SECTION 1: 6-ZONE CONSOLE DESIGN AND

SPECIFICATIONS
DESIGN SPECIFICATIONS

Cabinet Design Stainless Steel Enclosure (25 x 24 x 35)

Transformer True 55KVA Force Air-Cooled
Temperature Control PLC (Programmable Logic Controller)
CPU Laptop Computer, loaded with Heatmasters SCADA Software

Circuit Breaker Built in

Contactors 6 x Albright Contactors
Thermocouple Locations 6 x Control TCs & 6 x Gradient TCs
Instrument Cooling Fan 6 x Built in; 6
Power Outlets 2 x 120V (1KVA)
Ammeter Software Integrated

Quality Check Pre-wired and Tested at time of manufacture

Heat Cycle Deviation Alarms Built in (over temp and TC burnout)

FUNCTIONALITY

Multiple Machines (5) can be controlled from a single laptop

Heat Cycle documentation can be printed or stored electronically
Capable of printing one single thermocouple per report or up to
18 per report

Independent heat cycles can be run at different times with different

reports on the same machine

Four- (4) days of memory backup built in to console

Console can be run manually without laptop once cycle is loaded

REPORTING

Heat Cycle charts are electronic and can be saved and reprinted
Heat Cycle data can be broken down to 15 second intervals
Calibration and S/N information prints out on Temperature Chart
Project information can be typed and displayed in multiple formats
Thermocouple readouts can be magnified to print on a single page
Actual measured time intervals of each phase designation (i.e. ramp,
hold, cool down, etc.) are clearly displayed in the report

Additional reports can be printed with piping isometrics, pictures

of setup, etc. replacing heat cycle time and temperature chart

Heat Treatment Technology

SECTION 2: MOBILE RIG DESIGN

SPECIFICATIONS
DESIGN SPECIFICATIONS

Complete Computer Control of Heat Cycles

18 Points of Control per Rig
Generator:
Fully Enclosed and Sound Attenuated
Circuit Breaker Built in
202 kW Standby
185 kW Prime
280 Gallon Fuel Capacity
Capable of running with a full power load for 26 consecutive
hours without having to be refueled

Page 2 of 7

Heat Treatment Technology

SECTION 3: ELECTRONIC REPORTING

The advantages of turning over the heat cycle reports and records of a completed outage on a flash drive or
a CD and having the capability to reprint a chart at anytime have been unheard of in the industry until now.
Not only is all of your calibration information contained on each report, the report can be broken down to
print a single thermocouple per page so that time and temperature information does no overlay multiple
thermocouples on top of one another; this function provides increased visibility to exact temperatures on
small bore piping or critical path items.
The encrypted electronic report is time and date stamped for quality control. Furthermore, it allows the
client to provide pertinent reference data such as drawing #, weld #, unit #, outage name, etc. that is typed
in before the cycle starts and is printed in an easy-to-read and legible manner.
The following pages represent a sample report and the zoom function to zero in on specific intervals.

Page 3 of 7

HEAT TREATMENT CERTIFICATE

Registration No.

Identification

BMW66

PWHT FW 8, FW 9and FW11

Customer

BMW Bailly Generating Station

Order No.
245020

Order by

Date of Order

Heat Treatment Procedure

Date of Heat Treatment

S. Worrall

11-27-06

Site

NIPSCO

Job No.

Bailly Cold Re-heat

PWHT Y Welds

Item

Drawing No.

PWHT FW 8, FW 9 and FW 11

11/27/2006 14:21

Part No. / Seam No.

Cold Re-heat

11/28/2006 03:30

Material

FW 8, FW 9 and FW 11

Pcs

2 1/4 cr

Type of Heat Treatment

Method of Heat Treatment

Consol

Controller

Calib. Date

Sensor

PWHT

Electric

D1

DBE258

1008/166

D2

DBE255

1024/153

10-22-06 SW

F K_TYPE

D3

DBE247

1003/159

10-22-06 SW

F K_TYPE

Phase

Set Values

10-22-06 SW

F K_TYPE

Measured Values

01 Start

155 F

10 Heating

400 F/h -> 580 F

375 F/h -> 581 F (1h08)

10 Heating

300 F/h -> 1325 F

298 F/h -> 1317 F (2h28)

20 Holding

1325 F 2h30

1325 F 2h36 (2h30) (1324-1333 F)

30 Cooling

200 F/h -> 580 F

-114 F/h -> 540 F (6h52)

60 Finish

541 F

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5
1600

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

1400

9 TC 3

10 TC 4

1200

11/27/2006 23:20

11/27/2006 22:20

11/27/2006 21:20

11/27/2006 20:20

11/27/2006 19:20

11/27/2006 17:20

11/27/2006 16:20

600

11/27/2006 15:20

10 Heating

800

20 Holding
11/27/2006 18:20

1000
A

HOBART IN 02/16/2007
Furmanite America Inc,

Hobart In

USA

S. WORRALL

-1-

-1-

30 Cooling

20 Holding

200

10 Heating

01 Start

400

Registration No.

Identification

BMW66

PWHT FW 8, FW 9and FW11

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

1000

11/27/2006 16:05

11/27/2006 15:50

11/27/2006 15:35

11/27/2006 15:20

400

11/27/2006 15:05

10 Heating

600

11/27/2006 14:50

11/27/2006 14:35

800

01 Start

10 Heating

200

- 11/27/2006 14:22:27 - 11/27/2006 16:00:43 52F - 896F

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

9 TC 3

10 TC 4

1400

11/27/2006 20:00

800

11/27/2006 19:00

1000

11/27/2006 18:00

11/27/2006 17:00

1200

30 Cooling

20 Holding

20 Holding

600

- 11/27/2006 16:04:24 - 11/27/2006 18:02:19 543F - 1394F

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

1500

11/27/2006 22:00

1350

11/27/2006 21:00

1400

11/27/2006 20:00

11/27/2006 19:00

1450

- 11/27/2006 18:02:19 - 11/27/2006 20:42:00 1269F - 1394F

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

-1-

-1-

20 Holding

30 Cooling

20 Holding

1300

9 TC 3

10 TC 4

9 TC 3

10 TC 4

1400

11/28/2006 00:40

800

11/27/2006 23:40

1000

11/27/2006 22:40

11/27/2006 21:40

1200

-1-

-1-

30 Cooling

600

- 11/27/2006 20:40:47 - 11/27/2006 22:42:23 405F - 1394F

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

1200

-1-

400

- 11/27/2006 22:41:09 - 11/28/2006 00:13:17 399F - 1387F

11/28/2006 00:25

11/28/2006 00:10

11/27/2006 23:55

11/27/2006 23:40

11/27/2006 23:25

600

11/27/2006 23:10

800

11/27/2006 22:55

1000

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

1200
BMW66 PWHT FW 8, FW 9and FW11

11/27/2006 16:05

11/27/2006 15:50

11/27/2006 15:35

11/27/2006 15:20

11/27/2006 15:05

600

11/27/2006 14:50

10 Heating

800

11/27/2006 14:35

1000

01 Start

10 Heating

400
(1)

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

1200
BMW66 PWHT FW 8, FW 9and FW11

11/27/2006 18:05

11/27/2006 17:50

11/27/2006 17:35

11/27/2006 17:20

11/27/2006 17:05

600

11/27/2006 16:50

800

11/27/2006 16:35

1000

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

20 Holding

20 Holding

400

9 TC 3

(2)

10 TC 4

1200
BMW66 PWHT FW 8, FW 9and FW11

11/27/2006 20:05

11/27/2006 19:50

11/27/2006 19:35

11/27/2006 19:20

11/27/2006 19:05

600

11/27/2006 18:50

800

11/27/2006 18:35

1000

30 Cooling

20 Holding

400
(3)

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

1200
BMW66 PWHT FW 8, FW 9and FW11

11/27/2006 22:05

11/27/2006 21:50

11/27/2006 21:35

11/27/2006 21:20

11/27/2006 21:05

600

11/27/2006 20:50

800

11/27/2006 20:35

1000

-1-

(4)
-1-

30 Cooling

400

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

1200
BMW66 PWHT FW 8, FW 9and FW11

11/28/2006 00:05

11/27/2006 23:50

11/27/2006 23:35

11/27/2006 23:20

600

11/27/2006 23:05

800

11/27/2006 22:50

11/27/2006 22:35

1000

400

-1-

-1-

(5)

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

1200
BMW66 PWHT FW 8, FW 9and FW11

11/28/2006 02:05

11/28/2006 01:50

11/28/2006 01:35

11/28/2006 01:20

11/28/2006 01:05

600

11/28/2006 00:50

800

11/28/2006 00:35

1000

400
(6)

1 TC 13

2 TC 14

3 TC 15

4 TC 16

5 TC 17

6 TC 18

7 TC 1

8 TC 2

11 TC 5

12 TC 6

13 TC 7

14 TC 8

15 TC 9

16 TC 10

17 TC 11

18 TC 12

9 TC 3

10 TC 4

1200
BMW66 PWHT FW 8, FW 9and FW11

11/28/2006 04:05

11/28/2006 03:50

11/28/2006 03:35

11/28/2006 03:20

11/28/2006 03:05

600

11/28/2006 02:50

800

11/28/2006 02:35

1000

60 Finish

400
(7)