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Article history:
Received 14 May 2014
Received in revised form
24 September 2014
Accepted 28 September 2014
Available online 7 October 2014
Microencapsulation is a promising technique for delivery of live microbial supplements through foods.
Prebiotics like fructooligosaccharide (FOS) can be used as a wall material to produce synbiotics. However, the low glass transition temperature (Tg) of FOS causes stickiness when used as wall material during
spray drying. This problem was alleviated by FOS in combination with whey protein isolate (WPI) or
denatured whey protein isolate (DWPI) for encapsulating the probiotic bacteria Lactobacillus plantarum
(MTCC 5422). Microencapsulation was performed with wall materials FOS, FOS WPI, FOS DWPI at
two different core-to-wall ratios of 1:1 and 1:1.5. FOS WPI and FOS DWPI microcapsules of 1:1 coreto-wall ratio exhibited higher encapsulation efciency, lower residual moisture content and narrow
range of particle size distribution than 1:1.5. However, microcapsules of 1:1.5 core-to-wall ratios
enhanced the storage stability and tolerance of probiotic cells in the simulated gastric and intestinal
conditions. FTIR analysis conrmed the presence of whey proteins and FOS in the microcapsules after
spray drying. On overall comparison, FOS DWPI microcapsules of 1:1 core-to-wall ratio had higher
encapsulation efciency (98.63%) but 1:1.5 ratio exhibited better storage stability and protection in
simulated gastric, as well as intestinal condition than the other encapsulates.
2014 Elsevier Ltd. All rights reserved.
Keywords:
Microencapsulation
Spray drying
Probiotics
Prebiotics
Core-to-wall ratio
1. Introduction
Probiotics are live microorganisms which when administered in
adequate quantity confer health benet on the host. In recent decades, the strains of Lactobacillus plantarum have been identied in
many fermented foods and reported for their probiotic potential
and application into various types of functional food products (Lee,
Kim, Han, Eom, & Paik, 2014). The viability and dose levels are
important parameters for probiotic efcacy. Additionally, the
presence of prebiotics, i.e., various oligosaccharides has the potential to improve the probiotics viability and its survival in the
gastrointestinal tract (Burgain, Gaiani, Linder, & Scher, 2011). Prebiotics are resistant to gastric acidity and digestion by small intestinal enzymes and also supply a fermentable carbohydrate for
probiotic bacteria in the colon (Gibson, 1999). Hence both probiotics and prebiotics have the intestine as functional target, and
their combination may reinforce each other's effect (Ouwehand,
Tiihonen, M
akivuokko, & Rautonen, 2007). Thus, the synergistic
combination of probiotics and prebiotics, termed as synbiotics,
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The morphological examination of microcapsules was performed by Scanning Electron Microscope (Leo 435 VP, Leo Electronic
Systems, Cambridge, UK), where its images were systematically
observed at 15 kV under a vacuum of 9.75 105 Torr.
2.5. Particle size distribution and bulk density
The average particle size and size distribution of the microcapsules were determined by laser diffraction particle analyser
(S3500, Microtrac Inc., USA) using methanol as dispersing medium.
The volume distributions of samples were calculated, and the results were expressed as volume weighted mean particle size (D[4,3]).
The particle size distribution of the sample was represented by
span factor, and it is dened as (Tonon, Grosso, & Hubinger, 2011):
Span
dv;90 dv;10
dv;50
(1)
Table 1
Composition of feed solutions.
Wall material
formulation
Wall materials
ratio (w/w)
Core-to-wall
ratio
FOS (g)
WPI (g)
DWPI (g)
Feed solution
concentration (% w/w)
FOS
e
e
1:1
1:1
1:1
1:1
1:1
1:1.5
1:1
1:1.5
1:1
1:1.5
25.00
37.50
12.50
18.75
12.50
18.75
e
e
12.50
18.75
e
e
e
e
e
e
12.50
18.75
25
25
25
25
25
25
20
20
20
20
20
20
FOS WPI
FOS DWPI
FOS e Fructooligosaccharide; WPI e Whey protein isolate; DWPI e Denatured whey protein isolate.
Bulk density; rb
m
v
(2)
N
100
N0
(3)
log
Nt
kT t
Ni
SGF, MRS broth solution pH was adjusted to 2.0 using 1 M HCl and
sterilized by autoclaving at 121 C for 15 min. Pepsin (1:3000 m/g,
extra pure; SD ne chemicals, Boisar, India) was ltered through
0.22 mm sterile membrane lter, then suspended in sterile MRS
broth to a nal concentration of 0.3% (v/v). To prepare SIF, bile salt
(HiMedia Laboratories Pvt Ltd, Mumbai, India) was dissolved in
MRS broth solution to a concentration of 2% (v/v) and pH was
adjusted to 7.5 using sodium bicarbonate (1 N), then sterilized by
autoclaving. Spray dried microcapsules (0.5 g) were suspended in
9.5 mL of sterile SGF/SIF and incubated at 37 C with constant
agitation at 100 rpm. Aliquots of 1000 mL were taken at 0, 1, 2, 3 and
4 h and evaluated for the cell viability. The survival of encapsulated
L. plantarum released in SGF/SIF was expressed in terms of relative
viability (a ratio of viable cells at time t to that at time zero h).
2.10. Statistical analysis
Student's t-test was used to compare groups, and the level of
statistical signicance was set at p < 0.05.
3. Results and discussion
Encapsulation Efficiency
775
(4)
776
Table 2
Effect of wall material and core-to-wall ratio on nal moisture content, particle size, bulk density of spray dried microcapsules and viability of L. plantarum cell before and after
drying.
Wall material
FOS
FOS WPI
FOS DWPI
Core-to-wall ratio
1:1
1:1.5
1:1
1:1.5
1:1
1:1.5
7.62
9.47
5.52
6.83
6.21
7.43
0.85
0.57
0.34
0.26
0.27
0.29
D[4,3] (mm)
1.63
2.11
1.89
2.65
1.76
2.15
15.44
23.89
7.34
8.97
6.68
13.62
564.72
512.87
434.29
405.11
473.56
429.21
3.64
3.18
3.83
2.75
4.23
3.69
10.4
10.3
10.0
9.9
10.0
9.9
0.1
0.1
0.1
0.1
0.1
0.1
After drying
7.3
7.6
9.6
8.7
9.8
9.1
0.3
0.4
0.1
0.2
0.0
0.0
FOS e Fructooligosaccharide; WPI e Whey protein isolate; DWPI e Denatured whey protein isolate.
whey proteins to the droplet surface and their rapid skin forming
properties overcome the particle-to-particle stickiness during
spray drying (Adhikari, Howes, Bhandari, et al., 2009). The surface
irregularities such as concavities/dents on the surface of FOS WPI,
and wrinkles on FOS DWPI encapsulates may be associated with
the low drying temperature as well as combined effect of atomization mechanism and different lm forming properties of wall
materials used for encapsulation (Rajam et al., 2012). However,
increase in the core-to-wall ratio did not inuence the morphology
of microcapsules.
3.3. Particle size characterization and bulk density
Particle size and its distribution are important physical properties that directly affect the use of microcapsules into food formulations. Microcapsules exhibited a wide range of sizes varying
from 6.68 mm to 23.89 mm diameter (Table 2). The microcapsules of
1:1.5 core-to-wall ratio had larger particle size than 1:1, due to an
increase in wall material concentration in the feed (Kurozawa, Park,
& Hubinger, 2009). Moreover, there was a signicant variation in
mean diameter D[4,3] of the particles between the samples with
different wall materials for the same core-to-wall ratio. All the feed
solutions were spray dried under same conditions, therefore the
variations in the particle size distribution between the samples of
same core-to-wall ratio might be due to the different lm forming
and gelling properties of the wall materials used for encapsulation.
The microcapsules obtained with 1:1.5 core-to-wall ratio exhibited
higher span value indicating wider range of particle size distribution than 1:1 ratio (Table 2.).
Knowledge of the bulk density is important during processing,
storage, and packaging of encapsulated microcapsules. According
to Walton (2000) the parameters such as moisture content, particle
size distribution and morphology can affect the bulk density of
spray dried powders. Results showed signicant variation in the
bulk density, according to the composition of wall materials and
core-to-wall ratio used for encapsulation (Table 2). Bulk density of
spray dried microcapsules ranged from 405.11 to 564.72 kg/m3
(Table 2). FOS encapsulates exhibited higher bulk density due to
particle aggregation and less interspace between particles as seen
in Fig. 1 a & b (Goula & Adamopoulos, 2012). Moreover, FOS WPI
microcapsules had lower bulk density than FOS DWPI due to skin
forming nature of whey protein isolate that caused voids inside
particles (Walton, 2000). In addition, microcapsules of 1:1.5 coreto-wall ratio had lower bulk density than 1:1 for all samples
(p < 0.05) due to larger particle sizes of samples (Kurozawa et al.,
2009).
3.4. FTIR analysis
The FTIR spectra of microcapsules with/without probiotics are
shown in Fig. 2. The FTIR spectrum of FOS exhibited distinct bands
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Fig. 1. SEM micrographs of FOS (a & b) encapsulates, showing particle aggregation; FOS WPI (c & d) encapsultes showing spherical particles with concavities/surface dents;
FOS DWPI (e & f) encapsulates showing spherical particles with wrinkled surface; unencapsulated cells (g). A-particle aggregation, D-dents, W- wrinkles.
778
core-to-wall ratios (1:1 and 1:1.5) due to low water vapour and
oxygen permeability of DWPI (Perez-gago & Krochta, 2001).
3.7. Survival of encapsulated probiotic cells in simulated gastric
condition
The effect of gastric conditions on the relative viability of
microencapsulated L. plantarum is shown in Fig. 5A. The results
revealed that different wall matrix composition provided signicantly (p < 0.05) different degree of protection to the encapsulated
L. plantarum cells. High loss in relative viability was observed for
FOS encapsulated cells, indicating the poor protection of FOS to the
cells on exposure to gastric medium. This may be due to water
soluble nature of FOS (Crittenden & Playne, 1996) encapsulates that
completely released the cells when suspended in gastric medium.
Contradictorily, combination of FOS WPI and FOS DWPI
exhibited slight reduction in the relative cell viability after 1 h incubation in gastric medium, after which a stable viability was
observed. This may be due to formation of a protective coating on
the surface of the particles by whey proteins (Adhikari, Howes,
Bhandari, et al., 2009). Moreover, FOS DWPI microcapsules
exhibited less reduction in relative viability (Crittenden & Playne,
1996) than FOS WPI. Exposure of hydrophobic and sulfhydryl
groups due to denaturation may decrease the rate of swelling
which in turn reduced the diffusion of cells from FOS DWPI microcapsules than FOS WPI (Perez-gago & Krochta, 2001). Moreover, FOS WPI or FOS DWPI encapsulates of 1:1.5 core-to-wall
ratio had improved relative cell viability than 1:1 due to increased
wall material concentration and larger particle size (Lee &
Rosenberg, 2000). These results suggest that FOS DWPI provided better protection to L. plantarum in the simulated gastric
conditions.
3.8. Survival of encapsulated probiotic cells in simulated intestinal
condition
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Fig. 4. Viability loss of spray dried L. plantarum expressed as a function of storage time, (day), at a storage temperature of 4 C. Linear regression analysis was used to obtain the rate
constant, k.
Fig. 5. (A) Viability of L. plantarum after exposure to simulated gastric juice at pH 2.0 for 4 h at 37 C. (B) Viability of L. plantarum after exposure to simulated intestinal juice for 4 h
at 37 C. Error bars represent standard deviation of means (n 3).
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1
The key references (marked as *) represent some key suggestion on research
about spray drying of low molecular weight substances (Adhikari, Howes, Wood,
et al., 2009), prebiotic fructooligosacharide and its applications (Crittenden &
Playne, 1996; Gibson, 1999; Rodrigues et al., 2011) and role of whey proteins for
microencapsulation of probiotics by spray drying (Dolly et al., 2011; Rajam et al.,
2012).