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CJX

Interposing Relay Set


Instruction Manual

NR Electric Co., Ltd.

Preface

Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore, this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.
Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.

Health and Safety


The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:

Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;

Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;

Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;

Are trained in emergency procedures (first aid).

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Preface

Instructions and Warnings


The following indicators and standard definitions are used:
DANGER!
It means that death, severe personal injury, or considerable equipment damage will occur if safety
precautions are disregarded.
WARNING!
It means that death, severe personal, or considerable equipment damage could occur if safety
precautions are disregarded.
CAUTION!
It means that light personal injury or equipment damage may occur if safety precautions are
disregarded. This particularly applies to damage to the device and to resulting damage of the
protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!

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Preface

Exposed terminals

Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous

Residual voltage

Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.
CAUTION!

Earth

The earthing terminal of the equipment must be securely earthed

Operating environment

The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.

Ratings

Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.

Printed circuit board

Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.

External circuit

When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.

Connection cable

Carefully handle the connection cable without applying excessive force.

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Preface

Copyright
Version: R1.02

NR ELECTRIC CO., LTD.


69 Suyuan Avenue. Jiangning, Nanjing 211102, China

P/N: EN_CZXL0107.0086.0003

Tel: +86-25-87178185, Fax: +86-25-87178208


Website: www.nrelect.com, www.nari-relays.com

Copyright NR 2012. All rights reserved

Email: nr_techsupport@nari-relays.com

We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination
to third parties is strictly forbidden except where expressly authorized.
The information in this manual is carefully checked periodically, and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.
We reserve the rights to make technical improvements without notice.

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Table of Contents

Table of Contents
Preface ..................................................................................................... i
Introduction ................................................................................................................i
Health and Safety .......................................................................................................i
Instructions and Warnings .......................................................................................ii

Table of Contents .................................................................................... i


1 Introduction ......................................................................................... 1
1.1 Application...........................................................................................................1
1.2 Function ...............................................................................................................1
1.3 Features ...............................................................................................................1
1.4 Product Type .......................................................................................................2

2 Technical Data ..................................................................................... 3


2.1 Electrical Specifications .....................................................................................3
2.1.1 Power Supply ........................................................................................................................ 3
2.1.2 Binary Output ........................................................................................................................ 3

2.2 Mechanical Specifications .................................................................................3


2.3 Ambient Temperature and Humidity Range ......................................................4
2.4 Type Tests ............................................................................................................4
2.4.1 Environmental Tests .............................................................................................................. 4
2.4.2 Mechanical Tests................................................................................................................... 4
2.4.3 Electrical Tests ...................................................................................................................... 4
2.4.4 Electromagnetic Compatibility ............................................................................................... 4

2.5 Certifications .......................................................................................................5

3 Operation Theory ................................................................................ 7


3.1 Overview ..............................................................................................................7

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3.2 Control Circuit Module (Single Tripping Coil) ..................................................8


3.2.1 Power Supply ........................................................................................................................ 9
3.2.2 Circuit Breaker Open State Supervision ................................................................................ 9
3.2.3 Closing Circuit ....................................................................................................................... 9
3.2.4 Trip Circuit ........................................................................................................................... 10
3.2.5 KKJ ..................................................................................................................................... 10
3.2.6 Anti-pump ............................................................................................................................ 11
3.2.7 Circuit Breaker Closed State Supervision ........................................................................... 12
3.2.8 Pressure Supervision .......................................................................................................... 12
3.2.9 Spare Contacts ................................................................................................................... 12

3.3 Seal-in Module ................................................................................................... 12


3.4 Voltage Switchover Module with Latch ........................................................... 14
3.5 Voltage Switchover Module without Latch ...................................................... 16
3.6 LOCKOUT-A Module ......................................................................................... 17
3.7 LOCKOUT-B Module ......................................................................................... 20
3.8 Repeat Relay Module ........................................................................................ 21
3.9 Control Circuit Module (Double Tripping Coils) ............................................. 22
3.9.1 Power Supply and Its Supervision ...................................................................................... 22
3.9.2 Circuit Breaker Open State Supervision .............................................................................. 26
3.9.3 Closing Circuit ..................................................................................................................... 26
3.9.4 Trip Circuit 1 ........................................................................................................................ 26
3.9.5 SHKKJ and STKKJ ............................................................................................................. 26
3.9.6 Anti-pump ............................................................................................................................ 27
3.9.7 Circuit Breaker Closed State Supervision circuit 1 .............................................................. 27
3.9.8 Circuit Breaker Closed State Supervision circuit 2 .............................................................. 27
3.9.9 Trip Circuit 2 ........................................................................................................................ 28
3.9.10 Pressure Supervision ........................................................................................................ 28
3.9.11 Spare Contacts .................................................................................................................. 28

3.10 Voltage Parallel Module .................................................................................. 29

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4 Hardware ........................................................................................... 31
4.1 Overview ............................................................................................................ 31
4.1.1 CJX-01 ................................................................................................................................ 31
4.1.2 CJX-02 ................................................................................................................................ 32
4.1.3 CJX-03 ................................................................................................................................ 32
4.1.4 CJX-04 ................................................................................................................................ 33
4.1.5 CJX-11 ................................................................................................................................ 33
4.1.6 CJX-21 ................................................................................................................................ 34

5 Installation and Commissioning ...................................................... 35


5.1 Introduction ....................................................................................................... 35
5.2 Safety Information............................................................................................. 35
5.3 Overview ............................................................................................................ 37
5.4 Unpacking and Checking the Protection Equipment ..................................... 37
5.5 Installing the Protective Device ....................................................................... 38
5.5.1 Overview ............................................................................................................................. 38
5.5.2 Dimensions ......................................................................................................................... 38
5.5.3 Grounding Guidelines ......................................................................................................... 39
5.5.4 Cubicle Grounding .............................................................................................................. 40
5.5.5 Making Electrical Connections ............................................................................................ 40

5.6 Check the External Circuit ............................................................................... 41


5.7 Insulation Test (if required) .............................................................................. 41
5.8 Final Check ........................................................................................................ 42

6 Maintenance ...................................................................................... 43
6.1 Routine Check ................................................................................................... 43
6.2 Replace Failed Modules ................................................................................... 43
6.3 Cleaning ............................................................................................................. 44
6.4 Storage ............................................................................................................... 44

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7 Decommissioning and Disposal...................................................... 45


7.1 Decommissioning ............................................................................................. 45
7.2 Disposal ............................................................................................................. 45

8 Manual Version History .................................................................... 47

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1 Introduction

1 Introduction
1.1 Application
CJX series interposing relay set are designed to provide various restart relay modules for
protectors. The device is assembled by combined module, with 14 slots which are independent. It
can be configured flexibly, and has been applied widely in actual projects.
Current CJX series interposing relay set have been furnished with complete types of module which
can be classified as follows by their functions:
1.

Control relays of three-phase circuit breaker with one or two trip coil(s)

2.

Seal-in relays

3.

Switchover relays of voltage with or without latch

4.

Lockout relays

5.

Contacts multiplication relays

6.

Paralleling relays of voltage

Since each module is independent respectively, the device has extreme scalability. The types of
module can be extended in the future, which can meet various requirements in the field.

1.2 Function
1.

Manual closing, reclosing, phase-segregated tripping functions

2.

DC power supply monitoring

3.

Anti-pump function

4.

Open state supervision, closed state supervision

5.

Low pressure to block tripping, closing and AR

6.

AC voltage switchover

1.3 Features
1.

The types of modules are complete, with perfect functions and flexible configuration, which
can meet various project requirements.

2.

The device uses imported completely-sealed, high-resistance and small power consumption
relay, which greatly decreases the power consumption and heating, and improve humidity
proof and other properties, thus increasing the safety of the device.

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1 Introduction

3.

The device can provide many reserved relays, providing flexible applications.

1.4 Product Type


CJX series interposing relay set are designed to provide various extension relay module for
protective device, classified into six types by different module configuration: CJX-01, CJX-02,
CJX-03, CJX-04, CJX-11 and CJX-21. Various module assembled combined with relevant integral
panel, can meet the requirements of most projects.
Type
CJX-01
CJX-02
CJX-03
CJX-04
CJX-11

CJX-21

Application Scope
Applied to the areas requiring several breakers operation circuits with single tripping coil and
voltage switching circuits
Applied to the areas requiring LOCKOUT relay to operate breaker without operation circuit
Applied to the areas requiring several tripping/closing current seal-in circuits and repeat relay
circuits
Applied to the areas requiring several voltage switch and voltage parallel circuits
Applied to the areas requiring to operate two sets of three-phase interlock breakers with single
tripping coil and realize double busbars voltage switching
Applied to the areas requiring to operate a set of three-phase interlock breaker with double
tripping coil and realize double busbars voltage switching

Note!
To enhance or revise current function, the hardware of device may be updated, please
confirm that this version of manual is compatible with your products.

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2 Technical Data

2 Technical Data
2.1 Electrical Specifications
2.1.1 Power Supply
Rated Voltage

110Vdc, 125Vdc, 220Vdc, 250Vdc

Variation

(80%~120%)Un

Ripple in the DC auxiliary


voltage
Burden

Max 15% of the DC value. Per IEC 60255-11:1979


Quiescent condition

< 40W

Operating condition

< 70W

2.1.2 Binary Output


Contact Type

Tripping contact

Output mode

Potential free contact

Rated Voltage

250Vac/dc

Test voltage across open


contact
Continuous carry
Short

Signal contact

250Vac/dc

> 1000Vac rms


8A

duration

current

(200ms)

5A

50A

Pickup time (Typ/Max)

5ms/10ms

10ms/15ms

Dropout time (Typ/Max)

4ms/10ms

8ms/10ms

Bounce time

< 1ms

< 1ms

0.4A resistance

0.2A resistance

0.2A inductive (L/R=40ms)

0.05A inductive (L/R=40ms)

Breaking capacity at 250Vdc

2.2 Mechanical Specifications


Enclosure

dimensions

(WHD)
Trepanning

dimensions

(WH)

482.6177291 (unit: mm)

450179, M6 screw

Mounting Way

Flush mounted

Weight per device

Approx. 15kg

Housing material

Aluminum alloy

Housing color

Silver grey

Location of terminal

Rear panel of the device

Protection class: Per IEC60529:1989

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2 Technical Data
Front side

IP40, Up to IP51(Flush mounted)

Other sides

IP30

Rear

side,

connection

terminals

IP20

2.3 Ambient Temperature and Humidity Range


Standard

IEC 60255-6:1988

Operating temperature

-25C~+60C

Transport

and

storage

temperature range

-40C~+70C

Permissible humidity

5%~95%, condensation not permissible

Pollution degree

Altitude

<3000m

2.4 Type Tests


2.4.1 Environmental Tests
Dry cold test

IEC 60068-2-1:1990 Test Ad for 16 h at -25C

Dry heat test

IEC 60068-2-2:1974 Test Bd for 16 h at +55C

Damp heat test, cyclic

IEC 60068-2-30:1980 Test Db Two (12+12) hour cycles 95%RH, low


temperature +25C, high temperature +55C

2.4.2 Mechanical Tests


Vibration

IEC60255-21-1:1988 Class I

Shock and bump

IEC 60255-21-2:1988 Class I

2.4.3 Electrical Tests


Dielectric tests
Impulse voltage tests
Insulation resistance
measurements
Overvoltage category

IEC 60255-5:2000 Test voltage 2kV, 50Hz, 1min


IEC

60255-5:2000

Test

voltage

5kV,

unipolar

impulses

waveform

1.2/50s,source energy 0.5J


IEC 60255-5:2000 Isolation resistance >100M, 500Vdc

2.4.4 Electromagnetic Compatibility


Per IEC 60255-22-1:1988 (idt IEC61000-4-12:1995)
1MHz burst disturbance test

Common mode: class III 2.5KV


Differential mode: class III 1.0KV

Electrostatic discharge test

Per IEC60255-22-2:1996 (idt IEC 61000-4-2:2006) class IV


For contact discharge: 8kV

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2 Technical Data
For air discharge: 15kV
Per IEC 60255-22-3:2000 (idt IEC 61000-4-3:1995) class III
Frequency sweep
Radiated amplitude-modulated
10V/m (rms), f=801000MHz
Radio

frequency
Spot frequency

interference tests

Radiated amplitude-modulated
10V/m (rms), f=80MHz/160MHz/450MHz/900MHz
Radiated pulse-modulated
10V/m (rms), f=900MHz
Fast transient disturbance
tests

Per IEC 60255-22-4:2002 (idt IEC 61000-4-4:2004)


Power supply, I/O, Earth: Class IV, 4kV, 2.5 kHz, 5/50ns
Communication terminals: Class IV, 2kV, 5 kHz, 5/50ns
Per IEC 60255-22-5:2002 (idt IEC 61000-4-5:1995) class III

Surge immunity test


Conducted

Power supply, AC input, I/O port: 2kV, line to earth; 1kV line to line, 1.2/50us
RF

Per IEC 60255-22-6:2001

Electromagnetic Disturbance

Power supply, AC, I/O, Comm. Terminal: Class III, 10Vrms, 150 kHz~80MHz

Power Frequency Magnetic

Per IEC 61000-4-8:1993

Field Immunity

Class V: 100A/m for 1min, 1000A/m for 3s

Pulse

Magnetic

Field

Class V: 6.4/16s, 1000A/m for 3s

Immunity
Damped

Per IEC 61000-4-9:1993

oscillatory

magnetic field immunity

IEC 61000-4-10:1993
Class V: 100kHz & 1MHz100A/m

2.5 Certifications
1.

ISO9001: 2000

2.

ISO14001:2004

3.

OHSAS18001:1999

4.

ISO10012:2003

5.

CMMI L4

6.

EMC: 2004/108/EC, EN50263:1999

7.

Products safety(PS): 2006/95/EC, EN61010-1:2001

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3 Operation Theory

3 Operation Theory
3.1 Overview
CJX series devices are assembled by modules which are mutually independent. Twelve types of
modules are provided, as listed in Table 3.1-1.
Table 3.1-1 Types of modules
No.

Function

ID

Control relay of circuit breaker with single tripping coil

SWI

Seal-in current relays

BO

Voltage switchover relays

RLY

Lockout relays (type A)

BO

Repeat relays

BO

Isolation and shield

Control relays of circuit breaker with double tripping coils (card A)

SWI

Control relays of circuit breaker with double tripping coils (card B)

SWI

Control relays of circuit breaker with double tripping coils (card C)

SWI

Voltage paralleling relays

BO

Voltage switchover

RLY

Lockout relays (type B)

BO

Spare slot

CJX device has 14 slots in total. The types and quantity of modules can be configured flexibly.
Based on summary of many years of experiences, we integrate six types of devices which are
composed of various integral panels assembled by various modules, which can meet most current
application requirements, in which:
1.

CJX-01

Can be equipped with four control circuit modules (A) and four voltage switchover modules (C or K)
at most
2.

CJX-02

Can be equipped with eight LOCKOUT modules (D or L) at most


3.

CJX-03

Composed of seal-in current module (B) and repeat relay module (E), the numbers of modules are
determined according to the requirements
4.

CJX-04

Can be equipped with ten voltage switchover modules (C or K) and three voltage paralleling
modules (J)
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3 Operation Theory

5.

CJX-11

Composed of two control circuit modules (A) and two voltage switchover modules (c or K)
6.

CJX-21

Composed of a set of (three card-A, B, C) control circuit modules of double tripping coils with DC
power switchover (G, H, I) and two voltage switchover modules (C or K)

3.2 Control Circuit Module (Single Tripping Coil)


The principle of control circuit module with single tripping coil is shown in Figure 3.2-1.
Pwr+

Pwr-

n1

n15

Power
Supply

D24
R15 R13

L1
D5

n11

Open state
supervision

To TWJ-

D6

S2'

Seal-in of closing

n3

Closing circuit with latch

52b CC
AutoReclosing

R1
R1'

n12 D4

Auto-reclosing

S1'

D2

Anti pump

D3
Manual
Closing
Manual
Trip

Manual closing

n2

R4

n4
D7

Tripping circuit with latch

Manual tripping

R3

S3'

D1

D8
Protection tripping

n20

Protect
Trip

n5
D23
R16 R14

L2

TC
52a

R2
R2'
n13

To HWJ-

Closed state
supervision

D16
Low pressure to
block closing

Low pressure to block


tripping
Low pressure to
block tripping and
closing

Seal-in of tripping

n14

R11 R9

n16

R12 R10

Low pressure to
block closing
Low pressure to
block tripping
Low pressure to
block tripping and
closing

n18

Figure 3.2-1 Principle of control circuit module with single tripping coil

The rear terminals of control circuit module with single tripping coil are shown in the following
table.
Pin No.

Sign

Description

01

Pwr+

Positive pole of power supply

02

In_ManCls

Input of manual closing

03

CC

To closing coil

04

In_ManTrp

Input of manual tripping

05

TC

To tripping coil

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3 Operation Theory
08~06

KKJ-1

Binary output 1 of post closing position

08~07

TWJ2-1

Binary output 1 of open position relay 2

08

Common_1

Common terminal 1

09

TWJ2-2

Binary output 2 of open position relay 2

10

KKJ-2

Binary output 2 of post closing position

11

TWJ-

Negative pole of power supply for open position relay

12

In_AR

Input of automatic reclosure

13

HWJ-

Negative pole of power supply for closed position relay

14

In_LowPres_Cls

Input of low pressure to block closing circuit breaker

15

Pwr-

Negative pole of power supply

16

In_LowPres_Trp

Input of low pressure to block tripping circuit breaker

21~17

TWJ3-1

Binary output 1 of open position relay 3

18

In_LowPres_Trp&Cls

Input of low pressure to block tripping and closing circuit breaker

21~19

HWJ2

Binary output of closed position relay 2

20

In_ProtTrp

Input of protection tripping

21

Common_2

Common terminal 2

25~22

HYJ2

Binary output of low pressure to block closing circuit breaker

25~23

BO_TCCS

Binary output of control circuit failure

25~24

TYJ2

Binary output of low pressure to block tripping circuit breaker

25

Common_3

Common terminal 3

26~30

TWJ1

Binary output of open position relay 1

27~29

TWJ3-2

Binary output 2 of open position relay 3

28~30

HWJ1

Binary output of closed position relay 1

30

Common_4

Common terminal 4

3.2.1 Power Supply


Auxiliary power for control relays of circuit breaker is supplied via terminal n1 and n15.

3.2.2 Circuit Breaker Open State Supervision


The auxiliary relays TWJ1, TWJ2 and TWJ3 are applied to supervise the open state of Circuit
breaker when terminal n11 is connected to the negative pole of power supply in series with normal
closed auxiliary contact of circuit breaker (52b).
In addition, if terminal n11 is connected with normal closed auxiliary contact of circuit breaker (52b)
and its close coil (CC), TWJ1, TWJ2 and TWJ3 can provide supervision on close coil as well.
Indicator L1 in green shows the open state of circuit breaker, and it can be seen on the faceplate
with designation 52b.

3.2.3 Closing Circuit


Auto reclosing signal comes from terminal n12, while manual closing signal comes from n2.
Terminal n3 shall be connected to close coil (CC) in series with normal closed auxiliary contact of
circuit breaker (52b).
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3 Operation Theory

HBJ is a seal-in auxiliary relay, which pickup current is adaptive to the closing current in the range
of 0.5A-4A. If the closing current is greater than 4A, an additional resistor-R1 can be added.
As shown in Figure 3.2-1, after the protection device sends closing command, the circuit is
conducted through the normally closed contact of anti-pump relay TBJV, the seal-in relay HBJ,
the normally closed auxiliary contact of circuit breaker 52b and closing coil CC. The seal-in
relay HBJ will operate, and its normally open contact HBJ will be closed. The closing circuit with
latch will be conducted through the normally open contact HBJ, the normally closed contact of
anti-pump relay TBJV, the seal-in relay HBJ, the normally closed auxiliary contact of circuit
breaker 52b and closing coil CC until the normally closed auxiliary contact of circuit breaker
52b is open. This circuit ensures that circuit breaker is still closed reliably even if the closing
command from the protection device has dropped off.
TBJV is the anti-pump relay; please refer to section 3.2.6 for details. This function can be released
by shortening S2 to bypass the normal closed contacts of TBJV.
Low pressure blocking function for manual closing is achieved by normal closed contact of HYJ1
and HYJ2; please refer to section 3.2.8 for details. This function can be released by shortening S1,
to bypass the normal closed contact of HYJ1 and HYJ2.

3.2.4 Trip Circuit


Protection trip signal comes from terminal n20, while manual trip signal comes from n4.
Terminal n5 shall be connected to trip coil (TC) in series with normal open auxiliary contact of
circuit breaker (52a).
TBJ is a seal-in auxiliary relay, which pickup current is adaptive to the trip current in the range of
0.5A-4A. If the trip current is greater than 4A, an additional resistor-R2 can be added. TBJ is also
used in anti-pump circuit, please refer to section 3.2.6.
As shown in Figure 3.2-1, after the protection device sends tripping command, the circuit is
conducted through the normally closed contact of tripping pressure relay TYJ1 and TYJ2, the
seal-in relay TBJ, the normally open auxiliary contact of circuit breaker 52a and tripping coil
TC. The seal-in relay TBJ will operate, and its normally open contact TBJ will be closed. The
tripping circuit with latch will be conducted through the normally open contact TBJ, the normally
closed contact of tripping pressure relay TYJ1 and TYJ2, the seal-in relay TBJ, the normally
open auxiliary contact of circuit breaker 52a and tripping coil TC until the normally open
auxiliary contact of circuit breaker 52a is open. This circuit ensures that circuit breaker is still
open reliably even if the tripping command from the protection device has dropped off.
Low pressure blocking function for trip is achieved by normal closed contact of TYJ1 and TYJ2;
please refer to section 3.2.8 for details. This function can be released by shortening S3 to bypass
the normal closed contact of TYJ1 and TYJ2.

3.2.5 KKJ
KKJ is an bi-stable auxiliary relay. When circuit breaker is closed manually, the relay KKJ will pick
up and latch, when circuit breaker is tripped manually, the relay KKJ will reset. The normal open
contact of KKJ can be used together with normal closed auxiliary contact of circuit breaker (52b),
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3 Operation Theory

to initiate auto-reclosure in case that circuit breaker trips especially without any trip commands
from protection and manual switch.

3.2.6 Anti-pump
Anti-pump function is achieved via auxiliary relay TBJV.
In the event that a breaker is closed into a fault, while the operator is applying a close signal via a
closed control switch, the circuit breaker will trip and prevent closing again until the closing circuit
has been de-energized by the operator's releasing the control switch.
When trip signal comes and at the same time close signal persists, the contact of TBJ will close
and TBJV will operate and keep sealed with its own normal open contact. The normal closed
contact of TBJV will cut off closing circuit to prevent any further closing.
If there is anti-pump circuit in circuit breaker itself, the anti-pump function of this relay set can be
released by shortening S2 to bypass the normal closed contact of TBJV.

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3 Operation Theory

3.2.7 Circuit Breaker Closed State Supervision


The auxiliary relays HWJ1, HWJ2 are applied to supervise the closed state of Circuit breaker
when terminal n13 is connected to the negative pole of power supply in series with normal open
auxiliary contact of circuit breaker (52a).
In addition, if terminal n13 is connected to normal open auxiliary contact of circuit breaker (52a)
and its trip coil (TC), HWJ1, HWJ2 can provide supervision on trip coil as well.
Indicator L2 in red shows the closed state of circuit breaker, and it can be seen on the faceplate
with designation 52a.

3.2.8 Pressure Supervision


Three levels of pressure are provided: Low pressure to inhibit closing from terminal n14, low
pressure to inhibit trip from terminal n16, and low pressure to inhibit switching (both closing and
trip) from n18. The normal closed contacts of HYJ1 and HYJ2 are put in closing circuit, while the
normal closed contacts of TYJ1 and TYJ2 are put in trip circuit.

3.2.9 Spare Contacts


The device provides some reserved auxiliary contacts also, used to cooperate with other
protectors to realize other functions, which is shown in Figure 3.2-2.
n10

n9

n8

n6

n25

n24

n7

n22

n29

n21

n17

n23

n19

n27

n30

n26
n28

Figure 3.2-2 Output contacts of control circuit with single tripping coil

3.3 Seal-in Module


Principle and contact output for current retain module are shown in Figure 3.3-1.

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3 Operation Theory
D13 D14

D7 D8
n4

n1
D1

n8

n7

D4

n14

R11
R12

R1
R2
D15 D16

D9 D10
n5

n2
D2

n10

n9

D5

n16

n15

J5

J2

R9
R10

R3
R4
D11 D12

D17 D18
n6

n3
D3

n12

n11

D6

n18

R7
R8

R5
R6
J1

J4
n19

n20

n26

n25

J2
n22

n17

J6

J3

J5
n21

n28

n23

n30

n27

J3
n24

n13

J4

J1

J6
n29

Figure 3.3-1 Principle and contact output for seal-in module

The rear terminals of seal-in module are shown in the following table.
Pin No.

Sign

Description

01

In_SIG1

Input terminal of signal for J1 relay

02

In_SIG2

Input terminal of signal for J2 relay

03

In_SIG3

Input terminal of signal for J3 relay

04

In_SIG4

Input terminal of signal for J4 relay

05

In_SIG5

Input terminal of signal for J5 relay

06

In_SIG6

Input terminal of signal for J6 relay

07

Out_SIG1

Output terminal of signal for J1 relay

08

Pwr+_1

The positive polarity of power supply for J1 relay

09

Out_SIG2

Output terminal of signal for J2 relay

10

Pwr+_2

The positive polarity of power supply for J2 relay

11

Out_SIG3

Output terminal of signal for J3 relay

12

Pwr+_3

The positive polarity of power supply for J3 relay

13

Out_SIG4

Output terminal of signal for J4 relay

14

Pwr+_4

The positive polarity of power supply for J4 relay

15

Out_SIG5

Output terminal of signal for J5 relay

16

Pwr+_5

The positive polarity of power supply for J5 relay

17

Out_SIG6

Output terminal of signal for J6 relay

18

Pwr+_6

The positive polarity of power supply for J6 relay

19~20

J1

The normally open contact of J1 relay

21~22

J2

The normally open contact of J2 relay

23~24

J3

The normally open contact of J3 relay

25~26

J4

The normally open contact of J4 relay

27~28

J5

The normally open contact of J5 relay

29~30

J6

The normally open contact of J6 relay

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3 Operation Theory

Current seal-in module provides six identical DC seal-in relays. Select corresponding parallel
resistance (R2, R4, R6, R8, R10 and R12, cannot be used when DC seal-in current is less or
equal to 4A) for each DC seal-in relay according to DC seal-in current in the field.
Terminals n8, n10, n12, n14, n16, n18 are connected to positive pole of power supply, combined
with output contacts provided by relevant relay can realize seal-in function. Terminals n7, n9, n11,
n13, n15 and n17 are connected to negative pole of power supply through tripping coil or closing
coil. n1, n2, n3, n4, n5 and n6 are connected to tripping contacts of protective device.

3.4 Voltage Switchover Module with Latch


The principle and contact output of voltage switchover module with latch are shown in Figure
3.4-1.

D1

NO on BB1

n1

NC on BB1

n2

NC on BB2

n3

NO on BB2
Aux+

n7

Aux-

D2

n30

D8

n4

D16

n29

n5

D17

R9 R10

L1

R11 R12

L2

D18

n19

n6
n10

n8

n18
n22

n9
n13

n11

n16

n14

n17

n20
n21

n25

n12

n23
n24

n28

n15

n26
n27

Figure 3.4-1 Principle and contact output of voltage switchover module with latch

Where:
NO on BB1: Normally open contact of disconnector on busbar 1
NC on BB1: Normally closed contact of disconnector on busbar 1
NO on BB2: Normally open contact of disconnector on busbar 2
NC on BB2: Normally closed contact of disconnector on busbar 2
The rear terminals of voltage switchover module with latch are shown in the following table.

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Pin No.

Sign

Description

01

In_NO_DSBB1

Input of auxiliary normally open contact of disconnector switch on busbar 1

02

In_NC_DSBB1

Input of auxiliary normally closed contact of disconnector switch on busbar 1

03

In_NO_DSBB2

Input of auxiliary normally open contact of disconnector switch on busbar 2

04

In_NC_DSBB2

Input of auxiliary normally closed contact of disconnector switch on busbar 2

05

1U_1-1

Phase voltage input of busbar 1 of 1st group

06

1U_2-1

Phase voltage input of busbar 2 of 1st group

07

1U1

Phase voltage output after switching

08

1U_1-2

Phase voltage input of busbar 1 of 1st group

09

1U_2-2

Phase voltage input of busbar 2 of 1st group

10

1U2

Phase voltage output after switching

11

1U_1-3

Phase voltage input of busbar 1 of 1st group

12

1U_2-3

Phase voltage input of busbar 2 of 1st group

13

1U3

Phase voltage output after switching

14

1U_1-4

Start connection input of busbar 1 of 1st group

15

1U_2-4

Start connection input of busbar 2 of 1st group

16

1U4

Start connection input of after switching

17

2U_1-1

Phase voltage input of busbar 1 of 2nd group

18

2U_2-1

Phase voltage input of busbar 2 of 2nd group

19

2U1

Phase voltage output after switching

20

2U_1-2

Phase voltage input of busbar 1 of 2nd group

21

2U_2-2

Phase voltage input of busbar 2 of 2nd group

22

2U2

Phase voltage output after switching

23

2U_1-3

Phase voltage input of busbar 1 of 2nd group

24

2U_2-3

Phase voltage input of busbar 2 of 2nd group

25

2U3

Phase voltage output after switching

26~28

BO_LossVolt

27~28

BO_OpSimul

28

Common

Common terminal

29

Pwr+

Positive pole of power supply for the module

30

Pwr-

Negative pole of power supply for the module

It is closed when two busbar lose voltage (i.e. neither of switching relays of
two busbars operates.)
It is closed when switching relays of bus1 and switching relays of bus 2
operate at same time.

This module is used to switch voltage between two buses VT, for double busbars arrangement,
voltage can be automatically switched between two buses based on the state of isolator, the
device can be connected with the voltage of busbar or busbar . The state of isolator can be
reflected through normally closed and normally open auxiliary contacts of isolator of the line.
Isolator can provide a normally open and a normally closed auxiliary contact, its principle and
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3 Operation Theory

output contacts are shown in Figure 3.4-1. If field isolator can only provide a couple of normally
open auxiliary contacts, after parallel connecting n1 and n4, connect to normally open contact of
busbar , after n2 and n3 are parallel connected, they are connected to the normally open contact
of busbar . N29 and n30 will be connected to the positive and negative poles of power supply
respectively.
Signal indicator LED L1 (green) and L2 (green) indicate this feeder is either connected to busbar
or busbar respectively.

3.5 Voltage Switchover Module without Latch


The principle and output contact of voltage switchover module without latch are shown in Figure
3.5-1.
AUXD1
NO on BB1

D2

n30

n1
D8

NO on BB2

AUX+

n3
L1

n29

L2

n7

n5

n19

n17

n6
n10

n8

n18
n20

n22

n9
n13

n11

n16

n14

n21
n25

n23

n28

n26

n12

n24

n15

n27

Figure 3.5-1 Principle and output contact of voltage switchover module without latch

The rear terminals of voltage switchover module without latch are shown in the following table.
Pin No.

Sign

Description

01

In_NO_DSBB1

Input of auxiliary normally open contact of disconnector switch on busbar 1

02

Blank

03

In_NO_DSBB2

04

Blank

05

1U_1-1

Phase voltage input of busbar 1 of 1st group

06

1U_2-1

Phase voltage input of busbar 2 of 1st group

07

1U1

Phase voltage output after switching

08

1U_1-2

Phase voltage input of busbar 1 of 1st group

09

1U_2-2

Phase voltage input of busbar 2 of 1st group

Input of auxiliary normally open contact of disconnector switch on busbar 2

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10

1U2

Phase voltage output after switching

11

1U_1-3

Phase voltage input of busbar 1 of 1st group

12

1U_2-3

Phase voltage input of busbar 2 of 1st group

13

1U3

Phase voltage output after switching

14

1U_1-4

Start connection input of busbar 1 of 1st group

15

1U_2-4

Start connection input of busbar 2 of 1st group

16

1U4

Start connection input of after switching

17

2U_1-1

Phase voltage input of busbar 1 of 2nd group

18

2U_2-1

Phase voltage input of busbar 2 of 2nd group

19

2U1

Phase voltage output after switching

20

2U_1-2

Phase voltage input of busbar 1 of 2nd group

21

2U_2-2

Phase voltage input of busbar 2 of 2nd group

22

2U2

Phase voltage output after switching

23

2U_1-3

Phase voltage input of busbar 1 of 2nd group

24

2U_2-3

Phase voltage input of busbar 2 of 2nd group

25

2U3

Phase voltage output after switching

26~28

BO_LossVolt

27~28

BO_OpSimul

28

Common

Common terminal

29

Pwr+

Positive pole of power supply for the module

30

Pwr-

Negative pole of power supply for the module

It is closed when two busbar lose voltage (i.e. neither of switching relays of
two busbars operates.)
It is closed when switching relays of bus1 and switching relays of bus 2
operate at same time.

The functions of voltage switchover module without latch are the same as that of voltage
switchover module with latch. The difference lies in that all relays cannot be latched. It will acts
when normally open contact of isolator is closed, and return when it is open.
When the signal of normally open auxiliary contact of isolator is lost, the device will output
alarming signal through n28 and n26.
Signal indicator LED L1 (green) and L2 (green) indicate that this feeder is either connected to
busbar or busbar respectively.

3.6 LOCKOUT-A Module


LOCKOUT-A module is composed of three LOCKOUT circuits, the relays are all magnetic latching
relays. To meet different applications, five options are provided at present, they are distinct in
terms of principle and configuration of output contacts.
Type 1: shown in Figure 3.6-1, composed of three sets of LOCKOUT circuits, each set will output
three pairs of normally open contacts.
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3 Operation Theory
Pwr-

Trigger 1
Reset 1

Trigger 2
Reset 2

n3
n4

n5
n6

D1

D2

J1

J2

D3

D4

Reset 3

Pwr+

n25
n26
n2

R3 R4

n8

D5

D6

n10

J3

J4

n12

D7

D8

D9
Trigger 3

n1
R1 R2

R7 R8

n14
n16

D10

J5

J6

D11

D12
R13 R14

J2

R5 R6

n18

R9 R10
R11R12

n20
n22

L1

J4

n24

J1
J1
J2

J3
J3
J4

J5
J5
J6

n7
n9
n11

n13
n15
n17

n19
n21
n23

J6

Figure 3.6-1 Principle and output contact of LOCKOUT-A module (type 1)

Type 2: shown in Figure 3.6-2, composed of three LOCKOUT circuit, each set will output two
couple of normally open contacts and a set of normally closed contact.
Pwr-

n3

D1

D2

J1

J2

D3

D4

Trigger 1
Reset 1

n4

n1
R1 R2
R3 R4

n8

D5

D6

n10

J3

J4

n12

D7

D8

J1
J1
J2

n5
Trigger 2
Reset 2

n6

D9

R5 R6
R7 R8

n14
n16

D10

J3
J3
J4

n25

J5

J6

D11

D12

Trigger 3
Reset 3

n26
n2

Pwr+

J2

R13 R14

R9 R10
R11 R12
L1

n18

n20
n22

J5
J6

n24

J4

J5

n7
n9
n11

n13
n15
n17

n19
n21
n23

J6

Figure 3.6-2 Principle and output contact of LOCKOUT-A module (type 2)

Type 3: shown in Figure 3.6-3, three LOCKOUT circuits are parallel connected to form a set of
LOCKOUT circuits, outputting nine pairs of normally open contacts in total.

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Pwr-

Trigger
Reset

Pwr+

n3
n4

n2

D1

D2

J1

J2

D3

D4

D5

D6

n10

J3

J4

n12

D7

D8

n1
R1 R2
R3 R4

n8

R5 R6
R7 R8

n14

D9

D10

n16

J5

J6

n18

D11

D12
R13 R14

J2

R9 R10
R11 R12

n20
n22

L1

J4

n24

J1
J1
J2

J3
J3
J4

J5
J5
J6

n7
n9
n11

n13
n15
n17

n19
n21
n23

J6

Figure 3.6-3 Principle and output contact of LOCKOUT-A module (type 3)

Type 4: shown in Figure 3.6-4, it is composed of three sets of LOCKOUT circuits, outputs five pairs
of normally open contacts and four pairs of normally closed contacts in total.
Pwr-

n3

D1

D2

J1

J2

D3

D4

Trigger 1
Reset 1

n4

n5
n6

n25
n26
n2
Pwr+

J2

n8

D6

n10

J3

J4

n12

D7

D8

R5 R6
R7 R8

n14

D9

D10

J5

J6

n18

D11

D12
R13 R14

J1
J1

n7
n9

J2

n16

Trigger 3
Reset 3

R3 R4

D5

Trigger 2
Reset 2

n1
R1 R2

n11

J3
J3
J4

R9 R10
R11 R12
L1

n13
n15
n17

J5
n20
n22

n19
J5

n21

J6
n24

J4

n23

J6

Figure 3.6-4 Principle and output contact of LOCKOUT-A module (type 4)

Type 5: shown in Figure 3.6-5, three sets of LOCKOUT circuits are in parallel to form a set of
LOCKOUT circuit, outputting nine pairs of normally open contacts, which each pair of connecting
contacts are formed by parallel connecting the contacts of two different relays.

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D2

D3

D4

J1

J2

J3

J4

Trigger n3
Reset

J1

n8

PwrD1

n1
R1 R2

n7

J2
J1

n10

n9

J2
n4

D5

D6

D7

D9

D10

D11

D12

J5

J6

J7

J8

D13

D14

R3 R4

D8

D15

J3

n12

n11

J4
R5 R6

n13

J6

R7 R8

D16

J5

n14

J5

n16

n15

J6
D17

D18

D19

D20

J9

J10

J11

J12

D21

D22

D23

D24

J7

n18

n2

J9

n20

n19

J10
L1

R13 R14

J4

Pwr+

R11 R12

n17

J8

R9 R10

J9
n22

J12

n21

J10

J8

J11

n24

n23

J12

Figure 3.6-5 Principle and output contact of LOCKOUT-A module (type 5)

Terminals n3, n5 and n25 are input terminals for action signal, terminals n4, n6 and n26 are input
terminals for reseting signal. n2 and n1 terminals are connected with the positive and negative
poles of operation power supply respectively. Signal indicator LED L1 is normally light (red) shows
LOCKOUT circuit acts.

3.7 LOCKOUT-B Module


LOCKOUT-B module only provides a set of LOCKOUT circuits. Its principle and output contacts
are shown in Figure 3.7-1. The J1~J4 in the Figure 3.7-1 are magnetic latching relays, J5 is not
magnetic latching relay.
n3 terminal is action signal input terminal, n4 terminal is input terminal of resetting signal. n2 and
n1 terminals are connected to the positive and negative poles of operation power supply
respectively. Indicator L1 is normally lit (red), indicating the action of LOCKOUT circuit.
PwrD9

D1
Tigger
Reset

J2

J1

n3

J4

J3

n1

J5

n4
D2
n2

n8
n12
n16
n20
n22

L1

J4

Pwr+
J1
J2
J3
J4
J5

n7

n10

n11

n14

n15

n18

J1
J2
J3

n9
n13
n17

n19
n21

n24

J5

n23

Figure 3.7-1 Principle and output contact of LOCKOUT-B module

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3.8 Repeat Relay Module


Repeat relay module has four independent circuits, each provides three output contacts, some of
which can be configured as normally open or normally closed contacts. The principle and output
contacts are shown in Figure 3.8-1.
n4, n6, n8 and n10 are action signal input terminal, n2 is connected to negative pole of operation
power supply.
D3

D4

T1

T2

D1

D2

T3

T4

D5

D6

T5

T6

D7

D8

T7

T8

n4

R8 R7 R6 R5

n6

R4 R3 R2 R1
n2

n8

n10

n17
n19
n21
n11
n13
n15

T1
T1
T2
T3
T3
T4

R12 R11 R10 R9

R16 R15 R14 R13

n18

n29

n20

n1

n22

n5

n12

n25

n14

n27

n16

n23

T5
T6
T6
T7
T7
T8

n3
0
n3
n7
n26
n28
n24

Figure 3.8-1 Principle and output contact of repeat relay module

The rear terminals of repeat relay module are shown in the following table.
Pin No.

Sign

Description

01~03

BO_Trp_6-1

Binary output 1 of tripping relay 6 (normally open contact)

02

Pwr-

Negative pole of power supply for 4 signal inputs

04

In_SIG1

Input of 1st signal

05~07

BO_Trp_6-2

Binary output 2 of tripping relay 6 (normally open contact)

06

In_SIG2

Input of 2nd signal

08

In_SIG3

Input of 3rd signal

09

Blank

Not used

10

In_SIG4

Input of 4th signal

11~12

BO_Trp_3-1

Binary output 1 of tripping relay 3 (normally open contact)

13~14

BO_Trp_3-2

Binary output 2 of tripping relay 3 (normally open contact)

15~16

BO_Trp_4

Binary output of tripping relay 4 (normally open contact)

17~18

BO_Trp_1-1

Binary output 1 of tripping relay 1 (normally open contact)

19~20

BO_Trp_1-2

Binary output 2 of tripping relay 1 (normally open contact)

21~22

BO_Trp_2

Binary output of tripping relay 2 (normally open contact)

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23~24

BO_Trp_8

Binary output of tripping relay 8 (normally open contact)

25~26

BO_Trp_7-1

Binary output 1 of tripping relay 7 (normally open contact)

27~28

BO_Trp_7-2

Binary output 2 of tripping relay 7 (normally open contact)

29~30

BO_Trp_5

Binary output of tripping relay 5 (normally open contact)

3.9 Control Circuit Module (Double Tripping Coils)


This module consists of three cards-A, B and C, and provides control circuit for a three-phase
circuit breaker with two trip coils.

3.9.1 Power Supply and Its Supervision


Two auxiliary power supplies are used.
Auxiliary power 1 is supplied via terminal nA1 and nA29 to the circuits of open state supervision,
manual trip, manual closing, auto-reclosing, protection trip 1, closed state supervision 1, and
anti-pump circuit.
Auxiliary power 2 is supplied via terminal nA3 and nC10 to the circuits of closed state supervision
2 and protection trip 2.
These two power supplies are supervised by relays 1JJ, 2JJ, 3JJ and 4JJ.

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AUX1+

AUX1-

nA1 nB2

L1

nA29

nB30

Power Supply1
Open state
supervision

S2
nA11
nA9 D4

Auto-Reclosing

S1

D2

52b CC

R1
R1'

Seal-in of closing
Auto-reclosing

HYJ1

Anti-pump

HYJ2
D3
nA5

Manual Closing

SHKKJ

Manual Trip

Manual
tripping

Protection Trip 1

nA15

TYJ1
nA13
L2

HWJ1

HWJ3

Seal-in of trip
Closed state
supervision
AUX2-

L3
HWJ4

HWJ5

HWJ6

Closed state
supervision

nB13

Manual trip
Protection
trip

S3
TYJ2

Protection Trip 2
nA17

Power
supply 2

nA19

TC2
52a

Seal-in of trip

nC6

nC12

nC4

nC10

PS2

nC2

nC8

PS1

PS -

PS2
Low pressure to
block AR

Low pressure to
block closing

nC1

nC3

Low pressure to
block AR

nA22

Low pressure to
block closing

nA21

Low pressure to
blocking tripping

nA18

Low pressure to
block tripping and
closing

nA20

Power supply
supervison

PS1

Power supply
Switchover

R2
R2'

Power
supply after
switching

PS +

Trip Coil 2

AUX2+
nA3
nB1

HWJ2

TC1
52a

R0
R0'
nB29

Protection
tripping

Trip Coil 1

S4

D1

nB2

Manual closing

STKKJ

nA7

Low pressure to
block tripping
Low pressure to
block tripping and
closing

Figure 3.9-1 Principle of control circuit module with double tripping coils

The rear terminals of control circuit module with double tripping coils (card A) are shown in the
following table.
Pin No.

Sign

Description

01

Pwr+_1

Positive pole of power supply for 1st tripping coil

02~04

SHKKJ-1

Binary output 1 of post closing position

03

Pwr+_2

Positive pole of power supply for 2nd tripping coil

05

In_ManCls

Input of manual closing

14~06

STKKJ-1

Binary output 1 of post tripping position

07

In_ManTrp

Input of manual tripping

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3 Operation Theory
14~08

STJ

Binary output of manual tripping

09

In_AR

Input of automatic reclosure

14~10

TYJ2

Binary output 2 of low pressure to block tripping circuit breaker

11

CC

To closing coil

14~12

HYJ2

Binary output 2 of low pressure to block closing circuit breaker

13

In_ProtTrp_1

Input 1 of protection tripping

14

Common_1

Common terminal 1

15

TC_1

To tripping coil 1

16

Blank

Not used

17

In_ProtTrp_2

Input 2 of protection tripping

18

In_LowPres_Trp

Input of low pressure to block tripping circuit breaker

19

TC_2

To tripping coil 1

20

In_LowPres_Trp&Cls

Input of low pressure to block tripping and closing circuit breaker

21

Pres_Pwr-

Negative pole of power supply for pressure blocking circuit

22

In_LowPres_Cls

Input of low pressure to block closing circuit breaker

23

Common_2

Common terminal 2

23~24

HYJ1

Binary output 1 of low pressure to block closing circuit breaker

23~25

SHKKJ-2

Binary output 2 of post closing position

23~26

TYJ1

Binary output 1 of low pressure to block tripping circuit breaker

23~27

STKKJ-2

Binary output 2 of post tripping position

28

Blank

Not used

29

Pwr-_1

Negative pole of power supply for 1st tripping coil

30

Blank

Not used

The rear terminals of control circuit module with double tripping coils (card B) are shown in the
following table.
Pin No.

Sign

Description

01

Pwr+_2

Positive pole of power supply for 2st tripping coil

02

Pwr+_1

Positive pole of power supply for 1nd tripping coil

03

Common_1

Common terminal 1

04

Common_2

Common terminal 2

05

Common_3

Common terminal 3

06~23

TWJ1-1

Binary output 1 of open position relay 1

07~24

HWJ1-1

Binary output 1 of closed position relay 1

08~25

HWJ4-1

Binary output 1 of closed position relay 4

09~26

TWJ2-1

Binary output 1 of open position relay 2

10~27

HWJ2-1

Binary output 1 of closed position relay 2

11~28

HWJ5-1

Binary output 1 of closed position relay 5

12

Blank

Not used

13

52a_Pwr-_2

Negative pole of power supply for closed position relay of 2nd tripping coil

03~14

TWJ1-2

Binary output 2 of open position relay 1

03~15

HWJ1-2

Binary output 2 of closed position relay 1

03~16

HWJ4-2

Binary output 2 of closed position relay 4

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3 Operation Theory
04~17

TWJ2-2

Binary output 2 of closed position relay 2

04~18

HWJ5-2

Binary output 2 of closed position relay 5

19

Blank

Not used

20

Blank

Not used

05~21

BO_TCCS_1

Binary output of control circuit failure of 1st tripping coil

05~22

BO_TCCS_2

Binary output of control circuit failure of 2nd tripping coil

29

52a_Pwr-_1

Negative pole of power supply for closed position relay of 1st tripping coil

30

TWJ-

Negative pole of power supply for open position relay

The rear terminals of control circuit module with double tripping coils (card C) are shown in the
following table.
Pin No.

Sign

Description

01

AR_Pres_Pwr+

Positive pole of power supply for low pressure blocking AR

02

Pwr+_1

Positive pole of power supply for 1st tripping coil

03

AR_Pres_Pwr -

Negative pole of power supply for low pressure blocking AR

04

Pwr+_2

Positive pole of power supply for 2nd tripping coil

05~07

CHYJ1-1

06

Pwr+_3

Positive pole of power supply for 3rd tripping coil

08

Pwr-_1

Negative pole of power supply for 1st tripping coil

09~11

CHYJ2-1

10

Pwr-_2

Negative pole of power supply for 2nd tripping coil

12

Pwr-_3

Negative pole of power supply for 3rd tripping coil

13~15

CHYJ1-2

14~16

3JJ-1

17~19

CHYJ2-2

18~20

4JJ-1

21

Blank

22~24

3JJ-2

Binary output 2 of power supply switch 3 (normally open contact)

23

Blank

Not used

25

Blank

Not used

26~28

4JJ-2

Binary output 2 of power supply switch 4 (normally open contact)

27

Blank

Not used

29

Blank

Not used

30

Blank

Not used

Binary output 1 of the relay 1 of low pressure to block AR (normally closed


contact)

Binary output 1 of the relay 2 of low pressure to block AR (normally closed


contact)

Binary output 2 of the relay 1 of low pressure to block AR (normally open


contact)
Binary output 1 of power supply switch 3 (normally closed contact)
Binary output 2 of the relay 2 of low pressure to block AR (normally open
contact)
Binary output 1 of power supply switch 4 (normally closed contact)

The low-pressure supervision circuit is commonly used by the two control circuits, so it is powered
by either of the power supplies via switchover circuit. If auxiliary power 1 is normal, and then it will
be used for low-pressure supervision, while if it fails, auxiliary power 2 will take the place. The
switchover is achieved via contacts of 1JJ and 2JJ.

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3 Operation Theory

3.9.2 Circuit Breaker Open State Supervision


The auxiliary relays TWJ1, TWJ2 and TWJ3 are applied to supervise the open state of Circuit
breaker when terminal nB30 is connected to the negative pole of power supply in series with
normal closed auxiliary contact of circuit breaker (52b).
In addition, if terminal nB30 is connected with normal closed auxiliary contact of circuit breaker
(52b) and its close coil (CC), as dashed line between nB30 and nA11 shows in Figure 3.9-1, TWJ1,
TWJ2 and TWJ3 can provide supervision on close coil (CC) as well.
Indicator L1 in green shows the open state of circuit breaker, and it can be seen on the faceplate
with designation 52b.

3.9.3 Closing Circuit


Auto reclosing signal comes from terminal nA9, while manual closing signal comes from nA5.
Terminal nA11 shall be connected to close coil (CC) in series with normal closed auxiliary contact
of circuit breaker (52b).
HBJ is a seal-in auxiliary relay, which pickup current is adaptive to the closing current in the range
of 0.5A-4A. If the closing current is greater than 4A, an additional resistor-R1 can be added. (See
section 3.2.3 about closing circuit with latching)
TBJV is the anti-pump relay; please refer to secion 3.9.6 for details. This function can be released
by shortening S2 to bypass the normal closed contacts of TBJV.
Low pressure blocking function for manual closing is achieved by normal closed contact of HYJ1
and HYJ2; please refer to section 3.9.10 for details. This function can be released by shortening
S1 to bypass the normal closed contact of HYJ1 and HYJ2.

3.9.4 Trip Circuit 1


Protection trip signal comes from terminal nA13, while manual trip signal comes from nA7. The
relay STJ in manual trip circuit provides multiplicated contacts for trip circuit 2, please refer to
section 3.9.9.
Terminal nA15 shall be connected to trip coil (TC1) in series with normal open auxiliary contact of
circuit breaker (52a).
TBJ1 is a seal-in auxiliary relay, which pickup current is adaptive to the trip current in the range of
0.5A-4A. If the trip current is greater than 4A, an additional resistor-R0 can be added. TBJ1 is also
used in anti-pump circuit, please refer to section 3.9.6. (See section 3.2.4 about tripping circuit
with latching)
Low pressure blocking function for trip is achieved by normal closed contact of TYJ1; please refer
to section 3.9.10 for details. This function can be released by shortening S4 to bypass the normal
closed contact of TYJ1.

3.9.5 SHKKJ and STKKJ


SHKKJ and STKKJ are bistable auxiliary relays. When circuit breaker is closed manually, the relay

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3 Operation Theory

SHKKJ will pick up and latch and STKKY will reset. When circuit breaker is tripped manually, the
relay SHKKJ will reset and STKKJ will operate and latch. The normal open contact of SHKKJ can
be used together with normal closed auxiliary contact of circuit breaker (52b), to initiate
auto-reclosure in case that circuit breaker trips especially without any trip commands from
protection and manual switch.

3.9.6 Anti-pump
Anti-pump function is achieved via auxiliary relay TBJV.
In the event that a breaker is closed into a fault, while the operator is applying a close signal via a
closed control switch, the circuit breaker will trip and prevent closing again until the closing circuit
has been de-energized by the operator's releasing the control switch.
When trip signal comes and at the same time close signal persists, the contact of TBJ1 and/or
TBJ2 will close and TBJV will operate and keep sealed with its own normal open contact. The
normal closed contacts of TBJV will cut off closing circuit to prevent any further closing.
If there is anti-pump circuit in circuit breaker itself, the anti-pump function of this relay set can be
released by shortening S2 to bypass the normal closed contacts of TBJV.

3.9.7 Circuit Breaker Closed State Supervision circuit 1


This supervision circuit is associated with the trip coil 1.
The auxiliary relays HWJ1, HWJ2 and HWJ3 are applied to supervise the closed state of circuit
breaker when terminal nB29 is connected to the negative pole of power supply in series with
normal open auxiliary contact of circuit breaker (52a).
In addition, if terminal nB29 is connected to normal open auxiliary contact of circuit breaker (52a)
and its trip coil (TC1), as dashed line between nB29 and nA15 shows in the Figure 3.9-1, HWJ1,
HWJ2 and HWJ3 can provide supervision on trip coil as well.
Indicator L2 in red shows the closed state of circuit breaker, and it can be seen on the faceplate
with designation 52a-1.

3.9.8 Circuit Breaker Closed State Supervision circuit 2


This supervision circuit is associated with the trip coil 2.
The auxiliary relays HWJ4, HWJ5 and HWJ6 are applied to supervise the closed state of circuit
breaker when terminal nB13 is connected to the negative pole of power supply in series with
normal open auxiliary contact of circuit breaker (52a).
In addition, if terminal nB13 is connected to normal open auxiliary contact of circuit breaker (52a)
and its trip coil (TC2), as dashed line between nB13 and nA19 shows in the Figure 3.9-1, HWJ4,
HWJ5 and HWJ6 can provide supervision on trip coil as well.
Indicator L3 in red shows the closed state of circuit breaker, and it can be seen on the faceplate
with designation 52a-2.

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3 Operation Theory

3.9.9 Trip Circuit 2


Protection trip signal comes from terminal nA17, while manual trip signal comes from multiplicated
contact of STJ, please refer to section 3.9.4.
Terminal nA19 shall be connected to trip coil (TC2) in series with normal open auxiliary contact of
circuit breaker (52a).
TBJ2 is a seal-in auxiliary relay, which pickup current is adaptive to the trip current in the range of
0.5A-4A. If the trip current is greater than 4A, an additional resistor-R2 can be added. TBJ2 is also
used in anti-pump circuit, please refer to section 3.9.6. (See section 3.2.4 about tripping circuit
with latching)
Low pressure blocking function for trip is achieved by normal closed contact of TYJ2; please refer
to section 3.9.10 for details. This function can be released by shortening S3 to bypass the normal
closed contact of TYJ2.

3.9.10 Pressure Supervision


Four levels of pressure are provided: Low pressure to inhibit auto-closing from terminal nC1, Low
pressure to inhibit closing from terminal nA22, low pressure to inhibit trip from terminal nA18, and
low pressure to inhibit switching (both closing and trip) from nA20. The normal closed contacts of
CHYJ1 and CHHYJ2 are provided to inhibit auto-reclosing, the normal closed contacts of HYJ1
and HYJ2 are put in manual closing circuit, while the normal closed contacts of TYJ1 and TYJ2 are
put in trip circuit.

3.9.11 Spare Contacts


Some spare contacts are provided for further applications, as shown in Figure 3.9-2.

nA2
nA14

SHKKJ
STKKJ
STJ
TYJ2
HYJ2

nA23

SHKKJ
STKKJ

nC14
nC22
nC18
nC26
nC5
nC13

nA4

nB6

nA6

nB5

nA8
nA10
nA12

nA24
nA26

CHYJ1

nC16
nC24
nC20
nC28

nB23
nB21

HWJ6
TWJ2

nB4

nB14

HWJ1

nB15
nB16

TWJ2

nB17

HWJ2 HWJ5
nB7
nB8
nB10
nB11

nC7

nC9

nC15

nC17

HWJ1
HWJ4

nB22
nB26

TWJ1
HWJ4

nA27

TYJ1
3JJ

4JJ
CHYJ1

nB3

nA25

HYJ1

3JJ
4JJ

nB9

TWJ1
TWJ3 HWJ3

nB18
nB24
nB25

HWJ2

nB27

HWJ5
CHYJ2

nB28

CHYJ2

nC11
nC19

Figure 3.9-2 Output contacts of control circuit with double tripping coils

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3 Operation Theory

3.10 Voltage Parallel Module


The principle and output contact output for voltage parallel module is shown in Figure 3.10-1.
This module is used to the parallel connection to various voltage circuits. For double busbar
arrangement, if one bus VT of both is out of service, then the signals of protection and
measurement of voltage of all feeders connected with this bus shall use another bus VT (two
buses shall operate in parallel).
If parallel input circuit is latching circuit (such as most manual parallel), then connect the parallel
connecting input contact between positive pole and n1 terminal of DC power supply.
If parallel input circuit is not latching circuit (such as remote parallel, separation), then connect the
parallel and separation input contacts between n3 and n4 terminals of DC power supply
respectively.
N2 and n5 terminals are connected with the positive and negative poles of power supply
respectively.
When the parallel circuit operates, the indicator LED LD1 will be normally lit (red).
Pwrn5
LD1

n1

J1

J2

J3

D1
J4

D2
J5

D3
J6

D4
D7

D5

D6

Local paralleling

n2

Pwr+

Remote paralleling
Remote separation

J7

D9

J7

R9

J7

n3

R7R8

R5R6

R3R4
R1R2

n4
D8
J3

J6
n7

n8

n20

J3
n10

n9

n22

n11

n24

n13

n26

n15

n28

J2
n12

n25
J4

J1
n18

n23
J5

J1
n16

n21
J5

J2
n14

n19
J6

n27
J4

n17

n29

n30

Figure 3.10-1 Principle and output contact of voltage parallel module

The rear terminals of voltage parallel module are shown in the following table.
Pin No.

Sign

Description

01

LocalParalle

Local paralleling signal input

02

Pwr+

Positive pole of power supply for voltage parallel module

03

RemoteParalle

Remote paralleling signal input

04

RemoteSeparate

Remote separating signal input

05

Pwr-

Negative pole of power supply for voltage parallel module

06

Blank

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3 Operation Theory
07~08

J3-1

Normally open contact 1 of the J3 relay

09~10

J3-2

Normally open contact 2 of the J3 relay

11~12

J2-1

Normally open contact 1 of the J2 relay

13~14

J2-2

Normally open contact 2 of the J2 relay

15~16

J1-1

Normally open contact 1 of the J1 relay

17~18

J1-2

Normally open contact 2 of the J1 relay

19~20

J6-1

Normally open contact 1 of the J6 relay

21~22

J6-2

Normally open contact 2 of the J6 relay

23~24

J5-1

Normally open contact 1 of the J5 relay

25~26

J5-2

Normally open contact 2 of the J5 relay

27~28

J4-1

Normally closed contact 1 of the J4 relay

29~30

J4-2

Normally open contact 2 of the J4 relay

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4 Hardware

4 Hardware
4.1 Overview
All CJX series devices have 14 slots, different types of CJX device is assembled by different
modules combined with different integral panel.

4.1.1 CJX-01
F

E
ON BB1

ON BB2

C
ON BB1

ON BB2

B
ON BB1

ON BB2

A
ON BB1

ON BB2

52b

52b

52b

52b

52a

52a

52a

52a

Figure 4.1-1 CJX-01 panel layout

CJX-01 can be equipped with four control circuit modules (single tripping coil) and four voltage
switch modules (with latch or without latch) at most, Figure 4.1-1 shows the front view layout of
panel, 6-9 slots are control circuit modules, B~F slots are voltage switchover modules. Definitions
of indicators on panel are as follows:
ON BB1 and ON BB2 indicators are green, provided by voltage switchover module, used to
indicate the current position of bus.
52b: indicator is red and 52a: indicator is red, provided by control circuit module, used to
indicate the current state of circuit breaker.
When the slot is not inserted by module, the corresponding indicator on panel is blank. Other blank
module slots can adopt modules without indicator on demand, such as seal-in module or repeat
relay module, and etc. (the same as below).

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4 Hardware

4.1.2 CJX-02
F

LOCKOUT

LOCKOUT

LOCKOUT

LOCKOUT

9
LOCKOUT

8
LOCKOUT

7
LOCKOUT

LOCKOUT

Figure 4.1-2 CJX-02 panel layout

CJX-02 can be equipped with eight LOCKOUT modules in 7-F slots. Figure 4.1-2 shows the front
view layout of the panel. The LOCKOUT indicator on the panel is red, provided by LOCKOUT
module, and is lit when LOCKOUT circuit acts, and is extinguished when it is restored.

4.1.3 CJX-03
F

Figure 4.1-3 CJX-03 panel layout

CJX-03 has several options of some seal-in modules or repeat relay modules, the specific
configuration is determined according to the actual demand.
Figure 4.1-3 shows the front view layout of the panel, without indicators.

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4 Hardware

4.1.4 CJX-04
F

ON BB1

ON BB1

ON BB1

ON BB2

ON BB2

ON BB1

ON BB1

ON BB2

ON BB1

ON BB1

ON BB2

ON BB2

ON BB2

ON BB1

ON BB1

ON BB2

ON BB2

PARAL

PARAL

ON BB1

ON BB2

PARAL

ON BB2

Figure 4.1-4 CJX-04 panel layout

CJX-04 can be equipped with three voltage parallel modules in 2~4 slots, and equipped with ten
voltage switchover modules in 5~F slots. Figure 4.1-4 is the front view layout of the panel, and
definitions of indicators on the panel are as follows:
ON BB1 and ON BB2 indicators are red, provided by voltage switchover modules, used to
indicate the current position of bus.
PARAL indicator is red, provided by voltage parallel modules, is lit when they are operated in
parallel, and extinguished when they are running separately.

4.1.5 CJX-11
F

E
ON BB1

ON BB2

C
ON BB1

ON BB2

52b

52b

52a

52a

Figure 4.1-5 CJX-11 panel layout

CJX-11 is fixed in 8 and 9 slots, equipped with two control circuit modules, and equipped with two
voltage switch modules in E and F slots.
Figure 4.1-5 is the front view layout of the device, definitions of indicators on the panel are as
follows:
ON BB1 and ON BB2 indicators are red, provided by voltage switchover module, used to

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4 Hardware

indicate the current position of bus.


52b indicator is red, 52a indicator is green, provided by control circuit, used to indicate the
current state of circuit breaker.

4.1.6 CJX-21
F

E
ON BB1

ON BB2

C
ON BB1

ON BB2

52b

52a_1

52a_2

Figure 4.1-6 CJX-21 panel layout

CJX-21 is fixed at 9, A and B slots, equipped with a set of control circuit module with double
tripping coils and DC power supply switchover (card A, card B, card C), equipped with two voltage
switch modules in E and F slots.
Figure 4.1-6 shows the front view layout of the panel, definitions of indicators on the panel are as

follows:
ON BB1 and ON BB2 indicators are green, provided by voltage switchover modules, used to
indicate the current position of bus.
52b indicator is red, 52a_1 and 52a_2 indicators are green, provided by control circuit module
with double tripping coil, used to indicate the current state of circuit breaker.

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5 Installation and Commissioning

5 Installation and Commissioning


5.1 Introduction
The chapter contains instructions on how to install and commission the protective device. It can
also be used as a reference if a periodic test is performed. The chapter covers procedures for
mechanical and electrical installation, energizing and checking of external circuitry, setting and
configuration as well as verifying settings and performing a directionality test.
The chapter contains the following information:
1. The Safety information presents warning and note signs, which the user should draw
attention to.
2. The Overview gives an overview over the major task when installing and commissioning the
protection equipment.
3. The Unpacking and checking the protective device contains instructions on how to receive
the protection equipment.
4. The Installing the protective device contains instructions on how to install the protection
equipment.
5. The Checking the external circuitry contains instructions on how to check that the protection
equipment is properly connected to the protection system.
The chapter is addressing the installation, commissioning and maintenance personnel responsible
for taking the protection into normal service and out of service. The installation personnel must
have a basic knowledge in handling electronic equipment. The commissioning and maintenance
personnel must be well experienced in using protection equipment, test equipment, protection
functions and the configured functional logics in the protection.

5.2 Safety Information


This section contains safety information. Warning signs are presented which attend the user to be
careful during certain operations in order to avoid human injuries or damage to equipment.

Warning signs
Warning!
Strictly follow the company and country safety regulations. Working in a high voltage
environment requires serious approach to avoid human injuries and damage to equipment.
Do not touch circuitry during operation. Potentially lethal voltages and currents are
present.
Always avoid touching the circuitry when the cover is removed. The product contains
electronic circuitries which can be damaged if exposed to static electricity (ESD). The

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5 Installation and Commissioning

electronic circuitries also contain high voltage which is lethal to humans.


Always use suitable isolated test pins when measuring signals in open circuitry. Potentially
lethal voltages and currents are present.
Never connect or disconnect a wire and/or a connector to or from a protective device
during normal operation. Hazardous voltages and currents are present that may be lethal.
Operation may be disrupted and protection equipment and measuring circuitry may be
damaged.
Always connect the protection equipment to protective ground, regardless of the operating
conditions. This also applies to special occasions such as bench testing, demonstrations
and off-site configuration. Operating the protection equipment without proper grounding
may damage both terminal and measuring circuitry, and may cause injuries in case of an
accident.
Never disconnect a secondary connection of current transformer circuit without
short-circuiting the transformers secondary winding. Operating a current transformer with
the secondary winding open will cause a massive potential build-up that may damage the
transformer and may cause injuries to humans.
Never unmount the front or back cover from a powered equipment or from a protection
equipment connected to powered circuitry. Potentially lethal voltages and currents are
present.

Caution signs
Caution!
Always transport modules using certified conductive bags. Always handle modules using a
conductive wrist strap connected to protective ground and on a suitable antistatic surface.
Electrostatic discharge (ESD) may cause damage to the module.
Do not connect live wires to the protection equipment. Internal circuitry may be damaged.
Always use a conductive wrist strap connected to protective ground when replacing
modules. Electrostatic discharge (ESD) may damage the module and protection
equipment circuitry.
Take care to avoid electrical shock if accessing wiring and connection protection
equipment when installing and commissioning.

Note signs
Note!
Changing the active setting group will inevitably change the protection equipments
operation. Be careful and check regulations before making the change.
The protection assembly is designed for a maximum continuous current of four times rated

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5 Installation and Commissioning

value.
Activating the other setting group without proper configuration may seriously affect the
protection equipments operation.

5.3 Overview
The settings for each function must be calculated before the commissioning task can start. A
configuration, made in the configuration and programming tool, must also be available if the
protection equipment does not have a factory configuration downloaded.
The protection equipment is unpacked and visually checked. It is preferably mounted in a cubicle.
The connection to the protection system has to be checked in order to verify that the installation
was successful.
The installation and commissioning task starts with configuring the digital communication modules,
if included. The protection equipment can then be configured and set, which means that settings
and a configuration has to be applied if the protection equipment does not have a factory
configuration downloaded. Then the operation of each included function according to applied
settings has to be verified by secondary injection. A complete check of the configuration can then
be made. A conformity test of the secondary system has also to be done. When the primary
system has been energized a directionality check should be made.

5.4 Unpacking and Checking the Protection Equipment


Procedure
1.

Remove the transport casing.

2.

Visually inspect the protection equipment.

1)

Carefully examine the protection panel, protection equipment inside and other parts inside to
see that no physical damage has occurred since installation.

2)

The rating information should be given for the protection equipment.

3)

The rating information of other auxiliary protections should be checked to ensure it is correct
for the particular installation.

Panel wiring
Check the conducting wire used in the panel to assure that their cross section meet the
requirement. Carefully examine the wiring to see that they are no connection failure exists.
Label
Check all the isolator links, terminal blocks, ferrules, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
Equipment plug-in modules
Check each plug-in module of the equipments on the panel to make sure that they are well
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5 Installation and Commissioning

installed into the equipment without any screw loosened.


Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
1.

Check that all items are included in accordance with the delivery documents.

The user is requested to check that all software functions are included according to the delivery
documents after the terminal has been energized.
2.

Check for transport damages.

These product checks cover all aspects of the protection, which should be checked to ensure that
the protection not only has not been physically damaged prior to commissioning but also functions
correctly and all input quantity measurements are within the stated tolerances.

5.5 Installing the Protective Device


5.5.1 Overview
The mechanical and electrical environmental conditions at the installation site must be within
permissible range according to the technical data of the protection equipment. Dusty, damp places,
places liable to rapid temperature variations, powerful vibrations and shocks, surge voltages of
high amplitude and fast rise time, strong induced magnetic fields or similar extreme conditions
should be avoided. Please refer to 2 for details.
Sufficient space must be available in front of and at rear of the protection panel to allow access for
maintenance and future modifications. Flush mounted protection equipment should be mounted
so that equipment modules can be added and replaced without excessive demounting.

5.5.2 Dimensions
The device adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. CJX series device is IEC
4U high and 19 wide. Figure 5.5-1 shows its dimensions and Figure 5.5-2 shows the panel
cut-out.

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5 Installation and Commissioning


482.6
465.0

101.6

177.0

291

Figure 5.5-1 Dimensions

179.0

101.6

465.0

4-6.8
450.0
Figure 5.5-2 Panel cut-out

5.5.3 Grounding Guidelines


Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.
All these influences can influence the operation of electronic apparatus. On the other hand,
electronic apparatus can transmit interference that can disrupt the operation of other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
Note!
All these precautions can only be effective if the station ground is of good quality.

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5 Installation and Commissioning

5.5.4 Cubicle Grounding


The cubicle must be designed and fitted out such that the impedance for RF interference of the
ground path from the electronic device to the cubicle ground terminal is as low as possible.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
Note!
If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (refer to Figure 5.5-3).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
Note!
For metallic connections please observe the voltage difference of both materials according
to the electrochemical code.
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).
Door or hinged
equipment frame

Cubicle ground
rail close to floor

Braided
copper strip
Station
ground
Conducting
connection

Figure 5.5-3 Cubicle grounding system

5.5.5 Making Electrical Connections


Always make sure established guidelines for this type of terminal is followed during installation.
When necessary use screened twisted-pair cables to minimize susceptibility. Otherwise, use any
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5 Installation and Commissioning

kind of regular nonscreened tinned RK cable or equivalent.


When using screened cabling always use 360 full screen cable bushing to ensure screen
coupling. Ensure that all signals of the single circuit are in the same single cable. Avoid mixing
current and voltage measuring signals in the same cable. Also use separate cables for control and
measuring circuits.
Connecting the auxiliary power
All modules of the device demand to introduce DC operation power supply. The DC power supply
will be connected to the input terminals of various modules after running in idle for some time.
Input/output signal connectors
The input and output circuits will be connected with the terminal board generally, external circuit
will connect the relevant terminal board through dedicated cable.

5.6 Check the External Circuit


The user must check the installation, which includes verifying that the relay is connected to the
other parts of the protection system. This is done with the relay and all connected circuits
de-energized.
Checking the power supply
Check that the value of the auxiliary supply voltage remains with the permissible range under all
operating conditions. Check that the polarity is correct according to the instruction manual.
Checking binary input circuits
Preferably, disconnect the binary input connector form the binary input cards. Check all connected
signals so that both input level and polarity are in accordance with the relays specifications.
Checking binary output circuits
Preferably, disconnect the binary output connector form the binary output cards. Check all
connected signals so that both load and polarity are in accordance with the relays specifications.

5.7 Insulation Test (if required)


Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:

DC power supply

Output contacts

The insulation resistance should be greater than 100M at 500V.


Test method
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5 Installation and Commissioning

To unplug all the terminals sockets of this protective device, and do the Insulation resistance test
for each circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the protection

5.8 Final Check


After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from the protection in order to perform the
wiring verification tests, it should be ensured that all connections are replaced in accordance with
the relevant external connection or scheme diagram.
Ensure that the protection has been restored to service.
If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance and current counters should be zero. If a test block is installed, remove the
test plug and replace the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LEDs has been reset before leaving the protection.

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6 Maintenance

6 Maintenance
NR numerical relay is designed to require no special maintenance. All measurement and signal
processing circuit are fully solid state. All input modules are also fully solid state. The output relays
are hermetically sealed.
Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.
Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.

6.1 Routine Check


The device realizes complete self-check, so routine check can only involve some typical items
recommended by our company, otherwise, users can run their own check regulations.
When failures are found during routine check, please confirm them by the following contents:

Check or test whether the circuit is properly connected

Whether the module is in correct position and located accurately

Whether the voltage of DC power supply is correct

Test flow strictly conforms to the requirements of debugging outline or related general rules

6.2 Replace Failed Modules


If the failure is identified to be in the relay module and the user has spare modules, the user can
recover the protection by replacing the failed modules.
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name and hardware type-form as the
removed module.
The module name is indicated on the top front of the module.
Caution!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.

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6 Maintenance

Replacing a module

Switch off the DC power supply

Disconnect the trip outputs

Unscrew the module.

Adopt different procedures for different types of module


Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes approximately 30 seconds for the voltage to discharge.
Warning!
Units and modules may only be replaced while the supply is switched off and only by
appropriately trained and qualified personnel. Strictly observe the basic precautions to
guard against electrostatic discharge.
Warning!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.

6.3 Cleaning
Before cleaning the relay, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning. Use a smooth cloth to clean
the front panel. Do not use abrasive material or detergent chemicals.

6.4 Storage
The spare relay or module should be stored in a dry and clean room. Based on IEC standard
60255-6 the storage temperature should be from -25oC to 70oC, but the temperature of from -10oC
to 40oC is recommended for long-term storage.

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7 Decommissioning and Disposal

7 Decommissioning and Disposal


7.1 Decommissioning
1.

Switching off

To switch off the protective device, switch off the external miniature circuit breaker of the power
supply.
2.

Disconnecting Cables

Disconnect the cables in accordance with the rules and recommendations made by relational
department.
Danger!
Before disconnecting the power supply cables that connected with the DC module of the
protective device, make sure that the external miniature circuit breaker of the power supply
is switched off.
Danger!
Before disconnecting the cables that are used to connect analog input module with the
primary CTs and VTs, make sure that the circuit breaker for the primary CTs and VTs is
switched off.
3.

Dismantling

The protective device rack may now be removed from the system cubicle, after which the cubicles
may also be removed.
Danger!
When the station is in operation, make sure that there is an adequate safety distance to
live parts, especially as dismantling is often performed by unskilled personnel.

7.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
Note!
Strictly observe all local and national regulations when disposing of the device.

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8 Manual Version History

8 Manual Version History


In the latest version of the instruction manual, several descriptions on existing features have been
modified.
Manual version and modification history records
Manual Version

Software

Date

New

Version

R1.00

None

2009-07-16

R1.00

R1.01

None

2009-10-19

R1.01

R1.02

None

2012-03-29

Source

Description of change
Form the original manual.
The description about closing circuit with latching
The description about tripping circuit with latching
Modify company name

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