identified and suitable for the specified type of dust present (equipment marked for zone 21).
In order to prevent the ignition of dusty atmospheres, the maximum surface temperature needs to be limited. It must not exceed:
- 2/3 of the auto-ignition temperature of the specified cloud of dust,
- the auto-ignition temperature of a 5 mm layer of dust minus 75C.
Description
FLAMEPROOF ENCLOSURE
The most currently used type of protection.
Standard equipment is contained in a sturdy
casing specifically designed for use in explosive
atmospheres.
Characteristics
CONSTRUCTION
Standard EN 50018 specifiesthe 2 following main characteristics for the construction
of a "d" type enclosure to prevent an internal inflammation from igniting the ambient
atmosphere:
- the length "L" (in mm) of the flameproof seal;
- the maximum experimental safe gap (MESG) "i" (in mm).
flat seal
cylindrical seal
recessed seal
d
L=c+d
L
Features
"d"
The dimensions given depend on the seal and volume of the enclosure and gas groups.
Example: with a seal length L = 12.5 mm and an enclosure volume 100 cm3, the MESG
"i" will be:
2
1
2
I
: 0.5 mm seals included 1
IIB : 0.2 mm seals included
2
3
1
IIA : 0.3 mm seals included
IIC : 0.15 mm seals included
5
6
ENCAPSULATION
The most recent type of protection recognised
by CENELEC. Easy to install, this enclosure
can be adapted to many models of electrical
apparatus.
body
gland
insert
7
8
EEx d)
cover
cable clamp (on request)
CONSTRUCTION
Standard EN 50028 defines that this type of protection must be used even in case of
overvoltage or excessive current as a result of:
- an internal short-circuit;
- the valve with blocked core in an open circuit.
A fuse is required with alternating current. The maximum surface temperature may not
exceed the certified temperature class.
The coil and electrical components must be enclosed in a compound (example: epoxy
resin).
"m"
10
Features
- encloses in a compound the electrical
parts which are likely to ignite the ambient
explosive atmosphere;
WIRING
- prevents ignition of the ambient explosive
atmosphere.
3 flying leads are embedded in a compound. This airtight sealing prevents the ambient
explosive atmosphere from penetrating the enclosure.
Characteristics
INTRINSIC SAFETY
This type of protection takes into account the
minimum energy necessary to ignite an explosive atmosphere.
The whole circuit is designed in such a way that
this energy must never be available, neither in
normal operation nor in specific faulty operating
conditions.
How?
- By limiting peak current and no-load voltage;
- By limiting thermal and electric energy storage.
Unlike the other types of protection which apply
to single electrical components, this one applies
to the whole circuit.
Example of an intrinsically safe circuit:
Explosive zone
Non-hazardous zone
1
2
"i"
Regul.
amplifier
Rv
D1
D2
EEx i
Receiver
or
sensor
+
-
U1
fuse
Zener diodes
zero potential (equipotential
earth or interconnected earth)
rectifier
filter
3 logic control
4 galvanic protection (transformer)
5 output voltage adjustment
6 galvanic isolation (optocoupler)
1
U2
+
-
INCREASED SAFETY
Prevents the occurrence of any accidental
ignition source: arcs or sparks.
How?
CONNECTION
securely fastened certified cable gland
always supplied mounted on the
product.
IEC
Commission
of the European
communities
CENELEC
The "European Committee for Electrotechnical Standardisation" (CENELEC) is a
technical organisation located in Brussels. It is composed of national Electrotechnical
Committees from 19 EU and EFTA countries. Its major role is to harmonise national
standards to produce a single European Standard ("EN").
In 1958, the standardisation process started, and in 1973, the name CENELEC was
adopted with the expansion of the Common Market.
Within the CENELEC, the Technical Committee 31 is in charge of elaborating the
standards for electrical apparatus intended for use in explosive atmospheres.
European
Free Trade
Association
CENELEC
National
committees
Full
participation
of all
interested
parties
ELECTROTECHNICAL
STANDARDS
for EUROPE
WHAT IS CEN?
CEN (European Committee for Standardisation) works in close partnership with CENELEC. CEN is a European forum for
standardisation, with the exception of electro-technology, which fosters and organises relations between governments, governmental
bodies, producers, users, consumers, trade unions etc. This is, in particular achieved by:
- harmonising published national standards and promoting ISO standards;
- elaborating new EN standards, developing procedures for the mutual recognition of test results etc.
10
Country
Notify bodies
Austria
TV-A
Belgium
AIB
Czech Republic
FTZU
Denmark
DEMKO
Finland
VTT
INERIS
France
LCIE
408
26
1026
539
537
Germany
80
81
492
TV
32
TV
35
PTB
102
TV
123
DMT
158
297
588
589
637
820
722
BAM
IBEXU
ZELM EX
Italy
CESI
Luxembourg
SNCH
499
Netherlands
KEMA
344
NEMKO AS - Oslo
470
575
359
SIRA
518
EECS
600
891
Norway
NEMKO
DET
ITS
United Kingdom
TRL
BASEEFA 2001
Spain
LOM
Sweden
SP
Switzerland
SEV
Logo
1180
163
402
1258
(2003)
Member countries
Austria
Belgium
Czech Rep.
Denmark
Finland
France
Germany
Greece
Iceland
Ireland
Italy
Luxembourg
Malta
Netherlands
Norway
Portugal
Spain
Sweden
Switzerland
United Kingdom
National standards
Affiliated countries
VE EN 50014 : 1996
NBN-EN 50014 (E2) : 1997 / A2 : 1999
CSN EN 50014 : 1998
DS/EN 50014 : 1997 / A2 : 1999
SFS-EN 50014 : 1997 / A2 : 1999
NF EN 50014 : 1999
DIN EN 50014 (VDE 0170/0171) : 2000
ELOT EN 50014 1999
IST EN 50014 : 1997
I.S. EN 50014 : 1998 / A2 : 1999
IEC EN 50014 : 1998
EN 50014 : 1997
MSA EN 50014 : 2001
NEN-EN 50 014 : 1997 / A2 : 1999
NEK EN 50 014 : 1997 / A2 : 1999
EN 50014 : 1997 / A2 : 1999
UNE EN 50014 : 1995
SS EN 50014 : 1997
SN EN 50014 : 1997 / A2 : 1999
BS EN 50014 : 1998
National standards
(2)
Croatia
Hungary
Lithuania
TYPES OF PROTECTION
Type
"d"
"e"
"i"
"m"
CENELEC standards
EN 50018
EN 50019
EN 50020
EN 50028
VE EN 50018 : 1996
NBN-EN 50018 : 2000
CSN EN 50018 ED. 3 : 2001
DS EN 50018 : 2000
SFS-EN 50018 : 2000
NF EN 50018 : 1996
DIN EN 50018 : 2001
ELOT EN 50018 : 2001
IST EN 50018 : 2000
I.S. EN 50018 : 2001
IEC EN 50018 : 1995
EN 50018 : 2000
MSA EN 50018 : 2001
NEN-EN 50018 : 2000
NEK-EN 50018 : 1994
EN 50018 : 1994
UNE EN 50018 : 1996
SS EN 50018 : 2000
SN EN 50018 : 2000
BS EN 50018 : 1995
VE EN 50019 : 2001
NBN EN 50019 : 2000
CSN EN 50019 ED. 3 : 2001
DS EN 50019 : 2000
SFS-EN 50019 : 2000
NF C 23-519
DIN EN 50019 : 2001
ELOT EN 50019 : 2001
IST EN 50019 : 2000
I.S. EN 50019 : 2001
IEC EN 50019 : 1998
EN 50019 : 2000
MSA EN 50019 : 2001
NEN-EN 50019 : 2000
NEK-EN 50019 : 2000
EN 50019 : 1994
UNE EN 50019 : 1997
SS EN 50019 : 2000
SN EN 50019 : 2000
BS EN 50019 : 1994
Member countries
Austria
Belgium
Czech Rep.
Denmark
Finland
France
Germany
Greece
Iceland
Ireland
Italy
Luxembourg
Malta
Netherlands
Norway
Portugal
Spain
Sweden
Switzerland
United Kingdom
National standards
Affiliated countries
Croatia
Estonia
Lithuania
Poland
Slovenia
Slovakia
Turkey
VE EN 50020 : 1996
NBN EN 50020 (E3) : 1995
CSN EN 50020 : 1996
DS EN 50020 : 1998
SFS EN 50020 : 1995
NF EN 50020 : 1995
DIN EN 50020 : 1996
ELOT EN 50020 : 1995
IST EN 50020 : 1994
I.S./ EN 50020 : 1994
IEC EN 50020 : 1998
EN 50020 : 1994
MSA EN 50020 : 2001
NEN-EN 50020 : 1995
NEK-EN 50020 : 1994
EN 50020 : 1994
UNE EN 50020 : 1997
SS EN 50020 : 1994
SN EN 50020 : 1994
BS EN 50020 : 1995
TS EN 50020 : 1996
TS EN 50028 : 1996
10
(2)
EN 50021
EN 50281-1-1
CENELEC standards
Member countries
Austria
Belgium
Czech Rep.
Denmark
Finland
France
Germany
Greece
Iceland
Ireland
Italy
Luxembourg
Malta
Netherlands
Norway
Portugal
Spain
Sweden
Switzerland
United Kingdom
National standards
VE NORM EN 50021
NBN-EN 50021 : 1999
CSN EN 50021 : 2000
DS / EN 50021 : 1999 / Corr. 2000
SFS-EN 50021 : 1999
NF EN 50021 : 2000
DIN EN 50021 : 2000
ELOT EN 50021 : 2000
IST EN 50021 : 1999
I.S. EN 50021 : 2001
IEC EN 50021 : 2000
EN 50021 : 1999
MSA EN 50021 : 2001
NEN-EN 50021 : 1999 / C1 : 2000
NEK-EN 50021 : 1999
EN 50021 : 1999
UNE-EN 50021 : 2000
SS EN 50021 : 1999
SN EN 50021 : 1999
BS EN 50021 : 1999
VE NORM EN 50281-1-1
NBN EN 50281-1-1 : 1998
CSN EN 50281-1-1 : 1998
DS / EN 50281-1-1 : 1998
SFS-EN 50281-1-1 : 1999
Affiliated countries
Croatia
Estonia
Lithuania
Poland
Slovenia
Turkey
Hazardous areas
IEC
CENELEC
Zone 0
Zone 1
Zone 2
NEC 505
US
NEC 500
Division 1
Division 2
Applicable certification
Types of protection
UL
FM
CSA
IEC
CENELEC
UL 2279, Pt.11
ANSI/UL 913
__
FM 3610
CSA-E79-11
CSA-157
IEC 79-11
__
EN 50020
__
Encapsulation "m"
Flameproof enclosure "d"
Increased safety "e"
Intrinsic safety, "ib"
Oil immersion "o"
Powder filling "q"
Pressurised apparatus "p"
UL 2279, Pt.18
UL 2279, Pt.1
UL 2279, Pt.7
UL 2279, Pt.11
UL 2279, Pt.6
UL 2279, Pt.5
UL 2279, Pt.2
FM 3614
FM 3618
FM 3619
FM 3610
FM 3621
FM 3622
FM 3620
CSA-E79-18
CSA-E79-1
CSA-E79-7
CSA-E79-11
CSA-E79-6
CSA-E79-5
CSA-E79-2
IEC 79-18
IEC 79-1
IEC 79-7
IEC 79-11
IEC 79-6
IEC 79-5
IEC 79-2
EN 50028
EN 50018
EN 50019
EN 50020
EN 50015
EN 50017
EN 50016
Non-incendive "nI"
Non-sparking "nA"
Restricted breathing "nR"
Hermetically sealed "nC"
UL 2279, Pt.15
UL 2279, Pt.15
UL 2279, Pt.15
UL 2279, Pt.15
FM 3611
__
__
__
CSA-E79-15
CSA-E79-15
CSA-E79-15
CSA-E79-15
IEC 79-15
IEC 79-15
IEC 79-15
IEC 79-15
EN 50021
EN 50021
EN 50021
EN 50021
10
AFTER-SALES SERVICE
Is it possible to repair an old EEx product? Does it have to conform to ATEX requirements immediately?
Before 30 June 2003, you can repair your product in accordance with the old procedures. It must not conform to the ATEX directive.
After 30 June 2003, it must be replaced by a product conforming to the ATEX directive.