Beruflich Dokumente
Kultur Dokumente
Page 1 of 45
Disclaimer
This document and the information contained herein are provided on an "AS IS" basis. Artesyn
Embedded Technologies may make improvements or changes in this documentation, at any
time and without notice and as it sees fit. The information in this documentation was prepared
by Artesyn Embedded Technologies with reasonable care and is believed to be accurate.
However, Artesyn Embedded Technologies shall not assume responsibility for losses or damages
resulting from any omissions, inaccuracies, or errors contained herein.
Page 2 of 45
Version
Author
Change Note
AA
Ferdinand Sisracon
30-10-2013
AB
Ferdinand Sisracon
30-06-2014
AC
Alex Ding
Page 3 of 45
Table of Contents
History ...................................................................................................................3
Table of Contents ....................................................................................................4
List of Figures..........................................................................................................5
List of Tables ...........................................................................................................5
Preface...................................................................................................................9
Application of this manual ..................................................................................10
Chapter 1 Product Introduction.............................................................................11
1.1 General Description .................................................................................11
1.2 Main Specification of the SPD....................................................................11
1.3 Properties ...............................................................................................16
Chapter 2 Preparation ..........................................................................................18
2.1 Installation tools ......................................................................................18
2.2 Delivery contents .....................................................................................18
Chapter 3 SPD Installation ....................................................................................20
3.1 Make AC connection with the SPD .............................................................20
3.1.1 Preparation ................................................................................................... 21
3.1.2 Configure the Terminal Block ...................................................................... 27
3.1.3 3-phase star (3Y) AC connection with the SPD ........................................... 29
3.1.4 Single-phase (1) AC connection with the SPD.......................................... 35
3.1.5 2-phase AC connection with the SPD ........................................................ 38
3.1.6 3-phase delta (3) AC connection with the SPD ......................................... 40
3.2 Replace the SPD.......................................................................................44
Page 4 of 45
List of Figures
Figure 1 Internal circuit diagram of the SPD .................................................................. 11
Figure 2 Structure of the SPD......................................................................................... 12
Figure 3 Dimension of the SPD top view..................................................................... 13
Figure 4 Dimension of the SPD side view.................................................................... 14
Figure 5 SPD configuration in a TN-S system ................................................................. 16
Figure 6 Checking failure of the SPD.............................................................................. 17
Figure 7 PDA rear internal chassis layout ...................................................................... 21
Figure 8 The AC cable connection chart ........................................................................ 27
Figure 9 AC terminal block configuration 1 and 2 Configuration ......................... 28
Figure 10 AC terminal block configuration 3 ............................................................ 28
Figure 11 AC terminal block configuration 3Y ............................................................ 29
Figure 12 Schematic diagram of AC connection with the SPD 3Y............................... 29
Figure 13 - Assemble the Link Cables to SPD .................................................................... 30
Figure 14 - AC Ground wire............................................................................................... 31
Figure 15 - Secure the SPD into the DIN rail ..................................................................... 31
Figure 16 - Connect the Link cables to Terminal Block ..................................................... 32
Figure 17 - Special Instruction for N Link Cable Installation ............................................. 33
Figure 18 AC connection with the SPD - 3Y ................................................................... 34
Figure 19 Schematic diagram of AC connection with the SPD 1.............................. 35
Figure 20 SPD configuration for single-phase AC connection ....................................... 36
Figure 21 - Connection of AC link cables from SPD to Terminal Block ............................. 37
Figure 22 Schematic diagram of AC connection with the SPD 2- Phase...................... 38
Figure 23 - AC connection with the SPD 2- Phase.......................................................... 39
Figure 24 Schematic diagram of AC connection with the SPD 3 .............................. 40
Figure 25 - Connection of AC link cables and SPD ground cables..................................... 41
Figure 26 Connecting the AC terminal block 3 ......................................................... 42
Figure 27 3-phase delta (3) AC connection with the SPD.............................................. 43
Figure 28 Removing the damaged OVP module from the SPD ..................................... 44
Figure 29 The OVP module and the SPD base ............................................................... 45
Figure 30 Fitting a new OVP module to the SPD ........................................................... 45
List of Tables
Table 1 Contents of this manual ...........................................................................................9
Table 2 Symbols in this manual ............................................................................................9
Table 3 Reference documents of the SPD .........................................................................10
Table 4 Main specification of the SPD ...............................................................................15
Table 5 Delivery contents of the SPD .................................................................................19
Table 6 Recommended preparation for AC mains cable ..................................................22
Table 7 AC connection with the SPD ..................................................................................23
Installation Manual for SPD, Rev AC
Page 5 of 45
List of Terms
Ampere
AC
Alternative current
AWG
BAT
Battery
BR
Battery Return
BTS
CB
Circuit Breaker
CSA
CU
Control unit
DC
Direct current
EMC
Electromagnetic Compatibility
ESD
Electrostatic Discharge
FPRB
GND
Ground
GUI
IE
Internet Explorer
IP
Internet Protocol
LAN
LED
LVD
MAC
MCB
PC
Personal Computer
PCB
PDA
PE
Protective earth
PSU
Page 6 of 45
Volt
VPN
Single-phase AC type
3Y
Page 7 of 45
Page 8 of 45
Preface
About this manual
This manual provides all the necessary information to operate, install and maintain the
Surge Protective Device (SPD) used in the Flexi Power Rectifier (FPRB).
Table 1 lists the contents of this manual:
Table 1 Contents of this manual
Chapter
Title
Content
Product instruction
Preparation
SPD installation
Description
Warning statement identifies conditions or practices that could
result in bodily injury or loss of life.
It warns the reader to be extremely careful.
Caution statement identifies conditions or practices that could
result in damage to this product or devices connect to it.
It indicates that the reader must be careful.
Provides hints to the user for easier installation
The necessary supplementary of the article to let user be clearer.
Page 9 of 45
Reference documents
Table 3 contains the reference documents of the SPD:
Table 3 Reference documents of the SPD
Document
970-009025-0000
970-009473-0000
970-009474-0000
970-009475-0000
970-009476-0000
970-009477-0000
Page 10 of 45
General Description
The Flexi Power Rectifier (FPRX, Artesyn part number AA25020L/ CS7000013.XX for 6kW
and AA27540L/ CS7000030.XX for 9kW) is a 6kW or 9kW output power AC rectifier package
respectively. The Surge Protective Device (SPD, Artesyn part number AA25130L/
CS7000002.XX) is used to prevent damage to the FPRX caused by high input voltages or
surge.
The SPD consists of three equivalent OVP modules used between live cables and neutral
cable from the AC mains; one OVP module used between the neutral cable from the AC
mains and the earth; and one remote signaling contact.
The SPDs mentioned in this manual are applicable for both 6kW and 9kW system. The SPD
used is the same as the one we used in FPRA.
1.2
VAL-MS 230IT/3+1-FM
FM
11
VAL-MS 230 IT ST
L1
L2
L3
F-MS
12 ST
Page 11 of 45
F-MS12 ST
VAL-MS
230 IT ST
Base
VAL-MS
230IT-FM
Terminal
Page 12 of 45
Figure 3 and Figure 4 show the dimension of the SPD. The four OVP modules are of the
same dimensions.
17.5m
70m
17.5m
VAL-MS 230IT/3+1-FM
ZGG40-385(3+1)
Figure 3 Dimension of the SPD top view
Page 13 of 45
VAL-MS 230IT/3+1-FM
ZGG40-385(3+1)
Page 14 of 45
Parameter
Specification
Description
VAL-MS 230 IT
ST
UN (L-N / L-L)
230VAC / 400VAC
Rated voltage
UC (L-N)
385VAC
Clamping voltage
UP (L-N)
1.9kV
Protective voltage
In / Imax (8/20 S)
20kA / 40kA
M5 / 4.5Nm
F-MS 12 ST
UN (N-PE)
230 VAC
Rated voltage
UC (N-PE)
260VAC
Clamping voltage
UP (N-PE)
1.0kV
Protective voltage
In / Imax (8/20 S)
20kA / 40kA
M5 / 4.5Nm
Imax
AC: 3A (125V)
VAL-MS 230ITFM
(Remote
signaling
contact)1
VAL-MS
230IT/3+1-FM
(The whole SPD
module)
0.75A (250V)
DC: 2A (30V)
Screw thread / torque
M2 / 0.25Nm
Temperature
-40C ~ +80C
IP-code
IP20
Class II
Type 2
EN 61643-11: 2002-12
Page 15 of 45
Although the SPD remote signaling contact has three pins, only two are applied when
configured in the FPRB. Refer to Figure 13
1.3
Properties
Typical use
Figure 5 shows the configuration of the SPD in a TN-S system.
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Failure Detection
If any OVP module has been damaged, Artesyn will provide the user with the individual OVP
module but not the whole SPD for replacement.
In the event that any one of the four OVP modules is damaged, the PDA will send alarm
signal via the LCD.
After opening the rear top cover of the PDA (refer to section 3.4 of the Flexi Power
Rectifier Installation Manual, Artesyn File No. 970-009475-0000), the user can confirm
which OVP module is in failure.
Failure Indication
If the window is transparent, the OVP is OK; if the window is red, the OVP is damaged
and should be replaced in time (see Figure 6).
Window
Page 17 of 45
Page 18 of 45
SPD
Figure
Description
Usage
Artesyn
Artesyn
Part Number
Module
Number
1 pc
440-0007000000
1 each
502-000496000X/
Manufacturer p/n:VAL-MS
230IT/3+1-FM
Manufacturer: PHOENIX
CONTACT (SEA), PTE. LTD.
L line
short link
N line
short link
SPD
ground
link
SPD
sense
cable
500-0017690000
1
750-000984000X
750-000983000X
750-000988000X
750-001004000X
Page 19 of 45
AA25130L
The AC power supply must be switched off prior to accessing the AC cable.
This manual concentrates on the AC connection with the SPD, and omits the steps prior
to the SPD installation, i.e. the AC terminal block configuration, etc. The user should
refer to Flexi Power Rectifier Installation Manual (Artesyn File No. 970-009475-0000)
for the relevant previous steps.
The colors of the AC mains wire used in this manual are for illustration purpose only.
However, the user should verify the AC mains referring to the color-coding in the
respective field or country of application.
Page 20 of 45
3.1.1
Preparation
3.1.1.1
Detach the PDA rear top cover referring to Flexi Power Rectifier Installation
Manual (Artesyn File No. 970-009475-0000).
3.1.1.2
Loosen screws A, B and C as per attached photo with a TORX screwdriver (T20)
SPD
DIN Rail
AC
terminal
block
SPD ground
clamp
AC ground
clamp
PDA earth
cable
Strainrelief
SPD sensor
connection
F
Figure 7 PDA rear internal chassis layout
Page 21 of 45
3.1.1.3
Preparing the AC mains cable. The color of the wires may vary depending on the
country where the SPD will be mounted.
Table 6 Recommended preparation for AC mains cable
(Tolerance: 3mm)
AC type
L1
L2
L3
PE
Single-phase
A (mm)
55
70
100
(1)
B (mm)
20
20
20
2-phase
A (mm)
55
100
N/A
B (mm)
20
20
N/A
3-phase delta
A (mm)
55
60
70
N/A
100
(3)
B (mm)
20
20
20
N/A
20
3-phase star
A (mm)
55
60
70
85
100
(3Y)
B (mm)
20
20
20
20
20
Page 22 of 45
AC terminal Chassis
block
N/A
L1
N/A
L1 for three-phase
L2
N/A
L2 for three-phase
N/A
L3
N/A
L3 for three-phase
N/A
PE
N/A
N/A
AC ground clamp
N/A
N/A
N/A
L1
N/A
L1 for three-phase
L1
L2
N/A
L2 for three-phase
N/A
L3
N/A
L3 for three-phase
L2
N/A
N/A
N/A
AC ground clamp
N/A
N/A
N/A
3Y
L1
L1
N/A
L1 for three-phase
L2
L2
N/A
L2 for three-phase
AC terminal block
SPD configuration
Configuration (2)
(3)
SPD
N/A
2-Phase
Terminals connection
Page 23 of 45
N/A
L3
L3
N/A
L3 for three-phase
N/A
PE
N/A
N/A
AC ground clamp
N/A
N/A
N/A
L1
L1
N/A
L1 for three-phase
L2
L2
N/A
L2 for three-phase
L3
L3
N/A
L3 for three-phase
PE
N/A
N/A
AC ground clamp
N/A
N/A
Note:
(1) The short link names listed herein are in accordance with the actual labels on the short links.
(2) The AC terminal block should be configured before the AC connection. User shall refer to section 3.4 in
Flexi Power Rectifier Installation Manual (Artesyn file No.970-009475-0000) for more details
Page 24 of 45
N/A
Schematic diagram
Configuration of AC
terminal block
Short terminals 1,2,3
AC Terminal Block
SPD
L1
L2
L3
L1
L2
L3
3Y
PE
AC Mains
AC Terminal Block
SPD
L1 L2
L3
PE
AC mains
Page 25 of 45
AC Terminal Block
SPD
L1
L2
L3
L1
L2
L3
PE
AC mains
2-phase
Page 26 of 45
3.1.2
Verify the AC power system types in field, and make sure the corresponding bridge
configuration is used.
The AC terminal block has been already configured for 3-phase star AC mains before
the shipment. Therefore the user has to change the AC terminal block configuration
if required referring to the actual AC type in field.
Insert the bridges and screws (provided as accessories) to the corresponding slots on
top of the AC terminal block referring to the AC CABLE CONNECTION CHART located
on the chassis (and reproduced in Figure 8).
Secure the screws with a flat screwdriver, tightening to 0.8Nm.
Page 27 of 45
Page 28 of 45
AC Terminal Block
SPD
PE
L1
L2
L3
L1
L2
L3
AC Mains
Figure 12 Schematic diagram of AC connection with the SPD 3Y
Page 29 of 45
The terminal marks in Figure 12 are in accordance with the actual SPD and AC
terminal block.
Use the indicated L or N short link for the AC mains as shown in Figure 12 and Table
7 referring to labels on the short links.
The terminals 1, 2, 3 on the AC terminal block should be shorted before the
connection. Refer to section 3.4 in Flexi Power Rectifier Installation Manual
(Artesyn file No.970-009475-0000) for details.
3.1.3.1
Detach the cable strain-relief from the chassis by loosening the screw C in
Figure 7 with a TORX screwdriver (T20). Insert the AC mains cable on the
strain relief.
3.1.3.2
Detach the AC ground clamp and SPD ground clamp from the chassis by
loosening the screws A and B with a TORX screwdriver (T20).
3.1.3.3
3.1.3.4
Assemble the Link cables, the AC mains cable, the SPD sensor cable and the
SPD grounding cable into the SPD. Refer to Figure 13
L1 for
threephase
L2 for
threephase
SPD
sense
cable
L3 for
threephase
N for
threephase
star
SPD
ground
cable
Figure 13 - Assemble the Link Cables to SPD
Page 30 of 45
Insert the connector of the SPD sense cable into the left two contacts; otherwise it will
block the SPD from installing onto the chassis.
3.1.3.5
.
Figure 14 - AC Ground wire
3.1.3.6
Secure the SPD into the SPD DIN rail. Connect the SPD sense cable to the
stand by mating connector. Connect the SPD grounding cable into the
terminal lug. Refer to Figure 15.
SPD
Grounding
cable
SPD
SPD
sense
cable
Page 31 of 45
Connect the AC link cables from SPD to the Terminal Block. Assemble the
SPD grounding cable and the AC grounding cable into the PDA
SPD
grounding
cable lug
N link
cable
L3 link
cable
L2 link
cable
AC
grounding
cable lug
L1 link
cable
1. Use the appropriate L and N short link referring to the label on the short links
and the indications in Figure 12 and Table 7.
2. Rotate the N link cable 90 degrees either clockwise or counter clockwise when
assembling the SPD on the FPRA due to the smaller slot of the terminal block.
Refer to Figure 17 - Special Instruction for N Link Cable Installation
Page 32 of 45
It is recommended to clamp the AC wire and the corresponding short link with one
overlapping on another.
Page 33 of 45
SPD ground
cable
N
N short link
L3
L1 short link
L2
L2 short link
L1
L3 short link
PE of AC
mains
3.1.3.8
After finishing and checking the AC cable installation, re-install the PDA rear
cover referring to Flexi Power Rectifier Installation Manual (Artesyn File
No. 970-009475-0000).
After installation of the SPD kit has been completed, the installer should check the
installation against the steps outlined within this document, supported by a multimeter to check for wiring continuity.
Its strongly suggested that the insulation test (2.5kV Hi-pot) is carried out.
Page 34 of 45
AC Terminal Block
SPD
L1 L2
L3
L3 for three-phase
AC ground
clamp
PE
AC mains
L2 for three-phase
L1 for three-phase
The terminal marks in Figure 19 are in accordance with the actual SPD and AC
terminal block.
Use the indicated L or N short link for the AC mains as shown in Figure 19 and Table
7 referring to labels on the short links.
The terminals 1,2,3 and 4,5,6 on the AC terminal block should be shorted
respectively before the connection. Refer to section 3.4 in Flexi Power Rectifier
Installation Manual (Artesyn file No.970-009475-0000) for details.
3.1.4.1
Perform the same procedure in preparing the AC cables SPD grounding cables
and the SPD sense cables.
3.1.4.2
As indicated in Figure 19 and Table 7, the SPD terminals L1, L2 and L3 have to be
paralleled by the SPD jumper (see Figure 20).
Page 35 of 45
The user should loosen the three terminal clamps of L1, L2 and L3, and hold the SPD
upside down. Thus the SPD jumper can be easily inserted into the parallel clamps.
The jumper should be fixed in the SPD together with the live cables of the AC mains
and L line short links.
SPD jumper
Connect the live cable from the AC mains and L2 short link into terminal L2 on
the SPD referring to Figure 19 and Table 7, tightening the top screw to 4.5Nm
with a cross screwdriver (see Figure 21).
Page 36 of 45
N for single
phase
SPD
ground
link
L3 for
threephase
SPD ground
clamp
L2 for
threephase
AC ground
clamp
L1 for
threephase
After finishing and checking the AC cable installation, re-install the PDA rear
cover referring to section 3.4 in Flexi Power Rectifier Installation Manual
(Artesyn File No. 970-009475-0000).
Page 37 of 45
L3 for three-phase
AC ground
clamp
L2 for three-phase
L1 for three-phase
3.1.5.1
Perform the same procedure in preparing the AC cables SPD grounding cables
and the SPD sense cables
3.1.5.2
As indicated in Figure 19 and Table 7, the SPD terminals L1, L2 and L3 have to be
paralleled by the SPD jumper (see Figure 20).
Page 38 of 45
Connect the AC link cables and the AC cables to the SPD and to terminal block.
Refer to Figure 23)
N for single
phase
SPD
ground
link
L3 for
threephase
SPD ground
clamp
L2 for
threephase
AC ground
clamp
L1 for
threephase
Figure 23 - AC connection with the SPD 2- Phase
3.1.5.4
After finishing and checking the AC cable installation, re-install the PDA rear
cover referring to section 3.4 in Flexi Power Rectifier Installation Manual
(Artesyn File No. 970-009475-0000).
After installation of the SPD kit has been completed, the installer should check the
installation against the steps outlined within this document, supported by a multimeter to check for wiring continuity.
Its strongly suggested that the insulation test (2.5kV Hi-pot) is carried out.
Page 39 of 45
The terminal marks in Figure 22 are in accordance with the actual SPD and AC
terminal block.
Refer to Single-phase (1) AC connection for details.
3.1.6
AC Terminal Block
SPD
L1
1
L2
L3
N
L3 for three-phase
L2 for three-phase
AC ground
clamp
L1 for three-phase
PE
L1
L2
L3
AC mains
SPD ground
clamp
The terminal marks in Figure 24 are in accordance with the actual SPD and AC
terminal block.
Use the indicated L or N short link for the AC mains as shown in Figure 24 and Table
7 referring to labels on the short links.
The terminals 1,2 and 3,4 and 5,6 on the AC terminal block should be shorted
respectively before the connection. Refer to section 3.4 in Flexi Power Rectifier
Installation Manual (Artesyn file No.970-009475-0000) for details.
Page 40 of 45
Perform the same procedure in preparing the AC cables SPD grounding cables
and the SPD sense cables
3.1.6.2
3.1.6.3
3.1.6.4
SPD
grounding
cable
connected to
N terminal of
the SPD.
N connected
to Ground
Page 41 of 45
SPD
Sense
Cable
L3
short
link
SPD
ground
link
L2
short
link
L1
short
link
Figure 26 Connecting the AC terminal block 3
Page 42 of 45
Figure 27 shows the PDA rear internal layout after completing the 3-phase delta
AC connection with the SPD.
SPD
ground
link
L3 for
threephase
SPD ground
clamp
L2 for
threephase
AC ground
clamp
L1 for
threephase
After finishing and checking the AC cable installation, replace the PDA rear cover
referring to section 3.4 in Flexi Power Rectifier Installation Manual (Artesyn
File No. 970-009475-0000).
After installation of the SPD kit has been completed, the installer should check the
installation against the steps outlined within this document, supported by a multimeter to check for wiring continuity.
Its strongly suggested that the insulation test (2.5kV Hi-pot) is carried out.
Page 43 of 45
The AC power supply must be switched off prior to accessing the SPD.
Ask Artesyn Embedded Technologies service people for help if any OVP module has
been damaged. Artesyn will provide the user with the individual OVP module but
not the whole SPD for replacement.
The user shall only replace the damaged OVP module of the SPD without removing
the whole SPD from the PDA chassis.
The user can verify which OVP module has been damaged Referring to section
Properties.
3.2.1 Hold the two sides of the damaged OVP module and pull
pull it out from the SPD
base (see Figure 28)
Page 44 of 45
3.2.2
The SPD base is designed such that the two kinds of OVP modules cannot be
mixed when installing onto it (see Figure 29).
3.2.3
Fit the new module into its position on the SPD base (see Figure 30).
Page 45 of 45