Inspection & Test Plan

Boustead QUALITY PLAN
BIH JOB: 704

CLIENT :
Petrofac E&C Oman LLC.
WHRU TITLE:
3 unit's of Hot Oil WHRU
CLIENT PO NO. :
CO-BPXO-12-0376
CLIENT REQUISITION NO. :

WHRU TAG NO. :
KZ01-ME-REQ-53-0016
REVISION:
FAC1-H-804001/804002/804003
DATE:
The Quality Plan is compiled in accordance with BIH's BS EN ISO 9001 approved procedures, complying with BIH Procedure PEP 017.
Covers the 'in-house' activities
Covers process pressure part materials
Covers instruments and controls
Covers non-pressure part components
Covers refractory materials
Covers ancillaries
Lists the minimum inspection and test requirements envisaged for the requisition packages
of fabrication and equipment items.
The detailed fabrication Inspection and Test Plans will be supplied by the relevant Supplier with provision for BIH and
client mark-up.
ED 013 Rev.2
704 ETD-001/C
SHEET:
This Quality Plan is relative to the activities at BIH and relates to the engineering design and administration functions performed at/by BIH.
PART A
PART B
PART C
PART D
PART E
PART F
PART G
DOC NO:
of 15
8-May-15
ED 013 Rev.2
Boustead
DOC NO:
SHEET:
704 ETD-001/C
2
INSPECTION AND TEST PLANS (ITP)

ITPs for the following activities shall be issued under separate cover within fourteen (14) days of sub-order placement and shall form the
working document for quality verification by the inspectors.
REQUISITION
262
341
COMMODITY
DOCUMENT NO
Steel & Coil Fabrication

Damper
704-262-103
704-341-103
The Inspection and Test Plan (ITP) shall be issued by the Supplier for review and approval prior to commencement of the pre-inspection meeting and fabrication.
Reference shall be made to the minimum requirements to be included as detailed in part G of this plan, the Purchase Order Requisition noted above and the Customer's
specifications listed on ED 002
SPECIAL NOTES
1) All supplier and sub-supplier shall be ISO 9001 accrediated.
2) WHRU Package (including damper) shall compliance to ATEX 95 Product Directive 94/9/EC to Zone 2.Self certification is acceptable.
3) WHRU Electrical shall be ATEX certified.ATEX product certification require to Zone 2, Gas Group II B, and Temperature Class T3. Self certification not acceptable.
4) WHRU Instrumentation shall be ATEX certified.ATEX product certification require to Zone 1, Gas Group II B, and Temperature Class T3.Self certification not acceptable.
5) Inspection, testing and measuring equipment and instruments shall be ISO 17025 or UKAS or equivalent national accreditation laboratories.
6) Damper E & I installation shall be inspect by CompEx certified personnel (in-house).
7) Damper E & I detail installation, inspection shall be done by Ex competent inspection body (Baseefa Ltd, Cenelec etc..)
8) All lifting equipments & tackles (eyebolts, spreader beams, slings, chains, shackles etc.. require a proof load test certificate issued by 3rd party.
ED 013 Rev.2
of 15
Boustead
DOC NO:
SHEET:
704 ETD-001/C
3
KEY TO LEGENDS
AP
APPROVAL- Approval required of the applicable activity results or design
document.
H
HOLD POINT-Work shall not proceed without attendance
BIH/Petrofac.
Notification
is equired by BIH/Petrofac.
R
REVIEWReview
of Documentation
W
WITNESS-An operation or process that requires witness by the BIH/Petrofac. Notification is required.
I/W
INITIAL WITNESS-Witness Initial Operations followed by ongoing surveillance. Notification required for the first operation.
S
SURVEILLANCE- Periodic surveillance by BIH/Petrofac. Notification is not required.
HOLD POINTS
are specific stages to be attended by the inspector.

Work may not proceed without written authorisation by the Customer.
WITNESS POINTS are specific stages that, providing the notification has been given within the prescribed time, the non-attendance of the Customer's
inspector will be construed as agreement to proceed with the inspection or test. Records of the inspection will be offered to the inspector or Customer
as evidence of compliance.
Note : Fourteen (14) working days notification required for all customer inspection HOLD and/or WITNESS POINTS.
KEY TO RESPONSIBLE PERSONNEL

MD
Managing Director
ED
Engineering Director
PD
Projects Director
CD
Contract Director
SD
Sales Director
PEM
Project Engineering Manager
PRCD
Procurement Director
SDM
Structural Design Manager
PE
Project Engineer
DE
Design Engineer
SC
Spares Controller
DC
Document Controller
CM
Construction Manager
QM
Quality Manager
ED 013 Rev.2
of 15
ED 013 Rev.2
Boustead
QUALITY PLAN
PART A
DOC NO:
704 ETD-001/C Rev
SHEET:
Activity ref no
1
Activity Description
of 15
Controlling Document/Procedure
Acceptance Criteria
Verifying Document
Authorised Party Legend
Signatory
Contract Review of Customer Purchase Order
BS EN ISO 9001 - 5.2/7.2
Customer's P O
Signed Purchase Order
MD + SD
SD
to ensure:
Customer's Purchase Order

CO-BPXO-12-0376
Conditions
ED 024 SD 002 P O Memo

Handover Checklist
SD
PEM
PEM
PEM/PE
DE
QM
a) All contract requirements are adequately defined. SDP 003

b) Any requirements differing from those in tender
are resolved.
CO-BPXO-12-0376
KZ01-ME-REQ-53-0016
c) BIH have the capability to meet all the contract

requirements.
d) Applicable specifications and engineering
standards with editions are listed and complete.
2
Sales Handover
BS EN ISO 9001 - 7.2

SDP 003 PEP 004 PD 032-3
Review of Sales Handover documentation
BS EN ISO 9001 - 7.2

PEP 004 PEP 006
Customer's Purchase
Order Conditions.
ED 002
Design (Process)
BS EN ISO 9001 - 7.3

PDP 001 PDP 002 DES 001
DO 002
KZ01-ME-REQ-53-0016
KZ01-ME-DAT-53-0064
KZ01-ME-SPE-53-0003
KZ01-PR-BOD-53-0002
KZ01-PI-BOD-53-0001
KZ01-EV-BOD-53-0001
KZ01-PI-SPE-53-0006
Customer's Purchase
Order Conditions and
Data Sheets
ISO 13704 (API 530)
ISO 13705 (API 560)
ASME B31.3
ASME VIII Div.1
GIS 22-101
Tubewall & Hydrotest calcs

DE
ETD008/A
Refractory Thickness calculation
ETD005/B
Customers specs as
listed on ED 002
ED.013 Rev.2
a) Review project spec to establish design basis

b) Review latest revision of applicable codes
c) Produce design calculations
d) Review of computer calculations
e) Check design calcs
f) Amendments if required
g) Check amendments
h) Approval of calculations
i) Complete WHRU Data Sheets
j) Review of pink copy(Engineering Review)
SD 002 PDP 002

SD 002 PDP 002
PDP 002
PDP 002
PDP 002
PDP 002
PDP 002
PDP 002
PDP 002
DO 002
Obtain Third Party Design Approval

Lifting equipment (spreader beam & lifting
accessories)
BS EN ISO 9001 - 7.3
Calculation sheets
Calculation sheets
Calculation sheets
Calculation sheets
Calculation sheets
Calculation sheets
WHRU Data ETD002/A
Pink copy
PEP 019
Third party approval
Third party approval

documentation.
PEM
Boustead
QUALITY PLAN
PART A
704 ETD-001/C Rev
DOC NO:
SHEET
Activity ref no
6
Design (Structural)
of 15
Acceptance Criteria
Verifying Document
Signatory
BS EN ISO 9001-7.3
ENG 001 DO 002 Clause 2 DES 001
KZ01-ME-SPE-53-0003
KZ01-CV-BOD-53-0001
KZ01-CV-SPE-53-0003
GIS 22-101
Customer's Purchase
Order Conditions and
Data Sheets
AWS D1.1
Eurocode 1990,1991,
1993,1994,1998
ISO 13705 (API 560)
Foundation & Structural calcs

ETD003/D
Tube Suport cacls ETD007/A
SDM
PEM
Customers specs as
listed on ED 002
a)
b)
c)
d)
e)
f)
Review project spec to establish design basis

Review latest revision of applicable codes
Produce structural design calculations
Check mathematical correctness & content
Approval of structural design calculations
Review of structural design drawings
SD 002 ENG 001 ED 024

SD 002 ENG 001 ED 024
ENG 001 DES 001 ED 024
ENG 001
ENG 001
ENG 001
Calculation sheets/drawings
Compilaton of Master Document List
BS EN ISO 9001 - 4.2.3

PEP 012 Customer SDRML
Contract document
requirements
KZ01-ME-REQ-53-0016
Annexure 2
KZ01-QA-PLN-53-0113
KZ01-DM-SDR-00-0001
ED010 ED 011/A
PEM/PE
PE
Preparation of production programme
BS EN ISO 9001 - 7.1

PEP 011
Customer PO Delivery
Requirements
ETD-001/B
PEM
PEM
Supplier document control
BS EN ISO 9001 - 4.2.3

PEP 013
PEP 014 PEP 037 DC 002 DC
003
ED 011
KZ01-ME-REQ-53-0016
Annexure 2
KZ01-QA-PLN-53-0113
KZ01-DM-SDR-00-0001
KZ01-DM-SPE-00-0004
KZ01-DM-TEM-53-0002
Document History Report
PE
PE
10
Preparation of Material Requisitions and

Specifications for manufacturing and fabrication.
BS EN ISO 9001 - 7.2 / 7.4

SDP 004 PEP 020 QA 034
Customer's Purchase
Order Conditions
KZ01-QA-PRO-53-0005
KZ01-QA-PLN-53-0113
KZ01-QA-SPE-53-0002
KZ01-ME-REQ-53-0016
Approved copy of requisition

package.
PEM
PEM
BS EN ISO 9001 - 7.3

DO 002 QA 034 Customer SDDR
Customer's Purchase
Order Conditions
Approved drawing
PEM
PE
Procurement of components and services.
BS EN ISO 9001-7.4
PD 032
Purchase Order
Specifications
KZ01-QA-PRO-53-0005
PRCD
PRCD
a) Procurement strategy meeting
PD032-3 PEP 007 PEP 011

PD032-2 QA004
PD032-4
PD032-4
a) Compilation of requisition packages for subsuppliers using approved drawings, contract

documentation, specifications & standards
b) Approval of the requisition package
c) Issue to Procurement for enquiry/purchase
11
Production of Contract drawings.

a) Drawings prepared based on design and
contract specificatons
b) Check of drawing details
c) Circulation of pink copy (Engineering Review)
d) Issue of drawings for approval
12
b) Supplier selection
c) Preparation of bid tab and evaluation.
d) Placement of Purchase Order
ED.013 Rev.2
Approved Supplier
Approved Suppliers list

Bid tab
Authorised PO
Boustead
QUALITY PLAN
PART A
704 ETD-001/C Rev
DOC NO:
SHEET
Activity ref no
13
14
Spares Quotations (if applicable)
Acceptance Criteria
Verifying Document
Signatory
BS EN ISO 9001 - 7.4

PEP 021
SDP 005
Customer's Purchase
Order Conditions
Approved copy of requisition

package
SC
PE
QM
QM
Change Order Notice
PEM
PEM
PD 032-2.7
Process Control / Inspection & Testing
BS EN ISO 9001 - 5.4.2, 7.1, 7.5.2, 8.1, Client's Purchase Order

8.2.4, 8.3 PD032-5 QA034 PEP019 Conditions
QC001
KZ01-ME-REQ-53-0016
(Criticality Rating : 3)
KZ01-QA-PLN-53-0113
KZ01-QA-SPE-53-0002
KZ01-QA-PRO-53-0009
KZ01-PE-PRO-53-0005
KZ01-MT-SPE-53-0103
GIS 36-103
Expediting & Inspection Reports
a)
b)
c)
d)
e)
f)
g)
QA034
QC 001
PD032-5
PEP 019
QC 001
QC 001
QC 001
Approved procedures
Minutes of meeting
Procurement Status
Inspection & Expediting reports
PMI Reports
NCR Report
Release note
Review of Technical Documents

PIM for major fabrications
Material progress reports
Review of Inspection & Expediting reports
Alloy verification
Control of non-conforming product
Final inspections
of 15
DC011
PEP 033 QC 001

QA 035 PEP 029
PEP 019
15
Change Notification & Change Order control
BS EN ISO 9001 - 7.2.2 / 7.3.7

PEP 023 DO 002-4
16
Corrective Action
BS EN ISO 9001 - 8.5.2

QA 036 PEP 029
Compliance with
concesson or Purchase
Order conditions
KZ01-PE-PRO-53-0005
Closed out NCR
PEM/QM
QM
17
Concessions
BS EN ISO 9001 - 8.3 / 8.5.2

PEP 032
Compliance with
concesson or Purchase
Order conditions
KZ01-PE-PRO-53-0005
Approved concession report
PEM
PEM
18
Compilation of Data Dossiers
BS EN ISO 9001 - 4.2.4

QA 038
Customer's Purchase
Order Conditions
KZ01-DM-SDR-00-0001
KZ01-QA-PLN-53-0113
KZ01-QA-SPE-53-0002
ETD-105
QM
QM
19
Produce Erection Procedures
BS EN ISO 9001 - 6.3 / 7.1 / 7.5.1

PEP 026
Customer's Purchase
Order Conditions
Approved Procedures
ETD-070/A
PE
PEM
20
Commissioning, Start-up. Operating & Maintenance BS EN ISO 9001 Instructions

7.5.1 / 7.5.2 / 7.5.4 / 7.5.5
PEP 027
Customer's Purchase
Order Conditions
Approved documents
ETD-070/B
PE
PEM
21
Shipping. Handling & Storage Procedures
Customer's Purchase
Order Conditions
Approved Procedures
PE
PE
BS EN ISO 9001 - 7.5.5

PD032-6 PEP 026 B-11
GPO-MP-SPE-00001
KZ01-QA-PRO-53-0003
KZ01-QA-PRO-53-0009
ED.013 Rev.2
22
Certified As-built drawings, specifications & Data

Sheets
BS EN ISO 9001 - 4.2.4 / 7.3.7

PEP 030 DO002-6
Customer's Purchase
Order Conditions
Approved documents
PE
PE
23
Marking documentation & shipping instructions
BS EN ISO 9001 4.2.3 / 7.5.1 / 7.5.3 / 7.5.5 PD032-6
Customer's Purchase
Order Conditions
GPO-MP-SPE-00001
KZ01-QA-PRO-53-0003
KZ01-QA-PRO-53-0009
Authorised shipping instructions
PEM/PRCD
PEM/PRCD
Boustead
Activity ref no
24
COIL MATERIALS (PRESSURE PARTS)
QUALITY PLAN
PART B
Acceptance Criteria
BS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /
Req as (10) above
704 ETD-001/C Rev
DOC NO:
SHEET:
of 15
Verifying Document
Signatory
EN 10204 3.1
QM/PE
QM/PEM
Inspection, Acceptance &

Release Certs
QM
QM/PEM
Release Note ED 014
QM/PE/PEM
QM/PEM
EN 10204 2.1/2.2 Certificates
QM
QM

Release Certs
QM
QM/PEM
Release Note ED 014
QM/PE/PEM
QM/PEM
7.5.2 / 7.5.3 / 7.5.5 / 8.2.4

QC 001
Alloy Pipes
Alloy Manifold
Alloy Fittings
Manifold Fittings
Alloy Flanges
Weldoflanges
Extruded Manifolds
See also 704-262-103AA - Steel & Coil Fabrication
Requisition:
101
121
139
145
178
188
250
262
24.1
Material Certification
24.2
Visual and Dimensional
24.3
Delivery
Free issue to finning manufacture & fabricator
PD032-6
Finning Material for Tubes
BS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /
25
KZ01-QA-SPE-53-0002
Attachment 2
Req as (10) above
7.5.2 / 7.5.3 / 7.5.5 / 8.2.4

QC 001
Finning
ED.013 Rev.2
25.1
25.2
Visual Dimensional & Marking
25.3
Delivery
Free issue to coil fabricator
Requisition 240
KZ01-QA-SPE-53-0002
Attachment 2
PD032-6
Boustead
Activity ref no
26
INSTRUMENTATION / CONTROLS
QUALITY PLAN
PART C
Acceptance Criteria
Verifying Document
BS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /
Requsition as (10)
above
Manufacturers' Standards
KZ01-QA-SPE-53-0002
Attachment 2
KZ01-QA-PLN-53-0113
KZ01-EL-SPE-53-0001
KZ01-EL-SPE-53-0002
KZ01-IC-SPE-53-0003
Zone 1, Gas Group II B,
T3.
7.5.2 / 7.5.3 / 7.5.5 / 8.2.4

QC 001
ED.013 Rev.2
Instrumentations
Requisitions
434
See also 704-341-103 - Damper
341
26.1
26.2
Visual Dimensional
Manufacturer's Standard Test and Markings
26.3
Delivery
Site
PD032-6
704 ETD-001/C Rev
DOC NO:
SHEET:
of 15
Signatory
EN 10204 Certificates
Hazardous Area Certificates
ATEX Certification
Ingress Protection Certificates
Inspection & Test Reports
QM/PEM
QM/PEM

Release Certificates
QM/PEM
QM/PEM
Release Notes ED 014
QM/PEM
QM/PEM
Boustead
Activity ref no
27
WHRU COMPONENTS (NON-PRESSURE)
PART D
Acceptance Criteria
BS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /
Requisition as (10)
7.5.2 / 7.5.3 / 7.5.5 / 8.2.4

Requisitions
above
Bolts
Plate
Puller
Expansion Joints
Piping Insulation
191
278
294
344
540
262
27.1
27.2
Visual Dimensional & Markings
27.3
ED.013 Rev.2
QUALITY PLAN
Delivery to :
Site / Fabricator
QC 001
KZ01-QA-SPE-53-0002
Attachment 2
KZ01-QA-PLN-53-0113
Verifying Document
Release Certificate
ED 014
EN 10204 3.1 for

QM/PEM
Primary/Secondary Structural &
Steel & Load Bearing
Components
EN 10204 2.1/2.2 for Tertiary
Structural Steel & Non-functional
Components

Release Certs
PD032-6
704 ETD-001/C Rev
DOC NO:
SHEET:
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Signatory
QM/PEM
QM/PEM
QM/PEM
QM/PEM
QM/PEM
Boustead
Activity ref no
28
REFRACTORY MATERIALS
QUALITY PLAN
PART E
Acceptance Criteria
BS EN ISO 9001 - 4.2.4 / 7.4.3 / 7.5.1 /
Requisition as (10)
above
7.5.2 / 7.5.3 / 7.5.5 / 8.2.4

QC 001
ED.013 Rev.2
Refractory Studs
Ceramic Fibre
Internal Coating
Requisitions
381
524
531
262
28.1
28.2
Delivery to :
Site / Fabricator
KZ01-QA-SPE-53-0002
Attachment 2
KZ01-QA-PLN-53-0113
PD032-6
704 ETD-001/C Rev
DOC NO:
SHEET:
Verifying Document
10
of 15
Signatory
EN10204 3.1 for Insulation

QM/PEM
material (Ceramic Fiber)
EN 10204 2.1/2.2 for other parts.
QM/PEM
Release Certificate ED 014
QM/PEM
QM/PEM
Boustead
Activity ref no
29
ANCILLARIES
QUALITY PLAN
PART F
Acceptance Criteria
Verifying Document
BS EN ISO 9001 - 4.6.4 4.8 4.9 4.10
Requsition as (10)
above
Manufacturers' Standards
KZ01-QA-SPE-53-0002
Attachment 2
KZ01-QA-PLN-53-0113
4.12 4.15 4.16

QC 001
Name Plate
Noise Study
CFD
ED.013 Rev.2
29.1
Material Certification (where applicable)
29.2
Visual Dimensional & Markings (where

applicable)
29.3
Delivery (where applicable) to

Site
704 ETD-001/C Rev
DOC NO:
SHEET:
11
of 15
Signatory
EN10204 2.1
QM/PEM
QM/PEM
Inspector's report
QM/PEM
QM/PEM
Release Certificate ED 014
QM/PEM
QM/PEM
Requisitions
620
641
648
PD032-6
Boustead
QUALITY PLAN PART G
704 ETD-001/C Rev

0
12
of 15
JOB NO
SHEET
Shop inspection and test requirements

Activity
Ref No
Authorised Parties Note 1

Sub
Vendor
BIH
Petrofac/
BP/ NIB
PIB
AP
AP
AP
NoBo
Convection Coil & Manifold

1 Produce inspection and test plans
Produce WPS/PQR (including repair if any) complete
2 with relevant lab test reports for the PQR tests carried
out including Weld/NDE plan.
3 Produce applicable inspection,test,NDE procedures
4
Pre inspection meeting (PIM)/Pre Production Meeting

(PPM) and QMS Audit if any- With Steelwork
Welder qualification test and NDE operator qualification

as applicable
S/R
S/R
Materials inspection,identification,traceability and

certification requirements (including weld consumables)
S/R
S/R
7 Welding controls-Fit up,tack, welding, weld repair

8 100% Visual and dimensional inspection-after welding
H
H
S/R
W
S/R
W
R
R
~
~
9 Coil fabrication
S/R
S/R
S/R
S/R
S/R
S/R
13 Positive material identification (PMI)
S/R
S/R
14 Hydrostatic test
15 Dryness & Cleanliness of Coil internal side
Surface treatment & Insulation
H
H
H
W
W
I/W
W
R
~
~
I/W
and Shipping- Including handling, preservation,

18 Packing
identificaton, loose items & spare etc..
I/W
19 Issue of Release Notes-IRN

20 Review of Data Book/Dossier (R01+R04+R05)
H
H
H
H
H
H
R
R
~
~
9.1 Build Review (30%, 60% and 90%) of convection coil assembly
10
RT/UT
10.1 100% RT of all butt welds on convection coil & manifold
10.2 100% UT on fillet welds greater than 12mm.
MPI/LPI
11
11.1 100% of all butt & branch welds, attachment welds and grinding
marks.
11.2 100% of area after removal of thermocouple attachments.
11.3 100% on groove weld preparation prior root pass welding.
Hardness- Max 225 HBW (HRB 97,6).

12
12.1 Base Metal (BM)

12.1.1 5% of heat (minimum 1 item), 1 test for every item in sample
12.2 Groove Welds (Weld Cap/Root/HAZ)
12.2.1 No PWHT or Furnace PWHT: 1 test per weld of 5% of the
welds
13.1 10% on weld & base metal
16
16.1 Blasting, surface profile check

16.2 Primer Coat Inspection
16.3 Intermediate Coat Inspection
16.4 Finish Coat Inspection
16.5 Coating Inspection & Test
Final inspection / Cleanliness

17
17.1 Verification of punchlist completion.

17.2 Verfication of name plate marking & tagging detail.
17.3 Verify all inspection & test completed per approved ITP.
ED.013 Rev.2
Boustead
QUALITY PLAN PART G
704 ETD-001/C Rev

0
13
of 15
JOB NO
SHEET

Activity
Ref No
Sub
Vendor
WHRU Casings and Structure (Ducts, Stacks, Platforms & Ladders)
BIH
Petrofac/
BP/ NIB
PIB
NoBo
AP
AP
AP

(PPM) and QMS Audit if any- With Steelwork

as applicable
S/R
S/R

certification requirements (including weld consumables)
S/R
S/R
H
H
S/R
W
S/R
W
R
R
~
~
S/R
S/R
S/R
S/R
S/R
S/R
S/R
H
H
H
H
H
S/R
S/R
S/R
S/R
H
R
R
R
R
W
R
R
R
R
R
~
~
~
~
W
and Shipping- Including handling, preservation,

20 Packing
I/W

22 Review of Data Book/Dossier (R01+R04+R05)
H
H
H
H
H
H
R
R
~
~

Fabrication and assembly
9 9.1 Build Review (30%, 60% and 90%) of WHRU
structural/duct/casing assembly
RT/UT [subject to geometry]

10.1 10% of full penetration butt welds in each frame or structure.
10
10.2 100% of full penetration butt welds in primary members

including splice joints.
10.3 100% of full penetration lifting lugs welds (including pad eyes)
10.4 One radiograph of each junction and one intermediate shot of
all longitudinal welds.Note 2
MPI/LPI
11

11.2 10% of all fillet welds in major/primary joints.
11.5 100% of weld rat holes corner joints.
Match drilling/Trial assembly c/w match marks

12
Unit outside overall dimensions

Unit frame anchor bolt hole dimensions
Tie-in connections elevation;
Tie - in Flange rating, flange bolt hole orientation ( centre line
straddling), flange face finish etc
Bolt torqueing where applicable
Surface treatment-Internal & External

13
14
15
16
17
18

13.6 Galvanizing of ladders & platforms
Visual and dimensional of anchors/studs layout

Hammer test of anchors/studs - 5% random
Installation of ceramic fibre blanket
Installation of insulation cladding plates
Spreader Beam - Load test
19

ED.013 Rev.2
ED.013 Rev.2
Boustead
QUALITY PLAN PART G
704 ETD-001/C Rev

0
14
of 15
JOB NO
SHEET

Activity
Ref No

Sub
Vendor
BIH
Petrofac/
BP/ NIB
PIB
AP
AP
AP
S/R
S/R
S/R
S/R
H
H
S/R
W
S/R
W
R
R
~
~
S/R
S/R
S/R
S/R
S/R
H
H
H
H
S/R
S/R
S/R
S/R
R
R
R
R
R
R
R
R
~
~
~
~
S/R
22 Packing and Shipping- Including handling, preservation,
I/W

24 Review of Data Book/Dossier (R01+R04+R05+R13)
H
H
H
H
H
H
R
R
~
~
NoBo
Dampers
4
(PPM) and QMS Audit if any
5
as applicable
6 certification requirements (including weld consumables,
Electrical & Instrumentations)
9 Fabrication and assembly
9.1 Build Review (30%, 60% and 90%) of Damper assembly
RT/UT [subject to geometry]

10

MPI/LPI
11

11.2 10% of all fillet welds in major/primary joints.
11.5 100% of weld rat holes corner joints.
12 Inspection/certification of air reservoir
- incl hydrotest
Surface treatment-Internal & External

13

Visual and dimensional of anchors/studs layout

Hammer test of anchors/studs - 5% random
Installation of ceramic fibre blanket
Installation of insulation cladding plates
Detailed inspections of installed equipment, systems
18 and installations- ATEX 95 Products Directive 94/9/EC
14
15
16
17
Pre-FAT
19
19.1 Wiring check-Insulation,loop, continuity, routing, earthing,

tagging, cleanliness
19.2 Electrical/instument functional/calibration testing
19.3 Intruments tubing & fittings check- type & competencies
19.4 Completion check of mechanical, electrical & instruments
installations
19.5 ATEX documentations verification
FAT
20.1 Wiring check-Insulation,loop, continuity, routing, earthing,
20
tagging, cleanliness
20.2 Electrical/instument functional/calibration testing
20.3 Intruments tubing & fittings check- type & competencies
20.4 Completion check of mechanical, electrical & instruments
installations
20.5 ATEX documentations verification

21

ED.013 Rev.2
Boustead
QUALITY PLAN PART G
704 ETD-001/C Rev

0
15
of 15
JOB NO
SHEET

Activity
Ref No

Sub
Vendor
BIH
Petrofac/
BP/ NIB
NIB
NoBo
KEY TO LEGENDS
AP
APPROVAL- Approval required of the applicable activity results or design
H
HOLD POINT-Work shall not proceed without attendance
REVIEW- Review of Documentation by BIH/Petrofac.
R
WITNESS-An operation or process that requires witness by the BIH/Petrofac. Notification is required.
W
I/W
INITIAL WITNESS-Witness Initial Operations followed by ongoing surveillance. Notification required for the first operation.
S
SURVEILLANCE- Periodic surveillance by BIH/Petrofac. Notification is not required.
DPI
MPI
UT
RT
BIH
Petrofac
BP
NoBo
NIB
PIB
DYE PENETRANT INSPECTION

MAGNETIC PARTICLE INSPECTION
ULTRASONIC TESTING
RADIOGRAPHIC TESTING
BOUSTEAD INTERNATIONAL HEATER
Petrofac E&C Oman LLC.
BP OMAN
NOTIFIED BODY- European Community ATEX directive, ASME and or 3rd Party Inspection Body
NOMINATED INSPECTON BODY- Appointed by Company-BP OMAN
PURCHASER INSPECTON BODY- Appointed by Purchaser- Petrofac E&C Oman LLC
NOTE
1. All authorised parties are to sign and date the activities above on the respective locations of the supplier ITPs.
2. Applicable for Stack section only. Minimum Radiograph length shall be 250mm.
3. For random inspection "10%" the selection of joint shall represent each welding process, welders/Welding Operator
for every week production.
ED.013 Rev.2
ED.013 Rev.2

Inspection &amp; Test Plan

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Inspection &amp; Test Plan

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Boustead QUALITY PLAN

BIH JOB: 704

CLIENT REQUISITION NO. :

INSPECTION AND TEST PLANS (ITP)

Steel & Coil Fabrication

are specific stages to be attended by the inspector.

KEY TO RESPONSIBLE PERSONNEL

704 ETD-001/C Rev

Authorised Party Legend

Contract Review of Customer Purchase Order

BS EN ISO 9001 - 5.2/7.2

Signed Purchase Order

Customer's Purchase Order

ED 024 SD 002 P O Memo

a) All contract requirements are adequately defined. SDP 003

c) BIH have the capability to meet all the contract

BS EN ISO 9001 - 7.2

Review of Sales Handover documentation

BS EN ISO 9001 - 7.2

BS EN ISO 9001 - 7.3

Tubewall & Hydrotest calcs

a) Review project spec to establish design basis

SD 002 PDP 002

Obtain Third Party Design Approval

BS EN ISO 9001 - 7.3

Third party approval

Third party approval

704 ETD-001/C Rev

Authorised Party Legend

Foundation & Structural calcs

Review project spec to establish design basis

SD 002 ENG 001 ED 024

Compilaton of Master Document List

BS EN ISO 9001 - 4.2.3

Preparation of production programme

BS EN ISO 9001 - 7.1

Supplier document control

BS EN ISO 9001 - 4.2.3

Document History Report

Preparation of Material Requisitions and

BS EN ISO 9001 - 7.2 / 7.4

Approved copy of requisition

BS EN ISO 9001 - 7.3

Procurement of components and services.

a) Procurement strategy meeting

PD032-3 PEP 007 PEP 011

a) Compilation of requisition packages for subsuppliers using approved drawings, contract

Production of Contract drawings.

Approved Suppliers list

704 ETD-001/C Rev

Authorised Party Legend

BS EN ISO 9001 - 7.4

Approved copy of requisition

Change Order Notice

Process Control / Inspection & Testing

BS EN ISO 9001 - 5.4.2, 7.1, 7.5.2, 8.1, Client's Purchase Order

Expediting & Inspection Reports

Review of Technical Documents

PEP 033 QC 001

Change Notification & Change Order control

BS EN ISO 9001 - 7.2.2 / 7.3.7

BS EN ISO 9001 - 8.5.2

Closed out NCR

BS EN ISO 9001 - 8.3 / 8.5.2

Inspection & Test Plan

Inspection & Test Plan