Jon V Cusick – Pipeline Spreadboss. ONC Met course.

(Birkenhead) ULCI
weld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British
Safety Council.
8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England
TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Pipeline Experience listed First:

Gas, Oil, Petrochemical, ISO Assessment. QHSE Manager, QA/Safety
Engineer, Project Manager, QA Manager, Inspection Coordinator, Vendor
Inspector (Pipemills). Expeditor, Safety Engineer, Construction, Fabrication,
Maintenance, Buying, Planning, Procurement, Expediting and Logistics.
Cryogenic piping and storage facilities.

October 1998 to December 1999.

Pipelines - TEKFEN Saudi Arabia. Quality Manager, Welding Inspector, Safety
Officer on Gas Pipeline.
Fabrication Inspection, Welding and Erection LNG / LPG Process Stations and
storage vessels.
Full range of QA/QC duties engulfing allocating all Construction NDT, MPI, DPT,
Radiography, Interpretation of, Specifications International & Contractual
requirements. Record Compilation of all Material, Consumables, NDT Records.
Progression of NDT and Pipe / Joint numbers logically recorded and integrated
on the Pipeline Route drawing. Station work logged onto Drawings, Isometrics,
GA’s, P & ID’s recorded pipe numbers and locations. Writing Procedures
Method Statement Work Instructions. Preparation and ultimate receipt of the
EN ISO 9002 Certification inclusive of periodic ISO audits both on site and in
fabrication workshops.
Dealing with procurement, buying from 200 plus suppliers world wide, Material
Receipt,
Planning, Documentation, Receiving Inspection on Steel, PVC, GRP CML
products from Europe.
Installation of piping, vessels, (including Cryogenics) instrumentation, electrical
cable laying. Loop testing of installed electrical systems.
Technical Author / ISO Coordinator / QA Manager / Safety Advisor KSA
Pipeline/Pump stations/Blending stations Cement
Also: -
Carbon Steel Concrete Lined Water Pipeline Project for SWCC.
Extensive use of PVC/GRP/CML underground pipelines both Civils and
Mechanicals.
Installation Instrumentation, electrical cable laying. Loop testing of installed
electrical systems.

Technical Author / ISO Coordinator / QA Manager / Safety Advisor KSA

Pipeline/Pump stations/Blending stations

Vendor Inspection. Supplier Vendor visits to certify pipe work, completed as

contract requirement

October 1997 to Sep-1998

Pipelines - CAT (Contracting & Trading Co) KSA / Abu Dhabi Buyer with the
purchasing of materials for Pipeline Installation.
Technical Author, QA/QC Manager, Safety Advisor
Quality Manager – Technical Author / Safety Advisor on 40" gas pipeline and
LNG tankage built with 9%-22% Ni. Civil and Mechanicals marking and
preparing Right of Way Trenching and Burying, Installation of welded
pipelines, vessels, hands on inspection, impressed current CP system, (carbon
 Jon V Cusick – Pipeline Spreadboss. ONC Met course. (Birkenhead) ULCI
weld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British
Safety Council.
8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England
TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

steel) and Firewater GRP lines, accommodation buildings, writing full QA/QC
procedures to ISO 9002 all NDT documentation control and completion dossiers
engulfing the full spectrum of construction records. Responsible for Vendor
Supplier Inspections as and when required.

June 1997 to August 1997

Pipelines Laybarges - KOC Kuwait. On/Offshore Construction Engineer /
Safety Assessor / Planning Eng, Shutdown Pipelines, Stations, Fired heaters
refurbishment. Gas pipeline valve replacement and tubes for fired heaters after
inspection during shutdown period. Running new flow lines/ sub sea negative
buoyancy lines, beach pull and LB pipe laying. Full inspection from trench
depth, barge positioning, material certification, Welding, Fabrication as per
P&ID’s, GA’s and Isometrics.

Thai Shell QA/QC Coordinator.

Pipelines - Construction of the second train for the gas separation expansion
project, along with two pipelines. This was both on / off shore.
Responsible for interviewing hiring and deployment of local inspectors for the
Electrical, Instrumentation, Piping, Welding, Painting & Coat & Wrap. Author of
the testing procedures. Initiator of the Inspection Documentation and
inspection execution of the project.

January 1988 to December 1988

Pipelines - SCOP BRSL Inspection Authority on the IPSA II Project
Pipeline.
Construction of two pump stations by Snamproggetti / Saipem, and a small
diesel refining plant for the gas oil to run the gas turbines.
Responsible for the Inspection of the Static, Rotary and pipe work.
Also a member of the commissioning team.

January 1984 to December 1984.

Pipelines Laybarges – Subsea. Statoil Norway Pipe Support Engineer /
offshore storage QA Manager on the Statfjord C Project Modification and
further development in the Ekofisk Field. Installation and laying of subsea
pipelines, spools, risers, manifolds and testing.

BIE (British Inspection Engineers). 1973 - 1984

Pipelines Laybarges – Subsea and land Based. Various projects from Vendor
Inspection to Pipeline Construction.
Included Beach pull from Karg Island Iran.

Cryogenic Storage Vessels, (On –Offshore) Heat Exchangers and pipe work, for
LNG plants. Extensive offshore development involvement for Forties Field for
BP North Sea.

November 2009
Jex Engineering through agency - On Loan Ltd
QA Coordinator Compiling the contract completion documents to be submitted
to Jacobs / LOR.
This includes the MRB’s / Data Documentation.

October 2009
 Jon V Cusick – Pipeline Spreadboss. ONC Met course. (Birkenhead) ULCI
weld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British
Safety Council.
8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England
TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Petroplus Coryton Refinary, Shell Haven. QHSE Advisor.

Shutdown Following the clients procedures, specifications during the shutdown.
Inductions.
Ensuring the PTW and HWP are issued prior to starting work. Gas alarms in
place and calibrated. Confined space , line break procedures are followed.
Monitoring the unit entry so the correct permits have been issued. Ensure the
training has been received through the certification for all activities. TBT’s and
safety / quality advice to cover all legalities of contract documentation /
personal safety and litigation.
Checking the work packs, piping, valves, flanges, vessels, materials, vents,
drains against the P&ID’s, ISO’s, and GA’s.

January-2009
Grain Power Station for Alstom .HSE Manager on Power-LNG.
CDM regs starting and running a CDM site.
Setting up procedures, MS’s, RA’s, Signage for the Project.
Inductions for the Power and LNG industry.

March-2008
Laing O’Roarke HSE Advisor. Tunnelling position under the River Clyst in Devon
for a gas pipeline.
Leave replacement position for 3 weeks only..

April–2008 to November 2008

Based in Kingston-Upon-Thames as QA Engineer for ODE (Offshore Design
Engineering Ltd) a consultancy working on a mechanical construction project
for Tunisia.

Jan-2008 to April-2008
QA Manager on the Phase II of the CoP (Conoco Phillips) Refinery expansion in
Immingham.
Working for PC Black & Veach as the QA Manager.
Responsible for all the Sub Contractors to ensure all their QA/QC documents
are compiled / dated and placed in the relevant Method Statements / Risk
Assessments / Completion Data books for presentation to BVL and ultimately
to the Client.
Compiling all the data into systems for testing and commissioning.

April 2007 to Jan 2008

QHSE Manager for the construction of an LNG / LPG Gas plant South Wales
Introducing all Safety Procedures, Method Statements, Risk Assessments,
JSA’s, Quality Procedures as per ISO 9000/2000 reqirement. Sourcing NDT
Companies and Q/C Inspectors and Safety Advisors for the project. Mapping
out all the required Planning for Inspection and Safety activities for the
duration of the 13 month Project. Compiling Test System Document Packs and
Completion handover packs.

April 2007
QA Auditor in Tunisia – Sfax for Genesis Oil and Gas
Full QA Audit at the Vendors for Genesis Oil.

February 2007 to March.

 Jon V Cusick – Pipeline Spreadboss. ONC Met course. (Birkenhead) ULCI
weld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British
Safety Council.
8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England
TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

ABS Vendor Inspection Engineer

Witness testing of PSV’s ESD’s, FCV’s Hydraulic, Air and Manually operated
Valves.

October 2006 to February 2007

Southern Scottish Electricity working as Safety Advisor on the Hydro Electric
Civil Engineering Project.

April 2006 to September 2006

Gas Receiving and Distribution Facilities for Centrica at Langeled, Easington
East Yorkshire as the HSE Advisor.
This was completed in Sep-2006.

February 2004 to March 2006.

Global Inspection Coordinator based in Japan for GLO, Dolphin Energy (DE) on
the Qatar Gas Project.
Coordination of the Contractor, JGC & Vendors, DE worldwide, for the
procurement, manufacture, fabrication, and expediting at the manufacturers to
receiving inspection on site at Qatar. Searching, Placing, vendor Inspectors,
sending documentation, Inspection Notices by Email to USA, All Europe, Korea,
India, Japan, China, Indonesia, Singapore, Malaysia. Receiving inspection
reports from Vendor Inspectors, proof reading, modifying, circulating,
Compiling MRB,s (Manufacturing Record Books) for Carbon Steel and Cryogenic
materials. Ensuring the expediting met the KPI’s and project milestones for
completion and arranged logistical support.. Site visits inspection,
troubleshooting when required.
Receiving timesheets, making payments to inspectors based on the signed
timesheets received.

October 2003 to February 2004.

Vendor inspection Engineer for ABS (American Bureau of Shipping).
Freelance Vendor verification Engineer covering the procurement,
manufacture, fabrication, hands on inspection for welding, NDT, MPI, UT, DPI,
weld sizes measurements with standard gauge, erection, and expediting
inclusive of the MRB’s and completion certificates for cryogenic, carbon steel
fabrications.
Fabrication Construction of Pre-assembled Modules for Nigeria. Separation, low
/ High Pressure / Heat Exchangers and related Pipe work , Welding, NDT,
Fabrication, Erection, steel, rotary, E & I., and equipment test runs.

November 2001 to October 2003

Jilland Engineering at West Burton Power Station UK – Upgrade from Solid
Fossil Fuel burner to Gas fired.
Quality Manager – Scope covered fabrication/erection of GGH heaters,
Absorbers, Welding heavy section steel, (transference of all Material
Identification marks / heat numbers onto the cut plates and piping, (‘No marks
transferred materials scrapped’ system employed), Gas Fans, Static / Rotary
Equipment (laser alignment) and instrumentation. Responsible for all QA
documentation, MRB’s, Documented / filed in logical order all received Mill /
Material Certificates for all supplied Materials and consumables. Stage
Documentation Compilation of required Documents in Word/Excel. Designed
and Introduced all the Contractually required Quality Plans. Final Completion
 Jon V Cusick – Pipeline Spreadboss. ONC Met course. (Birkenhead) ULCI
weld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British
Safety Council.
8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England
TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Certification for sign off. Liaison / Coordinating with the Client throughout the
project thereby integrating documentation and materials certification to
construction locations / orientation within the project. Compiled Completed
Data books handed over to the client. Regular Quality Audits carried out by
Jilland (internally) and by the client LPC/FLSm (external). Short falls by NCR’s
answered and corrected. All procedures Method Statements followed.
Responsible for designation, Coordination and scheduling of all NDT and hiring
plus deployment of the required number of Technicians.
Hands on Inspection on a daily basis also carried out. All Construction /
Inspection / Welding & Welder Qualification / Documentation procedures in line
with ISO 9001 / 2000 / to Clients and in house procedures.

Construction Engineer
Fabrication / Installation of two GGH turbines and full housings 28 metres in
diameter in Corten Steel.
Test runs of installed rotary equipment and piping / vessels installation.

Buyer / Expeditor / Logistics heavy gauge construction materials Steels,

Angle, Channel, Box, Plate Carbon and Stainless. Valves / Butterfly, Check,
Ball, Gate in Carbon steel and NACE.

Planner. Employing the Microsoft Projects programme inclusive of projected /

Actual costs, Resources required, Delays anticipated and Milestones to
achieve.

On completion transferred to the head office.

Documentation upgrade for Network Rail Safety procedures and ISO 9001/2000

October 2001 – Agency Grimsby - Various fill in positions on a daily basis

August 2000 to October 2001

Bradbury Security Grilles Scunthorpe Lincs.
Quality Manager – ISO Co-ordinator / Technical Author Safety Advisor. Writing
Designing Quality Systems / Welder and Procedure approval / Safety Manuals.
Work Procedures Method Statements. Also hands on inspection.
ISO 9000 - 2000 Quality Audits. Fabrication Installation Company. Planning.
Gained EN ISO 9002 1994 Certification.

Buyer, purchasing materials fasteners and light gauge steels for the
fabrication of security cages.
Safety Audits Inspections Risk Assessments.

January 2000 to July 2000

Pinewood / Shepperton Film Studios - Safety Advisor Working on the
Construction of Film Sets. Risk Assessments Safety Audits, Recommendations
on Sites and Workshops – Steel Fabrication Erection – Special Effects –
Plasterers – Woodwork – Painters. Accident Investigations and Reports.

September 1997
 Jon V Cusick – Pipeline Spreadboss. ONC Met course. (Birkenhead) ULCI
weld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British
Safety Council.
8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England
TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Shutdown Engineer at Yanpet KSA. Piping replacement, Supports, Spring and

Statics Insulation, Electrical Loop / terminal testing. Welding, fabrication,
Hydro-testing and flushing, test packages from P & ID’s, Test Limits spec.
changes, reinstatement thru to commissioning.

May 1994 to May 1997

SADAF (BRSL) KSA Al-Jubail MTBE Expansion Mechanical Construction Inspector
covering materials, welding and fabrication. Hands on Inspection.
Ethylene Cryogenic Piping / storage Tanks and process plant.
This was for the MTBE plant, then transferred to Ethylene shutdown as
construction Supervisor for the expansion project. Installation of central control
buildings and satellites.

January 1994 to May 1994

ABS for ADNOC/NPCC Project. Buyer / Expeditor of fabricated materials, QA
Coordinator France. International Coordination Verification Engineer Expediting
for Ruwais Expansion Jetty Offshore Project. Truly International Fabrication
Project communication by Phone/Fax throughout the globe. Vendors from
Japan-Europe-Australia-USA. Responsible for coordination of 40 Vendors and
200 sub Vendors. Duties Included document review, certification of the ITP's
QM's NDT procedures for the TQP to ISO 9000 and Project procedures.
Document control Engineer.

February 1993 to December 1993

Chevron Nigeria. Refinery Inspection Coordinator.
Modification and development of Technical manuals for the production of
Offshore Oil / Gas Products at Escravos.
Duties included coordination, Planning, and Offshore / Onshore Structures and
Plant R & R programmes for cryogenic pipework and storage facilities.
Liaison between the contractors and clients inter company departments, giving
Technical support to Purchasing, Design, Planning and Construction. Inspection
fire & Safety seminars. The Project included installation / replacement of
storage vessels, heat exchangers, rotary equipment and pipework / pipelines
concerned with shutdown. Optimizing Inspection and test procedures.
Commissioning of plant.

April 1992 to January 1993

ABS Freelance Vendor Inspector Expeditor. United Kingdom. Fabrication of pipe
work and Heat Exchangers (BS 5500), to ASME/ANSI. Verification of cast
forgings Metallurgical Material Verification. Fabrication of Freezer Road
Trailers, Storage Vessels (ASME VIII) & API 650). Structural Steel (AWS D1.1)
Pipe Fabrication (ANSI) and Vendor assessment to ISO 9000 1994 series.

August 1990 to March 1992.

Ballast Nedam in The Netherlands. Technical Advisor to Design & Planning
Fabrication Coordinator.
Spent three months in The Netherlands at project conception prior to travelling
to KSA.

Jan 1989 to August 1990.

Uhda Egypt Construction Manager at Abu Qir.
 Jon V Cusick – Pipeline Spreadboss. ONC Met course. (Birkenhead) ULCI
weld. Met. CSWIP.3.1. (Abingdon) NEBOSH Certificate. Member of the British
Safety Council.
8, Pine Close, Great Coates. North East Lincs. DN37 9PN. England
TeL: +44 (0) 1472 316044. Cellphone: 07903157087 & 07783525777

Responsible for construction of the fertilizer plant, engulfing all aspects of

construction, planning, progress and total coordination, during the construction
phase.

April 1987 to December 1987.

Snamproggetti Vendor Inspector at Head Wrightsons of Teeside.
Fabrication of S/S Heat Exchangers for Siberian Gas Project.

January 1987 to March 1987.

Isla Refinery in Curacao. Welding Engineer during the refinery shutdown.

February 1986 to December 1986

QA Manager Q8 Refinery revamp in Europort Netherlands.

Apprentice Boilermaker at Cammel Llaird shipyard Birkenhead Cheshire

England.