Beruflich Dokumente
Kultur Dokumente
OPERATION
OVERVIEW
CONTENTS
Chapter 4
OPERATION OVERVIEW
FS-7000+/FS-9000
1-1-9
FS-7000+/FS-9000
1-1-10
Electrophotographics system
Electrophotography is the technology used in laser printing which transfers data representing
texts or graphics objects into a visible image which is developed on the photosensitive drum,
finally fusing on paper, using light beam generated by a laser diode.
The key features for the electrophotography system of the printer are:
Real 600 dpi resolution (equivalent to 2400 dpi resolution thanks to KIR smoothing
technique)
Ultra long life amorphous silicon drum (non-heating)
Paper support for up to A3 (Ledger) size
Microfine mono component toner
Electrophotographic cycle
The electrophotography system of the printer performs a cyclic action made of seven steps
as follows. Each step is technically explained in the following sections.
2 Exposure
1 Main Charging
3 Developing
7 Erasing
6 Cleaning
4 Transfer
5 Fusing
4-1
FS-7000+/FS-9000
Amorphous-silicon drum
The printer uses the long lasting amorphous silicon (a-Si) drum. The photoconductive layer
is coated over the aluminum cylinder base as shown below. The aluminum base is
electrically grounded to the ground.
The photoconductive layer is charged evenly over its surface by positive high voltage
charging (corona charging) given by the main charger unit (the wire and grid). The area on
the charged drum surface which is exposed to the laser beam, as the print image is
statistically drawn over the drum, loses the charge as it is escaped through the ground. The
resultant electrostatic latent (negative) image is then developed by toner and transfer to the
medium like paper.
The amorphous silicon photo conductor is extremely hard, non-toxic, and highly resistive
against chemical substances. These characteristics of the amorphous material make itself
up to a most durable, stable photoconductor for the electrophotography printer.
Photoconductive layer
FS-7000+/FS-9000
4-2
As the drum B rotates in a clean (neutral) state, its photoconductive layer is given a
uniform, positive (+) corona charge dispersed by the main charger wire A.
Due to high-voltage scorotron charging, the charging wire can get contaminated by
oxidization and therefore must be cleaned periodically from time to time using the method
explained in chapter 3. Cleaning the charging wire prevents print quality problems such as
black streaks caused by the oxide ac-cumulated around the charging wire.
4-3
FS-7000+/FS-9000
Toner
The toner is fed from toner kit TK-30 or TK-30H. The toner is of dry mono component type
and comprised of the following substances as depicted below.
A Resin
B Ferrite
C Silica
D Polisher
B
C
FS-7000+/FS-9000
4-4
Exposure
The charged surface of the drum B is then scanned by the laser beam from the scanner
unit A.
The laser beam is switched on for a black dot and off for a white (blank) dot according to
the print data. Whenever it is illuminated by the laser beam, the electrical resistance of the
photoconductor is reduced, the potential on the photoconductor is also lowered from
approximately 250 V to 20 V, effectively driving the charge through the a-Si layer down to
the aluminum base.
LASER BEAM
LASER BEAM
+ + + + +
+ + + +
250 V
a-Si LAYER
ALUMINUM
20 V
+ + + +
0V
4-5
FS-7000+/FS-9000
Scanner unit
The 600 dpi scanner unit includes the laser diode that produces the 670 nm wavelength
laser beam. This wavelength is specifically designed to match the photoconductive
response of amorphous silicon.
The diagrams below show the components inside the scanner unit in two viewshorizontal
and vertical. The function of each component is described in the following pages. Note that
the directive arrows indicate the laser beam paths.
TOP VIEW
3
2
5
6
1
FS-7000+/FS-9000
4-6
SIDE VIEW
Drum
4-7
FS-7000+/FS-9000
Polygon mirror
Laser diode
7 Diversion mirror ................................ diverts the laser beam vertically onto the drum.
Note the diffused laser beam finally pin-points on
the drum.
8 Protective glass ................................ prevents dust, debris, etc., from entering the
scanner assembly.
9 Sensor mirror ................................... bends the very first shot of a laser scan towards
the beam detection sensor (See next.).
0 Beam detector sensor ...................... when shone by the sensor mirror above, this
photosensor generates a trigger signal for the
engine controller to start activating the paper
feeding system.
FS-7000+/FS-9000
4-8
Laser scanning
The laser beam hits one of ten polygonal mirrors. As the mirror revolves (at the nominal
revolution of 17,700 rpm*1 or 24,000 rpm*2), the laser beam reflects off of it and reaches the
charged drum surface in a lengthwise manner.
A pair of (plastic) lenses provides focusing the horizontally sweeping laser beam onto the
drum. As the drum rotates, the laser beam sweeps the entire length of the drum so that the
drums entire circumference is exposed to the laser beam. The revolution of the polygon
mirror motor and the drum itself is timing-controlled so that each successive sweeping of
the laser beam produces a 1/600 inch offset. The printers controller system continuously
turns the laser beam on and off to put a dot at every 1/600 inch distance horizontally.
Synchronizing the output data with one scanning line is achieved by the photo sensor
provided next to the first mirror. At the beginning of each laser sweeping, the beam hits the
photo sensor which in turn sends a command to the logic controller for synchronization.
*1: FS-7000+ model
*2: FS-9000 model
4-9
FS-7000+/FS-9000
Development
The latent image constituted on the drum is developed into a visible image. The developing
roller contains a magnet core and an aluminum cylinder rotating around the magnet core
at a speed twice faster than that of the drum. Toner attracts to the developing roller since
it is magnetic. A magnetized blade above the developing roller constitutes a smooth layer
of toner in accordance with the roller revolution.
Blade
Magnetism
0.1 mm
0.3 0.4 mm
Drum
Magnet
Developing roller
FS-7000+/FS-9000
4-10
Blade
Toner
Develop. roller
Drum
Toner sensor
AC + DC
Toner
Drum
Develop. roller
4-11
FS-7000+/FS-9000
Developing
20 V
Toner
A toner replenishment sensor is provided within the developer. As the toner supply from the
toner container dwindles and the toner level lowers in the reservoir, the sensor translates
it through its sensing plate, urging the toner motor to feed more toner.
Sensing plate
Toner sensor
Sensable level
Toner
Developer unit
FS-7000+/FS-9000
4-12
Image transfer
The image developed by toner on the drum (A below) is transferred onto the paper using
the electric charge attraction given by the toner itself and the transfer roller (B below). The
transfer roller is negatively biased so that the positively charged toner is attracted onto the
paper while it is pinched by the drum and the transfer roller.
The nominal transfer bias is set to approximately 1.7 kV*1/2.1 kV*2 (limit) with the 55 A* 1/
80 A*2 current. Since the ideal potential of the transfer bias varies depending on the
thickness of paper, the bias is raised to approximately 2.2 kV*1/2.8 kV*2/55 A*1/80 A*2
for thicker paper (91 to 200 g/m2). Double-sided printing using a DU-30*3/DU-31 duplexer
automatically increases the transfer bias to the above value. On the other hand, the bias
current is reduced to 55 A*1/60 A*2 (1.7 kV*1/2.1 kV*2) for thin paper. The bias is
switched automatically as the printer detects the thickness of the paper, and also switchable
manually on the printers control panel. For details on switching the transfer bias, refer to
the printers users manual.
Paper separation
After the image transfer process, the paper is forcibly peeled off the drum by means of the
separation electrode. The separation electrode is located next to the transfer roller, giving
the positive charge to attract paper downwards.
*1: FS-7000+ model
*2: FS-9000 model
*3: Optional for FS-7000+ model only.
4-13
FS-7000+/FS-9000
Fusing
The toner on the paper is permanently fused onto the paper as it passes between the florinfinished heat roller (A below) and the pressure roller (B below) in the fuser unit. The toner
is molten and pressed into the paper.
B
The heat roller has two halogen lamps, turning alternatively on depending on the size of the
paper passing through to maintain the preheat temperature at approximately 185C/365F.
This ensures the even temperature dispersal over the long heat roller. See the picture below
and table in the next page.
Thermistor
Thermo-cut
Engine
Controller
Heat distribution
FS-7000+/FS-9000
4-14
Heater(s) activated
Paper size
Idle
A3, A4 landscape
B4
Letter landscape
Letter, A4, A5
Ledger
Middle heater
Edge heater
Off
On+
On+
On+
On
On+
On
On
On
On
Off
On
The heat roller temperature is constantly monitored by the engine control circuit using the
a thermistor. In the above table, each heater is turned On as commanded by the
thermistor. The On+ status for paper sizes of B4 and letter (landscape) mean that the
heater is turned on a couple of seconds longer than that commanded by the thermistor.
4-15
FS-7000+/FS-9000
D
A
C B
After the drum is physically cleaned, it then must be cleaned to an electrically neutral state.
This is necessary to erase any residual positive charges, ready to accept the next uniform
charge. The residual charge is canceled by exposing the drum to the light emitted from the
eraser LED (D above). This lowers the electrical conductivity of the drum surface making
the residual charge on the drum surface escape to the ground.
FS-7000+/FS-9000
4-16
Page 2
MOTOR
PAPER
MHVDR
ERASER
A
BIAS
B
THVDR
SHVDR
MHVDR (Main High Voltage Drive) turns on the main charger bias for charging the
toner. This signal is kept on during the job is being processed.
ERASER turns on the eraser (LED array) as soon as the motor begins to rotate revolving.
BIAS turns on the developer bias on the magnet roller. The duration of this signal is
dependent on the current paper size. The bias is reduced to approx. 100 V between paper
A. This avoids gray background effect by attracting excessive toner on the magnet roller
onto the drum (which will subsequently be collected back in the drum unit by means of the
cleaning blade).
THVDR (Transfer High Voltage Drive) turns on the transfer bias. Note that the transfer
bias is weakened (from 12 kV to 600 V*1/+400 V*2) while paper is not present between
the transfer roller and the drum unit. This avoids contamination on the back side of paper
B.
SHVDR (Separation-charger High Voltage Drive) turns on the separator to scrape the
paper off of the drum unit.
*1: FS-7000+ model
*2: FS-9000 model
4-17
FS-7000+/FS-9000
1
2
3
4
5
6
7
FS-7000+/FS-9000
4-18
Stack
solenoid
EMOT*
Face-down
jam sensor
Heat Roller
Drum
Face-up
jam sensor
Pressure Roller
MPFPAP*
MFEED*
ENVPASS*
SUBCL*
JAMR*
REGCL*
THVDR*
Face-down
paper-full
sensor
RHVDR*
MMOT*
PAPFL*
JAMFD*
FDWSD*/FUPSD*
Engine Controller
Regist.
jam
sensor
Regist.
clutch
Regist roller
Separation
charger
Envel.
pass
sensor
Transfer roller
Subclutch
Manual
feed
clutch
MPF
paper
sensor
MP tray
Paper
sensor
Clutches
Paper Cassette
Paper
sensor
Paper Cassette
4-19
Sensors
Rollers
FS-7000+/FS-9000
3 6
1 @* ^ &
0
4
5
#
$
7
%
(
fi
FS-7000+/FS-9000
fl
4-20
Control devices
Symbol
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Title
Location
4-21
Controller box
Face-down unit
Face-down unit
Face-down unit
Face-down unit
Face-down unit
Rear frame
Front frame
Rear frame
Rear frame
Shield box
Drive unit
Drive unit
Drive unit
Rear frame
MP feed unit
MP feed unit
MP feed unit
MP feed unit
MP feed unit
MP feed unit
MP feed unit
Board
KP-552
KP-574
KP-603
KP-576
FS-7000+/FS-9000
Title
Location
Board
Upper cassette
KP-583
Upper cassette
Upper cassette
Upper cassette
Lower cassette
KP-581
KP-585
Lower cassette
Lower cassette
Lower cassette
Drive plate
Drive plate
KP-581
KP-585
29
30
31
32
33
34
35
36
37
38
Drive plate
MP feed unit
Drive plate
39
Drive plate
25
26
27
28
FS-7000+/FS-9000
4-22
KP-583
Feed roller
One-way clutch
Paper
Sensor 2
Bottom plate
Arm
Retard roller
Torque limiter
When the laser scanner and the fuser are ready, the engine controller sends VSREQN
signal to the logic controller to verify the readiness of data. When the logic controller finishes
data processing, it sends VSYNCN and VDATA to the engine controller. Now the paper is
released from the registration rollers and through under the drum unit, starting the image
development, transferring, and fusing. The paper having passed through the fuser unit kicks
the face-down or face-up paper jam sensor (and the paper-full sensor at the face-down
outlet, if the paper was destined to the face-down stack). When the paper is not detected
by these sensors in the expected time of period, depending on the current paper size, the
engine controller halts printing and report the occurrence of a paper jam.
The size of the paper currently in the selected cassette is acknowledged to the engine
controller by means of the on-off status of the photosensors PT1, PT2, and PT3 in the paper
feeder PF-30, at the end of the paper cassette. The table below summarizes the on-off
status of these photosensors in accordance with the supported paper sizes.
4-23
FS-7000+/FS-9000
PT1
PT2
PT3
Ledger (portrait)
A3 (portrait)
B4 (portrait)
Legal (portrait)
B5 (portrait)
Letter (landscape)
A4 (landscape)
A5 (landscape)
Off
On
Off
Off
Off
On
On
On
On
On
Off
Off
On
On
Off
Off
On
On
Off
On
Off
Off
On
Off
Off=high/On=low
FS-7000+/FS-9000
4-24
PT1
PT2
A3
Ledger
A4 (landscape)
Letter (landscape)
B4
8" width
Letter (portrait)
Legal
A4 (portrait)
8" width (portrait)
B5 (portrait)
A5 (portrait)
Hagaki
5" width
On
On
On
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
On
On
On
On
On
On
Off
Off
Off
Off
Off
Off
Off
Off
4-25
FS-7000+/FS-9000
H
A
B
1
C
2
F
3
D
4
5
E
6
FS-7000+/FS-9000
4-26
Each sensor coded above represents the following locations. When a paper jam occurs, the
code(s) is actually indicated on the message display in order for the user to easily know
where to remove the jammed paper.
Code
A
B
C
D
E
F
G
H
I
1
2
3
4
5
6
4-27
FS-7000+/FS-9000
Paper jam
Open front cover
Paper jam
C, F, G, H, I, 6
Paper jam
F, G, H, I, 6
Front cover
Open
Please wait
FS-7000+/FS-9000
4-28
Processing
PAR 600 A4 001
Description
Main motor
Polygon motor
Polygon motor steady rotation
Laser
Registration clutch
Registration jam sensor
Face-down jam sensor
Face-down paper-full sensor
Intermediate clutch
Face-up/down solenoid
Intermediate stepping motor (Paper feeder PF-30; upper)
Intermediate stepping motor (Optional paper feeder PF-30; middle)
Intermediate stepping motor (Optional paper feeder PF-30; bottom)
Feed stepping motor
Upper jam sensor (Paper feeder PF-30; upper)
Lower jam sensor (Paper feeder PF-30; upper)
Upper jam sensor (Optional paper feeder PF-30; middle)
Lower jam sensor (Optional paper feeder PF-30; middle)
Upper jam sensor (Optional paper feeder PF-30; bottom)
Lower jam sensor (Optional paper feeder PF-30; bottom)
Main high voltage drive (Main charger)
Eraser LED (LED array)
Developing roller bias
MPF solenoid
MPF paper size sensor 1 and 2
Detecting no presence of paper at this time indicates paper jam.
Detecting presence of paper in this period of time indicates paper jam.
4-29
FS-7000+/FS-9000
FS-7000+/FS-9000
4-30
100
ERASE
BIAS
100
MHVDR
PSEN2_3
PSEN1_3
PSEN2_2
PSEN1_2
PSEN2_1
515
105
STML_3
PSEN1_1
55
100
SUBM_3
SUBM_2
SUBM_1
FDWSD
SUBCL
PAPFUL
JAMFD
JAMR
REGCL
LASER
SCRDY
SCANER
MMOT
0 (ms)
880
1740
2658
3800
3518
4878
4513
4500
4018
4648
5013
5133
6628
6340
6643
6353
6353
6353
6208
5843
5488
6443
6343
6428
7370
6443
VSREQ
6443
6172
6060
6198
5788
5820
5448
4300
VSREQ
4293
4300
4300
3883
3653
3730
3875
3865
3720
3365
3023
2735
2370
2988
2870
2990
2990
2505
2248
2150
1875
1510
1375
845
1155
8483
9092
9070
8983
8983
8488
8983
8983
8771
8571
7548
8273
7931
7963
8315
11
11235
9691
10416 11213
10068
10611
10003
9513
10
12515
12211
12146
12515
12
13
14
15
16
(S)
FS-7000+
Line speed=125 mm/s; feed speed=263 mm/s [paper feeder], 125 mm/s [MP tray]
4-31
100
ERASE
BIAS
100
MHVDR
PSEN2_3
PSEN1_3
PSEN2_2
PSEN1_2
PSEN2_1
515
105
STML_3
PSEN1_1
55
100
SUBM_3
SUBM_2
SUBM_1
FDWSD
SUBCL
PAPFUL
JAMFD
JAMR
REGCL
LASER
SCRDY
SCANER
MMOT
0 (ms)
880
845
2173
2538
4500
4338
4703
4528
4163
6813
6813
6693
6361
6328
5996
7128
7326
7691
7148
8686
8020
8323
8321
8033
8033
8033
8023
8468
8123
7878
7852
7740
8123
VSREQ
8123
7468
7500
7370
7548
8273
6628 7148
6428
5973
5698
5333
4300
VSREQ
4668
4300
4300
3928
3875
3865
3720
3800
3533
3168
2870
2990
2990
2505
2150
1875
1510
1155
10451
11
11875
12343
12343
12
11843
12343
12343
11291
11323
11193
11371
12096
11744
12291
11883
10772
10750
10251
10
13
14595
14573
14
16
15875
15875
15571
15506
15
(S)
FS-7000+/FS-9000
FS-7000+/FS-9000
4-32
BIAS
ERASE
MHVDR
MPSIZE
MPFBCL
FDWSD
SUBCL
PAPFUL
JAMFD
JAMR
REGCL
LASER
SCRDY
SCANER
MMOT
500
525
100
100
175
175
100
0(ms)
1497
1190
4300
4300
5212
5080
4300
VSREQ
4500
4300
3800
5580
5605
5788
5820
6677
6340
9217
9092
9070
8717
9217
9217
9005
8805
8273
9217
8468
8549
8165
8197
7548
7589
7370
6677
VSREQ
6877
6628
6577
6428
6677
6677
6270
6172
6060
9925
10650
10068
10003
9747
10
10845
11469
11447
11
12749
12749
12749
12445
12380
12
13
14
15
16
(S)
4-33
BIAS
ERASE
MHVDR
PSEN2_3
PSEN1_3
PSEN2_2
PSEN1_2
PSEN2_1
PSEN1_1
STML_3
SUBM_3
SUBM_2
SUBM_1
FDWSD
SUBCL
PAPFUL
JAMFD
JAMR
REGCL
LASER
SCRDY
SCANER
MMOT
187
189
115
59
118
0(ms)
529
1131
886
796
1409
1741
1514
2486
2392
3341
3009
3574
3659
3991
4960
4812
4796
4598
4454
4323
4100
3943
3558
3470
3338
3115
2849
3007
2722
2497
2385
2273
2124
1867
1719
5664
5594
6403
6596
6161
6568
6334
6331
6330
6232
5997
7080
6395
6325
6220
6131
6420
6216
5965
7773
7223
8365
8692
8333
8333
8333
8209
8008
7903
7771
7574
7741
7825
9108
9379
8836
9516
9974
10
10961
10685
10961
11
12
13
14 (S)
FS-9000
Line speed=169 mm/s; feed speed=263 mm/s [paper feeder], 169 mm/s [MP tray]
FS-7000+/FS-9000
FS-7000+/FS-9000
4-34
BIAS
ERASE
MHVDR
PSEN2_3
PSEN1_3
PSEN2_2
PSEN1_2
PSEN2_1
PSEN1_1
STML_3
SUBM_3
SUBM_2
SUBM_1
FDWSD
SUBCL
PAPFUL
JAMFD
JAMR
REGCL
LASER
SCRDY
SCANER
MMOT
184
186
110
54
116
0(ms)
512
1149
870
802
1509
2076
3341
3213
3461
3699
3979
4477
5333
4978
4830
4814
4475
4340
3951
3701
3577
3253
2979
2846
2975
2573
2497
2232
1865
6628
6560
6621
6918
7411
7981
7762
7761
7759
7527
7277
7928
7738
7779
7248
7833
7615
7381
7816
7467
7229
7035
7089
6418
6297
6073
6071
6089
5826
8423
8916
9618
9417
9592
10090
10
10423
10301
10778
10245
10226
10393
10478
10991
10925
10991
10991
11
12
12599
13
14 (S)
13620
13277
13620
4-35
BIAS
ERASE
MHVDR
MPSIZE
MPFBCL
FDWSD
SUBCL
PAPFUL
JAMFD
JAMR
REGCL
LASER
SCRDY
SCANER
MMOT
28
187
189
508
401
147
116
0(ms)
1083
852
3818
4832
4684
4684
4669
5382
5293
5770
5656
6439
6215
6587
6469
6344
6269
6958
6439
6422
6185
6087
5834
7129
7651
7096
8714
8359
8359
8245
7969
8333
8222
8020
7776
7590
7939
7844
9888
9405
8849
9529
10001
10
10961
10991
10728
10991
11
12
13
14 (S)
FS-7000+/FS-9000
FS-7000+/FS-9000
4-36
Configuration memory
The engine controller uses a flash memory to store the user-selected parameters for
configuring the printer. The flash memory is driven by +5 V power and designed to stand
rewriting operations of at least 100,000 times at an identical address.
High-voltage generator
The engine controller produces clocks (HVCLK1 and HVCLK2) and apply programmed
divisor to generate high-voltage outputs for main charging. The clock oscillation can be
toggled on and off by the engine controller CPU.
4-37
FS-7000+/FS-9000
Safety interlock
For safety purpose, and in order for the product to conform to the safety standards required,
the printer is facilitated with the safety interlock circuit.
If the top and/or front cover is open, the laser emission is stopped by means of the following
circuit (simplified):
Power
supply
Motors,
clutches, etc.
Engine
board
24 V
Front
cover
switch
Top
cover
switch
5V
Laser diode
APC
board
When either the top or front cover is open, it cuts the +5 V power from the engine board to
the scanner APC circuit off, in turn deactivating the laser diode.
FS-7000+/FS-9000
4-38
Registers
Interrupt
Overrun
Ports A-F
process
detect
Data
selector
Port mode
Address
control
decoder
Print
Interface
Test print
Laser
density
mode ckt
control
High-v
clock gen.
Engine CPU
address hold
Interlock
Decode/GA
control
flush
4-39
FS-7000+/FS-9000
GA signal
PA7
PA6
PA5
PA4
PA3
PA2
PA1
PA0
Direct.
IN
IN
IN
IN
OUT
OUT
OUT
OUT
Function
Eraser wire cut, L: Cut
Left cover status, H: Open
Toner container exist., L: Exist
Top cover status, H: Open
Sub feed clutch drive, L: Engage
Regist. roller clutch drive, L: Engage
Main unit solenoid F/D, L: F/D
Main unit solenoid F/U, L: F/U
GA signal
PB5
PB4
PB3
PB2
PB1
PB0
Direct.
IN
OUT
IN
OUT
OUT
IN
Function
Registration sensor, L: Present
Reserved port
Env. feeder paper exit detection, L: Present
Separation charger drive, L: On
Reverse transfer bias drive, L: On
Interlock sens., H: 24 V off
GA signal
PC7
PC6
PC5
PC4
PC3
PC2
PC1
PC0
Direct.
OUT
IN
IN
IN
OUT
IN
OUT
OUT
Function
Remarks
Scanner
Laser drive current, H: Laser off
Waste toner conveyer sensor
Waste toner conveyer exist., L: Exist
Reserved port
Threshold sensor
Toner run-out threshold, L: Threshold
Page counter
Page counter drive, L: Count up
Toner motor
Toner motor overcurrent detection, H: Over current
Toner motor
Toner motor drive, L: Drive
GA signal
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
Direct.
OUT
IN
OUT
OUT
IN
OUT
OUT
OUT
Function
WDT timeout, L: Timeout
Fuser heater ready, L: Ready
Reserved port
Reserved port
Fuser thermistor blown, H: Blown
Fuser heater idle, H: Ready
Reserved port
Reserved port
GA signal
HVOL
REVBN
Function
Transfer limit voltage select, H: Thick paper; L: Thin paper
Paper-to-paper signal output, L: Paper-to-paper
Reserved port
Transfer charger control output, L: On
Eraser control output, L: On
Main charger control output, L: On
Remarks
High-volt. board
High-volt. board
THVDR
ERASEN
MHVDR
Direct.
OUT
OUT
OUT
OUT
OUT
OUT
GA signal
PF0
Direct.
OUT
Function
Communication error output, used as EGIR
Remarks
Main controller
FS-7000+/FS-9000
4-40
Remarks
Eraser
Cover sensor
Toner container
Cover sensor
Sub feed clutch
Regist. clutch
Main unit solenoid
Main unit solenoid
Remarks
Regist. sensor
Envelope feeder
High-volt. board
High-volt. board
Interlock
Remarks
A-03G/A
Fuser
Fuser
Fuser
High-volt. board
Eraser
High-volt. board
Data
selector
Registers
Ports G-M
Polygon motor
speed correction
Address
decoder
4-41
FS-7000+/FS-9000
GA signal
PG7
PG6
PG5
PG4
PG3
PG2
PG1
PG0
Direct.
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
Function
Developer fuse blown, L: Blown
Fuser fuse blown, L: Blown
Fan 2 (power supply) drive, L: drive
Fan 1 (main unit) middle rev. control, L: Middle rev.
Transfer bias 2, default high
Transfer bias 1, default high
Developing bias select
Separation select, default low
Remarks
Developer
Fuser
Fan 2
Fan 1
High-volt. board
High-volt. board
High-volt. board
High-bolt. board
GA signal
PH7
PH6
PH5
PH4
PH3
PH2
PH1
PH0
Direct.
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
Function
Remarks
Reserved
Reserved
Reserved
Reserved
Reserved
Option handshake 2
Option handshake 1
Option handshake 0
GA signal
PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
Direct.
OUT
IN
IN
IN
IN
OUT
IN
IN
Function
Env. feeder motor drive, H: On
Env. feeder existence, L: Exist
Env. feeder paper exist., L: Exist
PF-7E paper transit sensor, L: Transit
PF-7E presence, L: Present
MP tray solenoid drive, L: Feed on
MP tray paper presence, L: Present
Reserved
GA signal
PJ7
PJ6
PJ5
PJ4
PJ3
PJ2
PJ1
PJ0
Direct.
IN
IN
OUT
IN
IN
OUT
IN
IN
Function
Face-up outlet paper presence, L: Present
Face-down outlet paper presence, L: Present
Main unit fan revolution control (during printing), L: High
Front cover status, H: Open
Toner container gauge input, L: No toner
Fan 3 (cont. box) drive, L: On
Developer life fuse, H: Intact
Fuser life fuse, H: Intact
GA signal
PK7
PK6
PK5
PK4
PK3
PK2
PK1
PK0
Direct.
IN
IN
IN
IN
IN
IN
IN
OUT
Function
Developer presence, L: Present
Drum unit presence, L: Present
Fuser presence, L: Present
MP tray paper width 2
MP tray paper width 1
Transfer voltage, L: <-800 V
Transfer current, L: <30 (A
Reserved
GA signal
PL7
PL6
PL5
PL4
PL3
PL2
PL1
PL0
Direct.
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
Function
Remarks
Scanner
Polygon motor drive, H: Drive
Fuser
Fusing heater lamp 2 (outer) control output, H: On (possibly)
Fuser
Fusing heater lamp 1 (mid) control output, H: On (possibly)
Main motor
Main motor drive, H: On
Toner presence validat., H: Valid
Waste toner convey.
Waste toner conveyer presence validat., H: Valid
Reserved
Reserved
GA signal
PM7
PM6
PM5
PM4
PM3
PM2
PM1
PM0
Direct.
OUT
OUT
OUT
OUT
OUT
IN
OUT
OUT
Function
Reserved
Reserved
Reserved
Flash ROM write-enable, H: Enable
Heater 1 thermistor ignore, H: Ignore
Fuser abnormal temp., L: Abnormally high
Reserve
Reserve
FS-7000+/FS-9000
4-42
Options
Options
Options
Remarks
Envelope feeder
Envelope feeder
Envelope feeder
PF-7
PF-7
MP tray
MP tray
Remarks
Sensor
Sensor
Fan 1
Sensor
Fan 3
Developer fuse
Fuser fuse
Remarks
Developer
Drum unit
Fuser
MP tray
MP tray
High-volt. board
High-volt. board
Remarks
Flash ROM
Fuser
Fuser
CPU signal
P04/XT1
PO3/INTP3
PO2/INTP2
PO1/INTP1
P00/INTP0/TI0
Direct.
IN
OUT
IN
IN
IN
Function
Reserved port
Vertical synchronization signal request, L: Request
Finisher IPC interrupt, H: Interrupt
G/A interrupt (start-up interrupt)
Main motor FG (start-up interrupt)
Port 1 (8 bit)
Pin No.
Circuit signal
54
OUTPE
53
WEESCK
52
WEEDO
51
WEECS
50
WEEDI
49
48
47
LMPMON
CPU signal
P17/AN7
P16/AN6
P15/AN5
P14/AN4
P13/AN3
P12/AN2
P11/AN1
P10/AN0
Direct.
OUT
OUT
OUT
OUT
IN
OUT
OUT
IN
Function
Video data output enable, H: Enabled
Page counter EEPROM serial lock output
Page counter EEPROM serial data output
Page counter EEPROM chip select output, H: Select
Page counter EEPROM serial data input
Reserved port
Reserved port
Heater lamp blown input
Port 2 (8 bit)
Pin No.
Circuit signal
64
EESCK
63
EEDT
62
EECS
61
TESTPRN*
60
59
OPSCKN
58
OPSO
57
OPSI
CPU signal
P27/SCK0*/SCL
P26/SO0/SB1/SDA1
P25/SI0/SB0/SDA0
P24/BUSY
P23/STB
P22/SCK1*
P21/SO1
P20/SI1
Direct.
OUT
IN/OUT
OUT
IN
IN
OUT
OUT
IN
Function
Drum EEPROM serial clock output
Drum EEPROM serial data input/output
Drum EEPROM chip select output, H: Select
Test print mode, L: Test mode
Reserved port
Serial communication control, clock output
Serial communication control, data output
Serial communication control, data input
Port 3 (8 bit)
Pin No.
Circuit signal
8
PRINTN
7
CPRDY
6
SCRDYN
5
EUSEL
4
FLSEL
3
RDYN
2
VSYNCN
1
PTOUT
CPU signal
P37
P36/BUZ
P35/PCL
P34/TI2
P33/TI1
P32/TO2
P31/TO1
P30/TO0
Direct.
IN
IN
IN
OUT
OUT
OUT
IN
OUT
Function
Print request, L: Request
Controller power ready, H: Ready
Polygon motor steady rotation, L: Steady state
Remarks
Controller
Controller
Scanner
Controller
Controller
Controller
Port 4 (8 bit)
Pin No.
Circuit signal
17
AD7
16
AD6
15
AD5
14
AD4
13
AD3
12
AD2
11
AD1
10
AD0
CPU signal
P47/AD7
P46/AD6
P45/AD5
P44/AD4
P43/AD3
P42/AD2
P41/AD1
P40/AD0
Direct.
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
IN/OUT
Address/data bus
Address/data bus
Address/data bus
Address/data bus
Address/data bus
Address/data bus
Address/data bus
Address/data bus
Port 5 (8 bit)
Pin No.
Circuit signal
26
A15
25
A14
23
A13
22
A12
21
A11
20
A10
19
A9
18
A8
CPU signal
P57/A15
P56/A14
P55/A13
P54/A12
P53/A11
P52/A10
P51/A9
P50/A8
Direct.
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
Address bus
Port 6 (8 bit)
Pin No.
Circuit signal
34
ASTB
33
PAPFUL
32
WRN
31
RDN
30
CODE1
29
CODE0
28
FA16
27
FA15
CPU signal
P67/ASTB
P66/WAIT*
P65/WR*
P64/RD*
P63
P62
P61
P60
Direct.
OUT
IN
OUT
OUT
OUT
OUT
OUT
OUT
Function
Address strobe
Paper-full detection, H: Paper-full
Write
Read
Destination code 1
Destination code 0
Address A16 for flash ROM
Address A15 for flash ROM
4-43
Remarks
Controller
Finisher
A-01/02 gate array
Main motor
Remarks
Controller
Counter EEPROM
Counter EEPROM
Counter EEPROM
Counter EEPROM
Remarks
Drum EEPROM
Drum EEPROM
Drum EEPROM
Option
Option
Option
Function
Remarks
Function
Remarks
Remarks
Sensor
Flash ROM
Flash ROM
FS-7000+/FS-9000
Power supply
The power supply contains the AC and DC power inputs and outputs. The high voltage bias
generator circuit is mounted on a separate board. A simplified schematic diagram and a
power distribution diagram are shown on the following pages.
FS-7000+/FS-9000
4-44
AC
Input
4-45
Heater C
Heater S/C
Heater S
Power
Switch
Fuse
Rectifier
Fuse
Fuse
Transformer
(Current)
Noise
Filter
Triac
Triac
Rectifier/
Filter
Filter
PhotoTriac
Overcurrent
Detector
Photo-coupler
(Voltage regulator)
PhotoTriac
Switcher
(FET)
Transformer
Filter
Heater
Switching
Signals
Heater blow-out
detection
Switcher
(IC)/
Output
(Tr)
Filter
HEATER 2
HEATER 1
GND
LAMPMON
+5 V
GND
+24 V
FS-7000+/FS-9000
Power distribution
Power
Supply
PWB
YC3-1 to 3
YC6-2
+24 V
COM
Top
Cover
Inter Lock
Switch
COM
Engine
PWB
Fan2
YC6-1
NC
YC9-4
Front
Cover
Inter Lock
PWB
Main Motor
YC13-13
NO
G/A
HV PWB
YC2-2
YC1-7
YC1-7
YC782-2
YC2-1
YC1-1
Deve PWB
YC2-1
YC6-A7
YC781-1
YC8-8
Dvrly PWB
YC7-2
YC2-7
YC7-1
Eraser
MPF Solenoid
ENV PCB
Toner Motor
Regist Clutch
YC3-1
YC2-1
Drum PWB
Sub Clutch
YC5-1,2
CON3
PWB
DRRLY PWB
Paper feeder
PF-30
Options
YC3-7.3
+24 V 2
YC1-1 to 4
CON2
PWB
FUP/FDW Solenoid
Duplexer
DU-30*/DU31
Options
YC6-1
+24 V 2
YC1-1 to 3
2A
(+5V)
Polygon Motor
YC4-13
YC4-23 to 26
YC3-1 to 3
+24 V 2
APC A PWB
+5 V
(+5V)
YC14-1
REG
Fan3
+5 V
YC2-1
+24 V 2
YC14-13
+24 V 2
YC2-2
NO
YC12-2
NC
Fan1
FS-7000+/FS-9000
4-46
FS-7000+
CPU
PowerPC603e/166 MHz
4 MB
RAM size
Standard
8 MB
Option
16MB
Fonts
Resident
4 MB
Application program
interface
512 kB
Memory card
1 slot, JEIDA4.2/PCMCIA2.1
Interface
Parallel
High-speed bi-directional
[IEEE 1284]
Serial
RS-232C/422A
(Jumper setting)
Option
Engine
communication
Serial interface
Front panel
communication
Serial interface
Other features
Smoothing
FS-9000
PowerPC740/233 MHz
Toner saver
Enlarge/reduction
Video clock
45.14834 MHz
33.3333 MHz
4-47
FS-7000+/FS-9000
FS-7000+/FS-9000
4-48
YC07T
YC05
YC04
Parallel I/F
DBCLK
DBRXD
DBTXD
MAX488
U25E
MC145407
U24
CDIR COEN
RSSEL
RESETN
CEND0-7
RXD
U20
161284
Debugger
SDA SDB
RDB
CTS DSR
Serial I/F
Data1-8
STB SELECTI
INIT AUTOFD etc
AACKN
TAN
TEAN
INTN
CPU
APP
A0-29
A0-29
MBCG46713-117
U02
LD0-15
D0-31
PPC603e-166MHz
PPC740-233MHz
U01
OUTPEN VSREQN
ORA0-10
DRWEN1
ORSASUN4
ORSASLN4
ORSASUN3
ORSASLN3
MRA0-10
DRWENO
OE
4,6,16,32MB
SIMM2
YS03
OE
4,6,16,32MB
SIMM1
YS02
OE
(1Mx16)x4
DRAM
U10-13
MRASN0,1
CAS
BCLK(33.33MHz)
Data
Address
CARDDET1,2
RESETN
3.3V
REGULATOR
2.5V
REGULATOR
3.3V
U26
U27
DD0-31
A20-29
D82280GD
DPP+
U03
D0-31
A2-24
U04-06
LD0-15
373x3
IOA2-24
R52
LD0-015
U18-19
IOCA1
IOA2-24
SC
FPDATA
FPDIR FPCLK
CBSYN SCLK
RESETN
KUI0
(OPT1)
LOWER SIDE
KUI0
(OPT2/HDD)
UPPER SIDE
DIMM
CARDDET1,2
BICD0-15
BICA1
CARD
YC06
U08J U09E
Engine I/F
U07
MASK ROM/EPROM
(1Mbitx16)x2
BICA2-24
YC01
LS245x2
YC03
YC02
FS-7000+:+5V supply
CODE
ROM
LS367x4
U14-17
IOA2-21
D0-31
IOA5-22
YS01
RESETN
R53
LD0-15
IOA2-16,21
66.6667MHz
TBM(System)
X02
22.57417MHz
TBM(Video)
X01
LD0-15
FONTOEN1-3
FA0
EDEVALTN
D32CSN00-01,D32DEN0,D32WEN0
D32A02-04
LD0-15
IOA2-16,21
4-49
FS-7000+/FS-9000
FS-7000+/FS-9000
4-50
Terminal
description
Signal name
Pin
No.
Terminal
description
Signal name
1
2
3
4
5
Vpp
CE*
D15
D14
D13
VCC (fixed)
FONTOEN3
LD15
LD14
LD13
21
22
23
24
25
A0
A1
A2
A3
A4
FA0
IOA2
IOA3
IOA4
IOA5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
D12
D11
D10
D9
D8
GND
D7
D6
D5
D4
D3
D2
D1
D0
OE*
LD12
LD11
LD10
LD9
LD8
GND
LD7
LD6
LD5
LD4
LD3
LD2
LD1
LD0
GND (fixed)
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
A5
A6
A7
A8
GND
A9
A10
A11
A12
A13
A14
A15
A16
A17
VCC
IOA6
IOA7
IOA8
IOA9
GND
IOA10
IOA11
IOA12
IOA13
IOA14
IOA15
IOA16
IOA17
IOA18
VCC
* Negative logic
4-51
FS-7000+/FS-9000
FS-7000+/FS-9000
4-52
Terminal
VCC (+5 V)
VCC (+5 V)
VCC (+5 V)
A21
GND
NC
NC
A16
GND
A15
A14
A13
A12
A11
A10
A9
Signal
Pin
No.
VCC
VCC
VCC
IOA21
GND
NC
NC
IOA16
GND
IOA15
IOA14
IOA13
IOA12
IOA11
IOA10
IOA9
A9
B9
A10
B10
A11
B11
A12
B12
A13
B13
A14
B14
A15
B15
A16
B16
Terminal
GND
A8
A7
A6
A5
A4
A3
A2
GND
NC
OPnCS
OPnACK
OPnIRN
NC
CTLRDY
OPnDREQ
Signal
GND
IOA8
IOA7
IOA6
IOA5
IOA4
IOA3
IOA2
GND
NC
OPnCSN
OPnACKN
OPnIRN
NC
CTLRDYn
OPnDREQ
n = 1 or 2
Pin
No.
A17
B17
A18
B18
A19
B19
A20
B20
A21
B21
A22
B22
A23
B23
Terminal
GND
OPnDACKN
IOR*
IOW*
RESET*
NC
D15
D14
GND
D13
D12
D11
D10
D9
Signal
Pin
No.
GND
OPnDACKN
LIORNn
LIOWNn
OPTRSTN
NC
LD15
LD14
GND
LD13
LD12
LD11
LD10
LD9
A24
B24
A25
B25
A26
B26
A27
B27
A28
B28
A29
B29
A30
B30
Terminal
D8
D7
GND
D6
D5
D4
D3
D2
D1
D0
GND
VCC (+5 V)
VCC (+5 V)
VCC (+5 V)
Signal
LD8
LD7
GND
LD6
LD5
LD4
LD3
LD2
LD1
LD0
GND
VCC
VCC
VCC
n = 1 or 2
4-53
FS-7000+/FS-9000
Parallel interface
The printer has a port for the parallel interface that is compatible with the current line-up of
the Ecosys series printers. The parallel interface supports the protocols defined by the IEEE
1284 standards. To gain conformity to these standards, the printer supports the ECP and
nibble modes.
Details on the signals on the parallel interface are described in the appropriate appendix in
this manual.
Serial interface
The FS-7000+/FS-9000 incorporates a port for the serial interface. The serial interface
controller is included within the gate array and supports both the RS-232C and RS-422A
protocols. Since the RS-232C support is designed to be compatible with SNMP (Simple
Network Management Protocol), CTS and DSR signals are included. Switching to either
mode is toggled by changing a jumper wire arrangement on the controller board. A 25-pin
D-sub connector is used for the serial port. The RS-422As extra signal lines are assigned
to some of the vacant RS-232C terminals. (See Appendix A for the interface later in this
manual for details.)
The serial interface has the following features:
Connector type: 25-pin, D-sub
Baud rates/sec.: 1200/2400/4800/9600/19200/38400/57600/115200
Protocol:
RS-232C/RS-422A (switchable)
FS-7000+/FS-9000
4-54
Engine interface
The interface to the engine system is based on the serial interface. The serial-to-parallel
conversion is executed on a hardware basis.
The engine board is detachable from the printer at its interface connector. The engine
interface connector has the following pin assignments:
Engine interface connector assignment
Pin No.
B16
Signal
GND
Pin No.
A9
Signal
NC
A16
GND
B8
CPRDY
B15
GND
A8
RESETIN
A15
VIDEO
B7
ESIGIR
B14
GND
A7
CINHN
A14
VDFON
B6
SBSYN
B13
OUTPEN
A6
CBSYN
A13
PRINTN
B5
VCC
A5
VCC
B12
PDN
B4
VCC
A12
VSYNCN
A4
VCC
B11
VSREQN
B3
VCC
A11
RDYN
A3
SC
B2
GND
FPCLK
A2
SCLK
A10
FPDIR
B1
GND
B9
FPDATA
A1
GND
B10
4-55
FS-7000+/FS-9000
Meaning
Active
SBSYN
Status-BuSYsignal
Low
CBSYN
Command-BuSYsignal
Low
SC
Status-data/
Command-data
SCLK
Serial CLocK
CINHN
Command
INHibit signal
Low
FS-7000+/FS-9000
Definition
4-56
4-57
INTR
STATUS
DATA
intCBSYN
CLK
Command
Data
16
16
Capture
Signal
Int.
Cont.
Status
Data
Input
Buffer
SCLK Cont.
Comm.
Data
Output
Buffer
Count.
16
16
Controller
To Status Registers
(Transmit Ready)
Serial-Par.
Conversion
Arbit.
ParallelSerial
Conversion
Switch
CINHN
SBSYN
CBSYN
SCLK
S/C
Cont.
Switch
Parallel-Serial
Conversion
Arbit.
Count
Serial-Par.
Conversion
Engine
Comm.
Data
Input
Buffer
Status
Data
Output
Buffer
16
16
16
Int.
Cont.
Capture Signal
16
STATUS
DATA
intSBSYN
INTR
COMMAND
DATA
FS-7000+/FS-9000