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Wheel Dozer
EU Stage II compliant
854K Wheel Dozer
Purpose Built Wheel Dozers designed for long life and low owning and operating costs.
2
Operator Comfort Safety Serviceability
• Best-in-class working environment • The 854K design optimizes visibility • Minimize service time and maximize
for this wheel dozer size class. for a safe working environment. production through key ground level
access points and grouped service center.
• 854K offers greater control and ease • Ease of access to daily and routine
of operation for your operator. maintenance components allow your • Monitoring the machine and
service technician to safely service forewarning of machine trouble
• Ergonomically designed for the health
the machine. allows you to schedule downtime
and safety of your operator. pg. 8
and ensure job site productivity
• Enhance operator comfort and safety
continues without interruption. pg. 11
through a safe working environment.
pg. 10
3
Performance
Delivery of performance is critical to your bottom line.
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Impeller Clutch Torque Converter (ICTC). The right control pod contains a single
ICTC combined with the Rimpull level blade control that permits the
Control System (RCS) allows the operator to adjust lift, tilt and pitch
operator maximum flexibility in with minimal effort. Additionally,
modulating rimpull. with all control centralized in one pod,
the operator utilizes less effort while
• Compensates for wear by providing
controlling blade movements. Features
the ability to recalibrate for optimum
on the pod include:
left pedal modulation regardless of
torque converter wear. 1) A momentary switch at the front of
PROVEN ENGINE TECHNOLOGY. the blade control lever changes left-
• The impeller clutch torque converter
The 854K utilizes the Cat ® C32 ACERT ® right functionality from tilt to pitch
uses the left brake pedal to modulate
rimpull from 100 to 24 percent engine, certified to meet U.S. EPA 2) Horn
of available rimpull for reduced Tier 2 and EU Stage II emission.
The C32 is a Mechanically actuated 3) Set/Decelerate – Throttle Lock
tire slippage.
Electronically controlled Unit Injection 4) Resume/Accelerate – Throttle Lock
• The RCS selector dial is used (MEUI) diesel engine. This 597 kW
to select the desired rimpull (801 constant net hp), 12 cylinder, 5) Hydraulic Lockout
setting from four factory presets 32 liter, turbocharged and aftercooled 6) Dual Tilt
(Maximum, High, Medium and Low). engine is common with the Cat 777F,
The reduced rimpull is only active 993K, 992K and D11.
in first gear forward.
The 854K produces the same net power
• RCS will allow the operator to as the 854G but has increased power
match rimpull to ground conditions. density with the C32 engine. The increase
• The torque converter is equipped in power density yields improved engine
with a lock-up clutch for direct drive response and fuel efficiency.
efficiency in second and third gear.
ICTC is standard with lock-up and free
wheel stator. 5
3
Heavy-Duty Axles. The heavy-duty 1 6
4
axles feature standard axle oil coolers, 2
permanently lubed universal joints and
strong axle components in both the
differentials and final drives for increased
performance, serviceability and durability. Load Sensing Steering. The 854K’s
STIC uses a single lever for steering
• Axle oil cooling system circulates and transmission control. Left hand
oil from the brakes and differentials operation enables the operator to shift
through an oil-to-air cooler that or change directions without letting
provides increased oil life while go of the steering control. The STIC
extending component performance Single Lever Blade Controller. The 854K reduces operator fatigue by providing
and durability. is equipped with a new implement an ergonomic location that allows the
controller. The new implement controller operator to work with a fluid and
• The 854K features planetary reduction
is a fully pilot driven control system effortless motion.
in each wheel. Torque is developed
from the previous 854G with a cable-
at the wheel, putting less stress on
driven lift/lower. The new pilot driven
the axle shafts. The planetary units
implement system is easier to use and
can be removed independently from
minimizes operator fatigue.
the wheels and brakes.
• Conventional differential is standard.
5
Durability/Reliability
Maximum uptime, long life of your machine – it’s what you expect for your bottom line.
Caterpillar® Designed Components. Spread Hitch Design. Double tapered VIMS allows service access via the
Components used to build the Cat ® Wheel roller bearings and hardened pins resist operator interface in addition to two
Dozers are designed and manufactured both horizontal and vertical loads to off-board serial ports located in the cab
to Caterpillar quality standards. increase life. The spread-hitch also and bumper service center. A laptop
makes service access easier. computer loaded with VIMS PC software
Castings. The castings in the engine end
may connect to the VIMS control unit
frame are used in critical high-stress Engine and Transmission Mounts.
via the VIMS Serial Port.
areas to help spread the load and reduce The mounts are designed to use a
the number of parts. The casting for the combination of mushroom and Product Link. Product Link is a state-of-
rear trunnion mount has been redesigned cup-shaped ISO mounts, reducing the-art satellite technology based product
for improved stress distribution. component vibration and sound levels. that provides an information flow
between machine on-board systems
Separate Hydraulic Systems.
and the Caterpillar operations center.
One system for brakes and steering and
Multiple types of information can be
another system for blade control and the
collected and tracked – from machine
hydraulically-driven engine cooling fan.
location and service meter hours to
The benefits of the separate hydraulic
health and productivity information.
systems are increased cooling and
elimination of cross-contamination. Equipment Manager. With a subscription
Use of XT™-3 ES, XT-5 and XT-6 to Equipment Manager through the
hose, and reliable components help Cat Dealer StoreFront, the information
reduce the risk of leaks and blown lines, collected through Product Link can be
helping protect the environment. transmitted to a computer. With fast,
Front Frame and Rear Frame. easy-to-access machine information,
• Tandem gear pumps provide
Highly engineered and field-proven, you can optimize asset utilization, reduce
hydraulic flow for the lift, tilt and
combination use of high-strength security risks, improve maintenance
tip functions.
plates and castings distributes loads and management and implement before-
increases structure robustness. A key • Well-proven pumps, valves and failure repair strategies.
differentiator from competitive machines cylinders share commonality in
is the box section rear frame and front design with those used on large
frame. The box section absorbs torsional Cat Track-Type Tractors.
forces experienced during dozing, • For improved serviceability,
maintaining alignment for hitch pins all hydraulic pumps are mounted
and drive line. on a single pump drive.
DIAGNOSTIC PROGRAMS. Monitoring
product health is key to maintaining
the reliability of any equipment.
Many programs are available on the S•O•S SM Services. Keep minor repairs
854K, both standard and optional from becoming major ones and avoid
features, to help you track machine complete failures. By regularly taking
condition. samples from the ports provided, your
Vital Information Management System Cat dealer tracks wear of components
(VIMS) . VIMS enables the monitoring and parts, oil performance and oil
Push Beam and Push Arm Dozer of machine health and system status condition and uses that data to predict
Arrangement. Solid one-piece push with over 100 machine parameters. wear-related problems before they happen.
beam attached to heavy-duty box section VIMS interface includes:
frame provides structure for push arms.
• Machine diagnostics
Push arms are constructed using thick,
sturdy plate. • Calibrations and service modes
• Current machine information
(such as engine rpm, active faults)
6
Blades and Blade Controls
Well-proven Cat components deliver dependable service and ease of operation.
7
Operator Comfort
Comfort and control – a top quality operator station helps maximize productivity.
8
EASE OF OPERATION. The main control
panel on the 854K is located to the right
of the operator’s seat, keeping everything
within reach of the operator. Conveniently
placed switches and controls allow better
efficiency and improved productivity
while minimizing operator fatigue.
Throttle Lock. The throttle lock enables
constant elevated idle operation by
allowing the operator to preset engine
speed for a variety of application.
This feature reduces operator fatigue,
allowing the operator to concentrate
on productivity.
Quick Shift. Quick shift allows quicker
cycle times by automatically shifting
from first forward to second reverse.
Single Lever Blade Controller.
The low-effort, fully pilot dozer control
is floor-mounted and adjusts fore and
aft so operators of any size can find
a comfortable operating position.
The single lever control allows operators
to control all dozer blade functions with
one hand. Fore/aft movement of the
handle lowers and raises the blade.
Left/right movement directionally tilts
the blade.
The finger-tip button on top of the
controller controls blade pitch fore and
aft. Further blade control is available
with a switch on the pod for dual tilt
blade function.
OPERATOR TRAINING. A slight increase This provides a safe method to properly
in cab size allows room for a trainer train the operator on the job.
seat with a 76.2 mm (3 in) seat belt.
9
Safety
People are the backbone of your business, and keeping them safe and productive is the
number one priority.
10
Serviceability
Less time spent on maintenance means more time spent on the job.
SERVICE ACCESS. Ground level access Engine Service Area. In the left-hand Sight Gauges. To the hydraulic tanks
and grouped service points lead to easier side engine access door are grouped and radiator fill tank provide quick
service, minimizing service time and service points for the engine including checks for fluid levels.
maximizing production. This allows a oil and fuel filters, oil fill and oil check.
Hydraulic Filtration. Case drain filtration
service technician to perform a variety of The compartment also includes a light
is standard on all pumps and motors.
service procedures, often from ground for service at night, along with one of
For additional protection, high pressure
level or platform, ranging from access the machine air filters and the air filter
screens are available as an optional
to VIMS to grease fittings for the frame. service indicator. The right side engine
attachment.
access door houses the other air filter,
the ether aid and another under hood Power Train Filters. The power train
light switch. filters are removed from the top side
to reduce the chance of fluid spillage.
Batteries. The batteries sit in a built-in
battery box and are accessible through Hydraulic Service Area. On top of the
a hinged door on the platform. platform behind the cab are access panels
for the steering and implement pilot
Platform Service Areas. Hinged doors
filters, case drain filters, power train
in the platform provide access to the
filters and hydraulic pumps.
hydraulic tank fill, blade circuit and
Optional Service Center. The 854K steering filters. The transmission sight Electronic Service Center. A
offers an optional service center for one gauge and filler spout are serviced from centralized electronic service center
point of service. This includes a fill and the hitch area. is located on the right side of the cab
drain feature for the optional oil renewal platform and provides one service point
system, radiator, implement tank, for transmission/implement ECM, VIMS,
steering tank, transmission and engine breakers and fuses. It is sealed against
oil. Optional AutoLube is only available weather elements.
with a fill tube. Additionally, the optional Optional QuickLube System.
AutoLube and Oil Renewal Systems are The QuickLube system provides precise,
both equipped with full lights. The full automatic lubrication of all grease joints
lights allow the service technician to while the machine is in operation.
ensure the system is full while filling Automatic lubrication reduces time spend
at ground level. on daily maintenance and downtime for
Bumper Service Center. The bumper unplanned repairs due to insufficient
service center features safety service greasing.
controls including starter and transmission DIAGNOSTICS. The 854K offers
lockouts, emergency engine shutdown customers the ability to troubleshoot
and VIMS and Electronic Technician and monitor machine information,
connections. customize operator settings for
continuity of operation and set machine
configuration. A number of these tasks
are accomplished through VIMS.
11
Complete Customer Support
Cat ® dealer services help keep machines operating longer with lower costs.
12
Engine Hydraulic System
Transmission
Blade Specifications
Semi-U Blade: This unit combines the characteristics of an S and U blade into one package. It has increased capacity by the addition of
short wings which include only the dozer end bits.
© 2008 Caterpillar
All Rights Reserved
Printed in U.S.A.
AEHQ5951 (4-08) CAT, CATERPILLAR, ACERT, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow”
and the POWER EDGE trade dress, as well as corporate and product identity used
Replaces AEHQ5488 herein, are trademarks of Caterpillar and may not be used without permission.