M-25 CONCRETE MIX DESIGN

As per IS 10262-2009 & MORT&H

A-1
Stipulations for Proportioning
1
Grade DesignationM25
2
Type of CementOPC 53 grade confirming to IS-12269-1987
3
Maximum Nominal Aggregate Size20 mm
4
Minimum Cement Content (MORT&H 1700-3 A)310 kg/m 3
5
Maximum Water Cement Ratio (MORT&H 1700-3 A)0.45
6
Workability (MORT&H 1700-4)50-75 mm (Slump)
7
Exposure ConditionNormal
8
Degree of SupervisionGood
9
Type of AggregateCrushed Angular Aggregate
10
Maximum Cement Content (MORT&H Cl. 1703.2)540 kg/m 3
11

Chemical Admixture TypeSuperplasticiser Confirming to IS-9103

A-2
Test Data for Materials
1
Cement UsedCoromandal King OPC 53 grade
2
Sp. Gravity of Cement3.15
3
Sp. Gravity of Water1.00
4
Chemical AdmixtureBASF Chemicals Company
5
Sp. Gravity of 20 mm Aggregate2.884
6
Sp. Gravity of 10 mm Aggregate2.878
7
Sp. Gravity of Sand2.605
8
Water Absorption of 20 mm Aggregate0.97%
9
Water Absorption of 10 mm Aggregate0.83%
10
Water Absorption of Sand1.23%
11
Free (Surface) Moisture of 20 mm Aggregatenil
12
Free (Surface) Moisture of 10 mm Aggregatenil
13
Free (Surface) Moisture of Sandnil
14

Sieve Analysis of Individual Coarse AggregatesSeparate Analysis Done

15
Sieve Analysis of Combined Coarse AggregatesSeparate Analysis Done
15
Sp. Gravity of Combined Coarse Aggregates2.882
16
Sieve Analysis of Fine AggregatesSeparate Analysis Done
A-3
Target Strength for Mix Proportioning
1
Target Mean Strength (MORT&H 1700-5)36N/mm2
2
Characteristic Strength @ 28 days25N/mm2
A-4
Selection of Water Cement Ratio
1
Maximum Water Cement Ratio (MORT&H 1700-3 A)0.45
2
Adopted Water Cement Ratio0.43
A-5
Selection of Water Content
1
Maximum Water content (10262-table-2)186 Lit.
2
Estimated Water content for 50-75 mm Slump138 Lit.
3
Superplasticiser used0.5 % by wt. of cement
A-6
Calculation of Cement Content
1

Water Cement Ratio0.43

2
Cement Content (138/0.43)320 kg/m3
Which is greater then 310 kg/m3
A-7
Proportion of Volume of Coarse Aggregate & Fine Aggregate Content
1
Vol. of C.A. as per table 3 of IS 1026262.00%
2
Adopted Vol. of Coarse Aggregate62.00%
Adopted Vol. of Fine Aggregate ( 1-0.62)38.00%
A-8
Mix Calculations
1
Volume of Concrete in m31.00
2
Volume of Cement in m30.10
(Mass of Cement) / (Sp. Gravity of Cement)x1000
3
Volume of Water in m30.138
(Mass of Water) / (Sp. Gravity of Water)x1000
4
Volume of Admixture @ 0.5% in m30.00134
(Mass of Admixture)/(Sp. Gravity of Admixture)x1000
5
Volume of All in Aggregate in m30.759
Sr. no. 1 (Sr. no. 2+3+4)

6
Volume of Coarse Aggregate in m30.471
Sr. no. 5 x 0.62
7
Volume of Fine Aggregate in m30.288
Sr. no. 5 x 0.38
A-9
Mix Proportions for One Cum of Concrete (SSD Condition)
1
Mass of Cement in kg/m3320
2
Mass of Water in kg/m3138
3
Mass of Fine Aggregate in kg/m3751
4
Mass of Coarse Aggregate in kg/m31356
Mass of 20 mm in kg/m3977
Mass of 10 mm in kg/m3380
5
Mass of Admixture in kg/m31.60
6
Water Cement Ratio0.43

M-20 CONCRETE MIX DESIGN

As per IS 10262-2009 & MORT&H
A-1

Stipulations for Proportioning

1
Grade Designation

M20

Type of Cement

OPC 53 grade confirming to IS-12269-1987

3
Maximum Nominal Aggregate
Size
20 mm

4
Minimum Cement Content
(MORT&H 1700-3 A)

250 kg/m3

5
Maximum Water Cement Ratio
(MORT&H 1700-3 A)
6

0.5

Workability (MORT&H 1700-4) 25 mm (Slump)

Exposure Condition

Normal

Degree of Supervision

Good

Type of Aggregate

Crushed Angular Aggregate

10

Maximum Cement Content

(MORT&H Cl. 1703.2)

540 kg/m3

Chemical Admixture Type

Superplasticiser Confirming to IS-9103

11
A-2
1
2

Test Data for Materials

Cement Used
Sp. Gravity of Cement

Sp. Gravity of Water

Chemical Admixture
Sp. Gravity of 20 mm
Aggregate
Sp. Gravity of 10 mm
Aggregate

5
6

Coromandal King OPC 53 grade

3.15
1
Not Used
2.884
2.878

7
8
9
10

Sp. Gravity of Sand

Water Absorption of 20 mm
Aggregate
Water Absorption of 10 mm
Aggregate

2.605
0.97%

Water Absorption of Sand

1.23%

0.83%

11

Free (Surface) Moisture of 20

mm Aggregate
nil

12

Free (Surface) Moisture of 10

mm Aggregate
nil
Free (Surface) Moisture of
Sand
nil

13
14

15

15
16
A-3

1
2
A-4

1
2
A-5
1

2
3
A-6
1

Sieve Analysis of Individual

Coarse Aggregates

Separate Analysis Done

Sieve Analysis of Combined

Coarse Aggregates

Separate Analysis Done

Sp. Gravity of Combined

Coarse Aggregates
Sieve Analysis of Fine
Aggregates

2.882
Separate Analysis Done

Target Strength for Mix Proportioning

Target Mean Strength
(MORT&H 1700-5)
Characteristic Strength @ 28
days

30N/mm2
20N/mm2

Selection of Water Cement Ratio

Maximum Water Cement Ratio
(MORT&H 1700-3 A)

0.5

Adopted Water Cement Ratio

0.5

Selection of Water Content

Maximum Water content
(10262-table-2)

186 Lit.

Estimated Water content for

25 mm Slump

145 Lit.

Superplasticiser used

nil

Calculation of Cement Content

Water Cement Ratio

0.5

Cement Content (145/0.5)

290 kg/m3
Which is greater then 250 kg/m3

A-7

1
2

A-8
1
2

Proportion of Volume of Coarse Aggregate & Fine Aggregate Content

Vol. of C.A. as per table 3 of
IS 10262
62.00%
Adopted Vol. of Coarse
Aggregate
65.00%
Adopted Vol. of Fine
Aggregate ( 1-0.65)
35.00%
Mix Calculations
Volume of Concrete in m3
Volume of Cement in m3

1
0.09

(Mass of Cement) / (Sp.

Gravity of Cement)x1000
3

Volume of Water in m3

0.145

(Mass of Water) / (Sp. Gravity

of Water)x1000
4

Volume of Admixture @ 0% in
m3
nil

(Mass of Admixture)/(Sp.
Gravity of Admixture)x1000
5

Volume of All in Aggregate in

m3

0.763

Sr. no. 1 (Sr. no. 2+3+4)

6

Volume of Coarse Aggregate

in m3

0.496

Sr. no. 5 x 0.65

7

Volume of Fine Aggregate in

m3

0.267

Sr. no. 5 x 0.35

A-9
Mix Proportions for One Cum of Concrete (SSD Condition)
1
2

Mass of Cement in kg/m3

290

Mass of Water in kg/m3

145

Mass of Fine Aggregate in

kg/m3

Mass of Coarse Aggregate in

kg/m3

1429

Mass of 20 mm in kg/m3

1029

Mass of 10 mm in kg/m3

400

5
6

Mass of Admixture in kg/m3

Water Cement Ratio

696

nil
0.5

M-30 CONCRETE MIX DESIGN

As per IS 10262-2009 & MORT&H

A-1
Stipulations for Proportioning
1
Grade DesignationM30
2
Type of CementOPC 53 grade confirming to IS-12269-1987
3
Maximum Nominal Aggregate Size20 mm
4
Minimum Cement Content (MORT&H 1700-3 A)310 kg/m 3
5
Maximum Water Cement Ratio (MORT&H 1700-3 A)0.45
6
Workability (MORT&H 1700-4)50-75 mm (Slump)
7
Exposure ConditionNormal
8
Degree of SupervisionGood
9
Type of AggregateCrushed Angular Aggregate
10
Maximum Cement Content (MORT&H Cl. 1703.2)540 kg/m 3
11

Chemical Admixture TypeSuperplasticiser Confirming to IS-9103

A-2
Test Data for Materials
1
Cement UsedCoromandal King OPC 53 grade
2
Sp. Gravity of Cement3.15
3
Sp. Gravity of Water1.00
4
Chemical AdmixtureBASF Chemicals Company
5
Sp. Gravity of 20 mm Aggregate2.884
6
Sp. Gravity of 10 mm Aggregate2.878
7
Sp. Gravity of Sand2.605
8
Water Absorption of 20 mm Aggregate0.97%
9
Water Absorption of 10 mm Aggregate0.83%
10
Water Absorption of Sand1.23%
11
Free (Surface) Moisture of 20 mm Aggregatenil
12
Free (Surface) Moisture of 10 mm Aggregatenil
13
Free (Surface) Moisture of Sandnil
14

Sieve Analysis of Individual Coarse AggregatesSeparate Analysis Done

15
Sieve Analysis of Combined Coarse AggregatesSeparate Analysis Done
15
Sp. Gravity of Combined Coarse Aggregates2.882
16
Sieve Analysis of Fine AggregatesSeparate Analysis Done
A-3
Target Strength for Mix Proportioning
1
Target Mean Strength (MORT&H 1700-5)42N/mm2
2
Characteristic Strength @ 28 days30N/mm2
A-4
Selection of Water Cement Ratio
1
Maximum Water Cement Ratio (MORT&H 1700-3 A)0.45
2
Adopted Water Cement Ratio0.42
A-5
Selection of Water Content
1
Maximum Water content (10262-table-2)186 Lit.
2
Estimated Water content for 50-75 mm Slump160 Lit.
3
Superplasticiser used0.5 % by wt. of cement
A-6
Calculation of Cement Content
1

Water Cement Ratio0.42

2
Cement Content (160/0.42)380 kg/m3
Which is greater then 310 kg/m3
A-7
Proportion of Volume of Coarse Aggregate & Fine Aggregate Content
1
Vol. of C.A. as per table 3 of IS 1026262.00%
2
Adopted Vol. of Coarse Aggregate62.00%
Adopted Vol. of Fine Aggregate ( 1-0.62)38.00%
A-8
Mix Calculations
1
Volume of Concrete in m31.00
2
Volume of Cement in m30.12
(Mass of Cement) / (Sp. Gravity of Cement)x1000
3
Volume of Water in m30.160
(Mass of Water) / (Sp. Gravity of Water)x1000
4
Volume of Admixture @ 0.5% in m30.00160
(Mass of Admixture)/(Sp. Gravity of Admixture)x1000
5
Volume of All in Aggregate in m30.718
Sr. no. 1 (Sr. no. 2+3+4)

6
Volume of Coarse Aggregate in m30.445
Sr. no. 5 x 0.62
7
Volume of Fine Aggregate in m30.273
Sr. no. 5 x 0.38
A-9
Mix Proportions for One Cum of Concrete (SSD Condition)
1
Mass of Cement in kg/m3380
2
Mass of Water in kg/m3160
3
Mass of Fine Aggregate in kg/m3711
4
Mass of Coarse Aggregate in kg/m31283
Mass of 20 mm in kg/m3924
Mass of 10 mm in kg/m3359
5
Mass of Admixture in kg/m31.90
6
Water Cement Ratio0.42

CONCRETE MIX DESIGN

As per IS 10262-2009 & MORT&H
A-1

Stipulations for Proportioning

1
Grade Designation

2
Type of Cement

3
Maximum Nominal Aggregate Size

4
Minimum Cement Content (MORT&H
1700-3 A)

5
Maximum Water Cement Ratio
(MORT&H 1700-3 A)
6

Workability (MORT&H 1700-4)

Exposure Condition

Degree of Supervision

Type of Aggregate
Maximum Cement Content (MORT&H
Cl. 1703.2)

10
11
A-2

Chemical Admixture Type

Test Data for Materials

Cement Used

Sp. Gravity of Cement

Sp. Gravity of Water

Chemical Admixture

Sp. Gravity of 20 mm Aggregate

6
7
8
9
10
11
12
13
14
15
15
16
A-3
1
2
A-4
1
2
A-5
1
2
3
A-6

Sp. Gravity of 10 mm Aggregate

Sp. Gravity of Sand
Water Absorption of 20 mm
Aggregate
Water Absorption of 10 mm
Aggregate
Water Absorption of Sand
Free (Surface) Moisture of 20 mm
Aggregate
Free (Surface) Moisture of 10 mm
Aggregate
Free (Surface) Moisture of Sand
Sieve Analysis of Individual Coarse
Aggregates
Sieve Analysis of Combined Coarse
Aggregates
Sp.Gravity of Combined Coarse
Aggregates
Sieve Analysis of Fine Aggregates

Target Strength for Mix Proportioning

Target Mean Strength (MORT&H
1700-5)
Characteristic Strength @ 28 days

Selection of Water Cement Ratio

Maximum Water Cement Ratio
(MORT&H 1700-3 A)
Adopted Water Cement Ratio
Selection of Water Content
Maximum Water content (10262table-2)
Estimated Water content for 50-75
mm Slump
Superplasticiser used
Calculation of Cement Content

Water Cement Ratio

Cement Content (160/0.42)

A-7
Proportion of Volume of Coarse Aggregate & Fine Aggregate Content
1
2

Vol. of C.A. as per table 3 of IS 10262

Adopted Vol. of Coarse Aggregate
Adopted Vol. of Fine Aggregate ( 10.62)

A-8

Mix Calculations

Volume of Concrete in m3

Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000

Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000

Volume of Admixture @ 0.5% in m3

(Mass of Admixture)/(Sp. Gravity of
Admixture)x1000
Volume of All in Aggregate in m3
Sr. no. 1 (Sr. no. 2+3+4)

Volume of Coarse Aggregate in m3

Sr. no. 5 x 0.62

Volume of Fine Aggregate in m3

Sr. no. 5 x 0.38

A-9
Mix Proportions for One Cum of Concrete (SSD Condition)
1

Mass of Cement in kg/m3

Mass of Water in kg/m3

3
4

Mass of Fine Aggregate in kg/m3

Mass of Coarse Aggregate in kg/m3
Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3

Mass of Admixture in kg/m3

Water Cement Ratio

ning

M35

OPC 53 grade confirming to IS-12269-1987

20 mm

310 kg/m3

0.45
50-75 mm (Slump)
Normal
Good
Crushed Angular Aggregate
540 kg/m3
Superplasticiser Confirming to IS-9103

Coromandal King OPC 53 grade

3.15
1
BASF Chemicals Company
2.884

2.878
2.605
0.97%
0.83%
1.23%
nil
nil
nil
Separate Analysis Done
Separate Analysis Done
2.882
Separate Analysis Done

roportioning
47N/mm2
35N/mm2

nt Ratio
0.45
0.4

nt
186 Lit.
160 Lit.
0.5 % by wt. of cement

ntent
0.4
400 kg/m

Which is greater then 310 kg/m3

Coarse Aggregate & Fine Aggregate Content

62.00%
62.00%
38.00%
1
0.13

0.16

0.00168

0.711

0.441

0.27

um of Concrete (SSD Condition)

400
160
704
1271
915
356
2
0.4

CONCRETE QUANTITY
SL.NO

DESCRIPTION
1 FOOTING
2 COLUMN
3 SLAB
4 BEAM
TOTAL

TOTAL CONCRETE QUANTITY (m3)

STEEL QUANTITY
SL.NO
DESCRIPTION
TOTAL CONCRETE QUANTITY (TONS)
TOTAL CONCRETE QUANTITY (KG)

QTY (m3)
22
43
160
57
282
290

QTY
35
35000