Beruflich Dokumente
Kultur Dokumente
02March2002
Page 1 of 15
1.
VERSION INFO
2.
TAG DESCRIPTION
3.
4.
5.
1.
Page 2 of 15
Version Info
version #
1.0
1.1
Remarks
Start-up version
Introduction of Sections: Set of actuator faults, Index of artificial faults.
Introduction of Version Info Section.
02March2002
Change in f15 definition. Correction in f2, f3 names.
2.
Page 3 of 15
Tag description
Each data file contains data acquired from one day. Data are structured in a formof a matrix (86400
rows x 33 columns) of real numbers. Columns are related to the process variables while rows
correspond to the time stamp. NaN string represents dummy data in the case of data lack. The
table below contains columns and related process variables description.
1
2
3
4
5
6
7
Variable
Symbol
P51_05
P51_06
T51_01
F51_01
LC51_03CV
LC51_03X
LC51_03PV
Column
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1)
2)
3)
Actuator
TC51_05
T51_08
D51_01
D51_02
F51_02
PC51_01
T51_06
P51_03
T51_07
P57_03
P57_04
T57_03
FC57_03PV
FC57_03CV
FC57_03X
P74_00
P74_01
T74_00
F74_00
LC74_20CV
LC74_20X
30
LC74_20PV
31
32
33
F74_30
P74_30
T74_30
Number of seconds from midnight
Value in percents of valve closing
100% equals 1040mm
Variable Description
Time stamp
P1 juice pressure (valve inlet)
P2 - juice pressure (valve outlet)
T - juice temperature (valve outlet)
st
F - juice flow (1 evaporator inlet)
CV control value (controller output)
X servomotor rod displacement
st
PV - process value (juice level in 1
evaporator)
st
Juice temperature (1 evaporator inlet)
st
Juice temperature (1 evaporator outlet)
st
Juice density (1 evaporator inlet)
st
Juice density (1 evaporator outlet)
Steam flow
Steam pressure
Steam temperature
Vapour pressure
Vapour temperature
P1 juice pressure (valve inlet)
P2 - juice pressure (valve outlet)
T - juice temperature (valve inlet)
th
PV - process value (juice flow, 5
evaporator outlet)
CV control value (controller output)
X servomotor rod displacement
P1 water pressure (valve inlet)
P2 water pressure (valve outlet)
T - water temperature (valve outlet)
F water flow (steam boiler inlet)
CV control value (controller output)
X servomotor rod displacement
PV - process value (water level in steam
boiler)
Steam flow (steam boiler outlet)
Steam pressure (steam boiler outlet)
Steam temperature (steam boiler outlet)
Range
Units
1)
0 86399
0 1000
0 1000
50 150
0 500
2)
0 100
2)
0 100
3)
s
kPa
kPa
C
3
m /h
%
%
0 100
50 150
50 - 150
0 - 25
13 - 41
1 - 100
100 - 300
50 - 150
0 - 250
50 - 150
0 - 1000
0 - 1000
0 - 150
C
C
Bx
Bx
t/h
kPa
C
kPa
C
kPa
kPa
C
0 100
m /h
2)
0 100
2)
0 100
0 4000
0 4000
0 150
0 40
2)
0 100
2)
0 100
%
%
kPa
kPa
C
t/h
%
%
0 100
0 40
0 - 4000
0 - 550
t/h
kPa
C
3.
Valve clogging
f2
f3
f4
f5
f6
f7
f8
f9
f10
f11
f12
f13
f14
f15
f16
f17
f18
f19
Page 4 of 15
4.
Page 5 of 15
Table 3. Index of artificial faults introduced in Actuator 1 (thin juice inflow control)
Item Fault tag Sample
Date
Fault description
Link
f18
Figure 1
f16
Figure 2
f18
Figure 3
f18
Figure 4
f18
Figure 5
f16
Figure 6
f17
Figure 7
Table 4. Index of artificial faults introduced in Actuator 2 (thick juice outflow control)
Item Fault tag Sample
Date
Fault description
Link
f17
Figure 8
f17
Figure 9
10
f194)
Figure 10
11
4)
f19
Figure 11
12
f194)
Figure 12
13
f17
Figure 13
4)
Link
14
f18
Figure 14
15
f16
Figure 15
16
f16
Figure 16
17
f16
Figure 17
18
f16
Figure 18
19
f19
Figure 19
Actuator 2 works in flow control loop. Please pay attention that the flow signal available in DAMADICS data file is fault free.
The fault was introduced only in the control loop. See figure below.
FF
ACTUATOR
ACTUATOR
PS
e
SP
Controler
Controler CV
PP
E/P
E/P
PV
Positioner
K
Kff
ServoServomotor
motor
Valve
Valve
DAMADICS
DAMADICS
5.
Page 6 of 15
Return to Table 3
64
58
52
46
40
34
LC5103CV
L51_03X
LC5103PV
28
58500
59000
59500
60000
60500
Time [s]
Return to Table 3
100
80
60
40
20
0
57000
57200
57400
57600
57800
Time [s]
58000
LC5103CV
LC51_03X
LC5103PV
Page 7 of 15
Return to Table 3
100
80
60
40
20
0
58800
58860
58920
58980
59040
59100
Time [s]
LC5103CV
LC51_03X
LC5103PV
Return to Table 3
100
80
60
40
20
0
58500
58540
58580
58620
58660
58700
Time [s]
LC5103CV
LC51_03X
LC5103PV
Page 8 of 15
Return to Table 3
80
70
60
50
40
30
20
10
0
LC5103CV
-10
54000
54250
54500
54750
55000
55250
55500
LC51_03X
LC5103PV
Time [s]
Return to Table 3
80
70
60
50
40
30
20
10
0
-10
56500
56750
57000
Time [s]
LC5103CV
LC51_03X
LC5103PV
Page 9 of 15
Figure 7. Fault f17 Unexpected pressure drop across the valve in Actuator 1
Fault:
Plant :
Date:
Duration:
Return to Table 3
400
300
200
100
0
37600
37800
38000
38200
38400
38600
P51_06
T51_01
F51_01
Time [s]
Return to Table 4
650
550
450
350
250
150
50
-50
53750
53770
53790
53810
53830
53850
Time [s]
P57_03
P57_04
Page 10 of
Figure 9. Fault f17 Unexpected pressure drop across the valve in Actuator 2
Fault:
Plant:
Date:
Duration:
Return to Table 4
650
550
450
350
250
150
50
-50
54150
54170
54190
54210
54230
54250
P57_03
P57_04
Time [s]
Return to Table 4
110
90
70
50
30
10
-10
55450
55470
55490
55510
55530
Time [s]
55550
FC57_03
FC5703CV
FC57_03X
Page 11 of
Return to Table 4
110
90
70
50
30
10
-10
55950
55970
55990
56010
56030
56050
FC57_03
FC5703CV
FC57_03X
Time [s]
Return to Table 4
110
90
70
50
30
10
FC57_03
-10
57000
57020
57040
57060
57080
57100
Time [s]
FC5703CV
FC57_03X
Page 12 of
Figure 13. Fault f17 Unexpected pressure drop across the valve in Actuator 2
Fault :
Plant :
Date:
Duration:
Return to Table 4
542
538
534
530
526
522
P57_03
518
44000
45000
46000
47000
48000
49000
50000
Time [s]
Return to Table 5
100
80
60
40
20
0
57000
57500
58000
58500
59000
Tim e [s]
F74_00
LC7420CV
LC7420X
LC7420PV
Page 13 of
Return to Table 5
110
90
70
50
30
10
-10
60600
60650
60700
60750
60800
LC7420CV
LC74_20X
L74_20
Tim e [s]
Return to Table 5
110
90
70
50
30
10
-10
60800
60850
60900
60950
61000
Tim e [s]
LC7420CV
LC74_20X
L74_20
Page 14 of
Return to Table 5
100
80
60
40
20
F74_00
LC7420CV
0
57400
LC74_20X
57450
57500
57550
57600
L74_20
Tim e [s]
Return to Table 5
100
80
60
40
20
F74_00
LC7420CV
0
57600
LC74_20X
57700
57800
57900
58000
58100
Tim e [s]
L74_20
Page 15 of
Return to Table 5
100
80
60
40
20
F74_00
LC7420CV
0
58100
LC74_20X
58200
58300
58400
58500
Time [s]
L74_20