Manual Configuring 810D PDF

SINUMERIK 810D
Software Version 4
Manual
10.2000 Edition
Configuring CCU1/CCU2
Manufacturer/Service Documentation
Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (10.00)

General Documentation
SINUMERIK
SINUMERIK
840D/810D/
FM-NC
840D/840Di/
810D/
Brochure
Catalog
Ordering Info
NC 60 *)
User Documentation
SINUMERIK
SIROTEC
SIMODRIVE
Accessories
Catalog
Accessories
NC-Z
User Documentation
SINUMERIK
SINUMERIK
840D/840Di/
810D/
FM-NC
SINUMERIK
SINUMERIK
SINUMERIK
840D/810D/
FM-NC
840D/810D
840D/840Di/
810D/
FM-NC
840D/840Di/
810D/
FM-NC
AutoTurn
Short Guide
Programming (1)
Setup (2)
Operators Guide
HT 6 (+ 840Di)
HPU
Unit
Operator Panel
Diagnostics
Guide *)
Operators Guide
Short Guide
Operators Guide*)
SINUMERIK
840Di
840D/810D
Program. Guide
Short Guide
Fundamentals *)
Advanced *)
Cycles
Measuring Cycles
SINUMERIK
Operators Guide System Overview

ManualTurn
Short Guide ManualTurn
ShopMill
Short Guide ShopMill
SINUMERIK
SINUMERIK
SINUMERIK
840D/810D
840D/840Di/
810D
840D/810D
Description of
Functions
ManualTurn
ShopMill
Description of
Functions
Synchronized
Actions
Desc. of Functions
Computer Link
Tool Data
Information
System
SINUMERIK
Configuring
(HW) *)
FM-NC
810D
840D
SINUMERIK
SINUMERIK
SIMODRIVE
SINUMERIK
SINUMERIK
SINUMERIK
SINUMERIK
SINUMERIK
840D/840Di/
810D/
FM-NC
611D
840D/810D
840D/840Di/
810D
FM-NC
840D/810D/
FM-NC
840D/810D/
FM-NC
840D/840Di/
810D
840D/810D/
FM-NC
Operator
Components
(HW) *)
Description of
Description of
Functions
Functions
Drive Functions *) Basic Machine *)
Extended Functions
Special Functions
Configuring Kit
MMC100/101
Configuring
Syntax
Development Kit
Screen Kit
MMC100/101
SW Update and
Configuration
Description of
Functions
Tool
Management
Description of
Functions
Operator Interface
OP 030
SINUMERIK
SIMODRIVE
SINUMERIK
SIMODRIVE
SINUMERIK
840D
Description of
Functions
SINUMERIK
Safety
Integrated
Description of
Functions
Digitizing
Installation &
Startup Guide *)
FM-NC
810D
840D/611D
MMC/HMI
SINUMERIK
SIMODRIVE
840D/840Di
810D/
FMNC
611D
Lists *)
SINUMERIK
SIMODRIVE
840D
611D
Description of
Functions
Linear Motor
SINUMERIK
SIMODRIVE
840D
611D
EMC Guidelines
Description of
Functions
Hydraulics Module
Analog Module
Electronic Documentation
SINUMERIK
SIMODRIVE
840D/840Di/
810D/
FM-NC
611, Motors
DOC ON CD *)
The SINUMERIK System
*) These documents are a minimum requirement for the control
SINUMERIK
SINUMERIK
840D/840Di/
810D
Description of
Functions
ISO Dialects for
SINUMERIK
SINUMERIK
840Di
Description of
Functions
CAM Integration
DNC NT-2000
SINUMERIK
SIMODRIVE
SIROTEC
Manual
(HW + Installation
and Start-up)
SINUMERIK 810D
Software Version 4
Manual
System Overview
Connection Conditions
Design and Assembly
Description
Axis Extension
I/O Modules
NCU Terminal Block
DMP Compact Modules
Servicing and Maintenance
Abbreviations
References
EC Declaration of
Conformity
Valid for
Control
Software version
SINUMERIK 810D
4
SINUMERIK 810DE (export version)
4
Drive
SIMODRIVE 611D
5
Index
10.00 Edition
SINUMERIK Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the Remarks column.
Status code in the Remarks column:
A . . . . . New documentation.
B . . . . . Unrevised reprint with new Order No.
C . . . . . Revised edition with new status.
If factual changes have been made on the page since the last edition,
this is indicated by a new edition coding in the header on that page.
Edition
12.95
07.96
08.97
12.98
08.99
04.00
10.00
Order No.
6FC5 297-1AD10-0BP0
6FC5 297-1AD10-0BP1
6FC5 297-2AD10-0BP0
6FC5 297-3AD10-0BP0
6FC5 297-3AD10-0BP1
6FC5 297-3AD10-0BP2
6FC5 297-4AD10-0BP0
Remarks
A
C
C
C
C
C
C
This manual is included in the documentation on CD-ROM (DOCONCD)

Edition
Order No.
Remarks
10.00
6FC5 298-6CA00-0BG0
C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are trademarks of
Siemens. Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights of their owners.
Further information is available on the Internet under:

http://www.ad.siemens.de/sinumerik
Other functions not described in this documentation might be

executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration of a utility model or design, are reserved.
We have checked that the contents of this document correspond to

the hardware and software described. Nonetheless, differences might
exist and therefore we cannot guarantee that they are completely
identical. The information contained in this document is, however,
reviewed regularly and any necessary changes will be included in the
next edition. We welcome suggestions for improvement.
Subject to changes without prior notice.
This publication was produced with Interleaf V 7
Siemens AG 19952000. All rights reserved.
Order No. 6FC5 297-4AD10-0BP0

Printed in the Federal Republic of Germany
Siemens Aktiengesellschaft
Preface
Structure of
documentation
The SINUMERIK documentation is organized on 3 levels:
S General documentation
S User documentation
S Manufacturer/service documentation
For more detailed information on SINUMERIK 810D publications and other publications covering all SINUMERIK controls, please contact your local Siemens
office.
You will also require the following
References:
/PJU/ SIMODRIVE Planning Guide
About the manual
Who is the manual

intended for?
This manual provides you with the relevant information required to set up a SINUMERIK 810D control system and perform maintenance and servicing procedures.
S Configuring engineers, electricians and fitters

S Servicing and operating personnel
Safety notices
The following safety notices are devised to protect your personal safety on the
one hand and, on the other, to protect the product described or the connected
equipment and machines against damage.
Warning
Hazardous voltages are present in this electrical equipment during operation.
Hazardous voltage is still present for at least 5 minutes in the DC link of all
SIMODRIVE modules after all voltage sources have been disconnected.
See Instruction Manual.
Persons who are not qualified should not be allowed to handle the
equipment/system. Non-compliance with safety notices and warnings can result
in severe personal injury or damage to property. Only appropriately qualified
personnel who are trained to install, assemble, start up or operate the product
should be allowed to handle this equipment/system.

SINUMERIK 810D Manual Configuring HW (PHC) 10.00 Edition
Manual Configuring SINUMERIK 810D

Preface
Further notes
10.00
12.95
If you need to carry out measurements or checks when the equipment is live,
please observe the guidelines and instructions given in accident prevention
regulation VBG 4.0, in particular 8 Acceptable deviations when working on
live parts. Appropriate electrical tools must be used.
Danger
This symbol in the document indicates that death, severe physical injury or
substantial property damage will result if proper precautions are not taken.
Warning
This symbol in the document indicates that death, severe physical injury or
substantial property damage may result if proper precautions are not taken.
Caution
This symbol appears in the document indicating that minor physical injury or
property damage can result if proper precautions are not taken.
Caution
This symbol (without a warning triangle) indicates that properly damage can
result if proper precautions are not taken.
Notice
This symbol indicates that an undesired event can occur if the corresponding
note is not observed.
Important
This symbol appears in the documentation to draw special attention to an important point.
Note
This symbol appears in the documentation to draw your attention to a related
topic.
vi


Preface
12.95
Warning
S Repairs to equipment supplied by us may only be carried out by SIEMENS

Customer Service personnel or by repair centers authorized by
SIEMENS. Only items contained in the spare parts list may be used to
replace parts or components.
S Always interrupt the power supply before you open the device.
S Emergency tripping devices as stipulated in EN 60204 IEC 204 (VDE 0113)
must remain operative in all operating modes of the automation equipment.
Resetting the emergency tripping device must not result in any uncontrolled
or undefined restart of the equipment.
S Wherever faults occurring in the automation equipment can lead to substantial damage or even grievous bodily injury, i.e. are potential dangerous
faults, additional external precautions must be taken or facilities must be
provided ensuring or enforcing safe operation even when a fault occurs
(e.g. independent limit switches, mechanical interlocks, etc.).
Caution
S Install power supply and signal cables in such a way as to prevent inductive
and capacitive interference voltages from affecting the automation
functions.
Warning
Perfect and safe operation of this equipment assumes professional transport,
storage, mounting and installation as well as careful operator control and
servicing.
Failure to observe safety notices can result in severe personal injury or substantial property damage.
Warning
Printed circuit boards contain components which can be destroyed by electrostatic discharge. Before you touch a PCB, make sure that your own body has
been electrostatically discharged. The simplest way of doing this is to touch a
conductive, earthed object immediately beforehand (e.g. bare metal part of a
switchboard, protective earth contact of a socket outlet).

vii
07.96
12.95

Preface
ESDS instructions
ElectroStatic Discharge Sensitive Boards

Important
Handling ESDS boards:
S When handling components which can be destroyed by electrostatic discharge, make sure that personnel, the workstation and packaging are well
grounded.
S As a general rule, electronic boards should only be touched when absolutely necessary. Do not touch the boards in such a way that your hands
come into contact with pins or printed conductors.
S You may only touch ESDS components if
you are continuously grounded via an ESDS bracelet,
you are wearing ESDS shoes or ESDS shoe grounding strips in conjunction with an ESDS floor surface.
S Boards may only be placed on conductive surfaces (desk with ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport
containers).
S Boards may not be brought close to data terminals, monitors or television

sets (a minimum of 10 cm should be kept between the board and the
screen).
S Boards may not be allowed to come into contact with electrically insulating
materials such as plastic films, insulating table tops or clothing made of synthetic fibers.
S Measurements may be taken on the boards only if
the measuring instrument is properly earthed (e.g. equipment grounding

conductor), or
before measuring with a potential-free measuring instrument, the probe

is briefly discharged (e.g. touch the unpainted metal parts of the control
housing).
Proper use
The device may be used only for the applications specified in the manual and
only in conjunction with external equipment and components recommended or
authorized by SIEMENS.
Further assistance
If you should encounter problems in using this Manual or have any other queries, please contact the responsible department named on the query sheet at the
back of the document.
viii

10.00
12.95

Contents
Contents
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-11
1.1
System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-11
1.2
Markings and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-19
Connection Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-21
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.1.7
2.1.8
2.1.9
2.1.10
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient climatic and mechanical conditions in operation . . . . . . . . . .
Shipment and storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stressing by pollutant contamination . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Earthing concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RI suppression measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protective separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data of individual components . . . . . . . . . . . . . . . . . . . . . . . .
MPI connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-21
2-22
2-23
2-24
2-25
2-26
2-28
2-29
2-30
2-31
2-32
2.2
MPI/OPI networking rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-33
Design and Assembly of the 810D Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-35
3.1
Design of the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-35
3.2
3.2.1
Installing the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conversion for external cooling, 2-axis CCU box (SW 5 and later) . .
3-36
3-40
3.3
Mains infeed (NE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-42
Description of the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-43
4.1
Components of the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . .
4-43
4.2
4.2.1
4.2.2
4.2.3
Interfaces on the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview of interfaces on CCU1/CCU2 . . . . . . . . . . . . . . . . . . . . . . . . .
Description of interfaces on the CCU1/CCU2 . . . . . . . . . . . . . . . . . . . .
Cable distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-45
4-45
4-47
4-53
4.3
4.3.1
4-57
4.3.2
4.3.3
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assignments between measuring systems and motor
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interpretable encoder systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measuring channels, indirect and direct measuring system . . . . . . . .
4-57
4-58
4-60
4.4
Integrated power sections: 3-axis CCU box . . . . . . . . . . . . . . . . . . . . . .
4-65
4.5
Integrated power sections: 2-axis CCU box . . . . . . . . . . . . . . . . . . . . . .
4-67
4.6
PLC module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-68
4.7
PCMCIA card (memory card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-68
4.8
CCU1: 6th axis (SW 3.2 and later) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-69

ix

Contents
10.00
12.95
Axis Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-71
5.1
Plug-in axis extension unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-71
5.2
Axis extension with SIMODRIVE 611D control module . . . . . . . . . . . .
5-74
I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-77
6.1
Single I/O module (EFP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-77
6.2
DSB with 5 incoming supplies for drive module . . . . . . . . . . . . . . . . . .
6-85
NCU Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-103
DMP Compact Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-109
8.1
DMP compact module 16 I (6FC5 111-0CA01-0AA0) . . . . . . . . . . . . .
8-109
8.2
DMP compact module 16 O (6FC5 111-0CA02-0AA1) . . . . . . . . . . . .
8-111
8.3
DMP compact module 8 O (6FC5 111-0CA03-0AA1) . . . . . . . . . . . . .
8-113
8.4
DMP compact module 1 I analog (6FC5 111-0CA04-0AA0) . . . . . . . .
8-115
8.5
DMP compact module 1 I NC analog

(6FC5 211-0AA10-0AA0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-118
DMP compact module 1 O analog (6FC5 111-0CA05-0AA0) . . . . . . .
8-121
Servicing and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-123
9.1
Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-123
9.2
Battery replacement (6FC5 247-0AA18-0AA0,

GWE-570 665 000 101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-124
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-127
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-129
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-141
8.6
9
Index
Index-145
J

08.97
12.95
1 System Overview
1.1 System configuration
System Overview
1.1
System configuration
Components
A complete SINUMERIK 810D system comprises various individual

components. These are listed below.
A description of the components marked with 1) can be found in:
References:
/BH/, Operator Components Manual
Table 1-1
810D components in maximum configuration (excluding motors)
Component
Mains Supply (MS)
SINUMERIK 810D
CCU box
(3 axes)
CCU box
(2 axes)
CCU (Compact
Control Unit)
CCU 2 (Compact
Control Unit)
Order no.
Description
See References:
/PJ2/ SIMODRIVE Planning Guide
Mains Supply for the electronic equipment and drives. As either

open-loop control (OI 5 kW28 kW) or closed-loop control as an
infeed/regenerative feedback module, 16 kW120 kW and over; filter
modules as option.
6FC5447-0AA00-0AA0
Subrack for holding the CCU1/2 with 3 integrated power modules: 1 x

18/36A (FDD) or 24/32A (MSD) and 2 x 6/12A (FDD), internal cooling
only
Subrack for holding the CCU1/2 with 2 integrated power modules: 2 x
9/18/A (FDD), internal or external cooling
6FC5447-0AA01-0AA1
6FC5 410-0AA00-0AA0
CCU1/21
Contents of CPU in 810D:

NCK, PLC AS 314, communications functions, standard digital
closed-loop control
6FC5 410-0AX02-1AA0
CCU1/22

closed-loop control
Additional features:
8 MB DRAM, 2 MB SRAM
Handling with 5 axes
2nd channel with 5 axes
Connection for HPU
CCU 1 (Compact
Control Unit)
6FC5 410-0AX01-0AA0

closed-loop control
Additional features:
8MB DRAM, 2 MB SRAM
Connection for HPU
Operator panel 1)
Display, keyboard and 810D operation
MMC module1)
Operator panel computer (integrated in operator panel),

MMC 103 with hard disk
MMC 100.2 without hard disk
Machine control
panel1)
SIEMENS MCP or interface for customer MCP, V_03_01_01 or

higher
ISA adapter1)
Allows AT modules to be operated in conjunction with the MMC 103

module (integrated in the operator panel)
Full CNC
keyboard1)
Full keyboard can be connected to the MMC module

1-11
04.00
12.95
1 System Overview
Component
Order no.
Memory card
(PCMCIA)
Slot for PCMCIA card on the CCU1/2,

PCMCIA card for software upgrades and SW 3.x
CCU1/2 system software is stored on an internal Flash Eprom for
SW versions < 3.1
Floppy disk unit1)

Cable distributor
Rack-mounting unit for connection to the MMC module

6FX2 006-1BA01
Cable
Plug-in axis
extension unit
Description
Connection of two handwheels and two probes to the CCU1/2/2 RC

References: /Z/, Accessories Catalog NC Z
6FC5 412-0FA10-0AA0
SIMATIC
components
For mounting in a SIMODRIVE 611 power module (1- or 2-axis),

References: /PJ/, SIMODRIVE 611 Planning Guide
References: /S7H/, Manual
Single I/O module

(EFP)
6FC5 411-0AA00-0AA0
PLC I/O module with 64 inputs and 32 short-circuit-proof outputs
NCU terminal
block1)
6FC5 211-0AA00-0AA0
High-speed digital and analog NC I/O devices on the SINUMERIK

810D drive bus
Hand-held unit
(HHU)1)
6FX2 007-1AC..
Handheld unit with

handwheel, EMERGENCY STOP button, keyswitch, override, enabling switches, display, user-assignable keys
Connection via MPI bus and cable distributor
Handheld programming unit (HPU)1)
6FX2 007-1AC..
Handheld programming unit (HPU) with

Keyboard + travel key block,
Enabling switches,
LCD display (240 x 64 pixels) with LED brightness control,
LED background lighting,
EMERGENCY STOP button,
V.24 interface,
Distribution box1)
6FX2 006-1BC00
For linking the handheld unit to the MPI bus. Connection for EMERGENCY STOP circuit, enabling switches, handwheel, 24 V DC
Mini hand-held
unit1)
6FX2 006-1BG00
Mini handheld unit for setting up and operating simple machines in

the JobShop sector or similar applications.
Distribution board
(DSB, see
Section 6.2)
6FM8 180-1AA00-0AA0
Connection via X103 with 15-way SUB D plug with ribbon cable link
Suitable for use with 810D, 840C, 840D and FM-NC.

Distribution board consisting of
one single I/O module (EFP; 64 inputs, 32 outputs),
one basic module (24 outputs) and
one drive module (5 outputs)
A description of the components marked with 1) can be found in:

References:
/BH/, Operator Components Manual
1-12

04.00
12.95
1 System Overview
Floppy disk
unit
HHU or
HPU or
Mini HHU
Handheld
unit
MMC module
Operator panel
MPI
cable
Handheld programming unit
MCP
Distribution box
QWERTY
keyboard
Encoder lead, direct

measuring system
Measurement
(2x) *)
Cable
distributor
Handwheel (2x)
SIMATIC
IM cable
UE
or
14
14
I/RF
MSD
810D
Motor cable 3x
1x
FDD
Terminal block
Plug-in
axis extension
unit
1x
15
Motor encoder cable
611
power
module
5x
Step7-300
Single I/O
module
Direct measuring system
(e.g. at X416)
Fig. 1-1
1FT6 / 1FK6 /1PH

motors
Distribution
board
*) One measurement input can be replaced by a 3rd handwheel
SINUMERIK 810D system

1-13
1 System Overview
12.95
QWERTY
X8: Parallel interface 1)

X7: COM2 interface
X6: COM1 interface
X5: VGA interface
Floppy1)
Operator panel
X10
Power supply
MMC
X8
ISA adapter
X7
X5
X6 X4
(with MMC 103

in this diagram)
(rear view)
X9
MCP
X20
HPU
or
(rear view)
HHU
Distribution box
X5
X1
16
X2
MPI bus lead

1
X4
CCU1/2/2-H
X3
Sensor
Cable distributor
5
3
Handwheel HHU
6
Handwheel
Shield
MPI bus lead
PG740 programming device

MPI cable
1)
Fig. 1-2
1-14
X8/X9 on MMC 101/102 only
SINUMERIK 810D connection configuration for the MPI bus, HPU and cable distributor

04.00
12.95
1 System Overview
SIMATIC S7-300 I/Os
X2
PS
IM
SMs
SIMATIC S7-300 IM connecting cable
CCU1/2
Single I/O module (EFP)
1)
Shielded connecting cable
Drive bus lead
Terminal block
EFP
Terminator
Fig. 1-3
EFP
1)
Distribution
board (DSB)
Do not exceed maximum configuration !!
SINUMERIK 810D connection configuration for PLC I/Os and NCU terminal block

1-15
12.97
12.95
1 System Overview
Connecting
leads
Table 1-2
The following connecting leads are used on the SINUMERIK 810D

Connecting cables for the SINUMERIK 810D
No.
Order no.
Designation
6FX2 0024EA0V1VV0 1)
MPI bus lead from operator panel to MCP and CCU1/2
6ES7 901-0BF00-0AA0
MPI bus lead from distribution box (HHU) to CCU1/2
6FX2 0024AA211VV0 1)
Connecting lead from distribution box to cable distributor on the

CCU1/2 (for handwheel pulses from HHU)
Included in the scope of supply of the PG740
MPI bus lead to PG
6FX2 002-4AA41-1AB0
Sensor connecting lead to cable distributor, length: 5 m
6FX2 0024AA211VV0 1)
Connecting lead for electronic handwheel to cable distributor on

CCU1/2
6FX2 002-1CB01-1AB0
Drive bus lead (1 m) to connecting up the NCU terminal block
6ES7 3683VVV00AA0 1)
Connecting lead for Step7-300 I/Os (IM361 or single I/O module)
6FC5 411-0AA80-0AA0
Shielded connecting lead for single-tier installation with several single

I/O modules
10
6FC5 412-0FA80-0AA0
Cable set for external SIMODRIVE 611 closed-loop control; for

connection of device and drive buses
11
6FX2003-0DA00-0AA0
Terminator for drive bus (only when a drive bus is used)
12
1)
Ribbon cable to terminal strip converter
13
2)
Motor encoder cable incremental

absolute
14
6FX2002-2CG00-1AA0
6FX2002-2CH00-1AA0
Cable for connecting direct measuring systems to the CCU1/2

incremental
absolute
15
2)
Power leads for motor
16
1)
Ribbon cable from HPU to distribution box
Each cable has its own number.

You can find these numbers (1 to 16) in the above diagrams.
1)
For length code, see References:
2)
see References:
MMC, MCP and

HPU
There are 4 possible variants:
1-16
/Z/ Catalog NC Z
/PJ2/SIMODRIVE Planning Guide
S HPU without MMC/MCP

S MMC + MCP
MPI bus lead with cable no. 1
S MMC
S MCP

07.96
12.95
Axis extension
feature on 810D
1 System Overview
The SINUMERIK 810D can be expanded up to five drives (see below for
SW 3.1) by an axis extension feature. There are two possible expansion
methods, i.e.
either
a plug-in axis extension unit and SIMODRIVE 611 power

module connected at the axis extension terminal
or
SIMODRIVE 611D closed-loop control plug-in unit with

SIMODRIVE 611 power module connected to the drive
bus/unit bus (see Fig. 1-4)
The appropriate axis expansion method is primarily determined by the number

of measuring channels required.
Plug-in axis
extension unit
Plug-in axis extension units are used whenever a maximum of six measuring
channels are needed on the SINUMERIK 810D. The unit is plugged into a
SIMODRIVE 611 power module. Plug-in axis extension units are designed for
1-axis and 2-axis power modules. The plug-in unit is supplied with all necessary
ribbon cables.
Axis extension via

closed-loop
control units
If an application requires more than the six standard measuring channels on the
SINUMERIK 810D, further channels can be connected by installing
SIMODRIVE 611 closed-loop control units in the SIMODRIVE 611 power modules (connected via drive bus with drive bus terminator). When 611D closedloop control modules are used, it may be necessary to connect the
NCU terminal block to the free drive bus connector on the 611D control.
Drive bus
Device bus
611D closed-loop control unit
Bus
terminator
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
810D
Cable set
Fig. 1-4
Power
section
10
Axis extension on a SINUMERIK 810D with SIMODRIVE 611D closed-loop

control

1-17
04.00
12.95
1 System Overview
Power modules
Axis extension units can be connected to 1-axis or 2-axis power modules.

2-axis power modules are suitable for both axes and spindles. Power modules
must always be installed on the right of the SINUMERIK 810D modules.
Combinations
With SW version 3.1 and earlier, it is not possible to combine the two methods
of axis extension. The number of drives is limited to five.
With SW 3.2 and later, the number of axes is limited to 6. In this case, the 6th
axis is a combination.
Configurations from 1 to 5 drives can be obtained by many combinations. If the
spindle is to be operated on the internal power module, then it must be connected to the 24A/32A power section (A1).
Table 1-3
Possible combinations for 15 drives on the SINUMERIK 810D
Number of drives
Internal drives
1 x 18/36A (FDD) or 24/32A (MSD)
2 x 6/12A
Drives provided
by axis extension
Restrictions
S Mains Supply: 55 kW (07.99 and later: 120 kW).

S The DC link busbar on the 810D has an effective load capability of 120 A
(07.99 and later: 200 A).
S The ribbon cable on the plug-in axis extension unit is long enough for a
module width of 100 mm (07.99 and later: 150 mm).
S The length of the cable set for the plug-in axis expansion with 611D closedloop control unit is:
62 mm for the drive bus and 150 mm for the device bus.
1-18

1 System Overview
1.2 Markings and labels
12.95
1.2
Markings and labels

If you have any technical queries or require servicing assistance, please
have all the rating plate data available when you contact your local Siemens
sales office.
One of the following labels will be attached to the components and modules:
Screen printing on
PCBs
Example:
Component number: 570 573.9001.00

Product version: B (last cross)
SIEMENS A B C D E
570 573.9001.00
OP, MMC, HD, ISA

adapter, PCMCIA
Example:
Component name: OP 031

MLFB (order number):
6FC5203-0BA10-0AA0
Component number: GE.570 038.9001.00
OP 031
6FC52030BA100AA0
GE. 570 038.9001.00
A B C
CCU1 plug-in unit
CCU1
CCU box
Example:
Component name: CCU1

MLFB: 6FC5410-0AA00-0AA0
Component number: GE.570039.9001.01
6FC54100AA000AA0
Example:
GE.570039.9001.01
ABC
Component name: SINUMERIK 810D

Power section module 2x15A+1x50A
MLFB: 6FC5447-0AA00-0AA0
Product status: A (last cross)
SINUMERIK 810D
Power section module
2x15A + 1x50A
6FC5 447-0AA00-0AA0
Made in Germany
A

1-19
1 System Overview
1.2 Markings and labels
12.95
ESDS symbol
Warning
been electrostatically discharged. To discharge your body, touch a conductive,
grounded object (e.g. the unpainted metal parts of the switching cabinet,
ground contact of outlet).
1-20

2 Connection Conditions
2.1 Ambient conditions
12.95
Connection Conditions
2.1
Ambient conditions
Compliance with
connection
conditions
The 810D numerical control system is checked for compliance with the ambient
conditions listed below. Fault-free operation can be guaranteed only if
S these ambient conditions are satisfied in operation and during

transportation,
S original components and spare parts are used. This applies in particular to
the use of specified cables and connectors,
S the equipment is installed correctly to specification.

The system must not be started up until conformity with the standards specified
in Directive 89/392/EEC has been verified.
Additional
information
References:
Support and
advice
The relevant connection conditions must be satisfied in the overall plant

installation. If you require further support and advice, please contact your
Siemens sales partner.
/EMC/, Description

2-21
2.1.1
10.00
12.95
Electromagnetic compatibility (EMC)
Emitted
interference
Applicable standards: EN 55011, EN 55022 (with limit value class B only)

Table 2-1
Limit values of emitted interference

Limit value according to
Cable-conducted RI suppression
Limit value class A for industrial

applications
Interference radiation
Limit value class A for industrial

applications
To information about satisfying limit value class B (residential areas), please

contact your local Siemens sales office.
Note
The operator must assess the interference radiation in relation to the whole
plant. Special attention must be paid to cabling.
For support and advice, please contact your Siemens sales partner.
Interference
immunity
Applicable standards:
Table 2-2
ENV 50140, ENV 50141, ENV 50204, EN 61000-4-8,

EN 61000-4-2, EN 61000-4-4
Extract defining interference immunity according to EN 50082-2

Limit value
2 kV
Cable-conducted
interference
(power supply and signal
leads via coupling networks
or clamp)
EN 61000-4-4
Test voltage:
Static discharge
(via air gap)
EN 61000-4-2
Test voltage on
user interface:
Test voltage on device:
Test voltage on device:
Test duration:
Radiated radio
frequency fields
EN 50140
Test field strength:

Frequency:
12 kV
4 kV (contact)
8 kV (air)
10 discharges
at 1 discharge/s
10V/m
801000 MHz
For a complete list of limit values to be applied, please refer to Generic Norm
EN 50082-2.
Note
The emitted interference and interference immunity are determined by the
whole plant. As a result, the control system must be installed in the overall plant
in compliance with the EMC Directive and the appendix containing the
Declaration of Conformity.
2-22

12.98
12.95
2.1.2
Ambient climatic and mechanical conditions in

operation
Applicable
standards
IEC 68-2-1, IEC 68-2-2, IEC 68-2-3, EN 60721
Ambient
climatic
conditions
If the specified values cannot be guaranteed, then a heat exchanger or

air-conditioning unit must be provided.
Table 2-3
Ambient climatic conditions
Temperature range
Lower limit temperature
See Section 2.1.9
Upper limit temperature
See Section 2.1.9
Permissible change in
relative air humidity
EN 60721-3-3, Class 3K5
Within 1 minute
max. 0.1 %
Condensation
Not permissible
Temperature change
Within 1 minute
max. 0.2 K
Within three minutes
1K
At site altitudes of up to
1500 m above s. l. At
greater altitudes the upper
limit temperature must be
reduced by 3.5C/500m.
860 hPa to 1080 hPa
Air pressure
Table 2-4
Ambient mechanical conditions
Vibrational stressing
(to IEC 68-2-6)
Shock stressing
(Test Group E, test Ea acc.
to IEC 68, Part 2-27)
Frequency range
1058 Hz
betw. 58500 Hz
Const. deflection
0.075 mm
Ampl. of acceleration
9.8 m/s2
Acceleration
15 g
Acceleration for screen

units
2g
Duration of nominal shock
11 ms / 30 ms for drives
Acceleration for drive

components
0.5 g

2-23
2.1.3
12.95
Shipment and storage conditions
Applicable
standards
IEC 68-2-1, IEC 68-2-2, IEC 68-2-3
Modules in
original packaging
The following data apply to modules in original packaging:

Table 2-5
Climatic conditions
Temperature range
Lower limit temperature
See Section 2.1.9
Upper limit temperature
See Section 2.1.9
Dewpoint temperature td
Annual average
and relative air humidity U
U = 75%, td = 17C
On 30 days (24 hours) in

the year (days distributed
over annual period)
U = 95%, td = 24C
On 30 days (24 hours) in

the year (days distributed
over annual period)
U = 85%, td = 20C
Condensation
Rare, brief, slight

The following cases can
apply simultaneously as
regards condensation:
Max. period of
condensation
3 hours
Frequency of condensation
Annual average:
3 / max.: 10
Briefest sequence of
condensation cycles
1 day
Temperature change
Within one hour
20 K
Air pressure
The specified values

correspond to a shipment
altitude of 3265 m above s.l.
660 hPa to 1080 hPa
Table 2-6
Mechanical conditions for shipment in original packaging
Vibrational stressing
(acc. to IEC 68-2-6)
Frequency range
59 Hz
betw. 9500 Hz
Transport of
backup batteries
Const. deflection
3.5 mm
Ampl. of acceleration
10 m/s2
Backup batteries must always be transported in their original packaging. No

special approval needs to be obtained to transport backup batteries. The lithium
content is approximately 300 mg.
Note: The backup battery belongs to Dangerous Materials Class 9 according to
air freight haulage regulations.
2-24
Warning
Improper handling of backup batteries can cause them to ignite, explode or
combust!

04.00
12.95
Rules for handling

backup batteries
The following regulations must be adhered to:

Backup batteries must not be
S charged
S heated up or burned
S drilled into or crushed
S manipulated in any other way, either mechanically or electrically!
Rules for handling
the MMC 103
2.1.4
The hard disk unit on the MMC is fitted with shock absorbers. Nevertheless, the
following rules must be applied when handling the unit:
Important
The hard disk unit
S must always be transported in its original packaging,
S must not be thrown or subjected to other shocks,
S and must not be removed from the mechanical casing in which it is
supplied.
S The disk support springs must not be adjusted!
Stressing by pollutant contamination
Applicable
standards
DIN 40046, Parts 36 and 37

Table 2-7
Gases which may impair operation
Sulphur dioxide (SO2)

Test conditions:
Hydrogen sulfide (H2S)

Test conditions:
Dust which may

impair operation
Severity
10 cm3/m3 "0.3 cm3/m3
Temperature
25 C "2 C
Relative air humidity
75% "5%
Test duration
4 days
Severity
1 cm3/m3 "0.3 cm3/m3
Temperature
25 C "2 C
Relative air humidity
75% "5%
Test duration
4 days
If the control is to be operated in areas where its function may be impaired by

dust, it must be installed in a cubicle with a heat exchanger or with adequate
cooling air supply.

2-25
2.1.5
07.96
12.95
Power supply
Mains connection
810D / SIMODRIVE
810D and SIMODRIVE components are supplied via the device bus and the DC
link busbar from the SIMODRIVE mains supply module. No provision is made
for connecting a supply voltage in any other way and any attempt to do so could
damage the equipment.
For information about electrical connection conditions of mains supply modules
as well as typical circuits, technical data and setting options, please refer to
References:
Connection and
power loss
calculations for
the 810D
The 810D is integrated as a compact module into the SIMODRIVE module

network (power supply or mains supply module, feed modules, main spindle
modules). The power supply is connected via the device bus. The total power
must be calculated for the total module network. This must not exceed the
power supplied by the power supply module. To facilitate the power calculation,
each module has 2 weighting factors that specify the power requirement of the
module (electronics points EP and control points AP). These must be entered in
the table below in order to form the product weighting factor number of
modules. The sum of the products must not be greater than specified on the
data sheet of the power supply module.
Note
The data of the SIMODRIVE components can be found in
References:
/PJ1/, Planning Guide.
For assistance in configuring the 611D/611A system, useful information can be
found in
References:
/SP/, SimoPro V5.x configuration program.
The version which also supports the SINUMERIK 810D is available from
approximately 10.96 (to be notified via PRODOK). The SimoPro program can
run under MS WINDOWS (3.1 and later) on any IBM-compatible PC.
Configuring the
810D power
consumption
The EP and AP points for the power section modules are valid only in
combination with the SINUMERIK 810D (axis extension). When SIMODRIVE
611D modules with plug-in closed-loop control are used, the EP and AP points
from Catalog NC60.1 apply.
Table 2-8
EP and AP points for 810D components

Component
Electronics points
(EP)
Control points (AP)
810D
4.5
EnDat encoder
0.3
Power section module 50A
0.6
0.5
Power section
module > 50A 80A
0.75
1.0
Power section
module > 80A, 120A
611D module MSD or FDD
2-26
1.5
1.5
See Catalog NC 60.1
See Catalog NC 60.1

12.95
Table 2-9
Example of how to calculate the supply power 4 axes / 1 spindle for 810D
Electronics points (EP)
Module
Weighting
factor for
single module
Number of
modules
Control points (AP)

Product
Weighting
factor for
single module
Number of
modules
Product
810D
4.5
4.5
EnDat encoder
0.3
0.6
LTM 50A
0.6
0.6
0.5
0.5
LTM 80A
0.75
0.75
Sum of
products
3.35
7.5
With16 kW I/RF unit
Power supply for

MMC/MCP/I/Os
1
Sum of
products
With16 kW I/RF unit
1
6.6
16.50
MMC, MCP and I/Os require an external 24 V DC supply.
Warning
S The DC supply is always referred to ground and must not be generated by

means of an autotransformer.
S In order to ensure safe electrical separation of the user interface, the DC

supply must be protectively separated. See Section 2.1.8.
Table 2-10
Requirements of the DC supply
Rated voltage
acc. to IEC 65A (Co) 22-I
24 V DC
S Voltage range (mean value)

S Voltage ripple at rated voltage
20.4 V DC to 28.8 V DC
3.6 V
and rated current peak/peak
S Runup time after Power ON
any
Harmonic content
acc. to DIN VDE 0160
10%
Transient overvoltages
S
S
S
S
35 V
Brief voltage dips
Magnitude of overvoltage
Period of overvoltage
Recovery time
Events per hour
S Period of voltage dips

S Recovery time
S Events per hour

500 ms
50 s
10
5 ms
10 s
10
2-27
2.1.6
07.96
12.95
Earthing concept
The 810D system consists of a number of individual components, each of
which complies with the EMC and safety regulations in its own right.
CCU box and SIMODRIVE components are bolted to a metallic cubicle wall. It
must be possible to create a low-impedance contact around the bolts between
the CCU box and the cubicle wall. Insulating paint must be removed wherever
possible. The contact point must be kept free of corrosion.
The electronics grounds of the modules must be interconnected via the device
and drive buses and taken to terminal X131 on the mains infeed module as
well.
References:
Operator panel
/EMV/, EMC Guidelines
CCU
Power
electronics
Drive
electronics
Distribution
box
Machine
MMC
control panel
PA
PA
PA
PE in motor cable
MB
PLC I/Os
NCU terminal
block
E
M
PA
PA
PA
PA
Machine base
Earthing bar
Central earthing bar
Large-area conductive connection

with earthed housing
Equipotential bonding conductor ( 30cm)
to earthed housing, A=10mm2
Fig. 2-1
2-28
MB: Shielded signal cable with ground reference

M: Motor
E: Encoder
Cross-sections (mm2)
10
PA: Equipotential bonding
conductor
PE minimum
Mains connection S
PE: PE conductor
S: Mains connection
S 16
16 < S 35
S > 35
S
16
S/ 2
Earthing concept

12.95
2.1.7
RI suppression measures
In addition to the protective earthing of the plant components in accordance with
VDE, special supplementary measures for ensuring reliable, fault-free operation
of the installation must be implemented. These measures include shielded
signal cables, special equipotential bonding and ground connections.
Shielded
signal cables
To ensure reliable, fault-free operation of the plant, the cables specified in

individual circuit diagrams must be used (shield connected at both ends).
Note
If external devices are connected (printers, programming devices, etc.), it is
permissible to use standard cables with shield connection at one end.
However, external devices of this type must not be connected to the control
system in normal operation. If it is impossible to avoid using them in operation,
their cable shields must be connected at both ends. The external device must
also be connected to the control system via an equipotential bonding conductor.
Filter modules
Line filters for RI suppression according to CE Standard, see

References:
Cable
definitions
/PJ2/ SIMODRIVE 611D Planning Guide
Definition:
S Signal cables (e.g.)
Data cables (MPI, sensor cables, etc.)
Binary inputs and outputs
Emergency Stop cables
Motor and power cables
S Load cables (e.g.)
Low-voltage supply cables (230 V AC, +24 V DC etc.)
Supply cables for contactors (primary and secondary circuits)
References:
Assembly
guidelines
The following EMC measures must be implemented to ensure the greatest

possible interference immunity of the overall installation (control system,
power section, machine).
S The largest possible clearance must be left between signal and load cables.
S Signal and load cables may cross one another (if possible, at an angle of
90), but must never be laid in close proximity to one another or parallel.

2-29
07.96
12.95
S Only cables supplied by SIEMENS may be used as the signal cables from
and to the NC or PLC.
S Signal cables must not be laid close to strong permanentmagnetic fields

(e.g. motors and transformers).
S If signal cables cannot be effectively separated from interference sources,

they must be installed in shielding cable ducts (metal).
S The distance (interference coupling surface) between the following cables

must be as short as possible:
Signal cable and signal cable
Signal cable and associated equipotential bonding conductor
Equipotential bonding conductor and accompanying PE conductor.
Important
For further information about suppression measures and connecting shielded
cables, please see
References:
2.1.8
Protective separation
User interfaces and interfaces for servicing, start-up and maintenance form part
of the overall system.
User
interfaces (UI)
The term UI refers to all interfaces which are freely accessible to the machine
operator, i.e. for which no tools or ancillary equipment are required. These user
interfaces are designed in accordance with EN 60204-1 and DIN VDE 0160 to
be protectively separated.
Interfaces for
servicing/Start-up/
Maintenance
These interfaces are provided solely for servicing, maintenance and start-up
purposes. They are not protectively separated.
Table 2-11
Service interfaces
Component
810D CCU module
2-30
Interface designation
X341, X342, X351, X352
Function
DAC test sockets for analog
signals

04.00
12.95
2.1.9
Technical data of individual components
Table 2-12
Mechanical data and temperature ranges
Weight approx.
in g
Degree of
protection to
DIN 40050
Temperature ranges
Operation or
storage/transport
in C
150 x 490 x 268

Internal cooling
Internal and external
cooling
150 x 307 x 220
9800
IP 20
0...55
1600
Front panel:
IP 20
50 x 374 x 153
1700
IP 20
20...60
0...55
NCU terminal block
257 x 89.4 x 36.1
500
IP 00
20...60
0...55
Distribution board
(DSB)
150 x 440 x 268
1700
IP 20
20...60
0...55
Component
CCU box
3 axes
2 axes
CCU (Compact Control Unit)

Single I/O module
(EFP)
Dimensions
Width x height x
depth in mm
20...60
0...55
40...70
Table 2-13
Electrical data
Components
Line voltage
and tolerance
Max. power loss at

rated voltage
Approx. 350 W
Internal/external/total
69/ 111 / 180 W
CCU box
3 axes
2 axes
Approx. 25 W
Max. current
Protect. class
DIN VDE 0160
See table 2-9
See Table 2-9
CCU
Power supply via SIMODRIVE 611 mains supply

(I/RF or OI module).
Power may not be supplied
by other devices.
Single I/O module

(EFP)
24 V for logics supply,

24 V for load supply,
0.3 A
12 A
NCU terminal block
24 V for logics supply, load

supply direct to the DMP
module
0.5 A
Distribution board
(DSB)
24 V for logics supply

24 V for load supply
1A
2A

30.2 W
30 W
2-31
2.1.10
12.95
MPI connecting cable
MPI connecting cables are available in different lengths. They can be used to
make the following connections:
S CCU to operator panel

S Operator panel to MCP
S PLC (S7) to PG740
S CCU to handheld unit via distribution box
You can use the MPI connecting cable to link one node to the next by inserting
the MPI connector on the outgoing cable in the MPI connector of the incoming
cable.
Cables with
switchable
terminating
resistor
Switch on the terminating resistor in the MPI connector of the first and last
nodes. Switch off the resistors on all other nodes.
46
46
55
Off
Fig. 2-2
On
MPI connector
References:
2-32
Terminating resistor
/Z/, Accessories and Equipment for Special-Purpose

Machines

08.99
12.95
2.2
2.2 MPI/OPI networking rules
MPI/OPI networking rules

The following basic rules governing network installations must be observed:
1. The bus line must be terminated at both ends. To do this, switch on the terminating resistor in the MPI connector on the first and last nodes and all
others off.
Note
S Only two terminators may be switched on.

S Bus terminating resistors are integral components of the HHU and HPU.
2. At least 1 terminator must be supplied with a 5V voltage.
This supply can be provided by connecting the MPI connector with active
terminating resistor to a unit that is switched on.
Note
The NC unit is best suited for this purpose.
3. Spur lines (supply cable from bus segment to node) should be kept as short
as possible.
Note
Unused spur lines should be removed if possible.
4. Each MPI node must be connected up first, and then activated.

If you wish to disconnect a node, you must deactivate the link first and then
remove the connector.
5. One HHU and one HPU or two HHUs or two HPUs can be connected to
each bus segment. No bus terminators may be inserted in the distribution
boxes of an HHU or HPU.
If necessary, an intermediate repeater can be inserted to connect more than
one HHU/HPU to a bus segment.
6. The following cable lengths for MPI or OPI for standard application without
repeater must not be exceeded:
MPI (187.5 kbaud): Max. cable length in total 1000 m
OPI (1.5 Mbaud):
Max. cable length in total 200 m

2-33
2.2 MPI/OPI networking rules
04.00
12.95
Notes
2-34

12.98
12.95
3 Design and Assembly

3.1 Design of the SINUMERIK 810D
Design and Assembly of the 810D Control

3.1
Design of the SINUMERIK 810D

The SINUMERIK 810D comprises three components:
CCU module
Fig. 3-1
3-axis CCU box
2-axis CCU box
Components of the SINUMERIK 810D
1. CCU module (Compact Control Unit).

2. 3-axis CCU box (metal casing with 3 integrated power sections for holding
the CCU module) with internal cooling
3. 2-axis CCU box with external and internal cooling (metal casing with
2 integrated power sections for holding the CCU module).
Delivery state: Internal cooling.
Conversion: Unscrew mounting bracket using a screwdriver (Torx for M6)
and mount the 4 grounding springs (see assembly instructions)

3-35

3.2 Installing the SINUMERIK 810D
3.2
07.96
12.95
Installing the SINUMERIK 810D
Preparations for
assembly
You will need the following tools to install the SINUMERIK 810D:
S Screwdriver for slotted screw sizes 0 and 1

S Screwdriver for Torx screws M4 and M5
Position within
the overall system
The CCU box must be installed directly on the right of the SIMODRIVE mains
supply module.
Installing the
CCU box
The CCU box is installed on the right of the mains supply module. It should be
mounted by means of 4 M5 screws.
1. Remove the plastic cover over the DC link busbars. To do this, loosen it by
inserting a flat screwdriver in the recess on the top edge and then fold it
down forwards.
2. Using two M4 screws, connect the DC link bars of the mains supply unit and
the CCU box and, if applicable, the next module.
Check that all DC link connecting screws are correctly positioned.
3. Replace the cover so that the plastic lugs are resting in the correct recesses
and then close the DC link by swinging the cover backwards until the latch
on the top engages correctly.
Plug-in axis extension unit
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 3-2
3-36
810D
Power section
Plug-in axis extension unit with SIMODRIVE 611 power modules


12.95
Installing the CCU
Installation sequence:
1. Connect up the battery on the CCU module
2. Place the CCU module on the guide rails in the CCU box and secure
You must tighten the slotted screws (1) (see Fig. 3-3) in order to guarantee
vibration resistance and compliance with EMC regulations.
CCU box
CCU
Battery
DC-link
busbars
PE conductor terminal
Fig. 3-3
Assembling the SINUMERIK 810D

3-37

Assembly info
12.98
12.95
Please observe the following points when installing the SINUMERIK 810D:
1. Approx. 80 mm of free space for cooling air at top and bottom
2. The shields of the motor cables must be connected once the shielding plate
is installed, see Section 2.1.6.
3. The equipotential bonding conductor must be connected on each motor
4. Extra mounting depth is needed to fit connectors.
5. The specified screw tightening torque must be observed.
6. All the screws on the DC-link busbars must be tightened.
Mounting the
shielding plate
The shielding plate is attached to the bottom of the 2-axis CCU box by means of
3 screws; for 2-axis CCU box, see Fig. Mounting the shielding plate). The
shielding plate is supplied with the box. The tube clip for the shield connection is
included in the scope of supply of the pre-assembled SIEMENS motor connecting cable.
466
Please observe the

following tightening
torques for module
assembly screws !!
M3 : 0.8 Nm
M4 : 1.8 Nm
M5 : 3 Nm
M6 : 6 Nm
480
Free space for cooling air 80 mm
443
130
80
Additional connection option for

shield support M5x10
Motor terminal
A3
A2
A1
80
120
Free space
for cooling
air 80 mm
Shielding plate
3-38
100
150
288
Fig. 3-4
25
Equipotential bonding terminal
Dimension drawing of 3-axis CCU box

12.98
12.95

Free space for cooling air
80
24.8 0.2
149.5 0.2
100 0.2
130
6 0.1
5)
Seal
Please observe the

following tightening
torques for module
assembly screws !!
M3 : 0.8 Nm
M4 : 1.8 Nm
M5 : 3 Nm
M6 : 6 Nm
443
466 0.3
480
Heat sink
M3
24.7 0.2
100 0.2
150
120
8 0.1
90
80
20
M4
57
77
110
232
289
Free space for cooling air
Shielding plate
Screw M2.5x8
Combiscrew M5x10
Tube clamp
for shield
(included in the scope of supply of our
pre-assembled Siemens motor cable)
e.g. made by Rasmussen GmbH

D63461 Maintal
P. O. Box 1149
Tel.:++49-6181-403-0
Fax: ++49-6181-403-210
Shield connecting bus

MLFB: 6SN1162-0FA00-0AA0
Caution! The shield support

does not provide for cable strain relief
Fig. 3-5
Support point for cable shields

(e.g. control lead for function terminals)
Dimension drawing of 2-axis CCU box

3-39

12.98
12.95
Shielding plate assembly
Fig. 3-6
3.2.1
2-axis CCU box: Shielding plate assembly
Conversion for external cooling, 2-axis CCU box (SW 5 and later)
Conversion for external cooling
Undo M6 screws
and remove bracket
Fit the grounding springs

(packed in flat bag)
Undo M6 screws
and remove bracket
Fit the grounding springs

(packed in flat bag)
Fig. 3-7
3-40
2-axis CCU box: Conversion for external cooling

12.98
12.95

A1
A2
A3
Equipotential
bonding terminal
Equipotential
bonding
terminal
Option for fitting plug-in

connector for motor
brake
Shielding plate
Tube clamp
Shield terminal
Motor cables
Connector type for connection*

motor brake:
PHNIX
Type: MSTB 2.5/2-STF-5.08-BD1-2SO
Order No.: 1863 631
Type: MVSTBU 2.5/2-GFB-5.08
Order No.: 1788 347
*included in scope of supply
of SIEMENS motor cable
Fig. 3-8
Connection of motor and encoder cables (3-axis CCU box)

3-41

3.3 Mains Supply (MS)
3.3
12.95
Mains Supply (MS)

Mains Supply (MS) are available as a closed-loop-control infeed/regenerative
feedback module or as an open-loop-control infeed module (OI). They supply
the required operating voltages and power for the relevant system in a variety of
rating classes.
With I/RF modules, excess DC link current (e.g. during braking) can be returned
to the system. OI modules discharge the braking energy via a pulsed resistor.
The OI module is installed as the first module on the left in the drive
configuration.
Line filters must be fitted to ensure compliance with EMC regulations stipulated
by the CE Standard.
Terminals
72, 73, 74
Ready to run signal from NC and drive.

Terminals 72 and 73 are closed in the error-free status.
Permissible
modules
S Mains Supply:
OI 5 kW, OI 10 kW, OI 28 kW,

I/RF 16 kW, I/RF 36 kW, I/RF 55 kW
(from 07.99: 120 kW)
S SIMODRIVE filter modules or commutating reactor

Note
The mains supply and filter modules/reactors are described in the Planning
Guide 6SN1 197-0AA00 (setting options, technical data, typical circuits).
Warning
Hazardous voltage is still present for at least 5 minutes after all voltage sources
have been disconnected.
3-42

08.99
12.95
4 Description of the SINUMERIK 810D

4.1 Components of the SINUMERIK 810D
Description of the SINUMERIK 810D

4.1
Components of the SINUMERIK 810D
The SINUMERIK 810D is designed to be compatible with the modular SIMODRIVE 611 digital product range. The SINUMERIK 810D is operated on the
SIMODRIVE 611 mains supply module (OI or I/RF modules).
3-axis CCU box
Basic housing with fan for holding the CCU1/2 module with 3 integrated power
sections, 1x18A/36A (FDD) or 24A/32A (MSD) and 2x6A/12A (FDD), and a slot
for the CCU1/2 module (internal cooling).
2-axis CCU box

(02.99 and later)
Basic housing with fan for holding the CCU1/2 module with 2 integrated power
sections, 9A/18A (FDD), and a slot for the CCU1/2 module (internal and external cooling).
CCU1 / CCU2
module
The CCU (Compact Control Unit) module on the SINUMERIK 810D performs all
CNC, PLC, communications and closed-loop control tasks. It has 6 measuring
channels and can digitally control up to 5 drives (5 x FDD or 4 x FDD and 1 x
MSD). Each drive requires its own measuring channel for the motor measuring
system. If there are any measuring channels left spare on the basic unit after
connection of the drives, these can be freely assigned as direct measuring
channels, e.g. for the spindle.
Additional measuring channels can be provided by means of a 611D closedloop control module (1- or 2-axis closed-loop control unit) with or without a direct
measuring system (DMS). In this case, the drive is controlled by the 611D module. Any unused measuring channels can be assigned freely by the user.
SW 2.x and earlier:
The system software for the SINUMERIK 810D is stored on an internal Flash
EPROM and included in the standard scope of supply. The PCMCIA card need
only be used when the software is upgraded.
PCMCIA card
(NC card)
6th axis
(SW 3.2 and later)
SW 3 and later:
The NC card containing the system software must be left in the appropriate
slot during operation.
In addition to SW upgrades, the PCMCIA card can also be used as a storage
medium for series start-up processes; see
References: /IAC/ 810D Installation and Start-Up Guide
With SW 3.2 and later, the CCU1 is capable of operating a 6th axis,
see Section 4.8.

4-43
08.99
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4.1 Components of the SINUMERIK 810D
Closed-loop
control
Restrictions
vis--vis 611D
standard
closed-loop
control
The closed-loop control is identical to the 611D standard closed-loop control

with the following restrictions:
S No star/delta switchover
S No operation under V/Hz control
S No speed setpoint filter switching via PLC
S No parking axis
S No variable signalling functions
S No torque feedforward control, weight compensation
S Speed controller I component cannot be switched
S Only one power and one torque limit
4-44

12.98
12.95

4.2 Interfaces on the SINUMERIK 810D
4.2
Interfaces on the SINUMERIK 810D
4.2.1
Overview of interfaces on CCU1/CCU2
Brief description
of interfaces
The interfaces on the CCU1/CCU2 modules are as follows:
S Optical encoders (max. 6 measuring systems for voltage raw signal encoders, 1VPP, incremental/absolute with EnDat interface )
S 3 axis extension terminals for up to 3 ext. power sections

S Drive bus for axis extension with 611D modules and connection of NCU terminal block
S PCMCIA slot
S Onboard backup battery
S Connection for cable distributor (handwheel, sensor)
S MPI interface for operator panel, programming device, ...
S PLC I/O device bus (P/K bus)
S Option: PROFIBUS DP on the CCU2 with SW 3 and later
S Ext. group pulse enable for all 5 drives
S Starting lockout terminals AS1, AS2
S BERO input for ext. zero marker (spindle)
S Indicators for error, status, booting
S Operator elements for start-up, general reset and reset
S 3 test sockets for diagnostics
S Device bus connection
Note
On 1FK6 motors with optical encoders, optimum torque utilization is supported
by automatic identification processes. In this case, travel motions of <5
mechanical degrees are not exceeded. The identification run is carried out
every time the system runs up.

4-45

Overview
12.95
Location of interfaces, control and display elements
I/O device
interface
(cable distributor)
Measuring
system connection
X411X416
MPI interface
Profibus DP on CCU2
(from 06.99)
PLC I/O device

connection
(P bus)
Reserved
Terminal block
X431
7-segment
display (H3)
SIMODRIVE
611D drive bus
Various error and

status LEDs
(H1/H2)
PCMCIA slot
RESET button
(S1)
NCK start-up
switch (S3)
Test sockets
PLC start-up
switch (S4)
Axis
extension
connection
X304X306
Device bus interface

X151
Fig. 4-1
4-46
SINUMERIK 810D, location of interfaces for control and display elements

04.00
12.95
4.2.2

Description of interfaces on the CCU1/CCU2
X102
(from 06.99,
CCU2 only)
PROFIBUS-DP interface
Connector name:
Connector type:
Max. cable length:
Special features:
Table 4-1
X102
9-way subminiature D socket connector
200 m
Electrical (safety) isolation
12 MB
Pin assignment of connector X102

X102
Pin
Name
Type
Not assigned
M24ext
VO
RS_PROFIBUSDP
4
5
Pin
Name
Type
VP
VO
P24ext
VO
XRS_PROFIBUSDP
RTSAS_PROFIBUSDP
RTSPG_PROFIBUSDP
DGND
VO
Signal names
XRS_PROFIBUSDP,
RS_PROFIBUSDP
RTSAS_PROFIBUSDP
RTSPG_PROFIBUSDP
DGND
VP
P24ext, M24ext
Differential RS485 data PROFIBUSDP

Request to Send AS PROFIBUSDP
Request to Send PG PROFIBUSDP
Signal ground, floating
+5V, floating
24V supply voltage
Signal type
B
O
VO
I
X111
Bidirectional
Output
Voltage Output
Input
P bus (PLC I/O bus)

Connection of S7300 I/Os, single I/O module and distribution board
Connector name:
Connector type:
Max. cable length:
Special features:
X111
10 m
Non-floating, no safety isolation
X113/X114
Reserved
X121
I/O device interface (cable distributor for handwheel and sensor)

4-47

07.96
12.95
Connector name:
Connector type:
Max. cable length:
Special features:
X121
37-way subminiature D plug connector
25 m for all functions
Non-floating handwheels
For pin assignments, see Section 4.2.3. Cable distributor.
X122
MPI interface (187.5 Kbaud)

Connector name:
Connector type:
Max. cable length:
Table 4-2
X122
200 m
Pin assignments of connector X122
X122
Pin
Name
Not assigned
Type
Pin
Name
Type
P5EXT
VO
M24EXT
VO
P24EXT
VO
RS_BTSS
XRS_BTSS
ORTSAS_BTSS
IRTSPG_BTSS
M5EXT
VO
Signal names
RS_BTSS, XRS_BTSS
ORTSAS_BTSS
IRTSPG_BTSS
M5EXT
P5EXT
P24EXT
M24EXT
Differential RS485 data K bus from PLC

Request to Send PLC
K bus from PLC
Request to Send programming device
K bus from PLC
Ground 5V
5V
24V
Ground 24V
Signal type
B
O
VO
I
X130
Bidirectional
Output
Voltage Output
Input
SIMODRIVE 611D drive bus interface and I/O extension

Connector name:
Connector type:
Max. cable length:
Special features:
X130
36-way Micro Ribbon
10 m
Non-floating, no safety isolation
X131
Reserved
X151
Device bus interface (power supply)
4-48


12.95
Connector name:
Connector type:
X304, X305, X306
X151
34-way ribbon cable connector, plug connector
Connection for plug-in axis extension unit

Connector name:
Connector type:
X341, X342,
X351, X352
X304, X305, X306

20-way ribbon cable connector, plug connector
Test sockets for the output of 3 analog signals. Measured values are assigned to the sockets via a software function.
Connector name:
Connector type:
Table 4-3
X411X416
X341, X342, X351, X352

Test socket 2 mm
Assignment of test sockets X341 to X352
Test socket
Location on CCU
Meaning
Range
X351

DAC 1
05V
X352

DAC 2
05V
05V
X341

DAC 3
X342

Ground for all DACs
6-way measuring system connection for indirect and direct position

sensing
Connector name:
X411X416
Connector type:
25-way subminiature D plug connector
Signals on a gray background are not required with direct measuring systems.
Table 4-4
Pin assignment of measuring system connection X411X416

X411X416
Pin
Name
Type
Pin
Name
PENC1/2
VO
14
PENC1/2
15
ENCDATi
APi
16
ANi
17
RPi
18
RNi
BPi
19
CPi
BNi
20
CNi
21
DPi
Not assigned
22
DNi
10
ENCCLK
23
XENCDATi
11
Not assigned
24

Type
4-49

Table 4-4
12.95
Pin assignment of measuring system connection X411X416

X411X416
12
XENCCLK
13
THMOTi
25
THMOTCOM
Signal names
PENC1/2
APi
ANi
BPi
BNi
CPi
CNi
DPi
DNi
RPi
RNi
ENCCLK
XENCCLK
ENCDATi
XENCDATi
THMOTi
THMOTCOM
Encoder power supply (PENC1: X411X413, PENC2:

X414X416)
Incremental signal A
Incremental signal A
Incremental signal B
Incremental signal B
Incremental signal C (not with direct measuring system)
Incremental signal C (not with direct measuring system)
Incremental sign D (not with direct measuring system)
Incremental signal D (not with direct measuring system)
Incremental signal R
Incremental signal R
Clock signal
Clock signal
Data signal
Data signal
Motor temperature (not with direct measuring system)
Motor temperature (not with direct measuring system)
Signal type
B
O
O
VO
V
M
Bidirectional
Input
Output
Voltage Output
Voltage
Logic reference potential ground
Note
The encoder power supply is not stabilized which means no remote/sense
mode. As a result, the encoder cable length is limited.
S EQN 1325:
18 m
S ERN 1387:
25 m
S External encoder with power

consumption 300 mA:
X431
4-50
18 m
Terminal block for the connection of starting lockout, pulse enable (all
drives) and external zero marker (BERO)


12.95
Table 4-5
Terminal signals drive X431
Terminal
Function
Cross-section
AS1
Starting lockout relay (checkback at term.663)
1.5 mm2
AS2
Starting lockout relay (checkback at term.663)
1.5 mm2
663
Pulse enable for all drives (FDD and MSD). Terminal 663
switches the Starting lockout relay. When it opens, the
control pulses are disabled and the drive torque is cut off.
1.5 mm2
Enabling potential +24 V, reference terminal is term. 19
1.5 mm2
Input for external zero marker (BERO)
1.5 mm2
19
Reference ground for enabling potential
1.5 mm2

4-51

Control and
display elements
07.96
12.95
The layout of the control and display elements on the module front panel can be
seen in Fig. 4-1.
Table 4-6
Designation
Control and display elements on the CCU module

Type
Meaning
RESET
(S1)
Button
Initiates a HW RESET to reset the control system and drives

followed by rebooting.
S3
Rotary
switch
NCK start-up switch

Position 0:
Normal operation
Position 1:
NCK general reset
Position 2:
NCK SW update from memory card
Positions 3...7: Reserved
Rotary
switch
PLC mode selector switch

Position 0: PLC-RUN
Position 1: PLC-RUN-P
Position 2: PLC-STOP
Position 3: MRES
S4
Green LED
LEDs
(lefthand
row)
Red LED
Red LED
Yellow LED
LEDs
(righthand
row)
H3
Green LED
Red LED
Red LED
Yellow LED
Yellow LED
7-segment
+5V: Lights up when the supply voltage is within

tolerance range.
NF: Lights up if the NCK or PLC watchdog has been
triggered
SF: Lights up in response to drive faults. Goes out after a
system powerup in an error-free state.
CB: Lights up if data are being transferred
via the MPI interface.
PR:
PS:
PF:
PFO:
:
PLC-RUN state
PLC-STOP state
Lights up with PLC error
PLC-FORCE state
No function (lights up briefly during
Reset).
Software-backed output of test and

diagnostic signals
DAC test sockets
Fig. 4-2
4-52
DAC 1
DAC 2
DAC 3
Ground
DAC test sockets on the CCU1/2 modules

04.00
12.95
4.2.3

Cable distributor
Cable distributor
(I/O device
interface)
X121
Interface X121 of the CCU1/CCU2 is split in the cable distributor into
S two connections for differential handwheel,

S two connections for measuring pulse input,
in a maximum of seven individual cables.
90
Max. 2 cables for handwheel

6FX20024AA210jjj
Max. 2 cables for sensor

6FX2002-4AA41-0jjj
top
bottom
Fig. 4-3
Cable distributor
The cable distributor (37-way) consists of a connector jacket (SINUMERIK

design) for a 37-way subminiature D plug connector with enlarged interior.
Seven cable inputs are located on the rear side of the jacket. Cables must be
connected to these as specified in Table 4-8.
Attach the cable to connectors X1 to X10 in the open cable distributor and place
the cable in the cable entry. The exposed shielding sheaths must be bonded
over a large conductive area with the metallic contact surfaces, as shown in Fig.
4-4. Insert the top terminal clamp in such a way that the teeth are facing the
teeth in the bottom clamp and then secure the top half of the connector jacket.

4-53

12.95
The cable shields are thereby compressed and contacted between the contact
surfaces of the contact springs. When you attach the distributor to the front
panel of the CCU, the shield potential is directed via the contact springs in the
distributor.
The DIP-FIX switches inside the cable distributor 6FX 2006-1BA01 must be set
as follows:
Table 4-7
Setting the DIP-FIX switches (S1...S6) in the cable distributor
Switch
S1
S2
S3
S4
opened
S5
S6
closed
Location of
interfaces
1
Cable guides
Terminal clamp
Contact surfaces
X1
X2 X3
S2
S4
X5 X6
X4
X7
X8
X9
X10
S1
S3
S5
S6
Connectors X1...X10
Subminiature D socket
connector
X11
Fig. 4-4
Location of interfaces on cable distributor
Connectors X1-X10
Table 4-8
Connector assignments
Connector no.
Cable run
I/O devices
X1
1
(top)
1st handwheel
2nd handwheel
2nd sensor
Reserved
Reserved
X2
X3
X4
X5
X6
X7
X8
4-54


12.95
Table 4-8
Terminal
assignment
Table 4-9
Pin no.
37-way
connector
9
10
Connector assignments
Connector no.
Cable run
I/O devices
X9
Reserved
X10
7
(bottom)
1st sensor
Connector designation:
Connector type:
X1...X10
DU-BOX plug connectors
Terminal assignment, cable distributor

Signal
name
MEPUS 0
MEPUC 0
DU-BOX
connector
No./pin
X10/2
X10/1
X10/4
X10/3
Cable run
Cable order no.

6FX20024AA
410jjj
Core color
rd
og
bn
bk
Shield
I/O device
Terminal
1st sensor
+24V signal
1st sensor
Reference
signal
1
20
2
21
X9/2
X9/1
X9/4
X9/3
410jjj
Reserved
3
22
4
23
X8/2
X8/1
X8/4
X8/3
410jjj
Reserved
5
24
6
25
7
26
8
27
X7/2
X7/1
X7/4
X7/3
X6/2
X6/1
X6/4
X6/3
210jjj
Reserved
28
29
MEPUS 1
MEPUC 1
X5/2
X5/1
X5/4
X5/3
410jjj

rd
og
bn
bk
Shield
2nd sensor
+24V signal
2nd sensor
Reference
signal
4-55

Table 4-9
Pin no.
37-way
connector
12.95
Terminal assignment, cable distributor

Signal
name
DU-BOX
connector
No./pin
11
30
12
31
13
32
14
33
MPG1 A
MPG1 A
MPG1 5V
MPG1 0V
MPG1 5V
MPG1 0V
MPG1 B
MPG1 B
X4/2
X4/1
X4/4
X4/3
X3/2
X3/1
X3/4
X3/3
15
34
16
35
17
36
18
37
MPG0 A
MPG0 A
MPG0 5V
MPG0 0V
MPG0 5V
MPG0 0V
MPG0 B
MPG0 B
X2/2
X2/1
X2/4
X2/3
X1/2
X1/1
X1/4
X1/3
Signal names
Cable run
MPG0/1 5 V
MPG0/1 0V
MPG0/1 A/A
MPG0/1 B/B
MEPUS 0/1
MEPUC 0/1
Cable order no.

6FX20024AA
210jjj
210jjj
Core color
rd
og
bn
bk
gn
ye
vt
bu
Shield
rd
og
bn
bk
gn
ye
vt
bu
Shield
I/O device
2nd handwheel
6FC9320-5DB
1st handwheel
6FC9320-5DB
Terminal
A
A
5V
0V
5V
0V
B
B
A
A
5V
0V
5V
0V
B
B
Supply voltage for handwheel 0/1, 5 V 1)

Supply voltage for handwheel 0/1, 0 V
Differential handwheel input 0/1 A/A
Differential handwheel input 0/1 B/B
Measuring pulse signal 0/1
Measuring pulse common (reference ground) 0/1
1) total of max. 1 A, i.e. max. 500 mA per handwheel
4-56


4.3 Measuring system
07.96
12.95
4.3
Measuring system
4.3.1
Assignments between measuring systems and motor

connections
Motor measuring
system and
motor connection
There is a fixed assignment between each motor measuring system and motor
connection.
M1
M2
M3
M4
M5
M6
OI
or
I/RF
MSD
810D
A1
A2
FDD
A3
Motor 5
Motor 1
Motor 2
Fig. 4-5
Table 4-10
Motor 3
Motor 4
Assignment between measuring system and motor connection

Assignment between measuring system and motor connection or axis
expansion
Measuring system
connection
Motor terminal
Axis expansion connection
X411
A1
X412
A2
X413
A3
X414
X304
X415
X305
X416
X306

4-57

4.3.2
07.96
12.95
Interpretable encoder systems
Incremental
measuring
systems
Incremental systems with two sinusoidal voltage signals A and B in quadrature

and a reference marker R.
e.g. ERN 1387 (motor measuring system 1FT6, 1FK6)
Transmission:
Differential signals
A, A; B, B and R, R
Amplitude A A
typ. 1 Vpp
Amplitude B B
typ. 1 Vpp
Amplitude R R
typ. 0.5 Vpp...1 Vpp
Voltage supply:
5 V 5 %
Maximum supply current:
300 mA
Max. interpretable encoder

signal frequency:
350 kHz
Note
With the above mentioned frequency, the signal amplitude must amount to
60% of the rated amplitude; the deviation of the phase displacement
between track A and B is ideally 90d 30d.
Please note the frequency response of the encoder signals.
0.5V
AA
0
90_el.
360_ el.
0.5V
BB
0
Range of uniqueness
RR
0
Fig. 4-6
4-58
Signal chart for incremental encoders with CW rotation

07.96
12.95
Absolute (EnDat)
measuring
systems

Single-turn, multi-turn and linear absolute measuring systems with two

sinusoidal voltage signals A and B in quadrature and an EnDat interface,
e.g. multi-turn EQN 1325 encoder, single-turn ECN 1313 encoder or a linear
LC181 absolute measuring system.
Transmission of incremental signals:
A, A and B, B
Amplitude A A
typ. 1 Vpp
Amplitude B B
typ. 1 Vpp
Transmission of serial signals:
Data, data and clock clock
Level:
Acc. to EIA 485
Voltage supply:
5 V 5 %
Maximum supply current:
300 mA
Max. interpretable encoder

signal frequency:
350 kHz
Note
With the above mentioned frequency, the signal amplitude must amount to
60% of the rated amplitude; the deviation of the phase displacement
between track A and B is ideally 90d 30d.
Please note the frequency response of the encoder signals.
AA
0
90_el.
360_ el.
BB
0
Fig. 4-7
Signal chart for incremental tracks with CW rotation

4-59
08.99
12.95

4.3.3
Measuring channels, indirect and direct measuring system
Measuring
channels on the
SINUMERIK 810D
The 6 measuring channels on the SINUMERIK 810D can be used for both indirect and direct position sensing. You can use a spare measuring channel, for
example, to connect a spindle measuring system. You can make additional
measuring channels available by installing a standard 611D closed-loop control
module with or without a direct measuring system.
Connecting
cables
The following connecting cables are used on the SINUMERIK 810D
Table 4-11
Connecting cables for the SINUMERIK 810D
No.
Order no.
Designation
1)
6FX2 0022CA311VV0
6FX2 0022CG001VV0 1), 2) Connecting cable for a direct measuring system with 25-way connector
(for connection to CCU1/CCU2 only)
Incremental motor measuring system cable with 25-way connector
6FX2 0022CH001VV0 1), 2)
Connecting cable for a multi-turn absolute EnDat encoder with 25-way

connector (for connection to CCU1/CCU2 only)
6FX2 0022CA111VV0 1)
Connecting cable for a direct measuring system with 15-way connector

(for connection to 611D control module only)
6FX2 0022AD001VV0 1)
Connecting cable for a multi-turn absolute EnDat encoder with 15-way

connector (for connection to 611D control only)
6FX2 0022EQ001VV0 1)
Absolute motor measuring system cable with 25-way connector
6FX2 0022EQ101VV0 1)
Absolute motor measuring system cable with 25-way connector
1)
For length code see References: /Z/ Catalog NC Z
2)
Measuring system side of circular connector
Each cable has its own number.

You can find these numbers (17) in the diagrams below.
Indirect
measuring system
FDD
The motor measuring system is also used for position sensing.

Two encoder systems are available:
S Optical/incremental (1FT6/1FK6 motor)

S Optical/incremental and absolute multi-turn (1FT6 motor, EnDat).
4-60

08.99
12.95

Indirect position (motor rotor position) and motor speed sensing

FDD
Incremental
X411
M = 128 x Z per 360 degrees mech.

Z...increments
Z = 2048
SINUMERIK 810D
CCU module
1FT6
G = 0.006 degrees
Incremental and
multi-turn absolute
EnDat
X411
SINUMERIK 810D
CCU module

Z...increments
Z = 2048
G = 0.006 degrees
1FT6
1
X130
SINUMERIK 810D
CCU module
M: Max. possible measuring

increments
G: Accuracy of encoder system
6
7
Multi-turn absolute:
4096 revolutions
Incremental / or
multi-turn absolute
EnDat
Axis extension
via 611D control

Z...increments
Z = 2048
G = 0.006 degrees
1FT6
Multi-turn absolute:
4096 revolutions
Fig. 4-8
Indirect position sensing with digital control FDD

4-61

Direct
measuring system
FDD
12.95
The motor measuring system is used only to sense the motor position. A second measuring system, e.g. a scale, can be used for sensing the position at the
load end.
Incremental encoders, distance-coded incremental encoders or EnDat absolute
encoders are suitable as direct measuring systems (voltage signals).
Direct position sensing

via free CCU1/CCU2 measuring channel

increments
FDD
Linear measuring system
incremental/absolute
1
X411
M = 128 per encoder signal

period or graduation
X416
SINUMERIK 810D
CCU module
Voltage signals
G is a function of the accuracy of the

load-side encoder system.
1FT6
Incremental
motor position
2 or
Direct position sensing with axis extension

via external 611D control
Axis extension
via 611D
control
X130
SINUMERIK 810D
CCU module
Linear measuring system, incremental or incremental and absolute
M = 128 or 2048 with

611D performance control
per encoder signal period or
graduation
1FT6
Voltage signals and

EnDat absolute
2 or

load-side encoder system.
3
Motor position
incremental/absolute
1
X130
Axis extension
via 611D control
Linear measuring system, incremental or incremental and absolute

SINUMERIK 810D
CCU module

optional encoder system.
1FT6
Voltage signals and

EnDat absolute
Fig. 4-9
4-62
Incremental
motor position
4 or
Direct position sensing with digital control FDD


12.95
Indirect
measuring system
MSD
The motor measuring system is used as a position sensor.

One encoder system is available:
S Optical/incremental (1PH motor)
Indirect position (motor rotor position) and motor speed sensing

MSD
1
X411
Incremental

Z...increments
Z = 2048
SINUMERIK 810D
CCU module
1PH4/6/7
Incremental
X130
SINUMERIK 810D
CCU module

increments
G = 0.006 degrees

Z...increments
Z = 2048
Axis extension
via 611D control
G = 0.006 degrees
1PH4/6/7
Fig. 4-10
Indirect position sensing with digital control MSD

4-63

Direct
measuring system
MSD
12.95
The motor measuring system is used only as a motor position sensor. A second
measuring system, e.g. a rotary inducer, can be used for sensing the position at
the load end.
Only voltage-signal encoders may be installed on the SINUMERIK 810D.
Direct position sensing

via free CCU1/CCU2 measuring channel

increments
MSD
X411
Spindle measuring system

incremental
Motor measuring
system, incremental
X416


optional encoder system.
SINUMERIK 810D
CCU module
1PH4/6/7
Voltage signals
X411
M = 128 V Z per 360 degrees mech.
Motor measuring
system, incremental
Z...increments
Z = 2048
SINUMERIK 810D
CCU module
G = 0.006 degrees
X431
1PH4/6/7
BERO
Direct position sensing with axis extension

via external 611D control
Spindle measuring system
incremental
1
X130
SINUMERIK 810D
CCU module
Z...increments
Z = 2048
Motor measuring
system, incremental
Axis extension
via 611D control
G = 0.006 degrees
1PH4/6/7
4
1
X130
SINUMERIK 810D
CCU module

Motor measuring
system, incremental
Axis extension
via 611D control
Z...increments
Z = 2048
G = 0.006 degrees
1PH4/6/7
BERO
Fig. 4-11
4-64
Direct position sensing on MSD

07.96
12.95
4.4

4.4 Integrated power sections: 3-axis CCU box
Integrated power sections: 3-axis CCU box
Description
3 integrated power sections are fitted to a heat sink in the 3-axis CCU box on
the SINUMERIK 810D:
S Power section for 2x 6A/12A (FDD)

S Power section for 1x 18A/36A (FDD) or 24A/32A (MSD)
S Heat sink temperature sensor
Table 4-12
Assignment between motor connection and power section
Motor terminal
A1 (rear)
Power section
Continuous current, rated

current (sine, r.m.s.)
18A/36A (FDD) or 24A/32A /MSD)
24A
A2 (center)
6A/12A (as FDD only)
6A
A3 (front)
6A
Note
The spindle may only be connected to A1 on the integrated power section.
Current reduction
as a function of
ambient
temperature
All technical data apply only to ambient temperatures of up to max. 40_C. With
ambient temperatures of > 40_C, currents must be reduced linearly similar to
the effect of an OI mains supply. At a maximum ambient temperature of 55_C:
Current reduction to 60 % of 40_C value.
Current reduction
as a function of
installation
altitude
All specified load currents apply up to an installation altitude of 1000 m. For site
altitudes of > 1000 m, load currents must be reduced as shown in the diagram
for mains supply via an OI module.
Rated load cycles

FDD
For use as an FDD power section (A1A3)
I
Imax
In
0.2 s
Imax = peak current
In = rated current
Fig. 4-12
10 s
Peak current load cycle with previous load for FDD

4-65

12.95
I
Imax
In
4s
Imax = peak current

In = rated current
Fig. 4-13
Rated load cycles

MSD
t
10 s
Peak current load cycle without previous load for FDD
For the MSD power section with 24A/32A only
I
Imax
IS6
In
0.7xIn
4 min
10 min
Imax = peak current

In = rated current
Fig. 4-14
S6 load cycle with previous load for MSD
I
Imax
IS6
In
0.7xIn
10 s
60 s
Imax = peak current

In = rated current
Fig. 4-15
Simultaneity factor
4-66
S6 peak current load cycle with previous load for MSD
The mean operating current for power sections A2 and A3 must not exceed
63% of their rated current with simultaneous continuous operation. A1 is not
subject to any simultaneity restriction.

05.99
12.95
4.5

Integrated power sections: 2-axis CCU box
Description
2 integrated power sections are fitted to a heat sink in the 2-axis CCU box on
the SINUMERIK 810D:
S Power section for 9A/18A (FDD)

S Heat sink temperature sensor
The 2-axis CCU box can be installed with either internal or external cooling.
Table 4-13
Assignment between motor connection and power section
Motor terminal
Power section
Continuous current, rated

current (sine, r.m.s.)
A1 (rear)
9A
A2 (front)
9A
Note
The third drive no. A3 cannot be used for an axis and must not be assigned
for any other purpose. Encoder input X413 can be parameterized for a direct
measuring system.
Current reduction
as a function of
ambient
temperature
All technical data apply only to ambient temperatures of up to max. 40_C. With
ambient temperatures of > 40_C, currents must be reduced linearly similar to
the effect of an OI mains supply. At a maximum ambient temperature of 55_C:
Current reduction to 60 % of 40_C value.
Current reduction
as a function of
installation
altitude
All specified load currents apply up to an installation altitude of 1000 m. For site
altitudes of > 1000 m, load currents must be reduced as shown in the diagram
for mains supply via an OI module.
Rated load cycles

FDD
For use as an FDD power section (A1A2)

I
Imax
In
0.2 s
Imax = peak current
In = rated current
Fig. 4-16
10 s
Peak current load cycle with previous load for FDD

4-67
05.99
12.95

4.6 PLC module
I
Imax
In
4s
Imax = peak current

In = rated current
Fig. 4-17
t
10 s
Peak current load cycle without previous load for FDD
References: /PJ1/ SIMODRIVE Planning Guide
4.6
PLC module
PLC module
4.7
The PLC module is a PLC-CPU that is compatible with the S7-300 product
family. Three external chains with up to either S7-300 I/O modules each can be
linked via the PK bus X111. This bus can also provide the interface for a further
3 single I/O modules (EFP). IM361s and EFPs may be operated together.
References:
/S7H/, Manual
With SW 3.2 and later, up to 3 distribution boards (DSB) can be connected, see
Section 5. IM361s and distribution boards may be operated together.
PCMCIA card (memory card)

The CCU features a slot for standard PC cards via which all type II Flash cards
up to 8 MB memory capacity may be operated.
Recommendation: Use Siemens PC cards.
The system software for the SINUMERIK 810D is stored on an internal Flash
EPROM and included in the standard scope of supply.
S SW2.x and earlier:

The PC card is used only to upgrade the system software.
S SW 3 and later:
The PCMCIA card containing the system software must remain in the slot
during operation.
In addition to software upgrades, the PC card can also be used as a storage
medium for series start-up processes; see
References: /IAC/ 810D Installation and Start-Up Guide
4-68
Caution
The PCMCIA card will be damaged if it is inserted or removed with the power
supply connected!

08.99
12.95
4.8

4.8 CCU1: 6th axis (SW 3.2 and later)
CCU1: 6th axis (SW 3.2 and later)
Required
components
S 611 digital control
6SN11180Djj10AAj
S 611D power module
6SN112j1AA0j0jA1
S Drive bus cable
6SN11611CA000jA0
S Terminator for the drive bus
6FX2003-0DA00
S Device bus cable
6FC5247-0AA28-0AA0
GWE: 462008006403
Design
Design: Infeed module

1 3-axis CCU box with CCU1
1 power section with plug-in axis extension unit (1-axis module)
1 power section with 611D closed-loop control module (2-axis module)
Fig. 4-18
Sample configuration

4-69
08.99
12.95

4.8 CCU1: 6th axis (SW 3.2 and later)
Design:
Infeed module
1 2-axis CCU box with CCU1
3 power sections with plug-in axis extension unit (1-axis module)
1 power section with 611D closed-loop control module (1-axis module)
Fig. 4-19
Sample configuration with a large power section
Connecting cables
Table 4-14
Recommended lengths for drive bus cable
Order number
Module width in mm to be
bridged
Comment
6SN1161-1CA00-0BA1
50
Drive bus cable, circular,

shielded
6FC5247-0AA28-0AA0
GWE: 462008006403
50
50
Drive bus cable and

device bus cable
4-70

5 Axis Extension
5.1 Plug-in axis extension unit
12.95
Axis Extension
5.1
Application
The plug-in axis extension unit is installed in a SIMODRIVE 611 power module
and then connected to the axis extension terminal X304-X306 on the SINUMERIK 810D. The plug-in unit is designed for use in 1-axis and 2-axis power
modules.
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 5-1
810D
Power section
Axis extension on SINUMERIK 810D with SIMODRIVE 611 power modules
Note
In the case of power section modules of more than 50 mm in width with integrated device bus, the free end of the device bus must be inserted in the
24-way device bus connector on the module.

5-71
5 Axis Extension
12.95
SIMODRIVE 611
Power section
Plug-in axis extension

unit
Fig. 5-2
Ribbon
cable connectors
There are two connectors on the axis extension unit, X301 and X302. You must
connect up X301 if the unit is inserted in a 1-axis power section. If you are using
a 2-axis power section, use connector C301 for the first axis and connector
X302 for the second axis.
Table 5-1
5-72
Installing the plug-in axis extension unit in the power section
Ribbon cable connections on the plug-in axis extension unit
Ribbon cable connector
1-axis power section
2-axis power section
X301
1st axis
1st axis
X302
Free
2nd axis

5 Axis Extension
12.95
Connection
1. Push the ribbon cable for connector X301 through the slot on the front panel
with the notch facing forwards and connect.
2. Attach the ribbon cable for connector X302 (for 2nd axis if applicable).
Front plate
Notch
X302
301 302
X301
Ribbon cable
Metal cover
Fig. 5-3
Connecting the ribbon cables for the axis extension
3. Once you have inserted the axis extension unit and made the connection to
the CCU1/CCU2/CCU2-H, push any excess cable into the space provided
under the metal cover on the axis extension unit.

5-73
5 Axis Extension
5.2 Axis extension with SIMODRIVE 611D control module
5.2
12.95
Axis extension with SIMODRIVE 611D control module
Application
The axis extension variant based on the SIMODRIVE 611D closed-loop control
module must be used if the standard number of measuring channels on the
SINUMERIK 810D is insufficient.
Installation
The SIMODRIVE 611D module must be installed as the first module directly on
the right of the SINUMERIK 810D. All screws on the DC-link bars must be tightened (note tightening torque!) when they are connected.
Connection
A special cable set is required to connect up the SIMODRIVE 611D control

module. This cable set includes the connection to the drive bus and another
device bus cable.
Cable set:
Device bus and drive bus
611D control module
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 5-4
810D
Power section
Axis extension on the SINUMERIK 810D with SIMODRIVE 611D module
Note
To ensure CE-compliant installation you must use shielded motor cables in
combination with the shield support plates provided for SIMODRIVE
power section modules, see
References:
5-74

5 Axis Extension
12.95
Cable set for axis

extension
Components required to connect the SIMODRIVE 611D closed-loop control

module:
Drive bus cable
62
Device bus cable
54
Fig. 5-5
105
Cable set for axis extension by means of a SIMODRIVE 611D module

5-75
5 Axis Extension
04.00
12.95
Notes
5-76

05.99
12.95
6 I/O Modules
6.1 Single I/O module (EFP)
I/O Modules
6.1
Single I/O module (EFP)
Brief description
The single I/O module has 64 inputs and 32 short-circuit proof outputs (floating).
Each output has a load rating of 0.5 A. The simultaneity factor equals 75%.
You can connect a total of 3 EFP modules to the SINUMERIK 810D control; you
may also combine them with SIMATIC-S7-300 module chains.
Connection to
the 810D
The EFP (connector X3 IN) is connected to the SINUMERIK 810D (connector

X111). The connecting cable length is maximum 10 m. 2 different types of cable
can be used to interconnect two EFPs:
S For a single EFP: 6ES7 3683jjj00AA0

S For single-tier configuration with several EFPs: 6FC 5 411-0AA80-0AA0,
length 150mm,
6ES7 3683jjj00AA0
X111
810D
X3 IN
X3 OUT
EFP
X404
32 E
IN
OUT
X3
EFP
Shielded connecting cable for single-tier configuration only

6FC5 411-0AA80-0AA0, length 150mm
IN
X3
EFP
6ES7 3683jjj00AA0
6ES7 3683jjj00AA0
6FC5 4110AA800AA0, length 150mm
Ribbon cable
Ribbon cable
X405
32 E
X402
32 A
Fig. 6-1
OUT
Ribbon cable
IN
OUT
X3
EFP
SINUMERIK 810D
IM 361 or a second EFP
Terminal strip converter

Overview of connections for single I/O module on the SINUMERIK 810D

6-77
05.98
12.95
6 I/O Modules
Ventilation clearance 50 mm
70
SHIELD
M24Lo.
P24Logic
Space for
front
connector
374
360
SHIELD
M24Po
P24Power
Ventilation clearance 50 mm
25
Fig. 6-2
Dimension drawing of single I/O module
EMC measures
6-78
135
25
The EFP module features an equipotential bonding terminal on the front panel.
You must connect a low-resistance, fine-cored conductor with a cross-section of
at least 10 mm2 to the grounding bar (see Section 2.1.6) as an interference current discharger. The connection must be as short as possible. When a joint protective and interference discharge system is used, it must meet the PE conductor specifications stipulated in VDE 0100 and VDE 0160.

07.96
12.95
6 I/O Modules
Technical data
Table 6-1
Technical data of the single I/O module
Supply voltage
for LOGIC (X1) and POWER (X5)
Rated value
Perm. range
Ripple
Reverse voltage
protection
Fusing
Power consumption
LOGIC
POWER
LOGIC
POWER
Power loss
24 V DC
18.5 ... 30.2 V
3.6 V pp
yes
LOGIC: 1 A/250 V
POWER: no
typ: 0.3 A, max. 1 A
max: 12 A
typ: 7.2 VA, max. 30.2 VA
max: 362 VA
Inputs
No. of inputs
Signal level for 0 signal
Galvanic isolation
Input current 1 signal
Delay time TPHL
Delay time TPLH
Noise immunity (DIN 57847)
Cable length terminal block
64 digital inputs
3 V to +5 V
+15 V to +30 V
yes (optocoupler)
2 15 mA, typ: 6 mA
9 mA to 1 mA
0.5 to 3 ms
0.5 to 3 ms
2 kV
max 3 m
No. of outputs
Galvanic isolation
Short-circuit-proof
Max. output current
32 digital outputs
Open
UPower 0.5 V
yes (optocoupler)
yes
ohmic: 0.6 A
inductive: 0.6 A
Lamp: 6 W
Ohmic load: 100 Hz
Inductive load: 2 Hz
Lamp load: 11 Hz
2 kV
max 3 m
Outputs
Operating frequency

Overtemperature protection
Module-specific shutdown
Simultaneity factor
Sum of all rated currents, each within the
0.5 A group
75%
Insulation class to DIN 57110 b
Humidity rating to DIN 40040
Weight
1.7 kg
Degree of protection to DIN 40050
IP 20
Vibration resistance to SN 29010
Class 12
Temperature range
Storage:
Operation:

40C to +70C
0C to +55C
6-79
12.98
12.95
6 I/O Modules
Connection of
the electronics
power supply
The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type terminal connector (2.5mm2) to X1.
SHIELD (pin 3)
M24Logic (pin 2)
P24Logic (pin 1)
Table 6-2

X1 LOGIC power supply
Pin
Name
Type
SHIELD
M24 Logic
VI
P24 Logic
VI
Signal names
P24 Logic
M24 Logic
External +24 V electronics power supply

Ground for external electronics power supply
Signal type
VI
Connection of the
load power supply
Voltage Input
The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type terminal connector (2.5 mm2) to X5.
SHIELD (pin 3)
M24 Power (pin 2)
P24 Power (pin 1)
Table 6-3

X5 POWER power supply
Pin
Name
Type
SHIELD
M24 Power
VI
P24 Power
VI
Signal names
P24 Power
M24 Power
External +24 V load power supply

Ground for external load power supply
Signal type
VI
6-80
Voltage Input

04.00
12.95
6 I/O Modules
Connection of
inputs/outputs
The inputs and outputs are connected by means of ribbon cables of max. 3 m in
length. You can use the following 34-way terminal strip converters for this purpose:
see References:
/Z/ Catalog NCZ
Terminal strip converter, without LED: 6FC9302-2AA
Terminal strip converter, with red LED: 6FC9302-2AB (0.5 A)
6FC9302-2AL (2 A)
Terminal strip converter, with
green LED:
6FC9302-2BB01
The connector pin assignment of the ribbon cable is compatible with the I/O
modules (logic modules) on the SINUMERIK 810D.
Meaning of
LEDs
The status of the EFP module is indicated via two LEDs.
X402
Outputs 0-31
Connection of outputs
Green LED:
Red LED:
5 V Power OK
Group error
Connector name:
Connector type:
Length of ribbon cable:
X402 OUTPUT 0-31

34-way DIN ribbon cable connection
Max. 3 m to terminal strip converter
Note
The outputs must be protected against surge voltages by means of external
inductive loads (free-wheeling diodes, RC elements, ...).
Not assigned
Not assigned
OUT00
OUT01
OUT02
OUT03
OUT04
OUT05
OUT06
10
OUT07
11
OUT10
12
OUT11
13
OUT12
14
OUT13
15
OUT14
16
OUT15
17
OUT16
18
OUT17
19
OUT20
20
OUT21
21
OUT22
22
OUT23
23
OUT24
24
OUT25
25
OUT26
26
OUT27
27
OUT30
28
OUT31
29
OUT32
30
OUT33
31
OUT34
32
OUT35
33
OUT36
34
OUT37
Signal names
OUTi[j]
Output j of output byte i
Signal type
O
Output

6-81
6 I/O Modules
X404
Inputs 031
12.95
Connection of inputs 031

Connector name:
Connector type:
1
Not assigned
INP00
INP02
X404 INPUT 031

Max. 3 m to terminal block
2
Not assigned
INP01
INP03
INP04
INP05
INP06
10
INP07
11
INP10
12
INP11
13
INP12
14
INP13
15
INP14
16
INP15
17
INP16
18
INP17
19
INP20
20
INP21
21
INP22
22
INP23
23
INP24
24
INP25
25
INP26
26
INP27
27
INP30
28
INP31
29
INP32
30
INP33
31
INP34
32
INP35
33
INP36
34
INP37
Signal names
X405
Inputs 3263
6-82
INPi[j]
Signal type
Input j of input byte i
Input
Connection of inputs 3263

Connector name:
Connector type:
1
Not assigned
INP40
INP42
X405 INPUT 3263

Max. 3 m to terminal block
2
Not assigned
INP41
INP43
INP44
INP45
INP46
10
INP47
11
INP50
12
INP51
13
INP52
14
INP53
15
INP54
16
INP55
17
INP56
18
INP57
19
INP60
20
INP61
21
INP62
22
INP63
23
INP64
24
INP65
25
INP66
26
INP67

07.96
12.95
6 I/O Modules
27
INP70
28
INP71
29
INP72
30
INP73
31
INP74
32
INP75
33
INP76
34
INP77
Signal names
INPi[j]
Signal type
Address space
I
Input
The 810D single I/Os as viewed by the PLC are the same as an S7-300 I/O
chain with the following configuration:
S P bus interface IM-R

S 2 x 32 bit input module
S 1 x 32 bit output module
X3 IN
X404
X405
X406
X3 OUT
32 inputs 031
32 inputs 3263
32 outputs 031
The address space is as follows:

1. Input range
Input byte (chain number *32) to (chain number *32) +7, i.e. from input byte
32 to input byte 39 for operation in chain 1
2. Output range
Output byte (chain number *32) +8 to (chain number *32) +11, i.e. from output byte 40 to output byte 44 for operation in chain 1
Only one I/O module can be installed in each chain.
The address area is assigned automatically during power-up. No parameters
need be set for this purpose.
The 810D I/Os can be treated in AS-PARAM in the same way as a corresponding configuration of S7-300 modules.

6-83
6 I/O Modules
12.95
Chain 1
X111
P bus
Chain 2
Chain 3
SINUMERIK
810D with
integrated
AS314
EFP
EFP
EFP
Fig. 6-3
6-84
SINUMERIK 810D with 3 chains of I/O modules (max. configuration)

6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
05.99
12.95
6.2
DSB with 5 incoming supplies for drive module
Brief description
The DSB distribution board comprises
S a single I/O module (64 inputs and 32 outputs) as an

interface module,
S a basic module (24 outputs load rating 2 A,

simultaneity factor 50%),
S a drive module (5 outputs with max. load rating of 8 A for three-phase

AC motor connection).
The 64 inputs of the EFP module are taken directly to Phoenix-Combicon
plug-in units via the basic module.
24 outputs of the 32 are also connected via relays to Phoenix-Combicon plug-in
units on the basic module. Each output has a load rating of 2 A. Three separate
voltages can each be connected to 8 outputs via three supply modules. The
remaining 8 outputs control the ON/OFF commands for 5 three-phase AC motors as well as the change in rotational direction for three three-phase AC motors. The voltage is supplied via 5 separate inputs. (A voltage supply via a common connection depending on the fuse module used will be available soon.)
5 inputs are required for overcurrent monitoring (settable between 1 A and 8 A).
The distribution board can only be operated on a TN system with 3 AC 400X.
Connection to the
810D
The IN connector (socket) of the DSB is linked to connector X111 (socket) on

the SINUMERIK 810D by means of a connecting cable.
The maximum cable length is 10 m. One type of cable is available for interconnecting two distribution boards:
Order no.: 6ES7 3683jjj00AA0

6-85
6 I/O Modules
6ES7 3683jjj00AA0
X111
810D
6-86
IN OUT
DSB
IN OUT
DSB
SINUMERIK 810D
6ES7 3683jjj00AA0
IM 361 or a second DSB or an EFP
X110X117
16 Phoenix screw-type terminal connectors,

10-way
32 inputs
X100
1 Phoenix screw-type terminal connector,

6-way
Incoming supply for X120-X125
X120X125

12-way
3 x 8 2 A outputs
X201
X203
X205
X207
X209

4-way
Incoming supply for X202, X204, X206,

X208, X210
X202
X204
X206
X208
X210

4-way
5 outputs 1-8 A, adjustable
OUT
Fig. 6-4
DSB
Shielded connecting cable
6ES7 3683jjj00AA0
IN
DSB
IN OUT
05.99
05.99
12.95
Connections on distribution board on the SINUMERIK 810D

05.99
12.95
6 I/O Modules
Single I/Os
Display
X110, X111, X112, X113, X114, X115, X116, X117

Basic module left
right
P/K bus
IN
INP00 INP37
32I
1U
X100
2U
OUT
INP40 INP77
32I
3U
X120
X121
32O
OUT00 OUT27
X122
OUT30/32/34/36/37
X123
1U
2U
OUT31/33/35
X124
X125
Fuse module
Drive module
Shutdown +
reversing circuit
Current measurement
settable between
18 A
X201
(C1)
X202
X203
(C2)
X204
X205
(C3)
Shutdown
Current measurement settable between 18 A
X206
X207
(C4)
X208
X209
(C5)
X210
Fig. 6-5
3U
Block diagram of DSB with 5 incoming supplies for drive module

6-87
6 I/O Modules
05.99
12.95
Clearance for connector/ventilation: 50 mm
X106
X1
SHIELD
M24
5V FAULT
SHIELD
P24 POWER
X117
M24
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24 LOGIC
P24
4
11
X116
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
0
P24
0
1
IN
OUT
11
X115
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
POWER OK
Space for front connector: 70 mm
8A
1A
C4
8A
8A
1A
C2
8A
P24
2
P24
1
P24
2
P24
1
P24
0
8A
X113
P24
7
P24
6
P24
5
11
X112
P24
3
P24
2
P24
1
P24
2
P24
1
0
INPUT
063 0
P24
0
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24
4
1
11
X111
P24
7
P24
3
11
X110
1
0
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
031
INPUT 0
0
OUTPUT
031 0
2
0
P24
3263
0 INPUT
1
25
11
25
100
268
6-88
P24
4
1
P24
6
P24
5
P24
4
11
P24
0
Fig. 6-6
P24
3
P24
7
Clearance for connector/fan: 50 mm

Space for changing
fuse p.c.b.: 170 mm
P24
3
P24
0
1A
C1
CURRENT
LIMIT
11
X114
1A
C3
P24
4
P24
4
1A
C5
440
466
480
150
Dimension drawing of DSB with 5 incoming supplies for drive module

05.99
12.95
6 I/O Modules
Technical data
Technical data for distribution board
Table 6-4
Supply voltage
for LOGIC (X1) and POWER (X5)
Rated value
Perm. range
Ripple
Reverse voltage
protection
Fusing
Power consumption
LOGIC
POWER
LOGIC
POWER
Power loss
Supply lead fuse
24 V DC
18.5 ... 30.2 V
3.6 V pp
yes
LOGIC: 1 A/250 V
POWER: no
Typ: 0.3 A , max: 1 A
max. 2 A
Typ: 7.2 W, max: 30.2 W
max. 30 W
3A
Inputs
No. of inputs
Galvanic isolation
Delay time TPHL
Delay time TPLH
64 digital inputs, of which

59 are freely assignable
3 V to +5 V
+15 V to +30 V
yes (optocoupler)
215 mA, typ: 10 mA
9 mA to 1 mA
0.5 to 3 ms
0.5 to 3 ms
2 kV
max. 3 m
Outputs
Basic module: No. of outputs
Number per incoming supply
Simultaneity factor
Galvanic isolation
Short-circuit-proof
Output current
Drive module: No. of outputs
Number of incoming supplies
Galvanic isolation
Short-circuit-proof
Output current
24 relay outputs
(freely assignable)
8 outputs
50%
yes (relay)
no (line-side fuse or 10 A
m.c.b. required)
max. 2 A
5 three-phase outputs
5 separate
yes (contactor)
yes (internal fuse)
max. 8 A
2 kV
max. 3 m
Overtemperature protection
Module-specific shutdown
Simultaneity factor for relay outputs

Sum of all rated currents, each within the
2 A group
50%
Insulation class to DIN 57110 b
Weight
1.7 kg
IP 20 with connectors plugged

in
Vibration resistance to SN 29010
Class 12
Temperature range
Storage:
Operation:

40C to +70C
0C to +55C
6-89
6 I/O Modules
05.99
12.95
Terminals
X106
SHIELD
X1
M24
5V FAULT
SHIELD
P24 POWER
X117
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
M24
P24 LOGIC
P24
4
P24
4
1
11
X116
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
IN
P24
0
P24
0
1
11
X115
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24
4
POWER OK
1A
C5
8A
1A
C4
8A
8A
1A
C2
8A
1A
C1
CURRENT
LIMIT
P24
2
P24
1
P24
0
P24
0
P24
7
P24
4
P24
4
11
X112
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
0
P24
0
0
INPUT
063 0
11
X111
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24
4
1
P24
6
P24
5
11
X113
P24
6
P24
5
11
X110
1
0
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
031
INPUT 0
0
OUTPUT
031 0
2
0
P24
3263
0 INPUT
1
6-90
P24
2
P24
1
P24
7
Fig. 6-7
P24
3
P24
3
8A
11
X114
1A
C3
OUT
11
DSB terminals, front view

05.99
12.95
6 I/O Modules
X201 (C1)
U1 V1 W1
X203 (C2)
U1 V1 W1
X100
13 2M
3M 3U 2M 2U 1M 1U
12 2M
X121 (1U)
11 2M
X209 (C5)
U1 V1 W1
10 2M
07 1M
06 1M
05 1M
X120 (1U)
04 1M
03 1M
02 1M
01 1M
00 1M
Terminals on bottom of DSB
X210 (C5)
X208 (C4)
X206 (C3)
W2 V2 U2
W2 V2 U2
X125 (3U)
27 3M
Fig. 6-9
X207 (C4)
U1 V1 W1
X122 (2U)
Fig. 6-8
X205 (C3)
U1 V1 W1
26 3M
25 3M
X204 (C2)
W2 V2 U2
24 3M
23 3M
22 3M
X202 (C1)
W2 V2 U2
X124 (3U)
21 3M
W2 V2 U2
20 3M
X123 (2U)
17 2M
16 2M
15 2M
14 2M
Terminals on top of DSB

6-91
6 I/O Modules
Connection of
the electronics
power supply
05.99
12.95
The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type terminal connector (2.5 mm2) to X1.
SHIELD (pin 3)
M24Logic (pin 2)
P24Logic (pin 1)
X1
Table 6-5

X1 LOGIC power supply
Pin
Name
Type
SHIELD
M24 Logic
VI
P24 Logic
VI
Signal names
P24 Logic
M24 Logic
External +24 V electronics power supply

Ground for external electronics power supply
Signal type
VI
Connection of the
load power supply
Voltage Input
The 24 V DC load power supply is connected via a 3-way, angled Phoenix

screw-type terminal connector (2.5 mm2) to X5.
SHIELD (pin 3)
M24 Power (pin 2)
P24 Power (pin 1)
X106
Table 6-6

X106 POWER power supply
Pin
Name
Type
SHIELD
M24 Power
VI
P24 Power
VI
Signal names
P24 Power
M24 Power
External +24 V load power supply

Ground for external load power supply
Signal type
VI
6-92
Voltage Input

05.99
12.95
6 I/O Modules
+24 V
EMERGENCY
STOP
...
Safety switch
DSB
Fig. 6-10
Meaning of LEDs
X106
P24 Power
M24 Power
Example circuit showing how to include the DSB in the EMERGENCY STOP
loop
The status of the DSB module is displayed by means of three LEDs.

Green LED:
5 V Power OK (single I/Os)
Red LED:
Group error
Green LED:
POWER OK (drive module)
The control status of the inputs and outputs is indicated via 96 LEDs.
Green LED:
INPUT 0-63
Green LED:
OUTPUT 0-31

6-93
6 I/O Modules
Connection of
inputs/outputs
05.99
12.95
Inputs and outputs are connected via 10-way screw-type terminal connectors
(1.5 mm2) to X110-X117.
Table 6-7
Pin assignment of connectors X110-X117

Inputs X110-X117 left
Pin
Name
XX
Input
P24
Supply voltage
Shield
Shield
XX
Input
P24
Supply voltage
XX
Input
P24
Supply voltage
Shield
Shield
XX
Input
10
P24
Supply voltage
Type
I
VO1)
I
VO1)
I
VO1)
I
VO1)
Inputs X110-X117 right

11
XX
Input
12
P24
Supply voltage
13
Shield
Shield
14
XX
Input
15
P24
Supply voltage
16
XX
Input
17
P24
Supply voltage
18
Shield
Shield
19
XX
Input
20
P24
Supply voltage
VO1)
I
VO1)
I
VO1)
I
VO1)
Signal type
VO
Voltage Output
Input
1)
If required, e.g. to supply a floating contact or switch

Example: Pin
1
2
6-94
I 215 mA
Input
P24 supply

05.99
12.95
Incoming supply
for relay outputs
X120X125
6 I/O Modules
The incoming supply for the 24 relay outputs X120-X125 is connected via
a 6-way Phoenix screw-type terminal connector (4 mm2) to X100.
Note
Line-side fuse required (10 A m.c.b.)
Table 6-8

Incoming supply X100
Pin
Connection of
relay outputs
Name
Type
3M
Reference potential at X124, X125
VI
3U
Supply voltage at X124, X125
VI
2M
VI
2U
VI
1M
VI
1U
VI
The relay outputs are connected via six 12-way Phoenix screw-type terminal
connectors (2.5 mm2) to X120-X125.
Note
If required, connect inductive loads (e.g. with diodes, varistors, RC elements) to prevent excessive transient voltages.
Table 6-9
Pin assignment of connectors X120-X125

Outputs X120-X125
Pin
Name
Type
Reference potential
XX
Output voltage
Shield
Shield
Reference potential
XX
Output voltage
Shield
Shield
Reference potential
XX
Output voltage
Shield
Shield
10
Reference potential
11
XX
Output voltage
12
Shield
Shield

6-95
6 I/O Modules
Incoming supply
for contactor
outputs X202,
X204, X206, X208,
X210
05.99
12.95
The incoming supply for the 5 motor-controlling contactor outputs X202, X204,
X206, X208, X210 is provided as described below with:
S Variant: Five separate incoming supplies

The incoming supply is provided via five 4-way Phoenix screw-type connectors (2.5 mm 2) to X201, X203, X205, X207, X209.
Table 6-10
Pin assignment of connectors X201/X203/X205/X207/X209

Incoming supply X201, X203, X205, X207, X209
Pin
Name
Type
U1
VI
V1
VI
W1
VI
Unassigned
S Variant: One common incoming supply (available soon)

Connection of
contactor outputs
Contactor outputs are connected via five 4-way Phoenix screw-type terminal
connectors (2.5 mm2) to X202, X204, X206, X208, X210.
Note
If required, connect inductive loads (e.g. with diodes, varistors, RC elements) to prevent excessive transient voltages.
Table 6-11
Pin assignment of connectors X202/X204/X206/X208/X210

Outputs X202, X204, X206, X208, X210
Pin
EMC measures
6-96
Name
Type
U2
Phase for motor connection
V2
W2
Shield
There is an equipotential bonding terminal on the bottom of the DSB module.

You must connect a low-resistance, fine-cored conductor with a cross-section of
at least 16 mm2 to the grounding bar (see Section 2) as an interference current
discharger. The connection must be as short as possible. When a joint protective and interference discharge system is used, it must meet the PE conductor
specifications stipulated in VDE 0100 and VDE 0160.

05.99
12.95
Assignment of
signal names
6 I/O Modules
S Assignment of right-hand inputs of X110-X117 to signal names

Table 6-12
Assignment of signal names to X110-X117 (right-hand inputs)
Connector
Name
Type
X110.11
INP 4[0]
X110.14
INP 4[1]
X110.16
INP 4[2]
X110.19
INP 4[3]
X111.11
INP 4[4]
X111.14
INP 4[5]
X111.16
INP 4[6]
X111.19
INP 4[7]
X112.11
INP 5[0]
X112.14
INP 5[1]
X112.16
INP 5[2]
X112.19
INP 5[3]
Remarks
X113.11
INP 5[4]
X113.14
INP 5[5]
X113.16
INP 5[6]
X113.19
INP 5[7]
X114.11
INP 6[0]
X114.14
INP 6[1]
X114.16
INP 6[2]
X114.19
INP 6[3]
X115.11
INP 6[4]
X115.14
INP 6[5]
X115.16
INP 6[6]
X115.19
INP 6[7]
X116.11
INP 7[0]
X116.14
INP 7[1]
X116.16
INP 7[2]
X116.19
INP 7[3]
Checkback signal, overcurrent, channel 1
X117.11
INP 7[4]
X117.14
INP 7[5]
X117.16
INP 7[6]
X117.19
INP 7[7]
Signal names
INPi[j]
Signal type
I
Input

6-97
6 I/O Modules
05.99
12.95
S Assignment of right-hand inputs of X110-X117 to signal names

Table 6-13
Assignment of signal names to X110-X117 (left-hand inputs)
Connector
Name
Type
X110.1
INP 0[0]
X110.4
INP 0[1]
X110.6
INP 0[2]
X110.9
INP 0[3]
X111.1
INP 0[4]
X111.4
INP 0[5]
X111.6
INP 0[6]
X111.9
INP 0[7]
X112.1
INP 1[0]
X112.4
INP 1[1]
X112.6
INP 1[2]
X112.9
INP 1[3]
X113.1
INP 1[4]
X113.4
INP 1[5]
X113.6
INP 1[6]
X113.9
INP 1[7]
X114.1
INP 2[0]
X114.4
INP 2[1]
X114.6
INP 2[2]
X114.9
INP 2[3]
X115.1
INP 2[4]
X115.4
INP 2[5]
X115.6
INP 2[6]
X115.9
INP 2[7]
X116.1
INP 3[0]
X116.4
INP 3[1]
X116.6
INP 3[2]
X116.9
INP 3[3]
X117.1
INP 3[4]
X117.4
INP 3[5]
X117.6
INP 3[6]
X117.9
INP 3[7]
Remarks
Signal names
INPi[j]
Signal type
I
6-98
Input

05.99
12.95
6 I/O Modules
S Assignment of outputs to signal names

Table 6-14
Assignment of signal names to X110-X117
Connector
Name
Type
X120.2
OUT 0[0]
X120.5
OUT 0[1]
X120.8
OUT 0[2]
X120.11
OUT 0[3]
X121.2
OUT 0[4]
X121.5
OUT 0[5]
X121.8
OUT 0[6]
X121.11
OUT 0[7]
X122.2
OUT 1[0]
X122.5
OUT 1[1]
X122.8
OUT 1[2]
X122.11
OUT 1[3]
X123.2
OUT 1[4]
X123.5
OUT 1[5]
X123.8
OUT 1[6]
X123.11
OUT 1[7]
X124.2
OUT 2[0]
X124.5
OUT 2[1]
X124.8
OUT 2[2]
X124.11
OUT 2[3]
X125.2
OUT 2[4]
X125.5
OUT 2[5]
Remarks
X125.8
OUT 2[6]
X125.11
OUT 2[7]
X202
OUT 3[0]
CW rotation, channel 1
X202
OUT 3[1]
CCW rotation, channel 1
X204
OUT 3[2]
X204
OUT 3[3]
X206
OUT 3[4]
X206
OUT 3[5]
X208
OUT 3[6]
X210
OUT 3[7]
Signal names
OUTi[j]
Output j of output byte i
Signal type
O
Output

6-99
6 I/O Modules
Example
05.99
12.95
Overcurrent evaluation of 5 motor circuits.

The current value to be monitored is input via a potentiometer. If the current limit
value is exceeded, a signal is generated and processed in the software. The
signal must be linked to the PLC program for all 5 channels as shown in the
following example.
Address
Declaration
Name
Type
0.0
Initial
value
in
EMERGENCY_STOP
BOOL
FALSE
0.1
in
MOTOR_PROTECTION_TRIPPED
BOOL
FALSE
0.2
in
ON_CONDITION
BOOL
FALSE
2.0
out
MACHINE_CONDITION
BOOL
FALSE
2.1
out
Comment
Input byte n+7.bit 3 (1st drive)
Output byte n+11.bit 0 (1st drive)
in_out
temp
Block:
FC35
AUX_DRIVE
Network:
AUX_DRIVE 1
A
JC
#MOTOR_PROTECTION_TRIPPED
M1
A
S
#ON_CONDITION
#AUX_DRIVE_ON
A
O
JC
R
#EMERGENCY_STOP
#MACHINE_CONDITION
#AUX_DRIVE_ON
A
JC
#AUX_DRIVE_ON
//
//
//
M1:
The motor circuit is therefore cut off in the event of overcurrent. The tolerance
for the current settings is 10%.
6-100
Warning
No motor shutdown function is implemented in the hardware.

05.99
12.95
6 I/O Modules
Address
assignments
Table 6-15
Address assignments as a function of layout in system
Rack 1
Rack 2
Rack 3
Assignment
I 32.0I 35.7
I 64.0I 67.7
I 96.0I 99.7
Digital inputs 031
I 36.0I 39.2
I 68.0I 71.2
I 100.0I 102.2
Digital inputs 3258
I 39.3I 39.7
I 71.3I 71.7
I 102.3I 103.7
Current monitoring 5963
O 40.0O 42.7
O 72.0O 74.7
O 104.0O 106.7
Relay outputs
O 43.0
O 75.0
O 107.0
1 motor circuit
O 43.1
O 75.1
O 107.1
1 motor circuit reversed
O 43.2
O 75.2
O 107.2
2 motor circuit
O 43.3
O 75.3
O 107.3
O 43.4
O 75.4
O 107.4
3 motor circuit
O 43.5
O 75.5
O 107.5
O 43.6
O 75.6
O 107.6
4 motor circuit
O 43.7
O 75.7
O 107.7
5 motor circuit

6-101
6 I/O Modules
04.00
12.95
Notes
6-102

05.99
12.95
7 NCU Terminal Block
NCU Terminal Block
6FC5 211-0AA00-0AA0
X20: Interface to drive bus
X21: Interface to next NCU terminal block
2.5mm2
24V
0V
4 3 21
X9: Connection for external 24 V logic supply
Shielding plate
DMP compact module slots
100
PE
conductor
terminal
74.4
Status LED green: 5V OK

Status LED yellow: internal error terminal box
Status LED red: external error (drive bus link)
237
257
Depth: 40 mm or 130 mm (with DMP compact module)

Fig. 7-1
Front view of NCU terminal block
Connection to
the drive bus
The terminal block is connected to terminal X20 on the drive bus of the last
drive module via a round cable. These cables are available in different lengths
(cable lengths 1 m, 2 m, 5 m and 10 m). You can operate a maximum of 2 terminal blocks (according to the available NCK addresses for high-speed analog
and digital I/Os). The round cables are also used to connect individual terminal
blocks.
Important
Please make sure that the total length of cable connections does not exceed
10 m.

7-103
07.96
12.95
611D closed-loop
control module
Max. 2 NCU terminal

blocks can be connected
Terminator
Drive bus, max.
length 10 m
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 7-2
810D
Power section
Note:
In the event of EMC-related problems, the shield
of the drive bus cable must be bonded to the
drive module (top).
Connection of NCU terminal block
Terminator
The terminator for the drive bus must be inserted in slot X21 on the last NCU
terminal block.
PE conductor
When a joint protective and interference discharge system is used, it must meet
the PE conductor specifications stipulated in VDE 0100 and VDE 0160.
For PE conductor connection, see Fig. Front view of NCU terminal block on
previous page.
EMC measures
The PE conductor terminal also serves to discharge interference currents from
S the shields of the DMP module holder,

S the DMP compact plug-in modules and
S the 24 V logic power supply.
To ensure the effectiveness of these RI suppression measures, you must make
a low-resistance connection between the shielding plate and ground potential.
The low-resistance connecting lead must be a fine-cored conductor with a
cross-section of at least 10 mm2 and a length of <30 cm if possible.
DMP compact
modules
7-104
A maximum of 8 DMP compact modules can be connected for each NCU terminal block.

12.95
Module type
Max. number
Differentiation
DMP compact module 16 I
Digital inputs
DMP compact module16 O
Digital outputs 0.5 A
DMP compact module 8 O
Digital outputs 2.0 A
DMP compact module 1I analog
Analog input 13 bit
DMP compact module 1I NC analog IN
High-speed analog input 75s,

12 bit
DMP compact module 1O analog
Analog output 14 bit
Complement in max. 2 terminal blocks on a control:
Monitoring
functions
I/O devices
Number
Digital inputs
32
Digital outputs
32
Analog inputs
Analog outputs
Important
A total of 4 analog outputs and 4 analog inputs may be inserted simultaneously
for each NCU terminal block.
Caution
If the load power supply for the DMP compact modules is disconnected during
operation, then the outputs do not switch through reliably again when the load
power supply is connected again. If you cannot avoid disconnecting the supply
during operation, then you must ensure that the DMP outputs are reset via the
PLC program as the load supply voltage is disconnected. The outputs must be
reset when the voltage is switched on again.
S +5 V monitor
S Temperature monitor 60C "3C
S Configuration monitor
S Sign-of-life monitor (watchdog) for microcontroller
S Sign-of-life monitor for NC
Error
Sensing
Effect
Undervoltage
(< 4.75 V)
Limit monitor
Disabling of NC outputs, LED

(green) off
Ambient temperature
Temperature sensor
Status signal to NC,

screen display
NCU sign of life
Cyclical message

(red) on

7-105
12.95
Watchdog
Time recording

(red) on
HW combination
HW configuration
Disabling of NC outputs LED

(red, yellow) on,
status signal to NC
The binary and analog outputs are switched to a safe state (0V at output) by the
signal XOUTDS in response to disturbances or errors in the NCU or the microcontroller or a power failure!
Power supply
24V DC (20.4 V DC to 28.8 V DC)

Connector designation: X9
Connector type:
4-way terminal block, 2.5mm2 connection
Table 7-1
X9
Pin
Name
Type
P24 ext
VI
P24 ext
VI
M24 ext
VI
M24 ext
VI
Signal names
P24 ext
M24 ext
External +24 V voltage supply

Ground for external voltage supply
Signal type
VI
X / X21
X20
X11X18
7-106
Voltage Input
Drive bus interface

Connector designation:
Connector type:
Special features:
Caution:
X20 (IN) X21 (OUT)

36-way Micro Ribbon
Non-floating, no reliable isolation
Max. length of drive bus is 10 m
Module connector
Connector designation: X11 ... X18 (slots 1 ... 8)
Connector type:
30-way plug connector ELCO Microleaf

05.99
12.95
Table 7-2
Technical data for NCU terminal block
Mechanical data
Dimensions
Height
Width
Depth
100 mm
257 mm
40 mm
Environmental conditions
Temperature ranges
Service/operation
Limit values
Temperature change
Storage/transport
0...55 C
within 1 minute
20...60 C
max. 0.2 K
Permissible change in relative air humidity EN 60721-3-3, Class 3K5

within 1 minute
max. 0.1 %

7-107
04.00
12.95
Notes
7-108

8 DMP Compact Modules

8.1 DMP compact module 16 I (6FC5 111-0CA01-0AA0)
12.95
DMP Compact Modules

8.1
DMP compact module 16 I (6FC5 111-0CA01-0AA0)

The DMP compact module 16 I is an encapsulated module which can be
plugged into a slot on the NCU terminal block.
1.5
0V
X3
Status
LEDs
Labelling
strips
Fastening
screw
X3
0
.
.
7
LOW byte
0
.
.
7
HIGH byte
Inputs
IN 0 ... IN 7
LOW byte
Interfaces
P M 7 6 5
4 3 2 1 0
0 1 2 3 4
5 6 7 M P X2
X1
X2
Fig. 8-1
Inputs
IN 7 ... IN 0
HIGH byte
1.5
0V
Front view and side view of DMP Compact Module 16 I
S One 30-way connector X1 for insertion in the NCU terminal block.

S Two 10-pin terminals X2 and X3 (Phoenix, type MC1.5/10-ST-3.81 GREY,
Order No. for X3 and X2: 18 28 171) for connecting the 16 inputs and the
load supply voltage.
S The terminals can be plugged in and coded mechanically by the customer if

required.
S Terminal P (24 V) on the 24 V connection is not used

Display elements
16 LEDs as a status display for the logical states of the inputs.

LEDs illuminated: Input ON.

SINUMERIK 810D Manual Configuring HW (PHC) -- 10.00 Edition
8-109

8.1 DMP compact module 16 I (6FC5 111-0CA01-0AA0)
Table 8-1
12.95
Technical data for DMP Compact Module 16 I
Number of inputs
16 digital inputs
Galvanic isolation
yes
Supply voltage VLOAD

- Rated value
- Perm. range
- Ripple
Input voltage (rated value)
24 V DC
20.4 V to 28.8 V
3.6 Vpp
24 V DC
Input voltage
- for 0 signal
- for 1 signal
Input current with 1 signal
+2 mA to +5 mA
Delay time
for tpLH
tpLH = typ 1 ms
Delay time
for tpHL
tpHL = typ 1 ms
Cable length
max. 30 m
Weight
8-110
3 to +5 V
+13 V to +33 V
approx. 125 g
IP20


8.2 DMP compact module 16 O (6FC5 111-0CA02-0AA1)
12.95
8.2
DMP compact module 16 O (6FC5 111-0CA02-0AA1)

The DMP compact module 16 O is an encapsulated module which can be
24 VLOAD DC 1.5
0V
X3
Status
LEDs
Labelling
strips
X3
0
.
.
7
LOW byte
0
.
.
7
HIGH byte
Fastening
screw
Outputs
OUT 0 ... OUT 7
LOW byte
Interfaces
P M 7 6 5
4 3 2 1 0
0 1 2 3 4
5 6 7 M P X2
X1
X2
Fig. 8-2
Outputs
OUT 7 ... OUT 0
HIGH byte
0V
24 VLOAD DC 1.5
Front view and side view of DMP compact module 16 O

S 10-pin terminals X3 and X2 (Phoenix, type MC1.5/10-ST-3.81 GREY, Order
No. for X3 and X2: 18 28 171) for connecting the 16 outputs and the load
supply voltage.

required.
Display elements
16 LEDs as a status display for the logical states of the outputs.

On product version B and later, the LEDs go out if the load voltage fails.
LEDs illuminated:
Table 8-2
Output ON.
Technical data for DMP Compact Module 16 O
Number of outputs
16 digital outputs
Galvanic isolation
yes

- Rated value
- Perm. range
- Ripple
24 V DC
20.4 V to 28.8 V
3.6 Vpp
Signal level of outputs (typical)

- for 0 signal
- for 1 signal

open
VLoad 250 mV
8-111

Table 8-2
12.95
Output load rating with 1 signal (rated value)

- Ohmic load
- Lamp load
- Inductive load
500 mA
5W
500 mA
Short-circuit protection
yes
Power loss at 30 V
max. 3.8 W
Operating frequency with

- Ohmic load
- Lamps
- Inductive load (at rated
load, high values are permissible under lower
loads)
Total load capability at 55 C (referred to the sum of rated
currents of all outputs)
50%
Delay time
for tpLH
tpLH = max. 0.5 ms
Delay time
for tpHL
tpHL = max. 0.5 ms
Cable length
max. 50 m
Weight
100 Hz
11 Hz
2 Hz
approx. 160 g
IP20
Important
With product version C and later, a new output driver is installed on the DMP
Compact Module 16 O. The following new operating response must be noted:
In the event of a fault initiated by overcurrent or a short circuit, the outputs
switch through again automatically once the fault has been cleared. (With earlier versions: Disabling with storage until the output is activated again by the
PLC user program).
With a short circuit on one output, the three other outputs of the same half-byte
might be disabled as well.
There is no mutual interaction in normal operation at currents of < 0.7 A.
One power supply feeds 8 outputs in each case. For each set of
8 outputs (2 x outputs 0 ... 7) the sum of the output currents must not exceed 2
A (corresponding to a simultaneity factor of 50% when the individual outputs are
fully loaded). All 16 outputs can be loaded simultaneously, e.g. with 0.25 A.
8-112
Important
Switching voltage peaks must be suppressed by external free-wheeling diodes
when inductive loads are used.


12.95
8.3
DMP compact module 8 O (6FC5 111-0CA03-0AA1)

The DMP compact module 8 O is an encapsulated module which can be
24 VLOAD DC 2.5
0V
X3
Status
LEDs
X3
P M7 6 5 4
X2
0 1 2 3 MP
Outputs
OUT 7 ... OUT 4
0
.
.
7
Labelling
strips
X1
Fastening
screw
X2
Outputs
OUT 0 ... OUT 3
0V
24 VLOAD DC 2.5
Fig. 8-3
Interfaces
Front view and side view of DMP Compact Module 8 O
Terminal
7/3
6/2
5/1
4/0
X3
24 V
0V
OUT 7
OUT 6
OUT 5
OUT 4
X2
24 V
0V
OUT 3
OUT 2
OUT 1
OUT 0

S 6-pin terminals X3 and X2 (Phoenix, type MSTB2.5/6-ST-5.08 GREY Order
No. for X3 :18 28 647 and for X2: 18 28 168) for connecting the 8 outputs
and the load supply voltage.

required.
Display elements
8 LEDs as a status display for the logical states of the outputs. On product version B and later, the LEDs go out if the load voltage fails.
LEDs illuminated:
Output ON.

8-113

Table 8-3
12.95
Number of outputs
8 digital outputs
Galvanic isolation
yes

- Rated value
- Perm. range
- Ripple
24 V DC
20.4 V to 28.8 V
3.6 Vpp
Signal level of outputs (typical)

- for 0 signal
- for 1 signal
open
VLoad 80 mV
Output load rating with 1 signal (rated value)

- Ohmic load
- Lamp load
- Inductive load
2000 mA
25 W
2000 mA
yes
Power loss at 30 V
max. 3.1 W
Operating frequency with

- Ohmic load
- Lamps
- Inductive load (at rated
load, high values are permissible under lower
loads)
100 Hz
11 Hz
2 Hz
Total load capability at 55 C (referred to the sum of rated

currents of all outputs)
50%
Delay time
for tpLH
tpLH = max. 0.5 ms
Delay time
for tpHL
tpHL = max. 0.5 ms
Cable length
max. 50 m
Weight
approx. 145 g
IP20
One power supply feeds 4 outputs in each case. The sum of the output currents
for 4 outputs (outputs 0 ... 3 and 4 ... 7) must not exceed 4 A (corresponding to
a simultaneity factor of 50% when the individual outputs are fully loaded). All 8
outputs can be loaded simultaneously, e.g. with 1 A.
8-114
Important
Switching voltage peaks must be suppressed by external free-wheeling diodes
when inductive loads are used.


8.4 DMP compact module 1 I analog (6FC5 111-0CA04-0AA0)
12.95
8.4
DMP compact module 1 I analog (6FC5 111-0CA04-0AA0)

The DMP Compact Module 1I Analog is an encapsulated module which can be
plugged into a slot on the NCU terminal block. (maximum 4 modules per terminal block)
P1 P2 M1 M2
24 V DC
2.5
0V
X3
Status
LEDs
Terminals
POWER
SUPPLY
O.K.
Labelling
strips
ANALOG
IN
Fastening
screw
S1
X1
S2
1
3 2
X2
2.5
Fig. 8-4
Interfaces
6 . . 1
1
2
Terminal:
6, 1 Shield
2
Current source for
PT100
3
Analog input In+
4
Analog input In
5
Ground
Front view and side view of DMP Compact Module 1 I analog

S 4-pin terminal X3 (Phoenix, type MSTB2.5/4-ST-5.08 GREY, Order No. for
X3: 18 48 407) for connecting the supply voltage for the analog section and
6-pin terminal X2 (Phoenix, type MSTB2.5/6-ST-5.08 GREY, Order No. for
X2: 17 87 076) for connecting the analog input.

required.
Display elements
1 LED as a status display for the power supply.

LED illuminated: Internal power supply o.k.
Jumpering
S1:
Measuring range setting

12 closed:
+ 10 V
13 closed:
+ 500 mV
S2:
Line frequency setting

closed:
for 50 Hz systems
open:
for 60 Hz systems

8-115

Typical
circuits
12.95
Analog voltage measurement

X2
S
6
X2
M +
S
5 4 3 2 1
S M +
S
6 5 4 3 2 1
Differential input
(common-mode faults
are suppressed)
Unipolar
(Standard)
Measurement with PT100
S
6
X2
M + I S
5 4 3 2 1
S
6
X2
M + I S
5 4 3 2 1
PT100 with
4way connection
Fig. 8-5
Note
Typical circuits for DMP Compact Module 1 I Analog
If the power source is not required, it must be short-circuited.

Table 8-4
Technical data for DMP Compact Module 1 I Analog
Number of inputs
1 analog input
Galvanic isolation
yes
- Rated value
- Perm. range
- Ripple
24 V DC
20.4 V to 28.8 V
3.6 Vpp
Rated value input ranges

Overrange
"10 V or "500 mV+

"20 V or "1 V
Power consumption (24V)
45 mA
Iconst for PT100
2.5 mA
Connection of sensors
see below
Digital representation of input signal
12 bits + sign
Error message indicating range violation

(" 20 V; "1 V)
yes
Basic errors
"0.2%
Operational limits (0
C
to 60
C)
Cable length (shielded)
"0.5%
max.
Weight
8-116
PT100 with
2way connection
30 m
approx. 150 g
IP20


12.95
The DMP Compact Module 1 I Analog serves to input and digitize analog voltage values. This voltage value is measured by a floating differential input.
PT100 resistance thermometers can be connected in conjunction with the integrated stabilized power supply (2.5 mA).
Table 8-5
Digital analog value representation on DMP Compact Module 1 I Analog
Input word
Significance
IB m
IB m+1
Analog input voltage
VZ
211
210
29
28
27
26
24
0
23
22
21
0 0R
PF
10 V range
500 mV range
19.995 V
999.76 mV
10.005 V
500.24 mV
10 V
500 mV
9.995 V
499.76 mV
0.005 V
0.24 mV
0V
0 mV
0.005 V
0.24 mV
9.995 V
499.76 mV
:
Digital value
10 V
500 mV
10.005 V
500.24 mV
19.995 V
999.76 mV
:
1
:
0
= always 0
OR= Overflow bit, input voltage is higher than 20 V or 1 V (double input range)
PF = Failure of analog section power supply

8-117

8.5 DMP compact module 1 I NC analog (6FC5 211-0AA10-0AA0)
8.5
12.95
DMP compact module 1 I NC analog

(6FC5 211-0AA10-0AA0)
The DMP compact module 1 I NC analog is an encapsulated, high-speed
analog input module with an access time of 75s. It can be plugged into a slot
on the NCU terminal block (maximum 4 modules per terminal block).
P1 P2 M1 M2
24 V DC
2.5
0V
X3
Status
LEDs
Terminals
POWER
SUPPLY
O.K.
Labelling
strips
ANALOG
IN
Fastening
screw
S1
X1
S2
1
3 2
X2
2.5
Fig. 8-6
Interfaces
6 . . 1
1
2
Terminal:
6, 1 Shield
2
Ground
3
Analog input In+
4
Analog input In
5
Ground
Front view and side view of DMP Compact Module 1 I NC Analog

S 4-pin terminal X3 (Phoenix, type MSTB2.5/4-ST-5.08 GREY, Order No. for
X3: 18 48 407) for connecting the supply voltage for the analog section and
6-pin terminal X2 (Phoenix, type MSTB2.5/6-ST-5.08 GREY, Order No. for
X2: 17 87 076) for connecting the analog input.

required.
Display elements

8-118

12.95

Typical
circuits
Analog voltage measurement
S
6
X2
M + M S
5 4 3 2 1
Fig. 8-7
Table 8-6
S
6
X2
M + M S
5 4 3 2 1
Differential input
(common-mode faults
are suppressed)
Unipolar
(Standard)
Typical circuits for DMP Compact Module 1I NC Analog
Technical data for DMP Compact Module 1I NC Analog
Number of inputs
1 analog input
Galvanic isolation
yes
- Rated value
- Perm. range
- Ripple
24 V DC
20.4 V to 28.8 V
3.6 Vpp
Rated value input ranges
"10 V
Power consumption (24V)
85 mA
Connection of sensors
see below
Digital representation of input signal

Total error across temperature range 0..55
error
Weight
11 bits + sign
C
including zero
max.
"0.6%
30 m
approx. 160 g
IP20
The DMP Compact Module 1 I NC Analog serves to input and digitize analog
voltage values. This voltage value is measured by a floating differential input.
Analog value
representation
The converter result is made available as a twos complement with a resolution

of 4.88 mV for one bit. The duration of a conversion cycle from the moment
the conversion begins to the point at which the result is read out lasts a maximum of 75s.

8-119

Table 8-7
Digital analog value representation on DMP Compact Module 1 I NC Analog
Input word
IB m
7
Significance
IB m+1
2
VZ 210 29 28 27 26 25 2
23 22 21 2
Analog input voltage

2
0 0
PF
+/ 10V range
9.995 V
0.005 V
0V
0.005 V
Digital value
12.95
9.995 V
10 V
= Always 0
PF = Failure of analog section power supply
8-120


8.6 DMP compact module 1 O analog (6FC5 111-0CA05-0AA0)
12.95
8.6
DMP compact module 1 O analog (6FC5 111-0CA05-0AA0)

The DMP compact module 1 O analog is an encapsulated module which can be
plugged into a slot on the NCU terminal block. (maximum 4 modules per terminal block)
P1
P2 M1 M2
24 V DC
0V
X3
Status
LEDs
1.5
Terminals
POWER
SUPPLY
O.K.
Labelling
strips
ANALOG
OUT
Fastening
screw
X1
4
X2
2.5
Fig. 8-8
Interfaces
Terminal:
1, 4 ... shield
2 ... analog output Out+
3 ... analog output Out
Front view and side view of DMP Compact Module 1 O Analog

S 4-pin terminal X3 (Phoenix, type MC1.5/4-ST-3.81, Order No. for X3:
1828126) for connecting the supply voltage for the analog section and X2
(Phoenix, type MSTB2.5/4-ST-5.8 GREY, Order No. for X2: 18 40 942) for
connecting the analog output.

required.
Display elements


8-121

8.6 DMP compact module 1 O analog (6FC5 111-0CA05-0AA0)
Table 8-8
12.95
Technical data for DMP Compact Module 1 O Analog
Number of outputs
1 analog output
Galvanic isolation
yes

- Rated value
- Perm. range
- Ripple
24 V DC
20.4 V to 28.8 V
3.6 Vpp
Power consumption (24 V)
60 mA
Output ranges (rated value)
DC "10 V
"3 mA
Output current
min. 3.3 k
Load resistance for voltage outputs

Digital representation of output signal
13 bits + sign
yes
max. 30 m
Weight
approx. 140 g
IP20
Table 8-9
Digital analog value representation on DMP Compact Module 1 O Analog
Output
word
OB m
Significance
7 6 5 4 3 2 1 0
VZ 212 211 210 29 28 27 26
7 6 5 4 3 2
25 24 23 22 21 20
+9.9988 V
+1.22 mV
0V
1.22 mV
10 V
Digital
value
Analog
output
voltage
OB m+1
0
always 0
8-122

9 Servicing and Maintenance

9.1 Safety Notices
12.95
Servicing and Maintenance

9.1
Safety Notices
Warning
Hazardous voltages are present in this electrical equipment during operation.
Failure to properly maintain the equipment can result in death, severe personal
injury or substantial property damage.
For this reason, please strictly observe all safety instructions in this Section and
on the product itself when carrying out maintenance procedures.
S Maintenance work on the equipment may only be carried out by qualified

personnel.
S Disconnect the unit from the power supply before you commence any maintenance work (except battery replacement).
S Use only spare parts authorized by the manufacturer.

S The prescribed maintenance intervals and instructions for repair and replacement must be strictly observed.
Warning
Hazardous voltage is still present for at least 5 minutes on all modules after all
voltage sources have been disconnected.
See Instruction Manual.

9-123
05.98
12.95

9.2 Battery replacement (6FC5 247-0AA18-0AA0, GWE-570 665 000 101)
9.2
Battery replacement (6FC5 247-0AA18-0AA0, GWE-570

665 000 101)
Caution
You must never attempt to reactivate discharged batteries by heating them, etc.
Charging batteries may cause them to leak and/or explode.
Failure to observe the above warning may result in personal injury or property
damage.
Battery-backed SRAMS and clock batteries are installed on the CCU module
and the MMC101/102. The back-up voltage is monitored by the control system
which outputs a monitoring signal. Once the monitor has responded, you have a
period of 6 weeks to change the battery. The battery on the SINUMERIK 810D
can be replaced without risk of data loss after disconnection of the control
power and removal of the CCU module, since the data are backed up over of a
period of approximately 15 minutes.
Battery life
The batteries service life is at least 5 years.

The battery must be removed before the module is stored.
Battery
Fig. 9-1
9-124
SINUMERIK 810D CCU module

07.96
12.95

Replacement of
battery on the CCU
module
The battery is located on the CCU module (see Fig. 9-1). Before removing the
CCU module, please note the prescribed measures for handling ESD components in the preface of this Planning Guide.
Warning
been electrostatically discharged. To discharge your body, touch a conductive,
grounded object (e.g. the unpainted metal parts of the switching cabinet,
ground contact of outlet).
1. Switch off the control.

2. Read ESD handling instructions!
3. Remove all connectors (label beforehand if necessary).
4. Undo the 4 fastening screws on the CCU module and remove the module.
5. Take out the battery and pull out the battery plug. Data will be backed up by
a capacitor for a period of approximately 15 minutes.
6. Connect up the new battery (check that polarity is correct) and insert it in the
battery compartment.
7. Insert the CCU module again and tighten the fastening screws.
8. Insert all connectors in their correct positions.

9-125

04.00
12.95
Notes
9-126

Abbreviations
AS PARAM
SIMATIC Parameterizing Tool
CCU
Compact Control Unit
DMP
Distributed Machine I/Os
EFP
Single I/O Module
EMC
Electromagnetic Compatibility
EnDat
Absolute Encoder Interface (Heidenhain)
ESD
Electrostatically Sensitive Devices
FDD
Feed Drive
HD
Hard Disk
HHU
Handheld Unit
HMI
Human Machine Interface: SINUMERIK operating functions for operating, programming and simulating. The meaning of HMI is identical with MMC.
IM
Interface Module (SIMATIC S7300)
IM Address
Interface Module Address
I/RF
Infeed/Regenerative Feedback Module
ISA
Industry Standard Architecture
K Bus
Communication Bus
LED
Light Emitting Diode
LT
Power Section Module
MCP
Machine Control Panel

A-127
08.97
12.95
A Abbreviations
MLFB
Machine-Readable Product Designation
MMC
Human Machine Communication.The meaning of HMI is identical with MMC.
MPI
Multi-Point Interface
MS
Mains Supply Module
MSD
Main Spindle Drive
NC
Numerical Control
NMI
Non-Maskable Interrupt
OI
Open-loop control infeed
OP
Operator Panel
OPI
Operator Panel Interface
P Bus
I/O Bus
PCMCIA
Personal Computer Memory Card International Association
PER
I/O module
PG
Programming Device
PLC
Programmable Logic Controller
PS
Power Supply (SIMATIC S7300)
SM
Signal Module SIMATIC S7300, e.g. input/output modules
SW
Software
UI
User Interfaces
VGA
Video Graphics Adapter
A-128

References
General Documentation
/BU/
SINUMERIK 840D/840Di/810D/802S, C, D
Ordering Information
Catalog NC 60
Order No.: E86060K4460A101A8 7600
/ST7/
SIMATIC
SIMATIC S7 Programmable Logic Controllers
Catalog ST 70
Order No.: E86 060K4670A111A3
/Z/
SINUMERIK, SIROTEC, SIMODRIVE

Accessories and Equipment for Special-Purpose Machines
Catalog NC Z
Order No.: E86060K4490A001A7 7600
Electronic Documentation
/CD6/
The SINUMERIK System

(10.00 Edition)
DOC ON CD
(includes all SINUMERIK 840D/840Di/810D/FM-NC and SIMODRIVE
publications)
Order No.:
6FC5 2986CA000BG0

B-129
10.00
12.95
B References
User documentation
/AUE/
/AUK/
/AUP/
/BA/
/BAE/
/BAH/
/BAK/
/BAM/
/KAM/
B-130
SINUMERIK 840D/810D/FM-NC
AutoTurn Graphic Programming System
Part 2: Setup
Order No.: 6FC5 2984AA500BP2
SINUMERIK 840D/810D/ FM-NC

Short Guide AutoTurn Operation
AutoTurn Graphic Programming System
Part 1: Programming
SINUMERIK 840D/840Di/810D/FM-NC
Operators Guide
Operators Guide MMC
Operators Guide HMI Advanced
(07.99 Edition)
(07.99 Edition)
(07.99 Edition)
(10.00 Edition)
SINUMERIK 840D/810D/ FM-NC

Operators Guide Unit Operator Panel
(04.96 Edition)
SINUMERIK 840D/840Di/810D
Operators Guide HT 6 (HPU new)
Order No.: 6FC5 2980AD600BP0
(06.00 Edition)
Short Operation Guide
(10.00 Edition)
SINUMERIK 840D/810D
Operators Guide ManualTurn
(02.00 Edition)
SINUMERIK 840D/810D
Short Guide ManualTurn
(11.98 Edition)

10.00
12.95
/BAS/
/KAS/
/BAP/
/BNM/
/DA/
/PG/
/PGA/
/PGK/
/PGZ/
B References
SINUMERIK 840D/810D
Operators Guide ShopMill
(08.00 Edition)
SINUMERIK 840D/810D
Short Guide ShopMill
(01.98 Edition)
Operators Guide Handheld Programming Unit
(04.00 Edition)
Users Guide Measuring Cycles
(06.00 Edition)
Diagnostics Guide
(10.00 Edition)
Programming Guide Fundamentals
Order No.: 6FC5 2986AB000BP0
(10.00 Edition)
Programming Guide Advanced
(10.00 Edition)
Short Guide Programming
(10.00 Edition)
Programming Guide Cycles
(10.00 Edition)
/PI /
PCIN 4.4
Software for Data Transfer to/from MMC Module
Order No.: 6FX2 060 4AA004XB0 (German, English, French)
Order from: WK Frth
/SYI/
SINUMERIK 840Di
System Overview
Order No.: 6FC5 2985AE400BP0

(01.00 Edition)
B-131
10.00
12.95
B References
a) Lists
/LIS/
SIMODRIVE 611D
Lists
(10.00 Edition)
b) Hardware
/BH/
/BHA/
/EMV/
/PHC/
/PHD/
/PHF/
/PMH/
B-132
Operator Components Manual (HW)
SIMODRIVE Sensor
Absolute Encoder with PROFIBUS-DP
User Guide (HW)
Order No.: 6SN11970AB100YP1
SINUMERIK, SIROTEC, SIMODRIVE

EMC Installation Guide
Planning Guide (HW)
(10.00 Edition)
(02.99 Edition)
(06.99 Edition)
SINUMERIK 810D
Configuring Manual (HW)
(10.00 Edition)
SINUMERIK 840D
NCU 561.2573.2 Configuring Manual (HW)
Order No.: 6FC5 2976AC100BP0
(10.00 Edition)
SINUMERIK FM-NC
NCU 570 Configuring Manual (HW)
(04.96 Edition)
SIMODRIVE Sensor
Measuring System for Main Spindle Drives
Configuring/Installation Guide, SIMAG-H (HW)
Order No.: 6SN11970AB300BP0
(05.99 Edition)

10.00
12.95
B References
c) Software
/FB1/
Description of Functions, Basic Machine (Part 1) (10.00 Edition)
(the various sections are listed below)
A2
A3
B1
B2
D1
D2
F1
G2
H2
K1
K2
K4
N2
P1
P3
R1
S1
V1
W1
/FB2/
Various Interface Signals

Axis Monitoring, Protection Zones
Continuous Path Mode, Exact Stop and Look Ahead
Acceleration
Diagnostic Tools
Interactive Programming
Travel to Fixed Stop
Velocities, Setpoint/Actual-Value Systems, Closed-Loop
Control
Output of Auxiliary Functions to PLC
Mode Group, Channel, Program Operation Mode
Axes, Coordinate Systems, Frames,
Actual-Value System for Workpiece, External Zero Offset
Communication
EMERGENCY STOP
Transverse Axes
Basic PLC Program
Reference Point Approach
Spindles
Feeds
Tool Compensation
SINUMERIK 840D/840Di/810D(CCU2)/FM-NC
Description of Functions, Extended Functions (Part 2) (10.00 Edition)
including FM-NC: Turning, Stepper Motor
A4
B3
B4
F3
H1
K3
K5
L1
M1
M5
N3
N4
P2
P5
R2
S3
S5
S6
S7
T1
W3
W4
Digital and Analog NCK I/Os

Several Operator Panels and NCUs
Operation via PG/PC
Remote Diagnostics
Jog with/without Handwheel
Compensations
Mode Groups, Channels, Axis Replacement
FM-NC Local Bus
Kinematic Transformation
Measurement
Software Cams, Position Switching Signals
Punching and Nibbling
Positioning Axes
Oscillation
Rotary Axes
Synchronous Spindles
Synchronized Actions (up to and including SW 3)
Stepper Motor Control
Memory Configuration
Indexing Axes
Tool Change
Grinding

B-133
10.00
12.95
B References
/FB3/
SINUMERIK 840D/840Di/810D(CCU2)/FM-NC
Description of Functions, Special Functions (Part 3) (10.00 Edition)
F2
G1
G3
K6
M3
S8
T3
V2
W5
TE1
TE2
TE3
TE4
TE5
TE6
/FBA/
SIMODRIVE 611D/SINUMERIK 840D/810D

Description of Functions, Drive Functions
Order No.: 6SN1 1970AA800BP6
DB1
DD1
DD2
DE1
DF1
DG1
DM1
DS1
D1
/FBAN/
/FBD/
(10.00 Edition)
Operational Messages/Alarm Reactions

Diagnostic Functions
Speed Control Loop
Extended Drive Functions
Enable Commands
Encoder Parameterization
Calculation of Motor/Power Section Parameters and
Controller Data
Current Loop Control
Monitors/Limitations
SINUMERIK 840D/SIMODRIVE 611 Digital

Description of Functions
ANA Module
Order No.: 6SN1 1970AB800BP0
SINUMERIK 840D
Description of Functions Digitizing
DI1
DI2
DI3
DI4
B-134
3-Axis to 5-Axis Transformation

Gantry Axes
Cycle Times
Contour Tunnel Monitoring
Coupled Motion and Leading Value Coupling
Constant Workpiece Speed for Centerless Grinding
Tangential Control
Preprocessing
3D Tool Radius Compensation
Distance Control
Analog Axis
Master-Slave for Drives
Transformation Package for Handling
Setpoint Exchange
MCS Coupling
(02.00 Edition)
(07.99 Edition)
Start-Up
Scanning with Tactile Sensors (scancad scan)
Scanning with Lasers (scancad laser)
Milling Program Generation (scancad mill)

10.00
12.95
B References
/FBDN/
CAM Integration DNC NT-2000

System for NC Data Management and Data Distribution (05.00 Edition)
/FBFA/
ISO Dialects for SINUMERIK
/FBHLA/
/FBMA/
/FBO/
SINUMERIK 840D/SIMODRIVE 611 Digital

HLA Module
/FBR/
(02.00 Edition)
Configuring of Operator Interface OP 030
(03.96 Edition)
Operators Guide
Development Environment (Configuring Package)
Online only: Configuring Syntax (Configuring Package)
Introduction to Configuring of Operator Interface
Screen Kit: Software Update and Configuration
SINUMERIK 840D
Description of Functions C-PLC Programming
SINUMERIK 840D/810D
SINCOM Computer Link
NFL
NPL
/FBSI/
(08.99 Edition)
SINUMERIK 840D/810D
Description of Functions ManualTurn
BA
EU
PS
PSE
IK
/FBP/
(10.00 Edition)
(03.96 Edition)
(02.00 Edition)
Host Computer Interface

PLC/NCK Interface
SINUMERIK 840D / SIMODRIVE

Description of Functions SINUMERIK Safety Integrated (05.00 Edition)

B-135
10.00
12.95
B References
/FBSP/
SINUMERIK 840D/810D
Description of Functions ShopMill
/FBST/
SIMATIC
FM STEPDRIVE/SIMOSTEP
Order No.: 6SN1 1970AA700YP3
/FBSY/
SINUMERIK 840D/840Di/810D(CCU2)
Description of Functions Synchronized Actions
for Wood, Glass, Ceramics, Presses
/FBTD/
SINUMERIK 840D/810D
Tool Information SINTDI with Online Help
(08.00 Edition)
(11.98 Edition)
(10.00 Edition)
(04.99 Edition)
/FBU/
SIMODRIVE 611 universal

(05.00 Edition)
Closed-Loop Control Component for Speed Control and Positioning
/FBW/
Description of Functions Tool Management
(07.00 Edition)
SINUMERIK 840Di
Manual
(06.00 Edition)
/HBI/
/IK/
Screen Kit MMC 100/Unit Operator Panel
(06.96 Edition)
Description of Functions: Software Update and Configuration
Order No.: 6FC5 2973EA100BP1
/KBU/
SIMODRIVE 611 universal

Short Description
Closed-Loop Control Component for Speed Control
B-136
(05.00 Edition)

10.00
12.95
B References
/PJLM/
SIMODRIVE
Planning Guide Linear Motors
(05.00 Edition)
(on request)
ALL
General Information about Linear Motors
1FN1
1FN1 Three-Phase AC Linear Motor
1FN3
1FN3 Three-Phase AC Linear Motor
CON
Connections
/PJM/
SIMODRIVE
Planning Guide Motors
Three-Phase AC Motors for Feed and
Main Spindle Drives
/PJMS/
/PJU/
SIMODRIVE
Planning Guide 1FE1 Synchronous Built-In Motors
Three-Phase AC Motors for Main Spindle Drives
Order No.: (on request)
SIMODRIVE 611A/611D
Planning Guide Inverters
Transistor PWM Inverters for
AC Feed Drives and AC Main Spindle Drives
(09.00 Edition)
(03.00 Edition)
(08.98 Edition)
/POS1/
SIMODRIVE POSMO A
(02.00 Edition)
Distributed Positioning Motor on PROFIBUS DP, User Manual
Order No.: 6SN21970AA000BP1
/POS2/
SIMODRIVE POSMO A
Installation Instructions (enclosed with POSMO A)
Order No.: 462 008 0815 00
(12.98 Edition)
/POS3/
SIMODRIVE POSMO SI/CD/CA

Distributed Servo Drive Technology, User Manual
Order No.: 6SN21970AA200BP0
(09.00 Edition)
/S7H/
SIMATIC S7300
Manual: Assembly, CPU Data (HW)
Reference Manual: Module Data
Order No.: 6ES7 3988AA038AA0
(10.98 Edition)
/S7HT/
SIMATIC S7300
Manual: STEP 7, Basic Information, V. 3.1
Order No.: 6ES7 8104CA028AA0
(03.97 Edition)

B-137
10.00
12.95
B References
/S7HR/
SIMATIC S7300
Manual: STEP 7, Reference Manuals, V. 3.1
Order No.: 6ES7 8104CA028AR0
(03.97 Edition)
/S7S/
SIMATIC S7300
FM 353 Step Drive Positioning Module
Order in conjunction with Configuring Package
(04.97 Edition)
/S7L/
SIMATIC S7300
FM 354 Servo Drive Positioning Module
(04.97 Edition)
/S7M/
SIMATIC S7300
(10.99 Edition)
FM 357 Multi-Axis Module for Servo and Stepper Drives
/SHM/
SIMODRIVE 611
Manual Single-Axis Positioning for MCU 172A
Order No.: 6SN 11974MA000BP0
/SP/
SIMODRIVE 611A/611D,
SimoPro 3.1
Program for Configuring Machine-Tool Drives
Order No.: 6SC6 1116PC000AAj
Order from: WK Frth
(01.98 Edition)
d) Installation and
start-up
/IAA/
SIMODRIVE 611A
Installation and Start-Up Guide
Order No.: 6SN 11970AA600BP5
(09.00 Edition)
/IAC/
SINUMERIK 810D
(10.00 Edition)
(incl. description of SIMODRIVE 611D start-up software)
/IAD/
SINUMERIK 840D/SIMODRIVE 611D

(10.00 Edition)
(incl. description of SIMODRIVE 611D start-up software)
/IAF/
SINUMERIK FM-NC
B-138
(04.96 Edition)

10.00
12.95
/IAM/
B References
MMC/HMI Installation and Start-Up Guide
IM1
IM3
IM4
HE1
BE1
(10.00 Edition)
Start-Up Functions for the MMC 100.2

Start-Up Functions for the MMC 103
Start-Up Functions for the HMI Advanced (PCU 50)
Online Help
Supplement Operator Interface

B-139
B References
10.00
04.00
12.95
Notes
B-140

08.99
12.95
EC Declaration of Conformity

C-141
04.00
12.95
Notes
C-142

08.99
12.95
Appendix A to EC Declaration of Conformity No.

E002 V 26/03/99
A11:
Typical plant configuration

SINUMERIK 810D
Metal cubicle
*) on I/RF module and OI module 28 kW

**) Filter in module group or separately
Operator panel
Machine
contr. panel
MS
a u
Fil- i p
ter n p
**) s l
y
SIN.
810D
QWERTY
keyboard
611
Pow.
sect.
mod.
El. handwheel
Terminal
strips
810D
I/Os
810D
I/Os
*)
Machine base
810D
I/Os
G
M
G
M
NCK
I/Os
Reactor
Line terminal
S All components which are authorized for the SINUMERIK 810D module network according to ordering information comply with Directive 89/336/EEC
within the network.
S See Appendix C for conformity with standards

Note
The plant configuration sketch shows only the basic measures required for a
typical plant configuration to comply with Directive 89/336/EEC.
In cases where the plant configuration is not typical, please follow the installation guidelines for EMC-compatible plant design provided in the product documentation and the EMC Installation Guidelines for SINUMERIK, SIROTEC and
SIMODRIVE (Order No: 6FC5297-0AD30-0BP1).

C-143
08.99
12.95
Appendix C to EC Declaration of Conformity No.

E002 V 26/03/99
C: The compliance of the products with the Directive of the Council 89/336/EEC has been verified through
inspection and testing according to the following product standards, basic specifications and standards
contained therein. Different product specifications apply to product categories SINUMERIK, SIMATIC, SIROTEC and SIMODRIVE.
C1: Product category SINUMERIK*), SIMATIC, SIROTEC:

Basic specification: EN 50081-2 dated 8/93
Basic standards:
EN 55011
2)
Test subject:
Radio interference
Basic specification: EN 50082-2 dated 3/95

Basic standards:
EN 61000-4-3
4)
ENV 50204
5)
EN 61000-4-6
EN 61000-4-8
EN 61000-4-2
EN 61000-4-4
6)
7)
8)
9)
1)
3)
Test subject:
Radiated high-frequency interference
(amplitude-modulated)
Radiated high-frequency interference
(pulse-modulated)
Conducted disturbances induced by RF fields
Magnetic fields
Static discharge
Electrical fast transient bursts
C2: Product category SIMODRIVE, SINUMERIK 810D:,

Product standard:
EN 61800-3
10)
C3: Other standards fulfilled by SINUMERIK 810D:

Re 1):
Re 2):
Re 3):
Re 4):
Re 5):
Re 6):
Re 7):
Re 8):
Re 9):
Re 10):
VDE 0839 Part 81-2

VDE 0875 Part 11
VDE 0839 Part 82-2
VDE 0847 Part 4-3
ENV 50140
VDE 0847 Part 204
IEC 801-6
VDE 0847 Part 4-6
IEV 1000-4-6
ENV 50141
VDE 0847 Part 4-8
IEC 1000-4-8
VDE 0847 Part 4-2
EN 60801 Part 2
IEC 801-2
VDE 0843 Part 2
VDE 0843 Part 4
VDE 0847 Part 4-4
IEC 801-4
VDE 0160 Part 100
*)
except for SINUMERIK 810D
C-144

Index
Conversion for external cooling,
2-axis CCU box, 3-40
Current reduction, 4-65, 4-67
Numbers
3-axis CCU box, 4-65, 4-67
6th axis, CCU1, 4-69
810D components, 1-11
A
Air pressure, 2-23
Ambient climatic conditions, 2-23
Ambient conditions, 2-21
Ambient mechanical conditions, 2-23
Assembling the 810D, 3-37
Assembly guidelines, 2-29
Axis extension, 1-17, 5-71
Axis extension with SIMODRIVE 611D closedloop control module, 5-74
B
Backup batteries, 2-24
Battery replacement, 9-124
C
Cable distributor, 4-53
Cable distributor interfaces, location, 4-54
Cable distributor, terminal assignment, 4-55
Cable set for 611D closed-loop
control module, 5-75
CCU box, installation, 3-36
CCU, installation, 3-37
CCU1: 6th axis, 4-69
Combinations, 1-18
Components of the SINUMERIK 810D, 4-43
Connecting cables, 4-60
Connecting leads, 1-16
Connection conditions, 2-21
Connection configuration for the MPI bus, HHU,
HPU, 1-14
Connection configuration with PLC I/Os and NCU
terminal block, 1-15
Connectors, 4-54
Control elements, 4-52
D
DAC test sockets, 4-52
DC supply, 2-27
Description of the SINUMERIK 810D, 4-43
Design of the SINUMERIK 810D, 3-35
Device bus, X151, 4-48
Dimension drawing of 2-axis CCU box, 3-39
Display elements, 4-52
Distribution board
Connections, 6-86
with 5 incoming supplies for drive module
Address assignments, 6-101
Assignment of signal names, 6-97
Connection of contactor outputs, 6-96
Connection of inputs/outputs, 6-94
Connection of relay outputs, 6-95
Connection of the electronics supply, 6-92
Connection of the load power supply, 6-92
EMC, 6-96
Example, 6-100
Incoming supply for contactor outputs
X202, X204, X206, X208, X210, 6-96
Incoming supply for relay outputs
X120X125, 6-95
Technical data, 6-89
Terminals, 6-90
with 5 inputs for drive module, Meaning of
LEDs, 6-93
DMP compact module 1 I analog, 8-115
DMP compact module 1 I NC analog, 8-118
DMP compact module 1 O analog, 8-121
DMP compact module 16 I, 8-109
DMP compact module 16 O, 8-111
DMP compact module 8 O, 8-113
DMP compact modules, 8-109
Drive bus, X130, 4-48
Dust, 2-25
E
Earthing concept, 2-28
EC Declaration of Conformity, C-141
Electromagnetic compatibility, 2-22

Index-145
04.00
12.95
EMC, 2-22
Encoder cables, connection, 3-41
ESD symbol, 1-20
F
Filter modules, 2-29
I
I/O device interface, X121, 4-47
Incremental measuring systems, 4-58
Installing the SINUMERIK 810D, 3-36
Integrated power sections, 4-65, 4-67
Interfaces for
servicing/Start-up/Maintenance, 2-30
Interfaces for user, 2-30
Interfaces on the SINUMERIK 810D, 4-45
Interfaces, description, 4-47
Interference immunity, 2-22
Interpretable encoder systems, 4-58
L
L2-DP interface, X102, 4-47
Labels, 1-19
Location of interfaces, 4-46
M
Mains connection, 2-26
Mains infeed, 3-42
Maintenance, 9-123
Markings, 1-19
Measuring channels, 4-60
Measuring system, 4-57
Measuring system, indirect, FDD, 4-60
Measuring system, indirect, MSD, 4-63
Measuring system,direct,FDD, 4-62
Measuring system,direct,MSD, 4-64
Measuring systems, absolute (EnDat), 4-59
Mechanical data, 2-31
Motor cables, connection, 3-41
Motor connection, 4-57
Motor measuring system, 4-57
MPI connecting cable, 2-32
MPI connector, 2-32
MPI interface, X122, 4-48
Index-146
N
NCU terminal block, 7-103
Connection, 7-104
DMP compact modules, 7-104
EMC measures, 7-104
PE conductor, 7-104
Power supply, 7-106
Terminator, 7-104
X11X18, 7-106
X20/X21, 7-106
NCU terminal box, Monitoring functions, 7-105
O
Overview display of 810D, 1-13
Overview of interfaces, 4-45
P
P bus, X111, 4-47
PCMCIA card (memory card), 4-68
PLC module, 4-68
Plug-in axis extension unit, 5-71
Pollutants, 2-25
Position sensing, direct, MSD, 4-64
Position sensing, indirect, MSD, 4-63
Position sensing,direct,FDD, 4-62
Position sensing,indirect,FDD, 4-61
Power consumption, 2-26
Power loss calculation, 2-26
Power modules, 1-18
Power supply, 2-26
Protective separation, 2-30
R
Radiated emissions, 2-22
Rated load cycles FDD, 4-65, 4-67
Rated load cycles MSD, 4-66
References, B-129
Relative air humidity, 7-107
relative air humidity , 2-23
Restrictions vis--vis 611D standard closed-loop
control, 4-44
RI suppression measures, 2-29
Ribbon cable, 5-73
Ribbon cable connectors, 5-72

04.00
12.95
Safety notices, 9-123

Servicing, 9-123
Shielded signal cables, 2-29
Shielding plate, Mounting, 3-38
Shielding plate assembly, 2-axis CCU box, 3-40
Shipment conditions, 2-24
Shock stressing, 2-23
Signal chart for incremental encoders, 4-58
Simultaneity factor, 4-66
Single I/O module, 6-77
Connections, 6-77
Dimension drawing, 6-78
Electronics power supply, 6-80
EMC, 6-78
Inputs/outputs, 6-81
LEDs, 6-81
Load power supply, 6-80
Technical data, 6-79
X402, 6-81
X404, 6-82
X405, 6-82
Single I/Os, Address space, 6-83
Storage conditions, 2-24
System configuration, 1-11
System overview, 1-11
Technical data of individual components, 2-31

Temperature range, 2-23
Terminal block, X431, 4-50
V
Vibrational stressing, 2-23
X
X102, 4-47
X111, 4-47
X113, 4-47
X114, 4-47
X121, 4-47
X122, 4-48
X130, 4-48
X131, 4-48
X151, 4-48
X304, X305, X306, 4-49
X341, X342, X351, X352, 4-49
X411X416, 4-49
X431, 4-50

Index-147
04.00
12.95
Notes
Index-148

Suggestions
SIEMENS AG
A&D MC BMS
P. O. Box 3180
Corrections
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(Tel. 0180 / 525 8008 / 5009 [Hotline]
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email: motioncontrol.docu@erlf.siemens.de)
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SINUMERIK 810D
Software Version 4

Manual Configuring 810D PDF

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SINUMERIK 810D

Overview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (10.00)

Operators Guide System Overview

*) These documents are a minimum requirement for the control

Design and Assembly

NCU Terminal Block

DMP Compact Modules

Servicing and Maintenance

This manual is included in the documentation on CD-ROM (DOCONCD)

Further information is available on the Internet under:

Other functions not described in this documentation might be

The reproduction, transmission or use of this document or its

We have checked that the contents of this document correspond to

Subject to changes without prior notice.

This publication was produced with Interleaf V 7

Siemens AG 19952000. All rights reserved.

Order No. 6FC5 297-4AD10-0BP0

The SINUMERIK documentation is organized on 3 levels:

About the manual

Who is the manual

S Configuring engineers, electricians and fitters

Siemens AG 2000. All rights reserved.

Manual Configuring SINUMERIK 810D

Siemens AG 2000. All rights reserved.

Manual Configuring SINUMERIK 810D

S Repairs to equipment supplied by us may only be carried out by SIEMENS

Siemens AG 2000. All rights reserved.

Manual Configuring SINUMERIK 810D

ElectroStatic Discharge Sensitive Boards

S You may only touch ESDS components if

you are continuously grounded via an ESDS bracelet,

S Boards may not be brought close to data terminals, monitors or television

S Measurements may be taken on the boards only if

the measuring instrument is properly earthed (e.g. equipment grounding

before measuring with a potential-free measuring instrument, the probe

Siemens AG 2000. All rights reserved.

Manual Configuring SINUMERIK 810D

Markings and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MPI/OPI networking rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Design and Assembly of the 810D Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Design of the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mains infeed (NE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description of the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Components of the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . .

Interfaces on the SINUMERIK 810D . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Integrated power sections: 3-axis CCU box . . . . . . . . . . . . . . . . . . . . . .

Integrated power sections: 2-axis CCU box . . . . . . . . . . . . . . . . . . . . . .

PCMCIA card (memory card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCU1: 6th axis (SW 3.2 and later) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Siemens AG 2000. All rights reserved.

Manual Configuring SINUMERIK 810D

Plug-in axis extension unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Axis extension with SIMODRIVE 611D control module . . . . . . . . . . . .

Single I/O module (EFP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DSB with 5 incoming supplies for drive module . . . . . . . . . . . . . . . . . .

NCU Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DMP Compact Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DMP compact module 16 I (6FC5 111-0CA01-0AA0) . . . . . . . . . . . . .

DMP compact module 16 O (6FC5 111-0CA02-0AA1) . . . . . . . . . . . .

DMP compact module 8 O (6FC5 111-0CA03-0AA1) . . . . . . . . . . . . .

DMP compact module 1 I analog (6FC5 111-0CA04-0AA0) . . . . . . . .

DMP compact module 1 I NC analog