2 KRISH #2

800 800###
COD Cont:
28.01.13
COD Plan: Mar
15

3 JITPL #1
COD Cont:
26.08.12
COD Plan: Jan
15

600 600###

10.08.12

Mar.14

4 JITPL #2
COD
Cont:24.11.12
COD Plan Dec
'14

600 600###

10.11.12

Nov.14

5 MALWA
#2
COD Cont:
11.05.12

600 600###

11.05.12

Oct.14

7 NTPL TUT #1
COD Cont:
28.04.12
COD Plan: Jan
15

500 500###

Mar.14
Dec-14

31.05.12

MILESTONES
HT
BLU
SYN
SC 05.02.1 13.03.1 31.05.1
H
2
2
2
P/A 24.03.1 13.08.1 31.03.1
3
3
4

STATUS / REMARKS

Unit-1 Boiler lighted up at 06:45 on 27.01.15

Mil-C hot air gate seal leak rectified with seals
patch work by BHEL/Ranipet technicians.
Mill ducts hot side A-E eroded portion patch work
was done.

HT
BLU
SYN
SC 05.08.1 18.09.1 30.11.1
H
2
2
2
P/A 17.12.1 22.06.1 16.12.1
3
4
4

UNIT SYNCHRONISED FOR THE FIRST TIME AT

0054 HR ON 16.12.2014 AND LOADED TO 107
MW.
Hot PA duct identified leaks are being attended.
Mill F Dynamic classifier motor trial run is
completed.
Dampers & gates -145/176 commisioning is
completed.
ESP D pass, oil filtration is in progress, Field
charging is planned today for the fields oil
BLU
TBU
SYN Generator compressor assembly work is completed.
filtration is completed (6/16 nos.)
SC 22.04.1 09.05.1 10.08.1 End-shield box-up (both TE&EE) completed.
H
2
2
2
P/A 10.12.1 09.07.1 31.03.1 LP inner casing sealing strip fixing work in
completed.
3
3
4
LP Rotor 1&2 placed and alignment checked. LP-1
& LP-2 Roll check completed.
HP-IP alignment completed, coupling in progress.
LP 1 & 2 inner inner casing box up with heat
tightening completed.
LPT 1 inner outer casing box up in progress.
Generator H2 cooler erection completed.
Generator alignment with LP is in progress.
Erection Completion for balance PG test points.
Generator primary water flushing is in progress.
BLU
TBU
SYN
SC 22.07.1 09.08.1 10.11.1
H
2
2
2
P/A 02.08.1 31.07.1 10.01.1
4
4
5

Unit hand tripped at 0030 hrs on 25.01.15 due

to no demand (grid restriction) . Main turbine
is on barring gear.
Second stage- lubes oil flushing for Mill 2H is in
progress.
ESP A Pass: First 14/18 nos Fields Charged.
BHEL/Hyderabad engineer is at site for
attending TDBFP-B servo motor rectification
BLU
TBU
SYN works.
Unit is in shutdown condition since 1344 hr on
SC 11.03.1 11.02.1 11.05.1
TDBFP-due
A isto
onGT
barring
gear
.
21.01.15
Y phase
transformer
fire
H

2
2
2
25.12.1 18.09.1 11.10.1
3
4
4

TBU
SYN
CA
SC 17.05.0 16.09.0 16.09.0
H
8
8
8
P/A 04.05.1 23.11.1
1
4

Nov.14

16.09.08

6 NEY #2
250 250###
COD Cont:
14.11.08
COD Plan: Dec
14

Cont
Sync/CA
P/A
Sync/CA

Load (MW)
0

PROJECT NAME

Target Syn

1 KRISH #1
800 800###
COD Cont:
11.05.12
COD Plan: Nov
14

Rating

Target CA

BHEL - PSSR CHENNAI: Staus of Units scheduled for Syn/CA in 2014-15 : AS ON 27.01.2015

accident.
Draining of oil from GT Y phase commenced
on 24/01/2015. Tender pertaining to restoration
work of GT Y phase opened on 24/01/2015 and
note with comparative statement has been sent
HQ approval for release of WO.
New GT has been dispatched from Bhopal on
23/01/2015
and isFULL
in transit.
UNIT REACHED
LOAD AT 0016 HRS ON

24.01.215
Unit present load 120 MW. Lignite transport
conveyor B shear pin got cut. Being attended.
On 26.01.2015 unit load was raised to 250 mw
at 1900 hrs. Load reduced to 150 mw due to
grid restriction.
EBFP vendor reported site on
22.01.2015.Vendor attended the problem. EBFP
run for 5 minutes at rated speed. Remote
operation to be checked by vendor. Awaiting
vendor to attend the issue.
Antrieb actuator vendor is available at site
BLU
TBG
SYN Boiler DM water filling and draining is in
SC 31.10.1 30.12.1 28.01.1 progress to reduce the chloride level.
H
1
1
2
P/A 19.03.1 20.07.1 Nov.14 Condenser rear water box manhole opened &
defective tubes are plunged.
4
4
C & S Vendor available to attend LT Modules Issues.
Boiler Flame view system completed.

Page 1 of 4

Cont
Sync/CA
P/A
Sync/CA
Jan-15

500 500###

###HINDALCO 1
SYN Cont:
SYN Plan:
2014-15

150 150###

###HINDALCO 2
SYN Cont:
25.12.11
SYN Plan:
Oct.14

150 150###

17.01.12

###HINDALCO 3
SYN Cont:
25.02.12
SYN Plan:
Mar.14
###HINDALCO 4
SYN Cont:
25.04.12
SYN Plan:
Oct.13
###HINDALCO 5
SYN Cont:
SYN Plan:
2014-15

150 150######

17.05.12 17.03.12

Oct-14
28.04.14 26.03.14
18.09.13

Mar-14 Jan-14

150 150###

23.11.11
23.10.11 23.09.11

###...
MRPL UB #1
SYN Cont:
23.11.11
SYN Plan:
###...
Sep.13
MRPL UB #2
SYN Cont:
23.11.11
###...
MRPL UB #3
SYN Cont:
23.11.11
SYN Plan:
Mar.13

150 150######

28.02.14

Load (MW)

9
VALLUR #3
COD Cont:
27.01.13
COD Plan:
Nov.14

27.09.13

PROJECT NAME

Target Syn

8 NTPL TUT #2
500 500###
COD Cont:
28.09.12
COD Plan: Mar
15

Rating

Target CA

BHEL - PSSR CHENNAI: Staus of Units scheduled for Syn/CA in 2014-15 : AS ON 27.01.2015

MILESTONES

STATUS / REMARKS

BLU
TBG
SYN
SC 31.03.1 31.05.1 28.06.1
H
2
2
2
P/A 23.09.1 Dec.14 Jan-15
4

AOP 2 pump run for 4 hr with spare pump in

presence of suppliers rep.
Mill 2G & 2E Stage II Lube oil flushing is in progress.
Boiler Flame view system work is in progress
TD BFP 2A Oil flushing is in progress.
LT O2 Analyzer 2/4 completed
PA Fan 2A motor bumped and DOR checked
ok.
BLU
BG
SYN 72 hrs full load trial operation completed and
SC 27.05.1 27.05.1 27.09.1 Unit was stopped at 1600 hrs on 10.12.2014
H
2
2
2
P/A 31.08.1 14.02.1 28.02.1 due to coal shortage.
TG rolled to 3000 rpm at 1730 hrs on
3
4
4
14.01.2015 for checking the vibration behaviour
of the TG after catenary correction & re
alignment work and hand tripped at 1945 hrs
due to clearance not available from the
customer. Vibration levels were within the limit
NTECL
give clearance
for light up and
HT
BLU
SYN
PA
duct to
insulation
under progress.
SC 15.02.1 29.05.1 25.09.1
H
1
1
1
P/A 08.09.1 24.08.1 Jan.15
3
4

Feeders D & E calibration completed.

Eco coil 100% RT and repair under progress.
Mill CAFT is planned.

HT
BLU
SYN
SC 15.05.1 29.08.1 25.12.1
H
1
1
1
P/A 04.02.1 13.05.1 31.10.1
4
4
4

TG is on barring gear.
Eco coil 100% RT and repair completed.
Boiler Hydro Test was done at working
pressure and identified leaks being attended.
ESP internal inspection under progress with Ranipet
engineer.Esp charging is planned.

HT
BLU
SC 15.07.1 29.10.1
H
1
1
P/A 03.03.1 11.10.1
3
3
BLU
SYN
SC 29.12.1 25.04.1
H
1
2
P/A 10.05.1 10.10.1
3
3
HT
BLU
SC 15.11.1 27.02.1
H
1
2
P/A 18.07.1 Jan.15
4

SYN
25.02.1
2
26.03.1
4
CA
17.05.1
2
28.04.1
4
SYN
25.06.1
2
Mar.15

Unit is running at 136 MW.

HT
BLU
SC 23.03.1 23.07.1
H
1
1
P/A 13.06.1 27.07.1
2
3
HT
BLU
SC 23.04.1 23.08.1
H
1
1
P/A 09.11.1 13.11.1
HT
BLU
2
3
SC 23.05.1 23.09.1
H
1
1
P/A 30.03.1 04.01.1
3
4

SVF
23.09.1
1
18.09.1
3
SVF
23.10.1
1
19.01.1
SVF
4
23.11.1
1
15.03.1
4

UB1 is in service at 185 TPH on master pressure

control. 3 burners are in gas firing.

Page 2 of 4

Unit is running at 146 MW.

TG lube oil flushing is under progress.

Corners 3 & 4 ignitors, burners & scanner inspection
completed. Right side wall blower internal clearance
checking under progress.
APH A trial taken for 15 min.
Furnace ATT was done and identified leakaage
being attended
VFD transformer testing completed. Power supply is
awaited from customer.
MDBFP A Oil flushing under progress.
PA Fan A oil flushing under progress.
APH B oil flushing under progress.
AC Scanner fan trial completed and scanner air line
blowing completed.
EDTA tank & pump erection completed.Motor
trial run is planned.

UB 2 is running at 180 TPH on master pressure

control. 3 burners are in fuel gas.
UB 3 is in shutdown for annual maintenance from
09/01/2015. Igniter seal air line modification
completed. Burner spuds removed and
stabilizer plates replacement completed. Fuel
gas hoses awaited for further blowing and spuds
erection.
IRD engineer left site after modification of UB
3 VMS system.
Fuel gas system valves stroking, limit setting in
progress.

Cont
Sync/CA
P/A
Sync/CA

Load (MW)

Target CA

PROJECT NAME

Target Syn

Rating

BHEL - PSSR CHENNAI: Staus of Units scheduled for Syn/CA in 2014-15 : AS ON 27.01.2015

MILESTONES

STATUS / REMARKS

###...
MRPL UB #4
###...
MRPL GT #1
SYN Cont:
23.04.11
SYN Plan:
Jan.13

20

20 20

23.04.11

26.01.13

CES
OFC
SYN
SC 23.08.1 23.02.1 23.04.1
H
0
1
1
P/A 09.02.1 17.02.1 26.01.1
1
2
3

###...
MRPL GT #2
SYN Cont:
28.11.11
SYN Plan:
###...
26.04.13
MRPL STG #1
SYN Cont:
23.10.11
SYN Plan: Apr
14

30

30 30 17

29

29

23.10.11 28.11.11

30.04.14 26.04.13

CES
OFC
SC 23.03.1 23.08.1
H
1
1
P/A 17.02.1 20.02.1
1
3
TBU
BG
SC 23.06.1 23.09.1
H
1
1
P/A
26.02.1
4

###...
MRPL STG #2
SYN Cont:
23.11.11
SYN Plan:
Feb.14

29

29

20

23.11.11

20.02.14

UB 4 in service with 150 TPH on master pressure

control. 2 burners on gas firing

TBU
BG
SYN
SC 23.07.1 23.10.1 23.11.1
H
1
1
1
P/A
`
25.11.1 20.02.1
3
4

###...
MRPL - BOP
GBC

SYN
28.11.1
1
26.04.1
3
SYN
23.10.1
1
30.04.1
4

GT1 under shut down. Stopped due to lub oil

tank level dropping. Oil level topped up. GT 1
was run for identification of oil leakage. Oil
leakage observed from hydraulic oil line to IGV,
union leakage. Gt 1 stopped for attending the
same.
HRSG 1 under shut down. Economiser vent leakage
observed, being attended.
GT 1 inlet air pulsating system logics
implemented in HRSG 1 PLC and taken in to
service. Diaphragm valve passing is observed in
around 5 SOVs. Matter is being referred to
vendor.
Water injection pump vendor M/s Sulzer visited and
pump dismantled for jamming problem. Balance drum
area scoring and jamming observed. Shaft found run
out 0.17 mm. Shaft to be replaced.
GT 2 in service with 17 MW load.
HRSG 2 in service with 35 TPH.
Exhaust frame cooling blower 2 balancing in
progress.
Under shut down due to vibration problem. Turbine
assembly activities in progress.
Lubroid packers in place of earlier spherical washer
arrangement supplied. Packers were further machined
after centering of rotor with pedestals. Blue matching
of packers completed. Eccentric guide lapping
completed. Flow path clearance checking completed.
Turbine casing boxed up and parting plane bolts
tightening completed. VHP inlet flanges tightening
completed. Alignment reading taken, to be corrected.
Gearbox to generator decoupled.Alignment reading
taken, to be corrected. Gearbox to generator
decoupled. Alignment correction in progress. IP
interconnection piping erection completed.
Front bearing instrumentation works in
progress.
TD CEP planned for startup.
STG 2 is tripped on 23.01.15 on thrust bearing
RTD failure. Restarted and resynchronized same
day night by 2200hrs. Delay in restart due to LP
control valve oil leak from seals. Valve replaced
from STG 1.

GBC and fuel gas system:

GBC 2 final alignment completed. Dry gas seals vendor at site for seals assembly. BHEL
Hyderabad Engineer reaching site today. Suction leak test with MRPL completed.
GBC-1 suction and discharge HT completed. Cardboard blasting completed. Alignment with piping in
progress.
MRPL operation punch points being attended.

Page 3 of 4

###...
MRPL - BOP

PROJECT NAME

Cont
Sync/CA
P/A
Sync/CA

Load (MW)

Target CA

PROJECT NAME

Target Syn

Rating

BHEL - PSSR CHENNAI: Staus of Units scheduled for Syn/CA in 2014-15 : AS ON 27.01.2015

MILESTONES

STATUS / REMARKS

COMMISSIONING CERTIFICATE FOR ALL THE PACKAGES RECEIVED FROM MRPL ON 19/01/2015.
BOP:
TDBFP 1 MOP in service from 17.01.2015. TDBFP 1 was started and tripped on thrust bearing
temperature high. Oil flow orifice found interchanged and was corrected. Discharge valve gearbox was
broken and is replaced. Discharge flange leak being attended.
TDBFP 2 tripped on control oil pressure low on 13.01.2015, AOP tripped on overload, pump bearing
found damaged. Bearing is received and replacement is planned.
ACW and CW system in operation with motor driven pumps. TD CW pump turbine rotor sent on
20.12.2014 to M/s KEPL works for metal build up and machining. Offer for repair received after their
inspection, order placed on 12.01.2015. Expected by 30.01.2015.
LCO centrifuge# 1 found seal breaking, taken up with BHEL Hyderabad for vendor deputation.
Deaerator 1 isolated for shut down activities. BHEL Hyd engineer at site for attending to water
carryover problem from air vents. Vent pipe incomplete welding observed, trays removed for rectification.
Vendor at site from 22.01.2015.
Balance platform/approach erection works in progress. (22 balance out of 145)
M/s Areva vendor is available at site for commissioning of Data concentrator system.
TD IFO pumps hunting problem could not be resolved by service engineer at site. Suspected due to low
lift operation and taken up with vendor/ BHEL, Trichy. Steam control valve internals will have to be
replaced. WO for Throttle Valve released by BHEL/Trichy. Vendor has indicated 18 weeks delivery.
Expected by end of April 2015.
Commissioning exception list points being attended. Surface condensate control valve
commissioned and control loop put in auto.
LP Heater inlet control valve stuck. IL Palakad rep at site for servicing the control valve.

Rtg

Ld

REMARKS

1
MALWA #1

### 0

Unit is under Shutdown . GT all 3 nos New HT bushings of Alstom make were erected
on 24 &25 Jan 2015.
Final connection of lead to be completed after draining of oil from GT tank. Activity to
continue from 27/01/2015.
AH SB runner plate despatched from ranipet on 24/01/2015 and is in transit.
Gen core looseness checks completed and protocol signed . Gen rotor was inserted
on 25/01/2015, further erection works like end shield fixing, erection of TE and EE
seal body , exciter components erection to continue

2 ...
NCTPS #1

### 0

On 07.11.2014, Unit was running at 573 MW continuously. At 14:04 hrs, Unit got
tripped due to heavy fire and vibration in IPT rear bearing area.
LPT-2 rotor fins cutting completed.
LPT-1 & 2 arrangements for trial box-up are under progress.
HP inner casing withdrawl under progress.
Generator end shield assembly is in progress.

3 ...
NCTPS #2

###### Unit is running at 520 MW after attending the Boiler tube leakage.

4
NEYVELI #1

### 0

5
VALLUR #1

###### Unit is running at 454 MW.

6
VALLUR #2

###### Unit is running at 430MW

TOTAL

Unit is under shutdown since 06.01.2015 for attending rear pant leg PA wind box steam
leakage, FBHE 3 and 4 top bed material leaks, PA control damper jamming issue.
Hydro test completed successfully on 26.01.2015 at 150 ksc.
Unit light up plan today.
Pumps PG test is completed.
TG PG test: one set of Trial reading taken at full load on 24.01.2015

3050 1404

// GM (TSX)
CC: ED/SR

Page 4 of 4