JOB SAFETY ANALYSIS

PCD PROJECT: WATER TREATMENT FACILITIES 3

FACILITY/PLANT LOCATION:
WTF-3 PJ
JSA PARTICIPANTS:

DESCRIPTION OF WORK:
INSTALLATION OF U/G
2STAINLESS STEEL (1SDOU).
APPROVED BY:

CONTRACTOR:
JGULF Intl. Co.
Ltd.

REVISION: 0
JSA No.: MACE - 2020
M.S. No.: V-3154-004-A-266

REVIEWED BY:
Aldrin C. Alcantara

Ghassan D. Matta

(Sub-contractor HSE / Construction Manager)

DATE:

S.NO.

1.

Mr.Vera

T. Saravanan

(Contractor HSE Supervisor)

(PCD Safety Engineer)

DATE:

STEPS REQUIRED TO COMPLETE TASK

Planning/Site preparation

DATE:

IDENTIFY HAZARDS & ASSESS RISK

Movement of Vehicle/Equipment.

Excavations.

Sharp edges.

Personal injury.

Pinch point.

Slip, trip, fall

H2S/Flammable Gas Leaks/Release

from Adjacent Ground Flares to the
work Area.

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CONTROLS TO ELIMINATE/REDUCE RISK

Obtain PTW prior to the commencement of

the work and 1st copy to be kept at the work
site in compliance to KJO work permit
procedure.

Survey work area and address safe work

method, hazards and precautions.

All KJO departments concerned shall have

a walkthrough/inspection to the site prior to
commencement of work.

JSA shall be followed and to be explained

to all employees during Tool Box Talk
(STARRT) prior to start of activities and it
must be made available at the site.

Crane and other equipment shall not be

driven or positioned at least 1 meter away
from the edge of excavations. Excavations
shall have barricades and safety signages.

All hand and power tools shall be

inspected; color coded. Equipment shall
have valid 3rd party inspection certificates.

Crane operator/s and truck drivers shall

have in their possession current 3rd party
certificates and SAG driving license

respectively.

2.

Dedicated & trained flagman shall be

assigned to assist the operator by signaling
using his red and green flag.

Rigger/s shall have current 3rd party

certificate and shall wear high visibility vest
for proper identification. Whistle shall be
provided for them to use.

All personnel to wear appropriate PPE

required for the job.

All personnel shall be made aware through

tool box talks and trainings about safe
movement in the area to avoid slip, trip &
fall, pinch points, safe manual lifting
procedure, damage to property and stored
energy.

Continuous gas testing and monitoring shall

be done in the area before starting the work
until completion due to possible gas
migration in the area.

Gas monitor shall be currently calibrated

prior to use at site.

All workers working in the area shall

undergo H2S training awareness prior to
assignment for work.

Each group working in the area shall have

at least one (1) H2S gas personal monitor.

Area shall be clear from slipping hazards.

Workers shall watch their steps while doing
inspection of pipes.

Workers shall wear safety glasses in

addition to other basic PPE requirement
while doing pipe inspection activities.

Continuous gas testing and monitoring shall

be done in the area before starting the work
until completion due to possible gas
migration in the area.

Gas monitor shall be currently calibrated

Material Handling

2.1 Inspection of Pipes.

Slip, Trips & Fall.

Flying Object.

H2S/Flammable Gas Leaks/Release

from Adjacent Ground Flares to the
work Area.

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prior to use at site.

2.2 Loading and Unloading of Pipes by

crane or boom truck.

Equipment/Vehicle Movement.
Manual lifting. Ergonomic Hazard.
Pipe damage during handling.
Rigging Equipment Failure.
Incompetent Operator or Rigger.
Improper Pipe Supports.
Pinch Points.
Slip, Trips & Fall.
Crane Failure.
Failure of ground supporting the
crane.
Entry of unauthorized persons in
lifting area.
H2S/Flammable Gas Leaks/Release
from Adjacent Ground Flares to the
work Area.

All workers working in the area shall

undergo H2S training awareness prior to
assignment for work.

Each group working in the area shall have

at least one (1) H2S gas personal monitor
KJO 6425 Crane and Lifting Safety
procedure shall be followed during rigging
operation.
Crane Operator and Rigger/s shall have
current 3rd party certificate and shall wear
high visibility vest for proper identification.
Crane operator shall have valid SAG
license.
Equipment (crane/side boom) shall have
valid 3rd party certificates. All rigging tools
and equipments shall be inspected, color
coded. Slings for lifting pipe shall be nylon
to prevent damage to the pipe surface.
Dedicated flagman shall be assigned to
assist the equipment operator by signaling
using red and green flag.
Crane/side boom shall not be allowed near
the edge of excavation. A safe distance
shall be maintained.

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Area shall be well barricaded with safety

sign boards in place Lifting in Progress.
Personnel shall be briefed / trained on
proper
manual
material
handling
techniques.
Pipe stacking shall be made in a manner
which will not damage the pipe or the
coating.
Pipe shall not be rolled or dropped off
trucks.
End bevel protectors shall remain on pipes
and fittings while in lifting progress,
Protectors shall not damage internal or
external coating.
Pipe shall be placed on Sand Bags, not be
stored directly on the ground
.Outrigger pads of adequate size shall be

Continuous gas testing and monitoring shall

be done in the area before starting the work
until completion due to possible gas
migration in the area.

Gas monitor shall be currently calibrated

prior to use at site.

All workers working in the area shall

undergo H2S training awareness prior to
assignment for work.
Each group working in the area shall have
at least one (1) H2S gas personal monitor.

Placing of Pipes on Stands/Jack Screw.

Pinch Points.

Pipe Movement/rolling of pipes from

stands.

Tilting of pipe stand.

H2S/Flammable Gas Leaks/Release

from Adjacent Ground Flares to the
work Area

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placed under the crane outrigger floats to

increase stability. Ground to be compacted
if necessary.
Pipe supports shall be positioned on a
stable and rigid ground and leveled with
rollover supports at both ends.
All parts of the body specially upper and
lower extremities shall be kept away from
pinch points.
Area shall be clear from slipping & tripping
hazards.
Supervisor
concerned
shall
closely
supervise equipment operation in his area.

All parts of the body specially upper and

lower extremities shall be kept away from
pinch points.

Pipe shall be properly placed on stand with

wedges at both sides to prevent from
rolling. Pipe stands shall also be welded
with stoppers at back ends.

Pipe shall be placed equally on pipe stands.

Pipe stand shall be properly and safety

positioned on stable ground.

Continuous gas testing and monitoring shall

be done in the area before starting the work
until completion due to possible gas
migration in the area.

Gas monitor shall be currently calibrated

prior to use at site.

3.

Confined Space Entry.

Presence of H2S, Flammable

Gases/Vapors or Oxygen Deficiency
inside the Confined Space.

Unauthorized entry.

No proper access and egress.

Improper use of Ladders.

H2S/Flammable Gas Leaks/Release

from Adjacent Ground Flares to the
work Area.

5 of 8

All workers working in the area shall

undergo H2S training awareness prior to
assignment for work.

Each group working in the area shall have

at least one (1) H2S gas personal monitor.

Obtain PTW prior to the commencement of

the work and 1st copy to be kept at the work
site in compliance to KJO work permit
procedure.

Gas testing prior to start of activity must be

done and continuously monitored and log.

Gas test monitor shall have a valid

calibration certificate.

Toolbox talk shall be conducted prior to

start the activity to address and explain all
the hazards.

Maintain all necessary checklists such as

entry log and gas testing log sheet.

Entrant/s/standby man must train in

Confined Space Entry Safety as well as the
work permit receiver.

Dedicated standby man/attendant posted

outside the space at all time to monitor and
communicates to the authorized entrant/s.

Ladder for access and egress for workers

shall be provided in proper position.

Workers shall be trained ladder safety and

how to use it properly and safely.

Provide necessary barricades and

signages. Barricades shall be hard enough
to protect entrants from vehicles/equipment
that may fall into excavations.

Continuous gas testing and monitoring shall

be done in the area before starting the work
until completion due to possible gas
migration in the area.

Gas monitor shall be currently calibrated

prior to use at site.

All workers working in the area shall

undergo H2S training awareness prior to

assignment for work.

4.

Welding, grinding & cutting.

Fire

Hot Surface.

Pinch Point.

Welding Sparks.

Damage to equipment.

Incompetent welder.

Electrical hazard.

Flying particles.

Welding rays.

Welding fumes.

H2S/Flammable Gas Leaks/Release

from Adjacent Ground Flares to the
work Area.

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Each group working in the area shall have

at least one (1) H2S gas personal monitor.

Gas test should be conducted before hot

work is started and throughout the shift.

Prior to start any hot work activity,

dedicated fire watch and standby man with
firefighting equipment such as fire
extinguisher, fire blanket, water truck
currently inspected and color coded must
available on site.

Hot work area shall be adequately covered

with fire blankets to prevent hot sparks from
spreading around the area.

Trained fire watch on orange vest posted.

Remains in the area until 30minutes after
work completion to detect smoldering fire
and ensure safe condition.

Fire water barrel, drums and buckets to be

maintained.

Wear appropriate PPE. (Safety glass, face

shield, leather gloves, apron & fire resistant
clothing.)

JSA and Method Statement must be

available and implement.

Only certified welder with valid certificate

must perform the job.

Welding machine power outlet must be

GFCI protected and adequately earthed
grounded.

Spark arrester shall be fitted and drip tray

shall be placed underneath to contain fuel
or oil leaks.

Maintain surrounding free of combustible

materials.

Worker involved shall be fully aware of

newly welded joints to prevent accidental
contact with hot surfaces.

5.

Associated manual handling of materials.

Ensure before welding, that pieces of

support to be welded are appropriately
secured (tie-off) if exposed to potential fall.

Protect / cover all nearby existing plant

facilities from falling hot splatters (cable,
wires, gauges, valves, etc.) with fire
blankets.

Oxy-Acetylene cylinders to be kept away

from welding/cutting operations falling hot
splatters.

Hose shall be free from any damage.

Flashback arrestors to be installed at oxyacetylene cutting outfit.

Only standard spark lighter shall be used to

ignite the torch.

No welding / cutting start unless the area is

clear of combustible materials.

Continuous gas testing and monitoring shall

be done in the area before starting the work
until completion due to possible gas
migration in the area.

Gas monitor shall be currently calibrated

prior to use at site.

All workers working in the area shall

undergo H2S training awareness prior to
assignment for work.

Each group working in the area shall have

at least one (1) H2S gas personal monitor.

Personnel shall be briefed / trained on

proper manual material handling
techniques. Demonstrate how to do safe
manual lifting.

Non-observance of personnel on
proper techniques in manual
handling / lifting of materials.

Over exertion.

Back pain / injury.

Falls / dropped objects due to

mishandling.

Observe buddy system when carrying

lengthy / pipes / supports on access / stairs.

H2S/Flammable Gas Leaks/Release

from Adjacent Ground Flares to the
work Area.

No hand-to-hand passing of materials at

height outside work platform.

Use rope / buckets to lower / hoist up light

materials / tools.

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6.

Housekeeping.

Accumulation of debris.
Tripping hazards.
Access obstruction

Remove all debris from site daily as

minimum.
Designate
housekeeping
crew
and
equipment.
Maintain good housekeeping standards. All
walkways must kept obstruction free.
Keep all pipes organized / secured / free
from potential displacement/falls.

Continuous gas testing and monitoring shall

be done in the area before starting the work
until completion due to possible gas
migration in the area.

Gas monitor shall be currently calibrated

prior to use at site.

All workers working in the area shall

undergo H2S training awareness prior to
assignment for work.
Each group working in the area shall have
at least one (1) H2S gas personal monitor.

Required Training.: Safety Orientation;H2S Safety, Manual Handling; Hand and Power Tools; Hot Works, Fire Protection and
Prevention; Fire Watch Training; JSA and Risk Assessment; Crane and Rigging; Electrical Safety.
REQUIRED SAFETY EQUIPMENT
Hard Hats

Yes

Other Gloves

Yes

Face Shield

Yes

Safety Glass
Steel Toe
Boots
Leather
Gloves

Yes

Work Vest

Yes

Goggles

Yes

Hand Tools & Power

Tools
Compactor

Yes

Safety Harness

Yes

Barricades

Yes

Yes

Self Retracting Lifeline

(SRL)

No

Fire
Extinguihsers

Yes

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Yes

Cranes

Yes

No

Forklift

No

Lifting Gear

Yes

Jackhammer

No

Air Hoist/Man Rider

No

Other
Equipments/Materials

Yes