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; .
2-J.
SPINDLE ORIENTATiON
by ENCODER
TYPE
DL-AE
MAINTENANCE MANUAL
h
MITSUBISHI
ELECTRIC
c
----a-.-w
CONTENTS
~~~~~~~
1.
INTRODUCTI(-jN
2.
SpECIFICATI(-jN ________-_---_--_-____________________________
3.
COMPOSITION
4.
PRINCIPLE
~-~~~~_____----_-_--____________________~~~_~~~~--
5.
INTERFACE
________---_--______--------_------_-_----_____---
6.
APPEARANCE
______-_--_-_____-_----_____-_____-~~~~~~~~----
____-________-____------------------------------
AND
DIMENTEIONS
7.
Wiring __________-__----___-_-------_---------_~__-------_
9
9
11
11
a.
CHECK TERMINALS/LEDs
LIST ---_______________________________
14
9.
REPLACEMENT
OF PARTS ------_---__-_--_----_------~---_~~~~--
17
10.
TROUBLE-SHOOTING
~~---~~~~--~~_~~~~_____-_-__-------------_~
19
11.
22
1. INTRODUCTION
This Instruction Manual describes optional card "DGAE" used for control of encoder type spindle orientation device.
.
2 SPECIFICATION
(1) Mechanical
Specification
Max. 6000rpm
3/l- 10/l
(e) Backlash
(Between PLG and mzr)
o-5o"c
lkg
l-kg
Max. lkg-cm
(f) Inertia:
6,OOOrpm
(i) Coupling:
iO.088' x (2 - 128)
(Target value)
of the machine)
3. C O M P O S I T I O N
r----I
Controller
' Sequence
I+
i____1
Orient
(Option)
D L-AE
r-
Ml9
v106
,Orient
!--command ]
i_-_
Spindle
-2-
4. PRINCIPLE
The following Time Chart shows the pattern of operation.
Speed depending on positioning
amlifier gain
Motor speed
Orient command
(ORCl-COM)
'
tip-to orient speed,
Reference
In-position output
(ORA1+XlA2)
-l-l-2OOmb
Time Chart
(1)
(2)
When the motor speed reaches orient speed, the detection speed
level at which speed is detected by comparator steps up.
(3)
When a mark pulse is given after the up-to orient speed steps
UP,
orient speed.
(41
-3-
(6)
k,f6regoing by setting
"IN POSITION" signal occurs at a positio
value of CSl from the orient position and "fN
POSITION" signal
(7)
(8)
NTERFACE
: TB4 in the diagram indicates the
Controller
re4(Note)
Orient command
'7
TB4
CTL
T04
C$lE#$ORLK)
30V DC
0.2A
In-poisition,signal
(String for customer use.)
ORA
CON4
<181
I
<<c
PA
(191
<<R
xP5l-l
OH
OG
LO1-03)
1(20)
y_________________Y
kK
(Cable connector
MR-20LF not furnished)
c
CON5 (Same as CON 4)
I
WTo NC
R-20L F
(For application to
synchronous feed)
MR-20RhlA
-5-
Controller
(151
_\2048
(16)
_\1024
(171
_\
12Ha
11Ha
foH-_cn
_B,
09H -_EII
15V DC
5.6~~
,(19>
q,
07H--c71
,GJO>
..
06H_r=a
,d (2)
u,
08H-_c=D
05Ha04Ha
03Ha
02H-_I=o
OlH-_cID
MSB
I.
. ,
-u,
-u,
,(6)
a ,(7)
-ULSB
r Y __-___--_-____
(14)
OL
'Cable connector
MR-20LM
(Not furnished)
CON4,5
Pill arrangement
CON6
Pin sr&ngement
-6-
..
6. A P P E A R A N C E A N D D I M E N S I O N S
6.1
In-position range
setting switch
I
Card Arrangement
Orient direction
setting pin
/
In-position range
setting jumper
I
Orient position
shift switch
/
DL-AE
Orient speed
setting
Counter
contents
display
LED
Gain setting
Offset .
adjustment
I-
Test
pushbutton,
Operation
status
display
LED
Test mode
,display LEC
f
f--
5V
I
supply jumper
ficoder/m\otor running
direction setting
-7-
6.2
CANNON connector
MS3102A20-29P
MS3106A20-29s
MS3057-12A
(Cable connc>ctor is not
furnished)
'[Reversktg signal
Installation
Install the encoder to the machine using care not to exert large
force to the shaft.
7.2
Wiring
Since the encoder outputs faint signal that is liable to catch external noises, use twisted and shielded wires for wiring of the enThe wires should be laid down remotely from the high
coder.
Be sure to use
a bound, shielded cable not extending over 5m for wiring of the signal,,
7.3
Orient
direction
Symbol of Selecdevice
tion
PIN 1
LCK
PRI
PIN 2
Direction of PIN 4
rotation of
encoder
Description
Orientation is always in the direction
preset by PIN 2.
Orientation is in the direction in which
motor ran before orientation is commanded
ccw
cw
FWD
REV
Range of
IN-POSITION CS 1
Item
Range of
IN-POSITION
SelecSymbol
of device tion
cs 1
cf.
0.088"fpulse
Jumper
Encoder
power supply S-S
5
6
7
8
9
A
B
C
D
E
F
Description
IN-POSITION within 10
12
14
16
18
\
20
22
24
26
28
30
32
64 pulses
128 pulses
Disconnect
pulses
pulses
pulses
pulses
pulses
pulses
pulses
pulses
pulses
pulses
pulses
pulses
- 10 -
Test Run
7.4
I
Step
Note:
Item
Symbol of Setting
device
escription
9
Remove PIN 3 from DRIVE and then
set into TEST before the line
power supply is given.
R EADY (PRQARATION)
PIN 3
POWER ON
LED 16
';
ORIENT
PB 1
TEST
,-
RESET
PIN 3
VERIFICATION
LED 16
DRIVE
7.5 Adjustment
S tep
Item
"HIGH" range
Orient speed
Symbol of
device
VRl
Description
Start the orientation and adjust VRl so
that the spindle stops smoothly and rapidly
as shown by the graph below.
If VRl is turned in
--*
excessively,
excessively,
Orient---speed
I
-t
2'
Overrun
- 11 -
tep
2
Symbol of
device
Item
"H" range.
Gain adjustment
JR4
Description
If VR4 is turned in n
"H" range.
VR7
Offset
adjustment
LED8
0
0
0
0
0
0
0
0
0
.
or .
.
LED1
LED2
LED3
LED4
LED5
. LED6
0 LED7
. LED8
0
. . . Lights.
z **-Does not light.
"Medium" range
Orient speed
VR2
Gain
VR5
VR8
Offset
5
"Low" range
Orient speed
VR3
G&l
VR6
Offset
VR9
- 12 -
Step
6
Item
Symbol of
device
Description
Orientation occurs at 'IL" range speed.
Orient position
shift
Error from comm ded (specified) position should be Ta justed by CS2, 3 and
4.
cs 2
cs 3
cs 4
_-
8. C H E C K TERMINACS/LEDs LIST
Symbol
ORAl
CHl
ORA
CH2
LNZ
CH3
Function
Remskrs
.I
POS
CH4
DRP
CH.5
(SW
-1 )
CH6
Speed COII+
mand voltage
+lOV/Max. speed
(2) The voltage is same as at CH4 when the
spindle stops (orient stop).
CH7
count
pulse
Jygi-3
2.5 rus
- 14 -
l-
Symbol
U/D
Function
Pulse of addition
Remarks
OV at subtraction
At addition wlT[
about
.
r-
5/(s
READ
CH9
Data reading
cs3
When CS3, CS4
sre changed
with CON 6
disconnected,
the indication
changes as
listed to the
right.
l : LED does
not light.
cs4
LED
112 13 I 4 1 5 1 6 17 18
lololololo~o~~ Oc)
1 F
6
I
D/AUUtput
cCH5)<v
o: LED lights .
CP
CHlO
Clock pulse
P15
CHll
t15v DC supply
N15
COM
CH12
-15V DC
P5
CH14
suPPly
OV Common line
CH13
t5V DC supply
for encorder
4-5~0.5V
- 15 -
To make encoder
compatible with
the NC, disconnect jumper JP3
(S-S) andobtain 5V source
from the NC.
LEDs
8.2
.I
Function
Description
Counter contents
8 bits.
ZED 8 is a sign bit.
For details, refer to the previous
LED 8
-.
page.
*
IN-POS LED 9
In-position
SERV.IN LED 10
Servo In
Orient command
ORIENT LED 11
M. GEAR LED 12
L. GEAR LED'13
PULSLA LED 14
Encoder "A"-phase
pulse
PULSE-B LED 15
Encoder "B"-phase
pulse
TEST
LED 16
Orientation test
;:
,.I I,
c
4
.I
I 4,
,!C
- 16 -
.,
9. REPLACEMENT OF PARTS
Removal of Card
9.1
\
The orient card is installed to card spacer
Card
ment.
(d) Repeat orientation with command MO3 and MO.4 and adjust the orient
speed, gain and offset so that smooth orientation is assured. .
(See para. 7.4.)
i\
c'
' I (c) Perform orientation and adjust the position by CS2, 3 and 4.
8
*
, *
c
,
i,
i
- 17 _
~_~_ .-
properly positioned.
Since backlash in gearing mechanism, runout of tool change
arm and structural deflection affect positioning accuracy,
repeat orientation in CW and CCW directions(M03, M04) and
repeatedly change tools to properly position the key
slot.
(In the case of lathe)
Perform orientation and adjust CS2 - 4 to establish the
orient position.
Since backlash in gearing mechanism affect positioning accuracy, perform orientation in CW and CCW directions to
set CS2 - 4
SO
10. T R O U B L E S H O O T I N G
Appearance
10.1
Visually check:
- Appearance
- Parts for damage
_ If forein matter is found
- Connectors for looseness
DC supply
10.2
voltage
.-
- CH14
. . . . . +5v+10%
- CHll
. . . . . +14.5@3.5v
- CH12
. . . . . -14.5QO.5V
10.3
(1) Motor operation does not change although orient command (M19,
M06, etc.) is given (orientation is impossible).
c
Cause
Orient command signal is not
given to the card.
Remedy
If LEDlldoes not light, signal is not
Remedy so that command
received.
signal is produced.
(2) When orient command signal is given, the motor continuously runs
at a-orient speed of about 200rpm.
Cause
1.
Remedy
When pulse is input, all LEDs 14 and
15 on the card light during rotation
of the spindle.
- 19 -
Note:
When speed amplifier gain control VRL+, VR5 or VR6 (VRll, VR12
for DL-SDZ) turns, be sure to make offset adjustment.
(5)
is not output...
,-
Remedy
Cause
Offset is out of adjust-
ment.
(6)
When ATC arm clamps tool, In-position signal goes out causing
stop to the ATC action.
Cause
c
1.
Remedy
nal.
2.
I-
nal.
- 21 -
r,
DP
Eli
CONS-2
I_
- 24 -
f
P
D L - A E 3/4
_-