Beruflich Dokumente
Kultur Dokumente
FOR
eWinCNC V1.12
-------------------------------------------------------------------
------------------------------------------------------------------REGD. OFFICE :
WORKS :
MARKETED BY
ELECTRONICA MACHINE
TOOLS LTD.
ELEKTRA HOUSE, 691/1 A,
PUNE SATARA ROAD,
PUNE - 411037 (INDIA)
ELECTRONICA MACHINE
TOOLS LTD.,
SASWAD,
TAL. : PURANDHAR
DIST. : PUNE - 412301 (INDIA)
ELECTRONICA MACHINE
TOOLS LTD.,
ELEKTRA CHAMBERS,44,
MUKUND NAGAR,
PUNE -411037. (INDIA.)
D:01:278:05:08
INDEX
Page No
1. Operations
1.1
2.1- 2.7
3.1-3.5
4. Programming Instructions
4.1-4.7
5. List Of Messages
5.1-5.10
6. Short Keys
6.1- 6.3
7. Terms
7.1
8. Installation Procedure
8.1- 8.5
9.1-9.6
10. Annexture
This Manual provides guidance in brief for the operations of eWinCNC. It should be
used in conjuction with eWinCNC Help. For detailed operational instructions please
refer to ON-line or Off-line eWinCNC Help.
CHAPTER 1
Operations
This chapter introduces you to the controller of ELEKTRA Wire EDM machine. You can
interact with the machine either through the Machine Control Panel or through keyboard &
mouse attached with the controller. The machine will interact with you with the help of the
display. The display is situated at the top of the interface panel. It shows the status of all
the operations taking place on the Machine tool.
Block display (Optional) Display executing block while running the program
Message & alarm
Status Bar
Display
PAGE : 1 - 1
CHAPTER 2
Manual Operation Modes
<Manual> operation modes are the first available modes after loading the
application. <Manual> operations give you the functions required to perform machine
commands of jogging, machine referencing, switching ON/OFF conditions, etc.
Following modes come under manual operations:
2.1
2-1
Main mode
2-2
JobSet mode
2-3
DrySpk mode
2-4
Coord mode
FillTnk (F7): This key is applicable only for Submerge M/c to fill the tank with
coolant.
DrnTnk (F8): This key is applicable only for M/c with submerge facility to
remove the coolant from tank.
Flush (F9):
WFWT (F10): This key is used to switch the Wire feed and Wire tension
ON/OFF.
ELECTRONICA MACHINE TOOLS LTD.
PAGE: 2 - 1
Halt (F11):
From this dialog user can do the Jogging, Machine referencing, Jog Zero &
Prejog operations.
2.2
2.2.1 EF Mode
2.2.2 CF Mode
ELECTRONICA MACHINE TOOLS LTD.
PAGE: 2 - 2
2.2.4.1
AlignEF Mode
2.2.4.2
AlignCF Mode
SetHalf (F7) This function key is used for HALF FUNCTION. This key is used
to make axis coordinates half of their current value.
Set (F8)
Zero (F9)
Prmtr (F10) This key pops up a dialog that lets you to set the edge find Mode
(Fast / Slow).
Halt (F11)
Prev (F12)
2.2.2 CF Mode(F2)
Set (F8)
Zero (F9)
Prmtr (F10) This key pops up a dialog that lets you to set the edge find Mode
ELECTRONICA MACHINE TOOLS LTD.
PAGE: 2 - 3
(Fast / Slow).
Halt (F11)
Prev (F12)
EF2 (F2)
EF3 (F3)
Zero (F9)
Prmtr (F10) This key pops up a dialog that lets you to set the edge find Mode
(Fast / Slow).
Halt (F11)
Prev (F12)
AlignEF Mode
2.2.4.2
AlignCF Mode
PAGE: 2 - 4
2.2.4.1
AlignEF Mode(F4)
EF2 (F2)
Use to find the Align angle by using Dial without doing edge find
operation.
Set (F8)
Zero (F9)
Prmtr (F10) This key pops up a dialog that lets you to set the Align Angle &
Mode Parameters.
Halt (F11)
Prev (F12)
2.2.4.2
AlignCF Mode(F5)
CF2 (F2)
Use to find the Align angle by using Dial without doing edge find
operation.
Set (F8)
Zero (F9)
Prmtr (F10) This key pops up a dialog that lets you to set the Align Angle &
ELECTRONICA MACHINE TOOLS LTD.
PAGE: 2 - 5
Mode Parameters.
Halt (F11)
Prev (F12)
AWV-Jig:
This mode is used for making the wire vertical with the help of verticality block so
that during cutting the sparking will be uniform along the workpiece height. If required
you can also make wire parallel to workpiece surface.
Dry spark mode includes function key set as follows
Function Key Set:
X+ (F1)
X- (F2)
Y+ (F3)
Y- (F4)
U+ (F5)
PAGE: 2 - 6
U- (F6)
V+ (F7)
V- (F8)
Prmtr (F9)
This key pops up a dialog that lets you to set the WF, WT
& Jstep parameters.
EFVolt (F10) EFVOLT key is used to select high or low voltage for
spark during JobSet & Dryspark Operation.
Halt (F11)
2.4
To set global offset, so that ORIGIN Point for all WCS can be
shifted from its current position by that offset.
SET (F8)
ZERO (F9)
Halt (F11)
To Halt operation.
PAGE: 2 - 7
CHAPTER 3
Automatic Operation Modes
3.1
3.2
Run mode
3.3
Status mode
3.4
Setup mode
PAGE : 3 - 1
3.1
VP
WP
WF
WT
SV
SF
PAGE : 3 - 2
3.2
Run mode is used to check the loaded profile by Dry run facility and to cut the profile.
Run mode includes two -function key set as follows
Function Key Set 1:
Start (F1)
Dry (F2)
Step (F3)
Hold (F4)
MidStart (F5)
PreSpk (F6)
MDI (F7)
Abort (F8)
Noman (F9)
More (F12)
Skip / (F1)
OStop (F2)
F% (F3)
Set (F4)
Zero (F5)
Timerst (F6)
Align (F7)
Halt (F11)
Prev (F12)
PAGE : 3 - 3
3.3
This mode displays the current status that includes various flags, G and M codes that are
active while the program is running. Status mode includes function key set as follows
Function Key Set:
GMCODE (F1)
FLAGS (F2)
IOSTAT (F3)
DIAG (F4)
Maintain (F5)
CONSUM (F6)
PAGE : 3 - 4
3.4
The Setup mode allows you to set various machine related parameters.
Setup mode includes function key set as follows
Function Key Set:
USER (F1)
Fact. (F2)
PERR (F5)
This is the table provided for setting the values, which can
be used for Pitch Error compensation.
Pass. (F6)
Default (F7)
Factory setup contains the parameters, which are set in Factory. User is not allowed to
change these parameters.
User Setup and factory setup contains following key set :
MOTOR (F1)
Motor setup values are factory set, and they should not be
changed unless there is a change in hardware or any other major
modifications. User is not supposed to change these values.
MCH (F2)
FLAGS (F3)
AWT (F4)
PAGE : 3 - 5
CHAPTER 4
Programming Instructions
G0---G9
G20---G29
G40---G49
G50---G59
G70---G79
G90---G99
G100---G103
M0---M9
M20---M29
M90---M99
PAGE : 4 - 1
PROGRAMMING INSTRUCTIONS
This chapter explains the CODES (or COMMANDS) used in creating the NC
Program with their applications and examples. It explains all the necessary terms
and definitions that are frequently used in connection with a NC program.
MOTION PROGRAM FOR A CNC MACHINE
Computerized Numerical Control
group of commands, which are called motion codes or simply G-Codes and MCodes. The sequence of these commands in a particular syntax is called NC
PROGRAM. This NC PROGRAM changes with the size and shape of a Part to be
cut. Hence it is also called PART PROGRAM. The codes and commands of the NC
PROGRAM are converted into machine movements and/or
PAGE : 4 - 2
an Example:
Program for cutting Die plate
G54
G0 X0 Y0
G1 Y5
X5
Y10
X-5
Table 4.1 : List of valid addresses.
ADDRES
S
A
USED IN
RANGE
REMARKS
G51,G52
0-360
Taper Angle
G26
0-360
Rotation angle
G74
0-Top height
Expr,G41,G42
0-9
ECodes
1-9999
Machining Cond,ECode
GCodes
0-103
Preparatory Code
Expressions
0-99
G2,G3
-99999.9999
G2,G3
+99999.9999
M98
1-99
Motion Prog
0-99
Machine Codes
All Blocks
1-9999
Block number
P
P
M98
G102,G103
1-999
-99999.9999
G102,G103
+99999.9999
G48,G1,G2,G3
0.005-99999.9
0.005-99999.9
G4
0-99
G74
Not Applicable
ADDRESS
U
V
USED IN
X
Y
-99999.9999
+99999.9999
G29
-99999.9999
+99999.9999
-99999.9999
+99999.9999
-99999.9999
+99999.9999
0-Z Position
-99999.9999
+99999.9999
-99999.9999
+99999.9999
-99999.9999
+99999.9999
-99999.9999
+99999.9999
-99999.9999
+99999.9999
0 - 99999.99
G92-G54to
G92-G59
G51,G52
G0, G1, G2,
G3
G26
G29
G92
REMARKS
G92
RANGE
G92-G54 to
G92-G59
G51, G52, G74
Global offset
Change the WCS Origin so that
current point has specified coord.
Programmed height
Global offset
Change the WCS Origin so that
current point has specified coord.
Z Height
PAGE : 4 - 4
EFFECT, STAND
ALONE?
GROU
P
A
APPLICATION
XYUV
XYR
XYIJR
XYIJR
NONE
NONE
Y Mirror
NONE
X-Y Exchange
NONE
95
NONE
96
NONE
13
NONE
14
NONE
22
NONE
23
NONE
26
XYA
27
NONE
28
NONE
29
XYUV
40
NONE
41
W.D.Comp. LEFT
42
W.D.Comp. RIGHT
48
Rapid Traverse
Linear interpolation
CW circular interpolation
CCW circular interpolation
X Mirror
Pattern rotation ON
Pattern rotation OFF
W.D.Comp. OFF
PAGE : 4 - 5
GCODE PARAMETERS
49
NONE
EFFECT, STAND
ALONE?
Modal, STAND ALONE
50
NONE
51
AWZ
52
AWZ
53
54
55
Activate WCS or
Define WCS origin
56
Activate WCS or
Define WCS origin
57
Activate WCS or
Define WCS origin
58
Activate WCS or
Define WCS origin
59
Modal,NOT STAND
ALONE
Activate WCS or
Define WCS origin
70
NONE
71
NONE
74
BTZ
75
NONE
90
NONE
91
NONE
92
XYUV
100
UV
GROUP
G
APPLICATION
Dimensions in mm
Dimensions in Inch
Complex machining
mode ON
Complex machining
mode OFF
Absolute program
mode
Incremental program
mode
Def.Global offset
Rapid traverse for UV
table, Complex cutting
mode
PAGE : 4 - 6
101
UV
Modal,STAND ALONE
102
UVPQ
103
UVPQ
NonModal, STAND
ALONE
Dwell in seconds
46
NONE
CRK Enable
47
NONE
CCW Circular
interpolation for UV
table,Complex cutting
mode
CRK Disable
PARAMETERS
APPLICATION
None
Program stop
None
Optional stop
None
Program end
None
20
None
21
None
98
P,L
Call subprogram
99
None
End sub-program
PAGE : 4 - 7
CHAPTER 5
List of messages
PAGE : 5 - 1
PAGE : 5 - 2
PAGE : 5 - 3
Axis travel limit is reached, move the axis in opposite direction to get out of
this.
DWELL in Progress......
The system is in dwell status for specified time
Downloading program, Please wait !!!
Selected program is downloading to the controller, please wait
No Program Downloaded! Press Key.
Start key is pressed without downloading the NC program; no start operation
can be done.
Running program is going to be KILLED.
Please download running program again.
Due to some changes made in the machine parameters the downloaded
program becomes invalid and it is being erased from the system.
AL723SYS.PMC File Not Found..
AL723FLX.PMC File Not Found..
Very important system software file is corrupted, install software and then
operation should be continued.
Unable to open pitch error file.
Pitch error compensation file corrupted.
Can not PreSpark.
Prespark is allowed only after program halt due to M0.
PreSpark Mode can NOT be turned OFF.
Once machine is forced in prespark mode by user, prespark cannot be turned
off. The only way to turn prespark off is to abort program.
Restoring conditions
This message indicates 'E' code execution is over.
Power Disturbance ...Program Hold.
It is an indication of a power supply fluctuation. Machine momentarily waits
and resumes if normal power conditions are restored.
Program Buffer Full...Press Key
Controller is out of memory because program is too large.
PMACRSET.DAT File NOT Found..
PMACIFLX.DAT File NOT Found..
ELECTRONICA MACHINE TOOLS LTD.
PAGE : 5 - 4
PAGE : 5 - 5
PAGE : 5 - 6
PAGE : 5 - 7
PAGE : 5 - 8
PAGE : 5 - 9
PAGE : 5 - 10
CHAPTER 6
Short Keys
Short key
Open
Ctrl + O
XY layer
Alt + X
UV layer
Alt + U
Top layer
Alt + T
ProgHeight layer
Alt + P
DrawHeight layer
Alt + D
Wirepath layer
Alt + W
ReDraw
Alt + R
FullGraphics
Alt + G
Pan
Alt + N
3D profile view
Alt + 3
AutoPan
Alt + A
Main Mode
Alt + F1
Jog Mode
Alt + F2
M/cReference Mode
Alt + F3
JobSet Mode
Alt + F4
DrySpark Mode
Alt + F5
Coord Mode
Alt + F6
Alt + F7
Run Mode
Alt + F8
Status Mode
Alt + F9
Setup Mode
Alt + F10
Reset
Alt + F12
File Menu
Alt + F
View Menu
Alt + V
Parameter Menu
Alt + M
Serial Menu
Alt + S
PAGE : 6 - 1
Install Menu
Alt + I
Help Menu
Alt + H
Previous Block
Up Arrow
Next Block
Down Arrow
Ctrl+PgUp
Ctrl+PgDn
Previous G0 Block
PgUp
Next G0 Block
PgDn
Ctrl+S
Ctrl+E
Find Text
Ctrl+F
Clear Settings
Ctrl+L
OK
Ctrl+Y
Cancel
Ctrl+N
PAGE : 6 - 2
PAGE : 6 - 3
CHAPTER 7
Terms
XY layer :
Layer drawn at XY guide level.
UV layer :
Layer drawn at UV guide level.
Top layer :
Layer drawn at the height of workpiece from worktable height.
ProgHeight layer :
Height at which profile is programmed.
DrawHeight layer :
Height at which user wishes to view the profile. It is user settable parameter.
Wirepath layer :
Connecting lines between XY and UV layers.
Ecode :
Technology used for cutting workpiece.
Guide Span :
Distance between UV and XY guides. When Z = 0.
WorkTable Height :
Distance between top surface of worktable & lower(XY) guide.
PAGE : 7 - 1
CHAPTER 8
Installation Procedure
Installing FirstTime On System
Following steps to be followed to install a eWinCNC Software first time on
your system from CD-Rom
-
Above given both procedures will ask for Insert disk to drive & press OK to
take backup of setup.cnc & perr.dat file.
After that it will ask for Model, Drive/Motor, Feedback, Technology &
Language selection. Select the appropriate option. Now eWinCNC will get
installed on your system at path C:\eWinCNC.
PAGE : 8 - 1
Installation Steps
1. From list of machine models select the current machine model. The selection
dialog looks like
PAGE : 8 - 2
2. From list of drives select the appropriate drive. The selection dialog looks like
PAGE : 8 - 3
3.From list of feedback select the appropriate option. The selection dialog looks like
4.Select the appropriate option for technology. The selection dialog looks like
PAGE : 8 - 4
PAGE : 8 - 5
CHAPTER 9
Method 1:
Get Machine ID from Command Prompt
During Initialization of eWinCNC application Press F4 (Function Key),
So that application closes and brings Desktop.
Now go to the command prompt using command as shown in Figure 1
Or cmd as shown in Figure 2
Figure 1
Figure 2
PAGE : 9 - 1
PAGE : 9 - 2
Method 2:
Machine ID from eWinCNC application
Step1:
Install eWinCNC V 1.08 s/w or higher ver in the machine.
Step2:
Step3:
PAGE : 9 - 3
Figure2
e.g IMID-00-01-53-82-43-96.dat
PAGE : 9 - 4
Figure4
Figure5
PAGE : 9 - 5
Step3:
After sending the site ID file or Machine ID, password or password file for that
Machine ID will be provided. Load this file from Password dialog using
LoadFromFile button (by specifying path of the file) or enter the key / Password
in New password: box & press set password button.
Name of Password file is OMID-xx-xx-xx-xx-xx-xx.dat IMID followed by Machine
ID
e.g OMID-00-01-53-82-43-96.dat
Figure6
IMID-xx-xx-xx-xx-xx-xx.dat :
Password file is
OMID-xx-xx-xx-xx-xx-xx.dat :
Example:
For Machine ID: 00-01-53-82-43-96
Files will be
Generated (site ID) file is: IMID-00-01-53-82-43-96.dat
Password file is:
OMID-00-01-53-82-43-96.dat
PAGE : 9 - 6
ANNEXTURE
eWinCNC S/W Version 1.12 UPDATES from Version 1.11
1)
2)
3)
4)
5)
6)
7)
8)
9)