Beruflich Dokumente
Kultur Dokumente
BID DOCUMENT
FOR
33 kV SWITCHBOARD PACKAGE
VOLUME I OF I
VOLUME-I OF I
S.NO.
1.
2.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
3.0
4.0
5.0
DESCRIPTION
INTENT OF SPECIFICATION
TECHNICAL SPECIFICATION FOR 33 kV SWITCHBOARD
Introduction
Specific Requirements:
Standards
General Requirements
Busbars
Circuit Breakers
Earthing Trolleys
Current Transformers
Potential Transformer
Integrating Meters
Indicating Lamps
Relays
Control Switches and Push Buttons
Internal Wiring
Terminal Blocks
Cable Termination
Labels
Painting
Tests
List of Documents / Drawings to be Submitted
List of Operational Spares
Make of Components
CLEANING AND PACKING,SPARES:
DATA SHEETS AND SCHEDULES
TENDER DRAWING
PAGE NO.
2
3
3
3
4
5
7
8
10
10
11
11
12
13
13
14
14
14
15
15
15
16
18
19
20
29
1. INTENT OF SPECIFICATION
1.1
1.2
1.3
It is not the Intent to specify completely herein all aspects of design and
construction of equipment. Nevertheless, the equipment shall conform in
all respects to high standards of engineering, design and workmanship and
shall be capable of performing in continuous commercial operation in a
manner acceptable to the PURCHASER who will interpret the meaning
of the specification, drawings and shall have right to reject or accept any
work or material which in his assessment is not complete to meet the
requirements of this specification and / or applicable national and / or
international standards mentioned elsewhere in the specification.
1.4
1.5
1.5.1 Auxiliary electrical equipment shall be suitable for operation on the following supply
system:
Spring charging motor, Closing & Tripping : 110 volts D.C. supply
Auxiliary supply
The above voltage may vary as follows. All devices shall be suitable for continuous
operation over the entire range of voltages.
A.C. Supply variation:
i)
Voltage variation
10%
ii)
Frequency variation
5%
iii)
iv)
10%
Closing device
- 15% to + 10%
ii)
Tripping device
- 30% to + 10%
1.5.3
Two sources of each of the above supplies i.e. 240 volts AC, 110 volts DC will be made
available by the purchaser at one terminal point. The vendor shall include adequately
rated control transformers for any other voltage levels are required. Vendor's scope shall
include distribution beyond the points of supply including interconnecting cables,
terminal blocks etc.
1.5.4
1.5.5
SCOPE OF WORK:
This specification covers design, manufacturing, fabrication, assembly, cleaning, painting,
testing, packing and supply of 33 KV MRSS HT Switch Board as per the enclosed
Technical Specification & Single Line Diagram.
1.5.6
SCOPE OF SUPPLY:
Any item not specifically mentioned above but is essentially required for proper
successful operation of the systems shall be included in the scope of the bidder.
1.5.7
and
SCOPE OF SERVICES:
For Supervision of erection, testing and commissioning of the equipment of the equipment
will be done by the supplier, if required.
Introduction
2.1.1
2.1.2
2.1.3
2.1.4
2.2
2.2.1
Rated voltage
Rated frequency
Fault level
Degree of Protection
Highest System Voltage
One
minute
Power
Frequency
Withstand voltage
1.2/50 micro second impulse
Clearance in air
Busbar Material
:
:
:
:
:
:
33 kV, 3 phase
50 Hz
31.5 kA for 3 sec
IP4X
36 kV
70 kV(rms)1
: 170kV (peak)1
: As per IS/IEC
: High Conductivity Electrolytic
grade Copper
Busbar Rating under natural cooled : 2000A
condition
1
The insulation level of the synchronization breakers shall be as recommended by IEC:61936-1:2002 and
IEC:60694:2001
Design Ambient
Maximum Busbar Temperature
Cable Entry for Outgoing feeder
Cable Sizes
Class & VA Burden rating for CT/ PT
2.2.2
2.3
:
:
:
:
45 C
As per IEC
Bottom of the panel
As specified in the SLD.
Shall be as specified in the
SLD.
: IEC61850
: PROFIBUS / IEC61850
: Resistance Earthed / Unearthed
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
single
Standards
The design, manufacture and testing of various equipments covered by
this specification shall comply with the latest issue of the following
standards:
The insulation level of the synchronization breakers shall be as recommended by IEC:61936-1:2002 and
IEC:60694:2001
IS:694
IS:722
Integrating meters
IS:1248
IS:13118
IS:2705
IS:3156
IS:3231
IS:3427
IS:6865
IEC 44
Instrument Transformers
IEC 255
Electric Relays
IEC 1036
Static Meters
IEC 60044-1 -
Current Transformers
IEC 60041-2 -
Potential Transformers
IEC 62271-200-
Circuit Breakers
General Requirements
Construction
2.4.1.1
The switchgear shall be metal clad, free floor standing, totally enclosed, dust and vermin
proof with draw out type circuit breakers. Vertical units shall be assembled to form a
continuous line up of uniform height.
2.4.1.2
The panel structure shall house the components contributing to the major weight of the
equipment such as circuit breaker, main horizontal busbars and other of the
components is adequately supported without deformation or loss of alignment during
transit or during operation.
Each unit of the switchgear shall have necessary internal sheet metal barrier to form
separate compartments for buses, instruments, relays, cable connections etc.
2.4.1.3
2.4.1.4 Adequate barriers shall permit personnel work safely within an empty compartment
with the busbars energised.
Checking and removal of components shall be
possible without disturbing the feeder. All auxiliary equipment shall be easily
accessible to facilitate their operation and maintenance.
It shall be possible to
set all relays and measuring instruments without de-energising the switchgear.
2.4.1.5 All doors and openings shall be fitted with dust excluding neoprene gaskets with
fasteners designed to ensure proper compression of the gaskets.
2.4.1.6 When covers are provided in place of doors, generous overlap shall be assured
b e t w e e n sheet steel surfaces with closely spaced fasteners to preclude the entry
of dust.
2.4.1.7 The panels shall have a rear cable chamber housing the cable and connections
the design shall ensure generous availability of space for easy installation and
maintenance. Cabling and adequate safety for working in one section without coming
into accidental contact with live part in an adjacent section.
2.4.1.8 HT switchboard shall be constructed only of materials capable of withstanding the
mechanical, electrical and thermal stresses, as well as the effects of humidity, which are
likely to be encountered in normal service. All insulating materials used in construction
of the equipment shall be non-hydroscopic material, duly treated to withstand the
effects of high humidity high temperature tropical ambient service conditions. Creepage
distances shall comply to those specified in relevant standards.
2.4.1.9 Each panel shall be provided with space heater to prevent condensation and the same
shall be equipped with differential thermostat to automatically cut in and cut
out the heater so as to maintain interior temperature of 5 Deg.C. above the ambient
and should have manual disconnect switch.
2.4.1.10 The height of the panel shall not be more than 2700 mm. The total depth of the panel
shall be adequate to cater for proper cabling space.
Provision shall be made for permanently earthing the frames and other
metal parts of the HT switchboard through a copper earth busbar running
throughout the full length of the switchboard at the bottom. Drawout type
switching units shall have sliding ground contact. It shall be possible to
earth the switchboard at two independent points on either ends for
connections to the external earthing network of the plant.
2.4.1.12
The panel shall have provision to extend on either direction of the board at
a future date (2 Feeders on LHS & 2 Feeders on RHS). The Ends of
busbars shall be suitably drilled for this purpose.
2.4.1.13
Suitable eye bolt for lifting of panel shall be provided. On removing the
eye bolts no holes offering access to panel shall be provided.
2.4.1.14
2.5
Busbars
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
2.5.7
Insulated busbars for control supply of 110V DC & 220V AC through out
the panel shall be provided.
2.6
2.6.1
Circuit Breakers
Circuit breakers shall be triple pole, vacuum circuit breaker, drawout type.
2.6.2
The breakers shall have motor operated spring charged mechanism with
anti-pumping contactor. The control circuit shall be suitable for local as
well as remote control. Provision for manual operation shall also be
available.
2.6.3
The power supply voltage for the spring charge motor shall be 110V DC.
2.6.4
The breaker sockets and plugs should be heavily silver plated. The
breaker shall have adequate auxiliary contacts required by plant control
schematics. Additional 30% spare contacts (Minimum 10NO + 10NC) for
future use shall be provided and wired upto Terminal Boxes. Auxiliary
relays should be used to multiply the contacts.
2.6.5
2.6.6
2.6.7
Two (2) numbers of tripping coils shall be used for tripping the circuit
breaker and shall be planned with 110V DC supply along with capacitor
tripping unit for all breakers. The DC tripping circuit shall be provided
with capacitive tripping device additionally to facilitate positive operation
of the DC tripping coil in the event of failure of DC supply to the tripping
circuit.
2.6.8
Breaker shall be tripped through any of the trip coils available in the
breaker through TNC switch / remote tripping impulse / master trip
operated signal during normal operation.
`Isolated' position:
2.6.10
2.6.11
The circuit breaker can be closed only when it is in one of the three
positions or when it is fully out of the panel.
2.6.13
2.6.14
2.6.15
2.6.16
The breaker trolley shall remain inside the cubicle even in the draw out
position.
2.6.17
2.6.12
The circuit breaker trolley shall be provided with a heavy duty self
aligning earth contact which shall make before and break after the main
isolating contacts during insertion into and withdrawal from the service
position of the breaker. Even in the isolated position positive earthing
contact should exist.
2.6.19
2.6.20
2.6.21
2.6.22
Mechanical lock along with cover shall be provided for closing lever /
knob for the circuit breaker, which are identified for synchronising
purpose.
2.7
Earthing Trolleys
2.7.1
Bus earthing and cable earthing trolleys (one number each per rating) shall
be provided along with each switchboard. Necessary safety interlocking
shall be incorporated in the bus earthing trolley to avoid insertion of
trolley, when the bus is live. Similarly, suitable interlock shall be
provided to avoid insertion of cable earthing trolley, when the cable side is
live (i.e.) supply is extended from remote for incomer feeders. These
interlocks shall be of electro-mechanical type. Closing of the source
incomer breakers shall be inhibited when the Bus earthing trolley is in
inserted position by providing a suitable mechanical key interlock.
2.8
2.8.1
Current Transformers
The current transformer shall be cast-resin insulated type of adequate
capacity and proper characteristics on secondary as specified. The current
density should not be more than 1000 amps/sq.inch.
2.8.2
CTs shall withstand stresses originated from short circuit. They shall have
ratios, output and accuracy as specified in the drawings. Single core type
CTs shall be provided for 2000 Amps rating breaker feeders. CTs in other
feeder shall be of multicore type.
2.8.3
CTs shall be preferably of bar primary type, they shall be mounted on the
switchboard stationary part and suitable approach for maintenance shall be
provided.
The secondary CT leads from all panels should be terminated on the front
of the board on easily accessible shorting type terminal connectors so that
operation and maintenance can be carried out when the panels are in
service.
2.8.5
2.8.6
CTs shall be subjected to heat run test, if the same has not been type tested
in the last three years.
2.8.7
2.8.8
2.9
2.9.1
2.9.2
2.9.3
The draw out mechanism shall disconnect the primary connection before
the PT or its primary fuses become accessible.
2.9.4
All PTs shall be single phase type. The voltage factor shall be 1.2 times
continuous and 1.9 times for 8 hours.
2.9.5
The Line PTs will be mounted on the top of the respective panel and
separate cubicle will be provided for bus PT.
2.10
2.10.1
Integrating Meters
Integrating meters of the Trivector or equivalent types capable of
indicating all phase instantaneous parameters and recording kWH,
kVARH and kVAH directly shall be provided.
2.10.2
2.10.4
The Trivector meters available all the incoming and outgoing feeders shall
have import/export facility.
Indicating Lamps
Indicating lamps shall be of cluster LED type low watt consumption,
provided with series resistor where necessary and with translucent lamp
covers. Bulbs and lenses shall be easily replaceable from the front.
2.11
2.11.1
2.11.2
2.11.3
2.11.4
GREEN
Auto trip
AMBER
WHITE
Spring Charged
BLUE
WHITE
RED
Potential Free contacts for the following function shall be provided in the
synchronising breaker panels for hooking up to synchronisation panel:
a)
Breaker ON
b)
Breaker OFF
c)
Spring Charged
d)
Auto Trip
Relays
2.12.1
All protective relays shall be back connected, draw out type, suitable for
flush mounting and fitted with dust tight covers. All relays shall be
mounted on the front of the panel and shall be specified as per
requirement. The current and the voltage coils shall be rated as specified.
2.12.2
All relays shall have built-in flag / indicator to indicate operation. All
tripping relays shall be suitable to operate on the specified DC voltage.
2.12.3
2.12.4
Separate sensitive earth fault relay shall be provided for the feeders as
called for in the single line diagram. Any case this relay can not be
combined with the main protection of the feeders.
2.12.5
Master trip relay, trip circuit supervision relays and auxiliary relays shall
be provided, wherever specified. All the auxiliary relays shall be
electromagnetic type.
2.12.6
2.13
2.13.1
Control switches shall be of the heavy duty rotary type with name plates
clearly marked to show the operation. They shall be semi-flushed
mounting with only the front plate and operating handle projecting.
2.13.2
2.13.3
Emergency push button shall be provided for each circuit Breaker in the
panel
2.13.4
Internal Wiring
2.14.1
Internal wiring and inter-panel wiring for all circuits shall be carried out
with 1100/660 V grade, single core, multi strand, PVC insulated copper
conductor wire of minimum 2.5 Sq.mm for other control circuit.
2.14.2
2.14.3
2.14.4
All control circuits shall have MCBs mounted in front of the panel and
shall be easily accessible.
2.15
Terminal Blocks
2.15.1
2.15.2
2.16
2.16.1
2.16.2
Ample space for connection of these cables shall be provided at the rear of
the switchboard. The cable termination arrangement shall be of adequate
size and design to receive the required number of cables as specified.
Proper cable clamping arrangement shall be provided. Minimum height
of 700mm shall be maintained between gland plate and the terminals
for the HV cables.
2.16.3
2.17
Labels
2.17.1
2.18
Painting
2.18.1
2.18.2
2.18.3
After primer, it shall be given two coats of epoxy paint, shade RAL 7032,
in semi matt finish. Sufficient quantity of touch up paint shall be
furnished for application at site
2.19
Tests
2.19.1
The 33 kV switchboard shall be tested for routine tests as per the relevant
IS / IEC.
2.19.2
2.19.3
2.19.4
Type test certificates having conducted in the last three years shall be
submitted for similar rating, type of the switch board and circuit
breakers for review. In case the above is not available, the
SUPPLIER shall have to conduct the type tests as per IEC/IS with out
affecting delivery schedule of the switch board without cost to
PURCHASER.
2.20.1
2.20.1.1
2.20.1.2
2.20.1.2.1
2.20.1.2.2
2.20.1.2.3
2.20.1.2.4
2.20.1.2.5
2.20.1.2.6
2.20.1.2.7
2.20.1.2.8
List of sub-suppliers.
2.20.2
2.20.2.1
2.20.2.2
Detailed time schedule in the form of network or bar chart for the design,
manufacture, delivery, erection, testing and commissioning period with
critical milestone activities and other important intermediate dates for
uninterrupted progress of the project.
2.21.2.1
Plan and sectional layout with detailed bill of quantities for the
busduct and its accessories.
2.21.2.2
2.21.2.3
2.21.2.4
'As-Built' drawings.
2.21.2.5
2.21
Customer
Consultant
Title
Drg. No.
Two (2) number of spring charging Motor for each type of breaker
1 Lot
One Set of PT Fuses (3 nos) 1 Lot
Five (5) Sets of Indication lamps for each colour 1 Lot
e.
f.
g.
Two (2) sets per rating of Auxiliary contacts for breakers 1 Lot
Make of Components
1.
HT Breaker( VCB)
BHEL/Siemens/ABB/Areva/Crompton
2.
Vacuum Contactor
BHEL/Siemens/ABB/Areva/Crompton
3.
HRC Fuse.
4.
Timer
5.
Pushbutton
6.
Indication Lamp
7.
Current Transformer
AE / Kappa / PRAGATHI
8.
Indicating Meters
9.
10.
Power Terminal
Connectwell / ACDC/Elmex
11.
Control Terminal
12.
Finolex / KDK
13.
14.
Transducer
Enercon/AE /ABB
15.
Potential Transformer
AE / Kappa
16.
T N C Switch.
Alstom / Salzer
17.
MCB
MDS / Siemens/ GE
18.
Hooter.
Kheraj / Local
19.
Relay
Alstom / ABB/L&T
CLEANING
Surface of all parts shall be cleaned to remove scale, dirt, oil, water, grease and other foreign
objects prior to final assembly of the equipment.
3.2 PACKING
The equipment after acceptance by inspecting agency, if any shall be shipped to site duly
packed in wooden crate. The equipment shall be wrapped in polyethylene sheet before being
placed in crate or wooden box. All crates shall have skid bottom for handling. All lose parts
of the equipment shall be properly boxed. The consignee address to be clearly marked on the
crate. The wooden crate or box shall be sturdy so that it is not damaged during transportation
or handling.
3.3
DELIVERY:
Delivery period of the equipment including all its accessories specified in the specification
shall be strictly follows as per order. Timely delivery of the equipment is the essence of
contract.
3.4
GUARANTEE:
The supplier should be responsible for correctness of rating / workmanship and performance
of the equipment. The supplier / bidder shall provide a guarantee covering rectification of all
detects in the design, materials and workmanship of all items provided under the
specification for a period of 12 months from the date of satisfactory commissioning and 18
months from the date of delivery whichever period is later. During guarantee period any
defects found with the parts or equipment will be free replacement or repairing of the
defective item. The guarantees for performance shall cover individual items and the system
as a whole.
3.5 SPARES:
3.5.1 COMMISSIONING SPARES
All spares required for commissioning of the 33KV H.T. Switch Board and for its efficient
operation until provisional acceptance after demonstration of satisfactory performance in
accordance with the guarantees are in the scope of supply.
3.5.2 SPARES FOR TWO (2) YEARS OF NORMAL WORKING
Bidder are to submit purchaser a list of recommended spares for two years of normal
operation of 33 KV H.T. Switch Board.
SL.
DESCRIPTION
PAGE NO.
3.1
BIDDER INFORMATION
II.21
3.2
BIDDER CREDENTIAL
(to be submitted along with the offer)
II.22
3.3
33 kV SWITCHGEAR
II.23
3.4
SCHEDULE OF DEVIATIONS
II.26
3.1
BIDDER INFORMATION
Description
10
11
12
13
14
15
Sheet No.: 1 / 1
Unit
3.2
BIDDER CREDENTIAL (to be submitted along with the offer)
Description
Unit
Sheet No.: 1 / 1
a.
Yes / No
b.
Yes / No
Yes / No
Yes/No
Sheet No.: 1 / 3
3.3
33 kV SWITCHGEAR
Description
Unit
Make
Type of switchgear
Voltage rating
kV
Rated Current
kA
Sec.
Degree of protection
10
11
Busbar insulation
12
kV
13
kV
14
Cable Entry
15
16
17
18
19
Breaker Details:
19.1
Rated Voltage
kV
19.2
kA
19.3
Rated current
19.4
Amps
kA
3.3
33 kV SWITCHGEAR
Description
Sheet No.: 2 / 3
Unit
19.5
19.6
19.7
kA
19.8
kV
19.9
kV
19.10
Drive
19.11
19.12
19.13
19.14
19.15
19.16
19.17
Operating Times
19.17.1
Closing Time
19.17.2
19.17.3
19.17.4
Arcing Time
19.17.5
Break Time
19.17.6
Dead Time
19.17.7
Close-open Time
19.17.8
m sec
Title :
Sl.No.
PRICE SCHEDULE
Description
I.
SWITCHBOARD
1.
a.
b.
c.
e
f.
2.
3
4
5
6
7
II
1.
2.
3.
III
T
Supply of manufacturers
E recommended Maintenance spares for two
years Normal operation.
N
Busbar EarthingD
Truck with necessary interlocks (2000A)
E
Cable Earthing Truck with necessary interlocks (2000A)
R
Cable Earthing Truck with necessary interlocks (1250A)
D
R
Excise Duty including
A education cess
W
Sales Tax / CST / VAT
I
Freight Charges N
upto Site
Transit InsuranceG
Sub-Total (a to f)
Total (2 to 6)
Site Services
Charges for switchboard commissioning and supervision of
erection, Pre-commissioning and Commissioning
(Minimum four (4) days & two (2) visits)
Configuration & simulation of the numeric relay and training
of plant engineers for operation & maintenance of the numeric
relays (Minimum two (2) days & one (1) visit)
Total (1 to 2)
GRAND TOTAL (I.7 + II.3)
Unit
1 Set
1 Lot
1 No.
1 Lot
1 No.
1 No.