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A.
oxides
B.
carbonates
C.
sulphides
D.
all of these
A.
pearlite
B.
ferrite
C.
cementite
D.
martensite
In full annealing, the hypo-eutectoid steel is heated from 30 C to 50 C above the upper critical temperature and
then cooled
A.
in still air
B.
C.
D.
A.
B.
C.
D.
Nodular cast iron is produced by adding __________ to the molten cast iron.
A.
nickel
B.
chromium
C.
copper
D.
magnesium
A.
B.
C.
D.
A.
pig iron
B.
cast iron
C.
wrought iron
D.
steel
A.
B.
C.
D.
none of these
The property of a material due to which it breaks with little permanent distortion, is called
A.
brittleness
B.
ductility
C.
malleability
D.
plasticity
Which of the following when used in ordinary low carbon steels, makes the metal ductile and of good bending
qualities?
A.
Sulphur
B.
Phosphorus
C.
Manganese
D.
Silicon
A.
B.
C.
D.
A.
B.
C.
D.
A.
B.
The pig iron is the name given to the product produced by cupola.
C.
D.
A.
pig iron
B.
cast iron
C.
wrought iron
D.
steel
A.
B.
C.
D.
all of these
Which of the following steel making process is being adopted at Rourkela Steel Plant?
A.
Bessemer process
B.
Open-hearth process
C.
Electric process
D.
L-D process
A.
B.
C.
D.
A.
B.
C.
D.
all of these
A.
carburising process
B.
C.
core-hardening process
D.
none of these
When elements like nickel, chromium, copper and molybdenum are added to the molten cast iron, it produces
A.
B.
C.
D.
A.
B.
C.
D.
none of these
A.
stainless steel
B.
C.
D.
nickel steel
A.
B.
C.
D.
A.
boron steel
B.
C.
stainless steel
D.
A.
current
B.
voltage
C.
frequency
D.
temperature
A.
silicon bronze
B.
white metal
C.
monel metal
D.
phosphor bronze
A.
stiffness
B.
ductility
C.
resilience
D.
plasticity
A.
Stainless steel
B.
C.
Invar
D.
The alloying element which can replace tungsten in high speed steels is
A.
nickel
B.
vanadium
C.
cobalt
D.
molybdenum
A.
Mica
B.
Silver
C.
Lead
D.
Glass
A.
nickel
B.
chromium
C.
D.
A.
0.1 to 0.5%
B.
0.5 to 1%
C.
1 to 5%
D.
5 to 10%
A.
B.
C.
D.
none of these
The brown smoke during the operation of a bessemer Converter indicates that the
A.
B.
silicon and manganese has burnt and carbon has started oxidising
C.
D.
the brown smoke does not occur during the operation of a bessemer converter
A.
Correct
B.
A.
B.
C.
D.
A.
B.
C.
D.
none of these
A.
B.
Incorrect
C.
D.
the grain size first increases and then decreases very rapidly
A.
nickel steel
B.
chrome steel
C.
nickel-chrome steel
D.
silicon steel
A.
B.
C.
D.
Pearlite consists of
A.
B.
C.
D.
A.
case hardening
B.
flame hardening
C.
nitriding
D.
A.
B.
C.
D.
none of these
A.
duralumin
B.
Y-alloy
C.
magnalium
D.
hindalium
A.
remains same
B.
decreases
C.
increases
A.
six
B.
twelve
C.
eighteen
D.
twenty
Bronze is an alloy of
A.
B.
C.
D.
none of these
A.
B.
decreases
C.
increases
Which of the following is added in low carbon steels to prevent them from becoming porous?
A.
Sulphur
B.
Phosphorus
C.
Manganese
D.
Silicon
A.
0.8%
B.
below 0.8%
C.
above 0.8%
A.
B.
C.
D.
A.
B.
improved weldability
C.
embrittlement
D.
corrosion resistance
Tin base white metals are used where the bearings are subjected to
A.
B.
elevated temperatures
C.
D.
A.
B.
C.
D.
The ability of a material to resist fracture due to high impact loads, is called
A.
strength
B.
stiffness
C.
toughness
D.
brittleness
A.
relieve the stresses set up in the material after hot or cold working
B.
C.
D.
A.
brass
B.
bronze
C.
gun metal
D.
muntz metal
A.
-iron
B.
-iron
C.
-iron
D.
-iron
A.
amorphous material
B.
mesomorphous material
C.
crystalline material
D.
none of these
A.
silica bricks
B.
C.
D.
none of these
A.
B.
C.
D.
When a steel containing __________ 0.8% carbon is cooled slowly below the lower critical point, it consists of ferrite
and pearlite.
A.
equal to
B.
less than
C.
more than
A.
nickel
B.
chromium
C.
D.
In low carbon steels, __________ raises the yield point and improves the resistance to atmospheric corrosion.
A.
sulphur
B.
phosphorus
C.
manganese
D.
silicon
A.
B.
C.
D.
nickel steel
A.
silicon
B.
manganese
C.
carbon
D.
chromium
A.
B.
C.
D.
Which of the following metal shrinks most from molten state to solid state?
A.
Cast iron
B.
Cast steel
C.
Brass
D.
Admirality metal
A.
hard
B.
soft
C.
tough
D.
The defect which takes place due to imperfect packing of atoms during crystallisation is known as
A.
line defect
B.
surface defect
C.
point defect
D.
none of these
A.
is less tough and has a greater tendency to distort during heat treatment
B.
is more ductile and has a less tendency to distort during heat treatment
C.
is less tough and has a less tendency to distort during heat treatment
D.
is more ductile and has a greater tendency to distort during heat treatment
Duralumin contains
A.
3.5 to 4.5% copper, 0.4 to 0.7% magnesium, 0.4 to 0.7% manganese and rest aluminium
B.
3.5 to 4.5% copper, 1.2 to 1.7% managanese, 1.8 to 2.3% nickel, 0.6% each of silicon, magnesium
and iron, and rest aluminium
C.
D.
A.
duralumin
B.
brass
C.
copper
D.
silver
A.
Sulphur
B.
Vanadium
C.
Tin
D.
Zinc
A.
B.
C.
D.
the grain size first increases and then decreases very rapidly
A.
400C to 600C
B.
600C to 900C
C.
900C to 1400C
D.
1400C to 1530C
A.
B.
C.
D.
all of these
Iron-carbon alloys containing carbon __________ 4.3% are known as hyper-eutectic cast irons.
A.
equal to
B.
less than
C.
more than
A.
weldability
B.
formability
C.
machinability
D.
hardenability
The aluminium alloy made by melting aluminium with 2 to 10% magnesium and 1.75% copper is called
A.
duralumin
B.
Y-alloy
C.
magnalium
D.
hindalium
Y-alloy contains
A.
3.5 to 4.5% copper, 0.4 to 0.7% magnesium, 0.4 to 0.7% manganese and rest aluminium
B.
3.5 to 4.5% copper, 1.2 to 1.7% manganese, 1.8 to 2.3% nickel, 0.6% each of silicon,
magnesium and iron, and rest aluminium
C.
D.
The main alloying elements high speed steel in order of increasing proportion are
A.
B.
C.
D.
Which of the following metal is used in making electrical resistance wire for electric furnaces and heating elements?
A.
Babbit metal
B.
Monel metal
C.
Nichrome
D.
Phosphor bronze
A.
Uranium
B.
Thorium
C.
Niobium
D.
all of these
The bond formed by transferring electrons from one atom to another is called
A.
ionic bond
B.
covalent bond
C.
metallic bond
D.
none of these
Which of the following property is desirable in parts subjected to shock and impact loads?
A.
Strength
B.
Stiffness
C.
Brittleness
D.
Toughness
A.
1% silver
B.
2% silver
C.
5% silver
D.
no silver
A.
B.
C.
D.
Which of the following inpurity in cast iron makes it hard and brittle?
A.
Silicon
B.
Sulphur
C.
Manganese
D.
Phosphorus
A.
B.
C.
D.
none of these
A.
3m
B.
6m
C.
9m
D.
12 m
A.
heated below the lower critical temperature and then cooled slowly
B.
heated upto the lower critical temperature and then cooled in still air
C.
heated slightly above the lower critical temperature and then cooled slowly to a temperature
of 600C
D.
A.
Yes
B.
No
A.
0.02
B.
0.1
C.
02
D.
0.4
The alloying element which reduces the formation of iron sulphide in steel is
A.
chromium
B.
nickel
C.
vanadium
D.
manganese
A.
B.
C.
D.
In high speed steels, manganese is used to tougher the metal and to increase its
A.
yield point
B.
critical temperature
C.
melting point
D.
hardness
A.
copper
B.
magnesium
C.
silicon
D.
A.
B.
C.
D.
A.
B.
C.
D.
the grain size first increases and then decreases very rapidly
A.
connecting rods
B.
cutting tools
C.
D.
A.
B.
C.
D.
chrome steel
A.
naked eye
B.
optical microscope
C.
metallurgical microscope
D.
X-ray techniques
Which of the following property is desirable for materials used in tools and machines?
A.
Elasticity
B.
Plasticity
C.
Ductility
D.
Malleability
Babbit metal is a
A.
lead-base alloy
B.
copper-base alloy
C.
tin-base alloy
D.
cadmium-base alloy
A.
silicon bronze
B.
white metal
C.
monel metal
D.
phosphor bronze
The compressive strength of cast iron is __________ that of its tensile strength.
A.
equal to
B.
less than
C.
more than
When a steel containing less than 0.8% carbon is cooled slowly from temperatures above or within the critical range,
it consists of
A.
mainly ferrite
B.
mainly pearlite
C.
D.
A.
600C
B.
723C
C.
1147C
D.
1493C
A.
machinability
B.
hardness
C.
D.
In the lower part of the blast furnace (zone of fusion), the temperature is
A.
400 to 700C
B.
800C to 1000C
C.
1200C to 1300C
D.
1500C to 1700C
Which of the following impurity in cast iron promotes graphite nodule formation and increases the fluidity of the
molten metal?
A.
Silicon
B.
Sulphur
C.
Manganese
D.
Phosphorus
A.
B.
The amount of cementite increases with the increase in percentage of carbon in iron
C.
D.
Inconel contains
A.
B.
C.
D.
A.
mild steel
B.
cast iron
C.
D.
A.
mild steel
B.
cast iron
C.
D.
If the diameter of the hole is subject to considerable variation, then for locating in jigs and fixtures, the pressure type
of locator used is
A.
conical locator
B.
cylindrical locator
C.
D.
vee locator
A.
B.
C.
between the surface of the flank immediately below the point and a plane at right angles to the
centre line of the point of the tool
D.
between the surface of the flank immediately below the point and a line drawn from the point
perpendicular to the base
A.
hobbing
B.
C.
D.
milling
In order to prevent tool from rubbing the work __________ on tools are provided.
A.
rake angles
B.
relief angles
A.
cemented carbide
B.
ceramic
C.
cast iron
D.
all of these
Drilling is an example of
A.
orthogonal cutting
B.
oblique cutting
C.
simple cutting
D.
uniform cutting
When the cutting edge of the tool is dull, then during machining
A.
B.
C.
D.
A.
continuous chips
B.
discontinuous chips
C.
D.
none of these
A.
B.
C.
D.
point angle
A.
5 to 10 m/min
B.
10 to 20 m/min
C.
20 to 30 m/min
D.
40 to 60 m/min
A.
spindle
B.
arbor
C.
column
D.
knee
A.
slow speeds
B.
medium speeds
C.
fast speeds
D.
A.
B.
C.
D.
A.
B.
carbon steel
C.
stainless steel
D.
A twist drill is a
A.
B.
C.
D.
none of these
The rake angle required to machine brass by high speed steel tool is
A.
B.
10
C.
20
D.
-10
A.
20 to 40
B.
40 to 60
C.
60 to 80
D.
none of these
The average cutting speed for turning brass with a high speed steel tool is
A.
15 to 19 m/min
B.
25 to 31 m/min
C.
60 to 90 m/min
D.
90 to 120 m/min
A.
B.
C.
D.
capastan lathe
A.
B.
form grinding
C.
D.
surface grinding
A.
nose part, front relief face and side relief face of the cutting tool
B.
face of the cutting tool at a short distance from the cutting edge only
C.
D.
A.
B.
C.
D.
none of these
A.
B.
C.
D.
machining the ends of a workpiece to produce a flat surface square with the axis
A.
holds and locates a workpiece and guides and controls one or more cutting tools
B.
C.
D.
A.
flat drill
B.
C.
D.
A.
B.
C.
D.
A.
increases
B.
decreases
C.
A.
single start
B.
double start
C.
multi-start
D.
The correct sequence of tool materials in increasing order of their ability to retain their hot hardness is
A.
B.
C.
D.
A.
0.1 to 0.2
B.
0.20 to 0.25
C.
0.25 to 0.40
D.
0.40 to 0.55
A.
minimum at the beginning of the cut and maximum at the end of the cut
B.
maximum at the beginning of the cut and minimum at the end of the cut
C.
D.
none of these
A.
B.
C.
D.
none of these
Lapping is an operation of
A.
B.
C.
D.
producing a hole by removing metal along the circumference of a hollow cutting tool
A.
arithmetical progression
B.
geometrical progression
C.
harmonical progression
D.
If the helix angle of the drill is made __________ 30, then the torque required to drive the drill at a given feed will
be more.
A.
equal to
B.
less than
C.
more than
A.
tungsten carbide
B.
brass or copper
C.
diamond
D.
stainless steel
A.
B.
C.
maintaining an electrolyte between the work and tool in a very small gap between the two
D.
erosion caused by rapidly recurring spark discharges between the tool and work
A.
B.
C.
D.
occasionally
A.
B.
C.
D.
all of these
The angle between the shear plane and __________ is called shear angle.
A.
work surface
B.
tool face
Which of the following parameters influence the axial feed rate in centreless grinding?
A.
B.
C.
D.
The lathe spindles are usually made hollow and provided with
A.
internal taper
B.
external taper
C.
D.
no taper
A.
L-type slots
B.
T-type slots
C.
I-type slots
D.
A.
tungsten
B.
chromium
C.
silicon
D.
cobalt
A.
toughness
B.
ductility
C.
elasticity
D.
work hardening
A.
equal to 118
B.
C.
D.
High speed steel drills can be operated at about __________ the speed of high carbon steel drills.
A.
one-half
B.
one-fourth
C.
double
D.
four times
When the end of a tap is tapered for about three or four threads, it is known as a
A.
taper tap
B.
bottoming tap
C.
second tap
D.
none of these
A.
B.
C.
D.
remove no metal
A.
B.
C.
D.
ceramic tools
A.
infeed grinding
B.
C.
endfeed grinding
D.
A.
B.
C.
D.
Trepanning is an operation of
A.
B.
C.
D.
producing a hole by removing metal along the circumference of a hollow cutting tool
A.
silicon carbide
B.
aluminium oxide
C.
sand stone
D.
diamond
The factor responsible for the formation of continuous chips with built up edge is
A.
B.
C.
D.
An important geometrical quantity in the cutting of metals which can be used as a criterion for machinability of
metals is
A.
cutting speed
B.
feed rate
C.
shear angle
D.
tool geometry
A.
5 to 15 m/min
B.
15 to 60 m/min
C.
60 to 90 m/min
D.
90 to 120 m/min
In metal cutting, use of low feeds and high cutting speeds is desired when the objective is
A.
B.
dry machining
C.
D.
surface finish
A.
rake angle
B.
cutting angle
C.
clearance angle
D.
lip angle
A.
B.
C.
D.
A.
The cutting edge of the tool is perpendicular to the direction of tool travel.
B.
The cutting edge clears the width of the workpiece on either ends.
C.
The chip flows over the tool face and the direction of the chip flow velocity is normal to the cutting
edge.
D.
The angle made by the face of the tool and the plane parallel to the base of cutting tool is called
A.
rake angle
B.
cutting angle
C.
clearance angle
D.
lip angle
In metal machining, the work-tool contact zone is a zone where heat is generated due to
A.
B.
burnishing friction
C.
D.
A.
1 to 3 m/min
B.
5 to 10 m/min
C.
10 to 14 m/min
D.
14 to 20 m/min
Threading is an operation of
A.
B.
C.
producing a hole by removing metal along the circumference of a hollow cutting tool
D.
A.
B.
C.
D.
The cutting speed is minimum while machining __________ with a high speed steel tool.
A.
cast iron
B.
mild steel
C.
brass
D.
aluminium
A.
up milling
B.
down milling
C.
forming
D.
broaching
A.
B.
C.
D.
letter of alphabet
A.
B.
C.
D.
all of these
While cutting helical gears on a non-differential gear hobber, the feed change gear ratio is
A.
B.
C.
D.
The swing diameter over the bed is __________ the height of the centre measured from the bed of the lathe.
A.
equal to
B.
twice
C.
thrice
D.
one-half
In grinding irregular, curved, tapered, convex and concave surfaces, the grinder used is
A.
cylindrical grinder
B.
internal grinder
C.
surface grinder
D.
A.
conventional milling
B.
climb milling
C.
end milling
D.
face milling
A.
direct indexing
B.
simple indexing
C.
compound indexing
D.
differential indexing
A.
equal to
B.
one-fourth
C.
one-half
D.
double
A.
B.
C.
D.
A.
coarse grained
B.
medium grained
C.
finegrained
The relation between tool life (T) and cutting speed (V) is VTn = Constant. In this relation, the value of n depends
upon
A.
work material
B.
tool material
C.
working conditions
D.
A.
B.
C.
D.
A.
B.
10
C.
15
D.
20
A.
B.
C.
D.
In a single point tool, the angle between the surface of the flank immediately below the point and a line drawn from
the point perpendicular to the base, is known as
A.
B.
C.
D.
A set of eight form relieved milling cutters for each module is provided to enable cutting of gears of different
A.
materials
B.
types of gears
C.
number of teeth
D.
width of gears
A.
flat type
B.
V-type
C.
dovetail type
D.
A.
B.
to remove considerable amount of metal without regard to accuracy of the finished surface
C.
D.
A.
shear velocity
B.
chip velocity
C.
cutting velocity
D.
mean velocity
A.
B.
facilitate interchangeability
C.
D.
all of these
The trade name of a non-ferrous cast alloy composed of cobalt, chromium and tungsten is called
A.
ceramic
B.
stellite
C.
diamond
D.
cemented carbide
In which of the following milling machine, the table can be tilted in a vertical plane by providing a swivel arrangement
at the knee?
A.
B.
C.
D.
A.
B.
C.
D.
A.
aluminium oxide
B.
boron carbide
C.
silicon carbide
D.
High speed steel cutting tools operate at cutting speeds __________ than carbon steel tools.
A.
2 to 3 times lower
B.
2 to 3 times higher
C.
5 to 8 times higher
D.
8 to 20 times higher
A.
tool geometry
B.
cutting speed
C.
feed rate
D.
all of these
A.
0.005 to 0.01 mm
B.
0.01 to 0.1 mm
C.
0.05 to 0.1 mm
D.
0.5 to 1 mm
The cutting force in up milling __________ per tooth movement of the cutter.
A.
is zero
B.
is maximum
C.
D.
A.
same throughout
B.
C.
D.
none of these
A.
cutting speed
B.
nose radius
C.
D.
all of these
The cutting speed for drilling copper with high speed steel drills varies from
A.
10 to 20 m/min
B.
18 to 30 m/min
C.
24 to 45 m/min
D.
60 to 90 m/min
A.
250C
B.
350C
C.
500C
D.
900C
A.
B.
C.
D.
For machining a mild steel workpiece using carbide tool, the maximum material will be removed at a temperature of
A.
50C
B.
100C
C.
175C
D.
275C
A.
brittle material
B.
tough material
C.
hard material
D.
ductile material
A.
minimum at the beginning of the cut and maximum at the end of the cut
B.
maximum at the beginning of the cut and minimum at the end of the cut
C.
D.
none of these
The chuck used for setting up of heavy and irregular shaped work should be
A.
B.
C.
magnetic chuck
D.
drill chuck
Which of the following operations is carried out at a minimum cutting velocity if the machines are equally rigid and
the tool work materials are the same?
A.
Turning
B.
Grinding
C.
Boring
D.
Milling
A.
soldering
B.
brazing
C.
welding
D.
clamping
A.
A to H
B.
I to P
C.
Q to Z
D.
A to P
A.
equal to 30
B.
less than 30
C.
more than 30
In continuous chip cutting, the maximum heat __________ the velocity of cutting.
A.
depends upon
B.
A.
stroke length
B.
motor power
C.
mass of machine
D.
rate size
A.
drill a hole
B.
C.
D.
A.
B.
C.
D.
no rake angle
A.
surface finishing
B.
under-cut gears
C.
cycloidal gears
D.
A.
B.
C.
D.
The high cutting speed and large rake angle of the tool will result in the formation of
A.
continuous chips
B.
discontinuous chip
C.
D.
none of these
A.
B.
C.
D.
Dielectric is used in
A.
electro-chemical machining
B.
ultra-sonic machining
C.
electro-discharge machining
D.
laser machining
A.
B.
C.
D.
A.
wear resistance
B.
red hardness
C.
toughness
D.
all of these
In a single point turning operation with a cemented carbide and steel combination having a Taylor exponent of 0.25,
if the cutting speed is halved, then tool life will become
A.
half
B.
two times
C.
eight times
D.
sixteen times
A.
B.
C.
D.
The hole to be drilled for tapping is __________ the outside diameter of the thread on the tap.
A.
equal to
B.
smaller than
C.
greater than
A.
B.
C.
D.
A.
plastics
B.
copper
C.
cast steel
D.
carbon steel
In which of the following machine, the work remains stationary and the tool is rotated?
A.
B.
C.
D.
A.
material of drill
B.
C.
D.
all of these
A.
knurling
B.
rough turning
C.
boring
D.
thread cutting
A.
tool steels
B.
sintered carbides
C.
glass
D.
all of these
A.
taper tap
B.
second tap
C.
bottoming tap
D.
A.
an eccentric work
B.
a heavy work
C.
a thin work
D.
none of these
The size of abrasive grain required in a grinding wheel depends upon the
A.
B.
C.
finish desired
D.
all of these
A grinding wheel is said to be of __________ if it holds the abrasive grains more securely.
A.
soft grade
B.
medium grade
C.
hard grade
A.
shaping
B.
casting
C.
forming
D.
hobbing
A.
shearing
B.
extrusion
C.
D.
A.
rake angle
B.
cutting angle
C.
lip angle
D.
all of these
A.
B.
C.
D.
When the tool moves parallel to the lathe axis, the movement is termed as
A.
cross feed
B.
angular feed
C.
longitudinal feed
D.
A.
0.1 to 0.2
B.
0.20 to 0.25
C.
0.25 to 0.40
D.
0.40 to 0.55
A.
B.
C.
D.
The actual feed in centreless grinders is given by (where d = Dia. of regulating wheel, n = Revolutions per minute,
and = Angle of inclination of wheel)
A.
B.
d n
C.
d n sin
D.
d n cos
Which of the following process is used for preparing parts having large curved surfaces and thin sections?
A.
Hot machining
B.
Ultra-sonic machining
C.
ECM process
D.
Chemical milling
A grinding wheel becomes glazed (i.e. cutting edge takes a glass-like appearance) due to
A.
wear of bond
B.
C.
D.
A.
B.
C.
D.
A.
brass
B.
copper
C.
D.
all of these
The cutting speed is maximum while machining __________ with a high speed steel tool.
A.
cast iron
B.
mild steel
C.
brass
D.
aluminium
The obtuse angle, included between the chisel edge and the lip as viewed from the end of a drill, is called
A.
B.
point angle
C.
D.
A.
counter-boring
B.
grooving
C.
knurling
D.
facing
A.
Morse taper
B.
Seller's taper
C.
Chapman taper
D.
In a plain milling cutter, the portion of the gash adjacent to the cutting edge on which the chip impinges is called
A.
face
B.
fillet
C.
land
D.
lead
A.
B.
C.
D.
A.
B.
C.
D.
all of these
A.
water
B.
soluble oil
C.
dry
D.
A.
B.
C.
D.
In reaming process
A.
B.
C.
D.
A.
B.
C.
no threads
D.
tapered threads
A.
nose part, front relief face and side relief face of the cutting tool
B.
face of the cutting tool at a short distance from the cutting edge
C.
D.
The process of changing the shape of grinding wheel as it becomes worn due to breaking away of the abrasive and
bond, is called
A.
truing
B.
dressing
C.
facing
D.
clearing
A.
3 to 8
B.
20 to 30
C.
60 to 90
D.
90 to 120
In metal cutting operations, the shear angle is the angle made by the shear plane with the
A.
B.
C.
D.
The operation of smoothing and squaring the surface around a hole is known as
A.
counter-sinking
B.
counter-boring
C.
trepanning
D.
spot facing
A.
continuous chips
B.
discontinuous chips
C.
D.
A.
thread cutting
B.
C.
D.
all of these
A.
galvanising
B.
anodising
C.
parkerising
D.
sherardizing
A.
feeler gauge
B.
slip gauge
C.
ring gauge
D.
plug gauge
A.
single-cut file
B.
C.
rasp-cut file
D.
A taper provided on the pattern for its easy and clean withdrawl from the mould is known as
A.
machining allowance
B.
draft allowance
C.
shrinkage allowance
D.
distortion allowance
In arc welding, the electric arc is produced between the work and the electrode by
A.
voltage
B.
flow of current
C.
contact resistance
D.
all of these
A.
B.
C.
D.
no core is used
A.
1 to 2 mm/m
B.
2 to 5 mm/m
C.
5 to 10 mm/m
D.
10 to 15 mm/m
A.
TIG welding
B.
MIG welding
C.
D.
A.
B.
C.
D.
A.
B.
C.
D.
A.
flat chisel
B.
cape chisel
C.
D.
The temperature at which the new grains are formed in the metal is called
A.
B.
C.
eutectic temperature
D.
recrystallisation temperature
A.
ferrous materials
B.
ductile materials
C.
hard materials
D.
none of these
A.
B.
C.
D.
A.
B.
C.
D.
The algebraic difference between the minimum limit and the basic size is called
A.
actual deviation
B.
upper deviation
C.
lower deviation
D.
fundamental deviation
A.
same as
B.
less than
C.
more than
Which of the following methods can be used for manufacturing 2 metre long seamless metallic tubes?
A.
Drawing
B.
Extrusion
C.
Rolling
D.
A.
B.
C.
D.
A.
drawing
B.
rolling
C.
piercing
D.
forging
The property of sand due to which it evolves a great amount of steam and other gases is called
A.
collapsibility
B.
permeability
C.
cohesiveness
D.
adhesiveness
A.
B.
C.
irregular shape
D.
A.
small castings
B.
large castings
C.
complicated castings
D.
The instrument which has all the features of try-square, bevel protractor, rule and scriber, is
A.
outside micrometer
B.
inside micrometer
C.
D.
combination set
When a hole or cavity to be cored is not in line with the parting surface, then a __________ is used.
A.
horizontal core
B.
vertical core
C.
drop core
D.
balanced core
A.
stainless steel
B.
aluminium
C.
copper
D.
brass
A.
B.
C.
D.
A.
B.
C.
feed the molten metal to the casting in order to compensate for the shrinkage
D.
A.
rectangular
B.
square
C.
hexagonal
D.
octagonal
In back-hand welding, the angle between the welding torch and the work is kept as
A.
30-40
B.
40-50
C.
50-60
D.
60-70
A.
B.
C.
D.
A.
B.
C.
D.
A.
simple die
B.
progressive die
C.
compound die
D.
combination die
A.
B.
C.
D.
A.
+0.05 mm
B.
0.2 mm
C.
+0.5 mm
D.
1 mm
Galvanising is a
A.
B.
C.
D.
A.
B.
C.
D.
A.
B.
C.
D.
all of these
The electrode tip diameter (d) in spot welding should be equal to (where t = Thickness of plate to be welded)
A.
B.
1.5 t
C.
3 t
D.
6 t
A.
B.
C.
D.
all of these
A.
B.
C.
D.
all of these
A.
bottom part
B.
middle part
C.
top part
A.
ram the sand harder at the pattern face with decreasing hardness towards the back of the
mould
B.
ram the sand harder at the back of the mould and softer on the pattern face
C.
D.
A.
forward stroke
B.
return stroke
C.
D.
none of these
In spot welding, the spacing between two spot weld should not be less than
A.
B.
1.5 d
C.
3d
D.
6d
A.
B.
C.
D.
In order to get uniform thickness of the plate by rolling process, one provides
A.
B.
C.
D.
antifriction bearings
A.
B.
C.
D.
at any temperature
A.
10 mm/m
B.
16 mm/m
C.
20 mm/m
D.
26 mm/m
A.
B.
C.
D.
A.
galvanising
B.
anodising
C.
parkerising
D.
sheradising
A.
B.
C.
D.
A.
30
B.
45
C.
50
D.
60
A.
drawing
B.
squeezing
C.
coining
D.
planishing
In a __________ , both cutting and non-cutting operations are performed at one station of the press in every stroke
of the ram.
A.
simple die
B.
progressive die
C.
combination die
D.
compound die
A.
plunging
B.
notching
C.
slitting
D.
forming
In a __________ , two or more operations are performed simultaneously at the single stroke of the ram.
A.
simple die
B.
progressive die
C.
combination die
D.
compound die
A rip saw
A.
B.
C.
D.
For welding plates of thickness more than 12.5 mm, its edges
A.
B.
C.
D.
A.
1 to 5 volts
B.
6 to 10 volts
C.
11 to 20 volts
D.
50 to 100 volts
A.
neutral flame
B.
oxidising flame
C.
carburising flame
D.
all of these
A.
hardened
B.
tempered
C.
D.
case hardened
In order to check the clearance between two mating surfaces, a __________ gauge should be used.
A.
ring
C.
feeler
B.
plug
A.
B.
C.
D.
A mortise gauge is a
A.
striking tool
B.
planing tool
C.
boring tool
D.
marking tool
The casting method adopted for ornaments and toys of non-ferrous alloys, is
A.
B.
slush casting
C.
die casting
D.
centrifugal casting
A.
hot rolling
B.
hot drawing
C.
hot piercing
D.
hot extrusion
In welding magnesium with TIG arc welding, direct current with __________ is used.
A.
straight polarity
B.
reversed polarity
A.
simple die
B.
progressive die
C.
compound die
D.
combination die
For cutting brass, the hacksaw blade should have __________ teeth per 25 mm.
A.
14
B.
24
C.
32
D.
40
A casting defect which occurs near the ingates as rough lumps on the surface of a casting is known as
A.
shift
B.
sand wash
C.
swell
D.
scab
A.
cast iron
B.
mild steel
C.
D.
To prevent the body of the blade from jamming in the saw cut, the teeth of blade are
A.
strengthened
B.
sharpened
C.
set
D.
all of these
A.
B.
C.
D.
A.
shift
B.
sand wash
C.
swell
D.
scab
Rotary swaging
A.
B.
is used for reducing the diameters of round bars and tubes by rotating dies which open and
close rapidly on the work
C.
is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
D.
consists of pressing the metal inside a chamber to force it out by high pressure through an orifice
which is shaped to provide the desired form of the finished part
A.
B.
C.
D.
all of these
A.
B.
C.
D.
A.
open air
B.
C.
vacuum
D.
The operation of cutting a cylindrical hole in a sheet of metal by the punch and die is called
A.
shearing
B.
piercing
C.
punching
D.
blanking
A.
small
B.
large
C.
very large
D.
not provided
A.
wiredrawing
B.
tube drawing
C.
metal cutting
D.
forging
A.
die casting
B.
shell moulding
C.
investment moulding
D.
sand casting
A.
B.
C.
D.
bending of a bar
A.
Aluminium
B.
Wax
C.
Lead
D.
all of these
A.
B.
12
C.
18
D.
20
A.
B.
C.
D.
A.
1800C
B.
2100C
C.
2400C
D.
3200C
For gas welding, the presure desired at the welding torch for acetylene is
A.
7 to 103 kN/m2
B.
70 to 280 kN/m2
C.
D.
A.
hot piercing
B.
extrusion
C.
cold peening
D.
cold heading
A.
B.
C.
D.
A.
B.
C.
D.
A.
B.
C.
D.
A.
green sand
B.
dry sand
C.
loam sand
D.
parting sand
In fore-hand welding, the angle between the welding rod and the work is kept as
A.
30-40
B.
40-50
C.
50-60
D.
60-70
A.
5 cm x 5 cm
B.
10 cm x 10 cm
C.
15 cm x 15 cm
D.
20 cm x 20 cm
A.
clay-type binder
B.
organic-type binder
C.
inorganic-type binder
D.
The material which can be best cut with oxygen cutting process is
A.
mild steel
B.
brass
C.
copper
D.
aluminium
In spot welding, the distance between the nearest edge of the plate and centre of weld should be equal to
A.
B.
1.5 d
C.
3d
D.
6d
A.
B.
C.
D.
The width of slot cut by a hacksaw blade is __________ the width of the blade.
A.
equal to
B.
less than
C.
greater than
A.
rough file
B.
bastard file
C.
D.
smooth file
A.
zinc chloride
B.
ammonium chloride
C.
D.
borax
A.
age-hardening
B.
work-hardening
C.
induction hardening
D.
flame hardening
In a __________ , the molten metal is poured and allowed to solidify while the mould is revolving.
A.
B.
C.
D.
A.
B.
C.
D.
A.
black colour
B.
white colour
C.
maroon colour
D.
yellow colour
A.
B.
C.
D.
A.
all parts of the weld section are molten at the same time
B.
C.
D.
A.
boring
B.
marking
B.
Incorrect
A.
Correct
A.
B.
C.
D.
A.
B.
C.
D.
A.
less than 3 mm
B.
5 to 10 mm
C.
12.5 mm
D.
above 25 mm
A.
400 C
B.
600 C
C.
800 C
D.
none of these
A.
B.
C.
D.
none of these
A.
0.025 to 3 mm
B.
3 to 5 mm
C.
5 to 8 mm
D.
8 to 10 mm
A.
red colour
B.
yellow colour
C.
black colour
D.
blue colour
A.
1 to 5 MPa
B.
5 to 10 MPa
C.
10 to 25 MPa
D.
25 to 55 MPa
In order to deliver molten metal from pouring basin to gate, a __________ is used.
A.
riser
C.
core
B.
sprue
V-block is used to
A.
B.
C.
D.
none of these
A.
'Go' and 'Not go' member on the same side of the gauge
B.
C.
'Go' member at one end and 'Not go' member at the other end
D.
A.
B.
a hole (other than cylindrical) in a sheet of metal by the punch and the die
C.
D.
A.
B.
C.
D.
A.
B.
C.
D.
none of these
A.
flat surfaces
B.
grooves
C.
keyways
D.
V-shaped grooves
The parts of circular cross-section which are symmetrical about the axis of rotation are made by
A.
hot forging
B.
hot spinning
C.
hot extrusion
D.
hot drawing
A.
B.
C.
D.
A.
solid form
B.
gaseous form
C.
liquid form
D.
Which one of the following material will require the largest size of riser for the same size of casting?
A.
Aluminium
B.
Cast iron
C.
Steel
D.
Copper
A.
B.
C.
D.
The operation of cutting a sheet of metal in a straight line along the length, is known as
A.
plunging
B.
notching
C.
slitting
D.
forming
A.
B.
C.
D.
A.
wooden nails
B.
box nails
C.
wire nails
D.
none of these
Extrusion
A.
B.
is used for reducing the diameter of round bars and tubes by rotating dies which open and close
rapidly on the work
C.
is used to improve fatigue resistance of the metal by setting up compressive stresses in its surface
D.
consists of pressing the metal inside a chamber to force it out by high pressure through an
orifice which is shaped to provide the desired form of the finished part
The process of decreasing the cross-section of a bar and increasing its length, is called
A.
drawing down
B.
upsetting
C.
spinning
D.
peening
A.
cold shuts
B.
blow holes
C.
shift
D.
swell
A.
B.
C.
D.
A.
shrinkage allowance
B.
machining allowance
C.
draft allowance
D.
distortion allowance
A.
20 mm
B.
20.035 mm
C.
20.025 mm
D.
19.975 mm
A.
sand slinger
B.
squeezing machine
C.
jolt machine
D.
A.
B.
C.
D.
A.
red colour
B.
yellow colour
C.
black colour
D.
blue colour
The welding process used in joining mild steel shanks to high speed drills, is
A.
spot welding
B.
seam welding
C.
D.
A.
bending
B.
stretching
C.
D.
The process used to improve fatigue resistance of the metal by setting up compressive stresses in its surface, is
known as
A.
hot piercing
B.
extrusion
C.
cold peening
D.
cold heading
The process of increasing the cross-section of a bar at the expense of its length, is called
A.
drawing down
B.
upsetting
C.
spinning
D.
peening
A.
helium gas
B.
argon gas
C.
D.
none of these
A.
B.
C.
D.
A.
green sand
B.
dry sand
C.
loam sand
D.
oil sand
A.
slush casting
B.
investment casting
C.
D.
die casting
The property of sand due to which the sand grains stick together, is called
A.
collapsibility
B.
permeability
C.
cohesiveness
D.
adhesiveness
A.
1800 C
B.
2100 C
C.
2400 C
D.
3200 C
A.
length
B.
material
C.
width
D.
number of teeth
A.
punch
B.
die
C.
D.
A.
B.
C.
D.
When the file is moved to and fro over the work, it is known as
A.
cross filing
B.
draw filing
C.
D.
none of these
The welding process used to join the ends of two pipes of uniform cross-section, is
A.
spot welding
B.
seam welding
C.
projection welding
D.
A.
B.
C.
D.
at any temperature
When more volume of acetylene and less volume of oxygen is supplied, then a __________ flame is obtained.
A.
neutral
C.
carburising
B.
oxidising
The instrument used to measure external and internal diameter of shafts, thickness of parts and depth of holes, is
A.
outside micrometer
B.
inside micrometer
C.
D.
vernier caliper
A.
neutral
B.
oxidising
C.
carburising
D.
all of these
Projection welding is a
A.
B.
C.
D.
A.
B.
C.
D.
none of these
A.
Yes
B.
No
The algebraic difference between the maximum limit and the basic size is called
A.
actual deviation
B.
upper deviation
C.
lower deviation
D.
fundamental deviation
For gas welding, the pressure desired at the welding torch for oxygen is
A.
7 to 103 kN/m2
B.
70 to 280 kN/m2
C.
D.
The operation of producing cup shaped parts from flat sheet metal blanks by bending and plastic flow of metal, is
known as
A.
drawing
B.
squeezing
C.
coining
D.
planishing