Beruflich Dokumente
Kultur Dokumente
Installation Manual
66503
Contents
About This Manual ................................................................................................................................... 1
1.0
Introduction.................................................................................................................................. 1
1.1
1.2
1.3
1.4
2.0
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LED Annunciators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
2
3
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5
1.4.6
3
3
3
3
3
3
Installation ................................................................................................................................... 4
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Enclosure Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1
2.3.2
2.3.3
2.3.4
2.4
2.5
2.6
2.7
3.0
Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Communications and Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
6
7
7
7
7
8
Configuration ............................................................................................................................. 12
3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1
3.1.2
3.1.3
Revolution Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
EDP Command Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.0
Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Format Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Output Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
17
19
19
20
21
22
23
23
Calibration ................................................................................................................................. 24
4.1 Front Panel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 EDP Command Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
2012 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
Version 1.17, April 2011
5.0
6.0
EDP Commands.......................................................................................................................... 29
6.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1.1
6.1.2
6.1.3
6.1.4
6.1.5
29
30
30
30
32
7.0
Appendix .................................................................................................................................... 35
7.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.1.1
7.1.2
7.3
7.4
7.5
7.6
7.7
37
38
40
41
42
DIGFLx Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DFSENS and DFTHRH Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Setting the Digital Filter Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
43
44
45
46
1.0
7ARNING
Introduction
1.1
Operating Modes
Setup mode
Test mode
Introduction
1.2
Figure 1-1 on page 2 shows the IQ plus 355 LED annunciators, keypad, and normal mode key functions.
The symbols shown under the keys (representing up, down, enter, left, right) describe the key functions assigned
in setup mode. In setup mode, the keys are used to navigate through menus, select digits within numeric values,
and increment/decrement values. See Section 3.1.3 on page 13 for information about using the front panel keys
in setup mode.
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Figure 1-1. IQ plus 355 Front Panel, Showing LED Annunciators and Normal Mode Key Functions
1.3
LED Annunciators
The IQ plus 355 display uses a set of eight LED annunciators to provide additional information about the value
being displayed:
Gross and Net annunciators are lit to show whether the displayed weight is a gross or net weight.
Center of zero (
scale is zeroed.
): Gross weight is within 0.25 graduations of zero. This annunciator lights when the
Standstill (
): Scale is at standstill or within the specified motion band. Some operations, including
tare functions and printing, can only be done when the standstill symbol is shown.
lb, kg, oz, and g annunciators indicate the units associated with the displayed value: lb=pounds,
kg=kilograms, oz=ounces, g=grams.
The displayed units can also be set to short tons (tn), metric tons (t), or NONE (no units information
displayed). The lb and kg LEDs function as primary and secondary units annunciators for some
combinations of primary and secondary units. If neither primary nor secondary units are lb, kg, oz, or g, the
lb annunciator is lit for primary units, kg for secondary units.
Table 1-1 shows which annunciators are used for all combinations of configured primary and secondary units.
For example:
If the primary unit is pounds (lb) and the secondary unit is kilograms (kg), the lb LED is lit for primary
units, kg for secondary units.
If the primary unit is pounds (lb) and the secondary unit is short tons (tn), the lb LED is lit for primary
units, kg for secondary units. There is no LED for short tons, so the kg LED is used as the secondary units
annunciator.
If the primary unit is short tons (tn) and the secondary unit is pounds (lb), the lb LED is lit for primary
units (tn), and kg is lit for secondary units (lb). Because there is no LED for short tons, the lb and kg LEDs
are used as primary and secondary units annunciators.
See Section 3.2.2for more information about configuring primary and secondary display units.
Secondary Unit
Primary Unit
lb
kg
oz
tn
none
lb
lb / lb
lb / kg
lb / oz
lb / g
lb / kg
kg
kg / lb
kg / kg
kg / oz
kg / g
lb / kg
oz
oz / lb
oz / kg
oz / oz
oz / g
oz / kg
g / lb
g / kg
g / oz
g/g
g / kg
tn
lb / kg
lb / kg
lb / oz
lb / g
lb / lb
lb / kg
lb / kg
lb / kg
lb / lb
lb / kg
none
lb / kg
lb / kg
lb / lb
Table 1-1. Units Annunciators, Showing Primary / Secondary LEDs Used for All Configurations
1.4
Indicator Operations
Toggle Units
Zero Scale
1.4.4
Acquire Tare
Print Ticket
Introduction
Installation
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Cable Grounding
For load cell cables, cut the shield wire just past
the grounding clamp. Shield wire function is
provided by contact between the cable shield
and the grounding clamp.
Route stripped cables through cord grips and
clamps. Ensure shields contact grounding
clamps as shown in Figure 2-2. Tighten
grounding clamp nuts.
Finish installation using cable mounts and ties to
secure cables inside of indicator enclosure.
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2.3.1
Installation
2.3.2
Load Cells
Wire the load cell cable from the load cell or junction
box to connector J1 as shown in Table 2-1. If using
6-wire load cell cable (with sense wires), remove
jumpers JP1 and JP2 before reinstalling connector J1
(see Figure 2-3). For 4-wire installation, leave
jumpers JP1 and JP2 on.
When connections are complete, reinstall connector J1
onto the header so that it snaps securely into place.
Use two cable ties to secure the load cell cable to the
inside of the enclosure.
J1 Pin
Function
+SIG
SIG
+SENSE
SENSE
+EXC
EXC
NOTES:
Use grounding procedure described in Section 2.3.1
on page 5.
For 6-wire connections, remove jumpers JP1 and JP2.
J4 Pin
Label
EDP Port
EDPT
RS-232 TxD
GND
RS-232 Ground /
20 mA OUT
EDPR
RS-232 RxD
PRMA
+20 mA OUT
PRT
RS-232 TxD
IN2
Digital Input 2
IN1
Digital Input 1
Printer Port
Digital Inputs
Function
2.3.4
Analog Output
Signal
+ Current Out
Current Out
+ Voltage Out
Voltage Out
2.4
2.6
Board Removal
2.5
Enclosure Reassembly
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Installation
2.7
Replacement Parts
Table 2-4 lists replacement parts for the IQ plus 355, including all parts referenced in Figures 2-5 through 2-9.
Ref
Number
PN
14626
52211
Description (Quantity)
Figure
52210
15365
39017
15626
30375
15627
19538
45042*
10
44676
11
42640
12
41965
45254
13
41964
14
14621
16
68403
30342
17
29635
18
15144
20
15134
22
50556
23
50555
Enclosure (1)
24
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26
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27
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Installation
11
3.0
Configuration
3.1.1
3.1.2
3.1
Configuration Methods
Revolution Configuration
12
3.1.3
The IQ plus 355 indicator can be configured using a series of menus accessed through the indicator front panel
when the indicator is in setup mode. Table 3-1 summarizes the functions of each of the main menus.
Menu
Menu Function
CONFIG
Configuration
Configure grads, zero tracking, zero range, motion band, overload, tare function, sample rate,
and digital filtering parameters.
FORMAT
Format
CALIBR
Calibration
SERIAL
Serial
PROGRM
Program
P FORMT
Print Format
Set print format used for gross and net tickets. See Section 6.0 for more information.
DIG IN
Digital Input
ALGOUT
Analog Output
Configure analog output module. Used only if analog output option is installed.
VERSION
Version
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Figure 3-2. Front Panel Key Functions in Setup Mode
Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2).
The UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and
GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter
key for selecting parameter values within the menus. A label under each of these keys identifies the direction
provided by the key when navigating through the setup menus.
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Configuration
13
3.2
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The following sections provide graphic representations of the IQ plus 355 menu structures. In the actual menu
structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu
choices are shown in vertical columns. The factory default setting appears at the top of each column.
Most menu diagrams are accompanied by a table that describes all parameters and parameter values associated
with that menu. Default parameter values are shown in bold type.
14
3.2.1
Configuration Menu
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CONFIG Menu
Parameter
Choices
Description
Level 2 submenus
GRADS
10000
number
Graduations. Specifies the number of full scale graduations. The value entered must be in
the range 1100 000 and should be consistent with legal requirements and environmental
limits on system resolution.
To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions.
Display divisions for primary and secondary units are specified on the FORMAT menu.
ZTRKBN
OFF
0.5D
1D
3D
Zero track band. Automatically zeroes the scale when within the range specified, as long
as the input is within the configured zero range (ZRANGE parameter). Selections are
display divisions. Maximum legal value varies depending on local regulations.
Configuration
15
CONFIG Menu
Parameter
Choices
Description
ZRANGE
1.9%
100%
Zero range. Selects the range within which the scale can be zeroed. The 1.9% selection is
1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at
standstill to zero the scale. Use 1.9% for legal-for-trade applications.
MOTBAN
1D
2D
3D
5D
10D
20D
OFF
Motion band. Sets the level, in display divisions, at which scale motion is detected. If
motion is not detected for 1 second or more, the standstill symbol lights. Some
operations, including print, tare, and zero, require the scale to be at standstill. Maximum
legal value varies depending on local regulations.
OVRLOA
FS+2%
FS+1D
FS+9D
FS
Overload. Determines the point at which the display blanks and an out-of-range error
message is displayed. Maximum legal value varies depending on local regulations.
SMPRAT
15HZ
30HZ
3.75HZ
7.5HZ
Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital
converter. Lower sample rate values provide greater signal noise immunity.
DIGFL1
DIGFL2
DIGFL3
2
4
8
16
32
64
1
Digital filtering. Selects the digital filtering rate used to reduce the effects of mechanical
vibration from the immediate area of the scale.
DFSENS
8OUT
16OUT
32OUT
64OUT
128OUT
2OUT
4OUT
Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall
outside the filter threshold (DFTHRH parameter) before digital filtering is suspended. If
NONE is selected, the filter is always enabled.
DFTHRH
NONE
2DD
5DD
10DD
20DD
50DD
100DD
200DD
250DD
Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a
specified number of consecutive scale readings (DFSENS parameter) fall outside of this
threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.
TAREFN
BOTH
NOTARE
PBTARE
KEYED
Tare function. Enables or disables push-button and keyed tares. Possible values are:
Choices indicate the number of A/D conversions that are averaged to obtain the
displayed reading. A higher number gives a more accurate display by minimizing the
effect of a few noisy readings, but slows down the settling rate of the indicator. See
Section 7.7 on page 42 for more information on digital filtering.
BOTH:
NOTARE:
PBTARE:
KEYED:
16
3.2.2
Format Menu
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FORMAT Menu
Parameter
Choices
Description
Level 2 submenus
PRIMAR
DECPNT
DSPDIV
UNITS
Specifies the decimal position, display divisions, and units used for the primary units. See
Level 3 submenu parameter descriptions.
SECNDR
DECPNT
DSPDIV
UNITS
MULT
MULEXP
Specifies the decimal position, display divisions, units, and conversion multiplier used for
the secondary units. See Level 3 submenu parameter descriptions.
DSPRAT
250MS
500MS
750MS
1SEC
1500MS
2SEC
2500MS
3SEC
4 SEC
6SEC
8SEC
Display rate. Sets the update rate for displayed values. Values are in milliseconds (MS) or
seconds (SEC).
Configuration
17
FORMAT Menu
Parameter
Choices
Description
Level 3 submenus
Primary Units (PRIMAR Parameter)
DECPNT
888888
888880
8.88888
88.8888
888.888
8888.88
88888.8
Decimal point location. Specifies the location of the decimal point or dummy zeroes in the
primary unit display. Value should be consistent with local legal requirements.
DSPDIV
1D
2D
5D
Display divisions. Selects the minimum division size for the primary units displayed weight.
LB
KG
OZ
TN
T
G
NONE
Specifies primary units for displayed and printed weight. Values are: LB=pound;
KG=kilogram; OZ=ounce; TN=short ton; T=metric ton; G=gram.
UNITS
Note: Additional display divisions are available by entering the EDP command 2349171 in
configuration. Selection for 3,4,6,7,8,9,25, and 35 are available when this configuration
command is saved.
NOTE: Indicators sold outside North America are configured with KG for both primary and
secondary units.
88888.8
888888
888880
8.88888
88.8888
888.888
8888.88
Decimal point location. Determines the location of the decimal point or dummy zeros in
the secondary unit display.
DSPDIV
5D
1D
2D
Display divisions. Selects the value of minimum division size of the displayed weight.
UNITS
KG
OZ
TN
T
G
OFF
NONE
LB
Specifies secondary units for displayed and printed weight. Values are: KG=kilogram;
OZ=ounce; TN=short ton; T=metric ton; G=gram; LB=pound.
MULT
0.453592
Enter other
choices via
keyboard
Multiplier. Specifies the conversion factor by which the primary units are multiplied to
obtain the secondary units. The default is 0.453592, which is the conversion factor for
changing pounds to kilograms. NOTE: This parameter does not display the decimal point
location for some values less than 1; use the MULEXP parameter to shift the decimal
position of the multiplier. See Section 7.6 on page 41 for a list of multipliers.
To toggle between primary and secondary units, press the UNITS key.
MULEXP
decimal
position
18
3.2.3
Calibration Menu
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CALIBR Menu
Parameter
Choices
Description
Level 2 submenus
WZERO
WVAL
WSPAN
REZERO
Press Enter to remove an offset value from the zero and span calibrations.
Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on
page 24 for more information about using this parameter.
Serial Menu
See Section 7.3 on page 37 for information about the IQ plus 355 serial data format.
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Configuration
19
SERIAL Menu
Parameter
Choices
Description
Level 2 submenus
EDP
BAUD
BITS
TERMIN
EOLDLY
Specifies settings for baud rate, data bits, termination characters, and end-of-line delay used by
the EDP port.
BAUD
BITS
TERMIN
EOLDLY
Specifies settings for baud rate, data bits, termination characters, and end-of-line delay used by
the printer port.
STREAM
OFF
EDP
PRN
Selects the serial port used for continuous transmission. See Section 7.3 on page 37 for
information about the IQ plus 355 continuous data format.
PRNDES
EDP
PRN
Print destination. Selects the port for data transmission when the PRINT key is pressed or the
KPRINT EDP command is sent.
Level 3 Submenus
BAUD
9600
300
600
1200
2400
4800
Baud rate. Selects the transmission speed for the EDP or printer port.
BITS
8NONE
7EVEN
7ODD
Selects number of data bits and parity of data transmitted from the EDP or printer port.
S BITS
1 BIT
2 BIT
TERMIN
CR/LF
CR
Termination character. Selects termination character for data sent from the EDP or printer port.
EOLDLY
0
number
End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is
terminated to the beginning of the next formatted serial output. Value specified must be in the
range 0-255, in tenths of a second (10 = 1 second).
ECHO
ON
OFF
This command enables or disables echoing of the serial commands sent to the indicator.
Program Menu
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PROGRM Menu
Parameter
Choices
Description
Level 2 submenus
PWRUPM
GO
DELAY
Power up mode. In GO mode, the indicator goes into operation immediately after a brief power
up display test.
In DELAY mode, the indicator performs a power up display test, then enters a 30-second
warm up period. If no motion is detected during the warm up period, the indicator becomes
operational when the warm up period ends; if motion is detected, the delay timer is reset and
the warm up period repeated.
REGULA
NTEP
OIML
CANADA
NONE
Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site.
OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than
zero. NONE allows tares to be acquired at any weight value.
OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at
no load. NONE allows tares to be cleared at any weight value.
NTEP and OIML modes allow a new tare to be acquired even if a tare is already present.
In CANADA mode, the previous tare must be cleared before a new tare can be acquired.
NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net
mode as long as the current weight is within the specified ZRANGE. In OIML mode, the
scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode
clears the tare.
CONSNU
000000
number
Consecutive numbering. Allows sequential numbering for print operations. The consecutive
number value is incremented following each print operation.
The initial value of this parameter is set to the start up value specified on the CONSTU
parameter. Changing either CONSTU or CONSNU immediately resets the consecutive number
used for printing.
CONSTU
000000
number
Consecutive number start up value. Specifies the initial consecutive number (CONSNU) value
used when the indicator is powered on.
See Section 5.0 on page 27 for information about custom print formatting.
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