Beruflich Dokumente
Kultur Dokumente
For
Range of
Air Circuit Breakers
INTRODUCTION
L&Ts
range of Air Circuit Breakers are manufactured and tested at one
of Indias most modern switchgear factories. Proper installation and maintenance
according to the instructions given in this manual will ensure that the breakers
render long years of trouble-free service.
These breakers are designed for normal industrial environment. It is important that
the circuit breakers subjected to hostile environment e.g. dust, caustic vapour,
corrosive gases etc. are appropriately enclosed.
CONTENTS
Storage............................................................................................................. 1-1
Unpacking........................................................................................................ 2-1
Handling........................................................................................................... 3-1
Identification..................................................................................................... 4-1
Operation....................................................................................................... 5-1
Racking............................................................................................................ 6-1
Installation........................................................................................................ 7-1
Protection......................................................................................................... 8-1
Accessories...................................................................................................... 9-1
10 Maintenance....................................................................................................10-1
11 Spare Parts......................................................................................................11-1
12 Overall dimensions..........................................................................................12-1
13 Wiring diagrams.............................................................................................. 13-1
14 Special applications........................................................................................ 14-1
1. STORAGE
TRIP
OFF
2. UNPACKING
FOR FIXED ACBs
Nails
Carton packing
Case packing
Nails
2. Lift the carton/wooden case. Cut and
remove any accessories taped to
breaker or kept loose on the pallet.
Open the polyethylene bag.
FOR DRAWOUT ACBS (4 pole version of 2000A / 2500A / 3200A & above)
There are separate packing cases for packing of breaker & cradle.
1. For breaker unpacking follow procedure mentioned for fixed ACB unpacking.
2. For cradle unpacking, follow 1 & 5 steps mentioned in drawout ACB unpacking.
2-1
3. HANDLING
Caution:
1. Before handling remove breaker from cradle (for drawout ACBS).
2. Do not lift / handle the breaker or cradle by holding its front facia / operating handle / breaker
or cradle terminal / jaw contacts.
3. Keep the breaker on a flat, firm surface in its normal position. Do not
keep it on sides or in up side down position.
Note : Refer the table as per clause 3.1 for weights of different ratings of breaker.
3-1
Breaker 3P
Cradle 3P
Breaker 4P
Cradle 4P
630/800/1000/1250S1
50
38
54
44
1600S1
51
38
55
44
2000S1
62
38
71
44
2500S1
72
50
85
57
3200S1
73
50
86
57
CN-CS...C
Rating
Breaker 3P
Cradle 3P
Breaker 4P
Cradle 4P
800/1000C
50
38
54
44
1250/1600C
51
38
55
44
2000/2500C
72
50
77
65
5000/6300C
153
105
207
137
CN-CS...H
Rating
Breaker 3P
Cradle 3P
Breaker 4P
Cradle 4P
800/1000H
51
38
55
44
1250/1600H
51
38
55
44
2000/2500H
72
50
77
65
3200H0/3200H1
76
53
86
57
4000H0/4000H
76
53
86
57
Special orders
Rating
Breaker 3P
Cradle 3P
Breaker 4P
Cradle 4P
3200C
73
50
86
57
3200D
4000C
113
115
75
75
154
156
101
101
CN-CS...G
Rating
Breaker 3P
400/630/800/1000/1250/1600G
50
2000G
51
4. IDENTIFICATION
4.1 Identification for S1/C/D/H range breakers:
In : ......... A
6
Ue : .........V ~ 50/60 Hz
Icu : .........kA Ics : .....kA
Icw : .........kA for 1 sec
Utilization Category : B
IS 13947-2
IEC 60947-2
10 BS EN 60947-2
8
TYPE DESIGNATION
11
SERIAL NUMBER
CN-CS 2000C
CN-CS 2000C
13
RATED OPERATIONAL
VOLTAGE
12
ACB RATING
RATED CURRENT
In : 2000 A
Sr. No.
FR167177
Ue : 415 V ~ 50/60 Hz
Icu : 55 kA I cs : 55 kA
Icw : 55 kA for 1 sec
Utlization Category : B
Standard : IS 13947-2 IEC 60947-2
UTILIZATION CATEGORY
APPLICABLE
STANDARDS
1
2
3
4
5
6
Rated current
Rated operational voltage
Rated ultimate short-circuit breaking capacity
Rated short time withstand capacity
Utilization category
Range of rated frequency
7
8
9
10
11
12
13
4-1
TYPE OF APPLICATION
TYPE DESIGNATION
14
FOR DG SET
ACB RATING
RATED CURRENT
FOR DG SET
SERIAL NUMBER
CN-CS 1600G
1
2
3
4
5
In : 1600 A
Ue : 415 V ~ 50/60 Hz 6
Icu : .50 kA 7 Ics : 100 % I cu
Icw : 50 kA for 1 s
Utilization Category : B
8
9
10
IS/IEC 60947-2
IEC 60947-2
BS EN 60947-2
CN-CS 1600 G
11
RATED OPERATIONAL
VOLTAGE
RATED ULTIMATE SHORTCIRCUIT BREAKING CAPACITY
13
Utilization Category : B
RATED SHORT TIME
CURRENT WITHSTAND
CAPACITY
12
Ue :
Icu :
Icw :
1
2
3
4
5
6
7
Rated current
Rated operational voltage
Rated ultimate short-circuit breaking capacity
Rated short time withstand capacity
Utilization category
Range of rated frequency
Rated service short-circuit breaking capacity
8
9
10
11
12
13
14
Standard compliance
Standard compliance
Standard compliance
Suitability for isolation
Type designation
marking
Type of Application
4-2
12
11
10
5
6
9
7
8
1
2
3
4
5
6
Rating label
Top cover
Arc chutes
Lifting lug **
Operating handle
ON / OFF indication
7
8
10
11
12
13
4-4
4-3
4
5
19
18
17
7
16
15
9
10
11
12 13 14
Rating label
Top cover
Arc chutes
Lifting lug **
Breaker (Draw-out part)
Cradle (Fixed part)
ON / OFF indication
Spring Charged / Discharged indication
Operating handle
Door interlock
11
12
13
14
15
16
17
18
19
Racking interlock
Position indication
Lock in - Isolated position / Any position
Racking handle
Bezel (to be mounted on panel door)
Overcurrent release type SR21i *
Sealable sliding shutters for push buttons
Close push button
Trip push button
Arc chute
clamps
Current
transformer
(for protection)
Moving Secondary
isolating contacts (SIC)
Scraping
earth (moving)
Mounting bracket
Contact jaws
Door interlock pin
Voltmetric
release termination
Safety
shutter
Fixed Secondary
isolating contacts (SIC)
Cradle
terminal
Microswitch
for position
indication
Earthing terminal
at rear
Scrapping
earth (fixed)
Racking
screw
Telescopic rail
Interlock support
Door
interlock
Cradle facia
Lock in isolated /
any position
Racking
handle
Racking
interlock
4-5
Rating (A)
Type Designation
In
*
e
Ui
Icu
Ics
S1
S1
400
630
800
1000
415
415
415
415
1000
1000
1000
1000
3/4
50
50
50
50
50
50
65
50
50
50
65
35
50
35
50
50
50
50
50
50
50
65
50
50
50
65
35
50
35
50
0.5 sec
50
50
50
50
50
50
65
50
50
50
65
1 sec
50
50
50
50
50
50
65
50
50
50
65
3 sec
35
50
35
50
105
105
105
105
105
105
143
105
105
105
143
73.5
105
73.5
105
12
690V
380/415/500V
690V
S1
1000
380/415/500V
**
cw
800
No. of poles
Rated ultimate short circuit breaking
capacity 50/60Hz (kA rms)
630
380/415/500V
3/4
3/4
Icm
Uimp
Uimp
40
40
40
40
60
60
60
60
Utilization category
?
?
Fixed
?
?
?
?
?
?
?
?
?
?
?
Draw out
Manual
?
?
?
?
?
?
?
?
?
?
?
Electrical
690V
12
x
x
?
?
?
?
?
?
?
x
x
?
?
?
?
?
?
?
20000
12
15000
6000
20000
8000
8000
385
385
394
385
394
385
394
3 Pole
316
316
326
316
326
316
326
4 Pole
414
414
414
431 423.5
431
423.5
431
Fixed H
8000
W
D
423.5 423.5
Draw out H
468
468
468
3 Pole
399
399
399
4 Pole
487
487
487
587
587
587
W
D
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
4-6
1250
Type Designation
E
In
Ue
Ui
380/415/500V
Icu
Icm
Uimp
Uimp
S1
2000
415
415
415
1000
1000
1000
3/4
3/4
3/4
50
65
50
50
50
65
50
50
55
75
35
50
35
50
40
65
50
50
50
65
50
50
50
65
50
50
55
75
35
50
35
50
40
65
0.5 sec
50
50
50
65
50
50
50
65
50
50
55
75
1 sec
50
50
50
65
50
50
50
65
50
50
55
75
3 sec
35
50
35
50
50
65
105
143
105
105
105
143
105
105
121
165
73.5
105
73.5
105
84
143
690V
S1
50
380/415/500V
**
cw
50
690V
Ics
1600
2000
1250
*
No. of poles
S1
1600
380/415/500V
690V
105 105
-
12
12
12
40
40
40
60
60
60
Utilization category
Fixed
x
?
?
?
?
?
?
?
?
?
Draw out
Manual
?
?
?
?
?
?
?
?
?
?
?
?
Electrical
?
x
?
?
20000
?
x
?
?
x
?
?
?
?
?
?
?
?
?
20000
20000
7000
6000
7000
7000
7000
4500
5000
5000 5000
385
394
385
394
385
394
316
326
316
326
316
482
628
4 Pole
414
414
431
423.5
431
423.5
431
468
468
468
468
3 Pole
399
399
399
555
4 Pole
487
487
487
701
587
587
587
587
423.5
Draw out H
W
D
x
?
?
?
?
?
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
4-7
Rating (A)
S1
Type Designation
3200
S1
4000
H0
H1
H0
5000
6300
In
2500
3200
4000
5000
6300
Ue*
415
415
415
415
415
Ui
1000
1000
1000
1000
1000
3/4
3/4
3/4
3/4
3/4
95
95
No. of poles
Rated ultimate short circuit breaking
capacity 50/60Hz (kA rms)
Icu
Ics
60
60
75
60
75
100
75
100
70
40
65
65
85
65
85
? ? ?
60
60
75
60
75
100
75
100
70
40
65
65
85
65
85
? ? ?
0.5 sec
60
60
75
60
75
100
75
100
70
95
95
1 sec
60
60
75
60
75
100
75
100
70
95
95
3 sec
55
65
70
85
70
85
? ? ?
132
132
165
132
165
220
165
220
84
143
143
187
143
187
380/415/500V
690V
380/415/500V
690V
**
cw
380/415/500V
154
95
209
95
209
Icm
Uimp
12
12
12
12
12
Uimp
40
40
40
40
40
60
60
60
60
60
Utilization category
?
? ?
690V
? ? ?
Fixed
Draw out
?
?
?
?
?
?
?
?
?
?
?
Manual
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
?
Electrical
Electrical & Mechanical life (operating cycles)
10000
20000
x
x
?
?
Fixed
5000
5000
2500
2500
394
3 Pole
482
4 Pole
628
431
H
W
D
Draw out
5000
10000
468
468
468
468
583
583
583
3 Pole
555
555
701
701
711
913
913
4 Pole
701
701
909
909
913
1182
1182
587
587
587
587
691
691
691
W
D
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
?
Please consult us.
4-8
In
*
e
Ui
No. of poles
Rated ultimate short circuit breaking
capacity 50/60Hz (kA rms)
Icu
Ics
Icw**
Icm
415V
415V
400
630
800
1000
1250
1600
2000
400
630
800
1000
1250
1600
2000
415
415
415
415
415
415
415
1000
1000
1000
1000
1000
1000
1000
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
105
105
105
105
105
105
105
Uimp
12
12
12
12
12
12
12
Uimp
40
40
40
40
40
40
40
60
60
60
60
60
60
60
Utilization category
?
?
?
?
?
?
?
Fixed
?
?
?
?
?
?
?
1 sec
415V
?
?
?
?
?
?
?
Manual
Electrical & Mechanical life (operating cycles)
20000
20000
20000
20000
20000
20000
20000
8000
8000
8000
8000
7000
6000
4500
394
394
394
394
394
394
394
W 3 Pole
326
326
326
326
326
326
326
431
431
431
431
431
431
431
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
4-9
Range
Breaking capacities:
Icu = Ics = Icw
Rated Current
400A
630A
800A
1000A
1250A
1600A
2000A
CN-CS : E
50kA
50kA
50kA
50kA
50kA
50kA
50kA
50kA
50kA
50kA
50kA
50kA
50kA
2500A
3200A
60kA
60kA
4000A
5000A
6300A
95kA
95kA
Frame-1
CN-CS : G
50kA
50kA
50kA
50kA
Frame-1
CN-CS : S1
50kA
50kA
50kA
Frame-2
Frame-1
CN-CS : C
50kA
50kA
50kA
50kA
55kA
60kA
CN-CS : H
65kA
65kA
65kA
65kA
75kA
75kA
CN-CS : H0
75kA
75kA
CN-CS : H/H1
100kA
100kA
Frame-1
Frame-2
Frame-3
Frame-4
4-10
CAUTION
SPRING UNDER TENSION.
PERSONAL INJURY
MAY BE CAUSED
ELECTRICAL HAZARD
BEWARE OF
ELECTRICAL SHOCK,
PERSONAL INJURY OR
SCALDING BURN
MAY BE CAUSED
CAUTION
WEAR PERSONAL
PROTECTIVE EQUIPMENT
WHILE CONNECTING
OR DISCONNECTING
4-11
5.
OPERATION
OPERATION
5.1 MANUALLY OPERATED BREAKERS:
5.1.1 OPERATION FOR G/S1/C/H/D - RANGE BREAKER
(Except 5000/6300-4P version)
Speed of closing is independent of the speed
of handle movement.
ACB closes in single stroke operation of the
handle.
Operating sequence of manual breakers:Initially breaker is OFF.
TR I
P
- RE
SET
ON - OFF Indicator
Front View
Side View
e
Clos
4
Fig. 5-1
OFF
Fig. 5-2
Operating Handle (refer Fig. 5-2) can occupy either of the two distinct position spaced 90 apart.
- Horizontal Position : OPEN- RESET
- Vertical Position
: CLOSED or TRIPPED
The sequence of operation is
RESET ?
CLOSE ?
OPEN
Caution :
Resetting the ACB in ON condition will
cause the ACB to trip.
Precaution :
Ensure presence of supply voltage to
undervoltage release (if fitted) before
closing the ACB.
ON
Fig. 5-3
TRIP
Fig. 5-5
REMOTELY (Electrically) :
OFF
Note: For operation of 5000/6300-4P version of manual ACB refer manual charging (clause 5.2 in page 5-4)
and for closing & opening the circuit breaker (page no. 5-5).
5-2
OPERATION
5.1.2 OPERATION FOR E - RANGE BREAKER
- RE
SET
ON - OFF Indicator
TR I
P
Front View
e
Clos
4
Fig. 5-7
0
Operating Handle (refer Fig. 5-7) can occupy either of the two distinct position spaced 90 apart.
- Horizontal Position :
OPEN - RESET
- Vertical Position
:
CLOSED or TRIPPED
An indicator provided on control box (refer Fig. 5-7) shows the position of the main contacts.
- RED / ON
:
CLOSED
- GREEN / OFF
:
OPEN
Operating sequence of manual breakers:RESETTING :
0
Rotate the operating handle by 90 in clockwise direction (till it becomes vertical to close the ACB).
Presence of supply voltage is essential to close a breaker fitted with under voltage release.
OPENING :
The breaker can be tripped by the following means:
Local
: a) By pressing the red TRIP button (refer Fig. 5-7)
b) Key of lockable trip push button (when provided)
Remote : Through Voltmetric release (refer Section 9: Accessories)
The tripping push button also serves to reset the over-current and short circuit release if the breaker
is fitted with local resetting feature. Resetting of the manual breaker by handle will not reset O/L-S/C
release in such case.
Caution :
Resetting the ACB in ON condition will cause the ACB to trip.
5-3
25 0
ON - OFF Indicator
Spring Charged / Discharged Indicator
Front View
Side View
Indicator display
YELLOW
BLACK
Spring condition
CHARGED
DISCHARGED
Charging Handle
Fig. 5-8
Electrical Charging :
The spring is automatically charged &
automatically recharged after each closing
operation. (Provided there is a continuous
supply to the motor)
ON
Manual Charging :
In case of power failure, charge the main
spring through multiple strokes of charging
handle. The handle has to pulled outward by
gripping its top portion.
Fig. 5-9
Charge by giving small strokes (25 ) as shown in Fig. 5-8 in the clockwise direction till indicator display
shows a spring charged condition (yellow colour).
Now the breaker is OFF and spring is charged.
5-4
LOCALLY (Manually):
Press ON push button.
Fig. 5-10
REMOTELY (Electrically):
The closing electromagnet, when actuated,
discharges the spring and closes the
breaker.
OPENING :
The methods of opening are the same as those for manually operated breakers (except method 4 of
local opening).
5-5
6. RACKING
Circuit breaker positions
The indicator on the front, shows the position of the circuit breaker in the cradle.
Service position : In service position both power and control circuits are connected.
Panel door
ON
SERVICE
Fig. 6-1
Test position : In test position power circuit is open ensuring full safety, while control circuit is
connected for checking accessories as well as breaker operation.
Panel door
OFF
TEST
Fig. 6-2
Isolated position : In isolated position both power and control circuits are disconnected from
supply to ensure complete isolation.
Panel door
OFF
ISOLATED
Fig. 6-3
6-1
PROCEDURE :
Racking OUT / IN
SERVICE
Rack in
SERVICE
Caution :
Open the circuit breaker before racking
IN / OUT.
Note :
I. If the panel door is open, keep the door
interlock pin pressed during racking.
II. If racking interlock is provided press the
key inwards and turn it clockwise before
racking.
Note: If the breaker is inserted or withdrawn with its main contacts in closed position, then a device
automatically trips the breaker before separation of the main isolating contacts(during withdrawal)
or before they come into contact (during insertion). The same device prevents the closing of the
breaker at one particular location between the position Test and Service.
When racking interlock provided, the key of the lock has to be pressed and turned anti-clockwise (this
will trips the breaker if it is in closed condition at any location between the positions Test and Service)
before initiation of the racking operation, otherwise it will not be possible to rack the breaker in or out.
If the cradle is provided with door interlock, ensure that either the door is closed or interlock is defeated
6-2
while attempting racking.
7. INSTALLATION
7.1 INSTALLATION AMBIENT
Install the ACB in dry, dust free, non-corrosive ambience without subjecting it to abnormal shocks /
vibrations. If the above is not possible, provide adequate degree of protection.
Refer to Section 12 for the following information.
- Overall dimensions
- Mounting details
- Panel door cut-out and bezel fixing
- Terminal connections
- Fixing of door interlock components on the panel door (provided in a polyethylene bag)
For fixing the door interlock components on the cradle (provided in another polyethylene bag) Please refer to
Section 9.
Insulating Screen
Insulating Screen
100
min
100
min
200
min
200
min
200
min
100
min
200
min
100
min
1
Panel Structure
G/S1/C/H/D-Range breaker
E-Range breaker
7.2.2 CONNECTIONS
7.2.2.1 MAIN CIRCUIT
Clean the terminals and links by using cheese cloth. Do not damage plating.
Use links as per the recommendations given in IS/IEC: 60947 (Part 1).
Support these links to guard against electrodynamic forces during short circuit.
Ensure that the first set of fixed supports (fixing the conductor rigidly through an insulating support to
panel structure) is fixed at a distance 100 mm (as shown in fig. 7-1) so that stresses induced during
short circuit do not exceed elastic limit of the link material.
Ensure that the links are terminated with right size of bolts, tightened to appropriate torque by using
proper plain and spring washers.
Refer clause 12.4 for additional information on good termination practices.
Bolt size
M8
Torque (kgf-m)
Standard
High-tensile
0.85
2.5
M10
10
1.88
4.7
M12
12
3.2
7.8
Auxiliary terminals for control circuit connections are located on the rear top cross-piece of the
Breaker.
Max. 24 nos.
Rated for 16A at 500 V.
Accommodates flexible cable upto 2.5 mm2.
Unless otherwise specified by the customer, connections are to be made with PVC insulated 1.5 mm2
copper wire conforming to IS: 694.
Refer to Sec. 13 for internal wiring.
The fuse ratings to be provided for the protection of accessories (voltmetric releases, charging motor
and the closing electromagnet) must be based on their power consumption (indicated in Sec. 9 Accessories).
7.2.2.3 EARTHING
The earthing location is in the rear bottom corner of the right side plate of the breaker marked with
symbol.
Provide a cut-out in the cubicle door for breaker front facia projection
Refer to Sec. 12 for location of the door cut-out with respect to door hinges (right or left) and fixing the
bezel on the door.
7-2
Holes are provided on horizontal surface for mounting the cradle (for mounting refer the clause 12.2.1
& 12.2.2 in Section 12).
Insert spacers, if necessary, to prevent deformation of the cradle during tightening. To ensure proper
dust proofing, maintain the distance of 8.9 mm between the inner side of the cubicle door and the
outer surface of the interlock support .
No extra space is required to be provided in the cubicle for maintenance. The breaker can be
maintained fully by drawing it out to a Maintenance position (telescopic rails fully stretched)
In case of breaker with mechanical interlocking leave minimum of 150 mm space on the left side of
the ACB for clutch cable routing.
Clearance distance - a safety requirement :
Follow the same instructions as mentioned for Installing a fixed breaker (clause 7.2.1)
7.3.2 CONNECTIONS
7.3.2.1 MAIN CIRCUIT
Secondary Isolating contacts (SICs) meant for control circuit connections are located on cradle &
7-3
Procedure for having different electrical connections in Test and Service positions.
Terminal
Connection
screws
Decrimp the terminal which needs to be
removed
Break at neck of the terminal
The standard secondary isolating contact block comprising totally 6 sets of terminals, has two through
terminals. These through terminals are necessary for electrical breakers to give electric supply to the
charging motor in Test and Service positions (terminals C and D on wiring diagram in Section 13).
Please do not forget to wire the microswitch C6 in Service position (refer to Section 13) for electrical
breakers.
The microswitches in Service, Test or Isolated position are designed to take wires with snap on
cable lugs.
Two covers are provided on the cradle at SIC outgoing side. These covers protect the auxiliary
circuit wire from accidental trapping with the moving part while the breaker is being racked in or
racked out.
Fig. 7-2
The rating of the fuses to be used for the protection of the accessories (voltmetric releases ,charging
motor and the closing electromagnet) should be based on their power consumption (indicated in Section 9
- Accessories).
7.3.2.3 EARTHING
The earthing location is on rear bottom right side of the cradle marked with symbol
Clean and degrease the unpainted surface for the earthing connection.
Connect earthbar of the switchboard / panel to the M10 earthing screw on the cradle.
7-4
8. PROTECTION
8.1 THERMOMAGNETIC RELEASE TYPE DN1
8.1.1 FEATURE
Air circuit breakers are available with multi-tap CT fed over current release system type DN1.
The rated secondary current of the CT is 8.75A.
Mechanism of protection is as under :
(I) Three electro-magnets provide protection against short-circuit current. Each electromagnet is
provided with two taps M1 and M2 for selecting operating threshold.
(II)Three bimetallic strips give protection against overloads. These are individually adjustable from
0.75 In to 1.0 In by means of a pointer (2) on the front face of the release (refer to Fig. 8-1).
The release operates through its striker on the main trip latch of the mechanism and is reset by the main
2
Fig. 8-1
In case of breakers with local reset feature, tripping through release leaves the latch of the mechanism
open & hence resetting with the help of the local TRIP/RESET or TRIP/LOCK/RESET push button is
necessary prior to subsequent closing operation.
The release is provided with a Strip (refer to item no. 1 in Fig. 8-1) for manual tripping. Pressing the strip
downwards will release the mechanical latch of the release and trip the breaker.
The DN1 release incorporates a definite minimum impulsion time of 25 ms on magnetic trip. Trip time is
independent of the magnitude of short circuit current and is achieved by the aid of a fly wheel. This release
has inverse thermal time-current characteristics on overload.
The magnetic threshold of the release depends on the tap of the current transformer chosen. A label is
pasted on the top of the release to indicate the magnetic threshold of the protection system at various CT
taps.
8-1
10000
1.05
1.2
1000
100
10
0.4
0.3
M1
0.2
M2
0.1
DN 1
25 ms
TOTAL OPERATING TIME
MIN. IMPULSION TIME
0.01
0.7
5 6 7 8 9 10
20
30
40 50
100
400
1000
Multiples of Current
Fig. 8-2
8-2
CT
400
630
500
1000
1250
1600
CN-CS 1600D
1600
1250
2500
3200
2000
CN-CS 3200D
3200
Operating Limits
4000
CT
Tap
(A)
Setting of Magnetic
release
(A)
320
1800
400
2300
400
2500
500
Thermal Current
Setting
(A)
240
300
to
to
300
400
300
to
400
3000
3700
375
to
500
630
3600
4500
472
to
630
400
2700
300
to
400
500
3200
3900
375
to
500
640
3900
4900
480
to
640
800
4700
6000
600
to
800
800
4700
6000
600
to
800
1000
5700
7200
750
to
1000
1000
5700
7200
750
to
1000
1200
7000
8900
940
to
1250
1250
7000
8900
940
to
1250
1600
8800
11500
1200
to
1600
800
4700
6000
600
to
800
1000
5700
7200
750
to
1000
1250
7000
8900
940
to
1250
1600
8800
11500
1200
to
1600
1000
5700
7200
750
to
1000
1250
7000
8900
940
to
1250
1600
8800
11500
1200
to
1600
2000
11000
14000
1500
to
2000
2000
11000
14000
1500
to
2000
2500
13500
17000
1875
to
2500
2500
14000
17500
1875
to
2500
3200
17500
22000
2400
to
3200
1600
8500
11500
1200
to
1600
2000
11500
16000
1500
to
2000
2000
12500
16500
1500
to
2000
2500
14000
18000
1875
to
2500
3200
17000
23000
2400
to
3200
2000
12500
16500
1500
to
2000
2500
14000
18000
1875
to
2500
3200
17000
23000
2400
to
3200
4000
22000
29000
3000
to
4000
* Not recommended.
NOTE : Only one CT per pole can be fitted on the breaker. Request you to choose correct CT
to be mounted in breaker, in case more than one CTs are available for a particular rating. 8-3
CTs
A
C
Fig. 8-3
When wired as per Fig. 8-3 with points A & C shorted only overcurrent protection (this includes
protection against both over load & short circuit conditions) is provided.
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2
C
R
B
A
Fig. 8-4
8-4
8.2.1 FEATURES
Current Transformer
The release is fed by three single tap current transformers of same
rating as that of the circuit breaker. This current is referred to as
the nominal current (In) throughout this manual. The CT rating on
the secondary side is 750 mA.
The complete list of abbreviations used is given below.
3 45 6 7 8
In : Nominal current
Ir
: Rated current
LTP : Long Time pick-up
GFP: Ground Fault pick-up
LTD : Long Time delay
STD
GFD
LT
ST
GF
Power ON LED.
Type of
Protection
PICK-UP CURRENT
TIME DELAY
2 to 10 times In
Short Time
Steps : 2, 3, 4, 5, 6, 7, 8, 9, 10
Ground
Fault*
Instantaneous
6 and 12 In
Tolerance: 15% of fault current
8-5
Rotary BCD switches are used to adjust setting. Red knob for pick-up currents and blue knobs for
time delays.
Factory Settings are as follows
LTP =1.0, LTD-2.5s., STP=6, STD=60ms., IP=12, GFP=0.3, GFD=100ms., Thermal Memory = OFF
Short time pick-up, Ground fault pick-up and Ground fault delay have nine, five and five position of
settings respectively. BCD switch arrow placed in between two setting is invalid.
1000
1000
100
100
TRIP TIME
10
10
11
0.1
0.1
1
1.2 1.5
5 6 7 8 9 10
3
4
Multiples of Rated Current
10
CURRENT MULTIPLE
20
Fig. 8-5
Note : Please change release setting as per your system protection requirement to ensure
effective protection.
8-6
1.
2.
3.
4.
5.
Trip time
Current
Fig. 8-6
0.6
0.5
0.4
0.3
0.26
0.2
)s
(
E
IM
T 0.1
IP
R
T
0.1
0.1
TRIP TIME
TRIP TIME
0.16
0.06
0.02
0.01
0.01
0.01
1
0.1
2
5 6 7 8 9 10
10
CURRENT MULTIPLE
20
10
100
100
100
CURRENT
CURRENTMULTIPLE
MULTIPLES
8-7
0.50
1.00
0.50
0.60
0.95
1.00
0.65
Set at 0.95 X In
0.90
0.70
0.85
0.75
0.95
0.65
0.90
0.70
0.85
0.80
0.60
0.80
Set at 0.5 X In
0.75
Sw1
Sw2
Overload
Sw3
Sw4
Short
Circuit
Sw5
G.F
Sw6
Inst.
Test
POWER
Clear Query
Sw9
8-8
3 456 7 8
Power ON LED.
8-9
:
:
:
:
:
:
:
Nominal current
Rated current
Long Time Pick-up
Short Time Pick-up
Instantaneous pick-up
Ground Fault pick-up
Long Time delay
STD
GFD
LT
ST
INS
GF
ZSI
:
:
:
:
:
:
:
Table1 lists the setting range in all four zones of protection. The settings at the time of shipping are
given at the end of the table.
Type of
Protection
Long Time
Short Time
TIME DELAY
0.2 to 30 sec. at 6 Ir
Steps: 0.2, 0.5, 1, 1.5, 2, 3.5, 6, 12, 17
and 30 sec
2 to 10 times In
Steps: 2, 3, 4, 5, 6, 7, 8, 9 and 10
20 ms to 600 ms.
Steps: 20, 60, 100, 160, 200, 260, 300,
400, 500 and 600 ms.
Tolerance: 10% or 20 ms. (whichever is higher)
Instantaneous
Ip = 2 to 16 times In
Steps: 2, 3, 4, 6, 8, 10, 12, 14, 16
One position as max*
Tolerance: 15% of fault current
Ground
Fault
* Inst. max. = Inst. OFF . So Positioning the knob to max position will suppress the corresponding
protection.
Setting for all are done by rotary BCD switches having red knob for pick-up currents and blue knobs
for time delays.
Factory Settings:
LTP =1.0, LTD-2s., STP=6, STD=60 ms., Ip=8, GFP=0.3, GFD=100 ms., Thermal Memory = OFF.
Note : Please change release setting as per your system protection requirement to ensure effective
protection.
8-10
1
Trip time
Fig. 8-7
Current
The required characteristic curve can be chosen by selecting proper settings. The settings can be
changed as described below.
TRIP
TRIP
OFF
OFF
1.00
0.95
0.90
0.85
0.50
0.80
0.60
0.65
0.70
0.75
Set at 0.5 x In
1.00
0.95
0.90
0.85
0.50
0.80
0.60
0.65
0.70
0.75
Set at 0.95 x In
8-11
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
0.5
400
500
625
800
1000
1250
1600
2000
2500
3150
0.6
480
600
750
960
1200
1500
1920
2400
3000
3780
0.65
520
650
812
1040
1300
1625
2080
2600
3200
4095
0.7
560
700
875
1120
1400
1750
2240
2800
3500
4410
0.75
600
750
937
1200
1500
1875
2400
3000
3250
4725
0.8
640
800
1000
1280
1600
2000
2560
3200
4000
5040
0.85
680
850
1062
1360
1700
2125
2720
3400
4250
5355
0.9
720
900
1125
1440
1800
2250
2880
3600
4500
5670
0.95
760
950
1187
1520
1900
2375
3040
3800
4750
5985
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
LTP
10000
100
10
0.1
0.01
1 1.2 1.5
Fig. 8-8
Multiples of Set Current
10
14
20
8-12
Trip
time
STD
STP
Current
Fig. 8-9
8.3.3.4 INSTANTANEOUS
The release provides instantaneous (with no intentional time delay) protection against short-circuit
in this zone. The instantaneous pick-up current (IP) can be varied from 2 to 16 times In. The
characteristic curve changes with change in IP setting, as shown below in Fig. 8-10. Table III lists
instantaneous pick-up currents for all IP settings for all ratings of breaker.
The Characteristics curve changes with change in IP setting.
In
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
1600
2000
2500
3200
4000
5000
6400
8000
10000
12600
2400
3000
3750
4800
6000
7500
9600
12000
15000
18900
3200
4000
5000
6400
8000
10000
12800
16000
20000
25200
4800
6000
7500
9600
12000
15000
19200
24000
30000
37800
6400
8000
10000
12800
16000
20000
25600
32000
40000
50400
10
8000
10000
12500
16000
20000
25000
32000
40000
50000
63000
12
9600
12000
15000
19200
24000
30000
38400
48000
60000
75600
14
11200
14000
17500
22400
28000
35000
44800
56000
70000
88200
16
12800
16000
20000
25600
32000
40000
51200
64000
80000
100800
Ip
Instantaneous can be switched off by putting the IP switch to the position marked MAX.
8-13
CHARACTERISTIC CURVE
MAX
Trip
time
16
14
6
12
8
10
IP Current
800
1000
1250
1600
2000
2500
3200
4000
5000
6300
0.2
160
200
250
320
400
500
640
800
1000
1260
0.3
240
300
375
480
600
750
960
1200
1500
1890
0.4
320
400
500
640
800
1000
1280
1600
2000
2520
0.5
400
500
625
800
1000
1250
1600
2000
2500
3150
0.6
480
600
750
960
1200
1500
1920
2400
3000
3780
GFP
The ground fault protection can be switched off by putting the GFD switch to the position marked
OFF.
8-14
The characteristic curve change in GFP & GFD, as shown below in Fig. 8-11
100
200
OFF
Trip
time
400
300
GRD
0.1
GFP
0.01
0.1
0.2
06
Current
X In
Fig. 8-11
Multiples of Rated Current
Ground Fault
Temperature at subsequent
fault (incase of release
without Thermal memory)
1200C
Temperature
Threshold
Temperature
of insulation
1050C
Temperature
At Subsequent fault
(in case of
release)
600C
Normal
operating temperature
X sec
Normal
1st Fault
<X sec
2nd Fault
If time delay for overload protection is set at x sec, then a release without thermal memory trips the ACB in
x sec each time an overload fault occurs, even if it is of a repetitive nature. Line for threshold temperature
of insulation depicts such a case, where temperature overshoots threshold temperature, causing damage
to the insulation.
However, protection releases in
ACBs are intelligent to detect a repetitive fault. Here, thermal
memory takes into account the stresses caused due to the previous thermal fault resulting in faster
tripping (< x sec in this case) of the release, and hence temperature rise is limited to a lower and safer
level.
8.3.5 ZONE SELECTIVE INTERLOCKING (ZSI)
Zone selective interlocking enables faster clearance of faults thereby reducing the thermal and
dynamic stresses produced. This minimizes the damage to the system, thus enhancing the useful
life available to the users.
A 300 ms
X
*Breaker opening
time additional
C 200 ms
B 200 ms
E 100 ms
D 100 ms
Fig. 8-13
Single line diagram for ZSI
A, B, C, D and E are ACBs with intelligent releases having zone selective interlocking & are connected in
cascade as shown by dotted line. Short time delays are as indicated to achieve time based discrimination
between upstream & downstream breakers.
When a fault occurs in zone Z, breaker E trips after a delay of 100ms*, and breaker C and A follow
delays of 200ms* and 300ms*, respectively, if required. But in case of a fault at Y, breaker C trips after a
delay of 60ms* (a default value), instead of 200ms*. Thus saving your system of seeing the fault for another
140ms. Similarly a fault in zone X results in breaker A tripping after a delay of 60ms*, thus achieving
intelligent discrimination.
8-16
8.3.6 TESTING
Release SR18/SR18G/SR21i can be tested for its functions using test-kit type SRT-2. The release
should be tested with the breaker in isolated or test position. The releases should never be tested when
the breaker is carrying current.
IV. Start test by setting the 3-postion TEST switch on the test-kit to PHASE FAULT side. The display on
the kit will reset to zero and start counting till tripping takes place. After tripping the input to the release
is automatically cut-off and display shows the trip time.
V. Test-current can be changed and the release can be re-tested be changing the TEST switch position
to OFF position and then setting it back to PHASE fault.
8-17
8-18
When a closing command is given, closing coil of the circuit breaker gets supply
through a normally closed (NC) contact of the anti-pumping contactor. The closing coil is
energized and the breaker closes. The auxiliary contact Q1 of the breaker closes. This
energizes the coil K1 of the anti-pumping contactor and the contactor picks up. This opens its
normally closed (NC) contact in series with the closing coil breaking the persistent closing
command. In order to close the circuit breaker again, the closing coil circuit will have to be
reset, which will happen only after the anti-pumping contactor drops off. The contactor will drop
off only when the closing command is removed. This ensures that once the breaker has closed
and tripped on fault the breaker can close again only after the first closing command is
removed and a fresh closing command is given, thus providing anti-pumping. The antipumping contactor should be selected in accordance with the rating of the closing coil.
Closing
Command
K1
B
Service
C6
Test
Breaker
Q1 Contact K1
Spring Charging
Limit Switch
Closing
Coil
K1
Anti-pumping
Contactor
Spring Charging
Motor
CC
H
ECD
ELECTRICAL ANTI-PUMPING
Fig. 8-14
8-19
9. ACCESSORIES
9.1.1 SHUNT RELEASE :
Remote tripping of the circuit breaker can be accomplished by
the aid of shunt release which is offered in two designations viz :
- Type EA for DC application, (65-130% of rated voltage)
- Type EA1 for AC application (10-130% of rated voltage)
Shunt release coil is short time rated and is disconnected from the
circuit by an auxiliary contact (CA-1) when the ACB is in open
condition.
9-3
C8 C6
C9
Door
Interlock
Racking
Interlock
Locking in
Isolated Position
NAME
APPLICATION
LOCATION
Inside the
ACB
Inside the
DN1 release
On the U/V
release
On the shunt
release
C1
C2
C3
C5
C6
Service position-Left
In cradle
C7
Service position-Right
In cradle
C8
In cradle
C9
In cradle
9-5
LEFT SIDE
RIGHT SIDE
On cradle.
Standby
Generator
Main
Supply
9-6
Fig. 2
Fig. 3
These locks are so designed that when the lock is in released position, i.e. open, key cannot be
removed.
If breaker X is closed and changeover to breaker Y is required, then breaker X has to be
tripped and racked out to Isolated position. Locking of the breaker X is possible in its Isolated
position and the key can be removed to unlock the other breaker Y, Breaker Y can now be racked
into Service position and closed. As breaker X is locked in Isolated position and the key is trapped
in the lock of Y, X cannot be put into service position. This serves the purpose of interlocking.
Operation
Withdraw the breaker to Isolated position. Turn the key clockwise and remove from the lock.
9.8.1.2 Locking in Any position
The operation is similar to that explained but can be locked in any position viz. Service,
Test or Isolated.
9.8.2 DOOR INTERLOCK
9.8.2.1 Door Open and Breaker in Isolated position.
When the door is open, the spring-loaded pin interferes with the screw (refer Fig. 4)
and hence the racking screw cannot be turned. However, when the door is closed, the pin is
pressed and the screw is free to rotate. The breaker can be racked now.
9-7
This arrangement ensures that the breaker cannot be racked to the Test and Service position
unless the door is closed.
PIN
SCREW
Fig. 4
Door Interlock
Latch Piece
Latch piece
Pin
Breaker
Lever
Lock plats
Lever L
Cradle
Bracket
50
Door
Busbar
Fig. 5
Breaker in Isolated Position
Door
Fig. 6
Breaker in Test/ Service Position
When the breaker is in Isolated position, make sure that the position of the top end of the lever
results in its movement in anti-clockwise direction. Check that on removal of the pressure, the lever
comes back to its original position due to spring action.
9.8.2.2 Door closed and breaker in Service / Test position :
When the breaker is racked in, the pin on the left side plate of the breaker presses the lever as
shown in Fig. 5 . The rear portion of the lever rises & comes in front of the latch piece fixed to the
cubical door as shown in Fig. 6. The interference between the latch piece and the lever prevents
the door from opening. However, when the breaker is withdrawn to the Isolated position, the door
can be opened since the lever is not pressed by the pin of the breaker side plate and hence there is
no interference between the latch piece and the rear portion of the lever.
The door interlock can be defeated by rotating the screw on the cubicle door in anti-clockwise
direction using a screw driver.
9-8
For S1/C/H/D-Range
Breakers
9-9
ACCESSORIES
TECHNICAL DETAILS
Type of Release
Nominal Voltage
Use (V)
Power
Consumption at
pick up
110 AC
240 AC
415 AC
24V DC
48V DC
110 DC
220 DC
800 VA
800 VA
800 VA
32 W
125 W
45 W
30 W
EA1
SHUNT RELEASE:
EA
Operating
Limits
10-130% V
65-130% V
UNDER VOLTAGE
RELEASE
Nominal voltage
Pick up (V)
80% Ue
35-65% Ue
VA Consumption
Pick up - 23 VA
Hold on - 8.5 VA
Watt loss
6W
Type
C2
MICROSWITCH
C1, C3
C5, C6
C7, C8, C9
Rated voltage
(V)
Rated current
for resistive circuit
(A)
125 AC
250 AC
30 DC
125-250 AC
415 AC
30 DC
110 DC
220 DC
5.0
2.0
2.0
10.0
5.0
8.0
0.5
0.2
Continued...
9-10
ACCESSORIES
SPRING CHARGING
MOTOR
TECHNICAL DETAILS
Rated voltage (Us)
Power Consumption
240V, 50Hz
300VA
85-110% Us
110V DC
220V DC
Rated Voltage
(Us)
CLOSING
ELECTROMAGNET
Range of operation
110V, 50Hz
240V, 50Hz
220V, 60Hz
154W
Power Consumption
Pick-up
Hold-on
320VA
50VA
Range of
operation
85-110% Us
110V DC, 220V DC
24V,30V,48V DC
ECONOMY RESISTOR
300W
50W
Economy
resistor (ohm)
24V DC
16 (ST24202)
30V DC
24 (ST17402)
48V DC
62 (ST16890)
110V DC
360 (XK52076)
220V DC
1000 (XK52071)
Electrical
Circuit
Voltage
(V)
Rated current
(A)
Resistive
24 to 415AC
250V DC
16
1.2
Non-resistive
24 to 415 AC
250V DC
16
1.0
AUXILIARY CONTACTS
16A
16A
9-11
The arc chutes and arcing contacts are suitable for the following kinds of service without maintenance at rated
current and voltage.
CN-CS 400E to CN-CS 1600E
CN-CS 2000E
CN-CS 400G to CN-CS 1000G
CN-CS 1250G
CN-CS 1600G
CN-CS 2000G
CN-CS 630S1 to CN-CS 1000S1
CN-CS 1250S1 to CN-CS 1600S1
CN-CS 2000S1 to CN-CS 3200S1
CN-CS 800C to CN-CS 1000C
CN-CS 1250C to CN-CS 1600C
CN-CS 2000C to CN-CS 3200C
CN-CS 4000C to CN-CS 6300C
CS-CS 800H to CN-CS 1000H
CN-CS 1250H to CN-CS 1600H
CN-CS 2000H to CN-CS 2500H
CN-CS 3200H0 / H1 to CN-CS 4000H0 / H
OR
Break operation followed by two make-break operations at rated making / breaking(M-B) capacity (Please refer
IS 13947 (part 2) or IEC 60947-2)
OR
25 make-break operations at six times the rated current at nominal voltage.
The main contacts and all the other components of the breaker are designed to last for the entire
mechanical/elecrical life of the breaker. It is, however, recommended to carry out inspection as per the schedule
mentioned below:
After every 3000 mechanical operations
OR
After six months of service, if exposed to dust
OR
After an idle period longer than six months
OR
Every year
During the course of inspection, check first the general service conditions of the breaker. Carry out operations
described in Section 5 (these operations can be carried out in Test position for draw-out breakers). Subsequently,
check the operating requirements enumerated in Section 5, which may require readjustment in certain cases.
10-1
P
P
P
P
5
P
Fig. 10-1
10-3
P
P
P
P
5
P
Fig. 10-2
3
P
P
5
Fig 10-3
10-5
All releases
Main contacts in pole and cradle terminals
Earthing terminal
Secondary isolating contacts
10.2.5.5 Caution
Before any maintenance operation, following procedure must be followed.
- Mechanism spring must be discharged.
- Drawout breaker must be in isolated/maintenance position.
- Circuit breaker which operate rarely, must be periodically operated.
-
Please contact our office/authorised service center in case of a problem arising during usage
10-6
12
0.9 0.1
Note :
Check the positioning of the arcing contacts again at the end of
the inspection schedule. Gap between the arcing contacts (fixed
and moving) 0.9 0.1 mm. Maximum difference in this dimension
for the arcing contacts of the same pole should not be more than
0.1 mm.
10
Fig. 10-4
1.5
18
Fig. 10-5
10-7
10.3.2.2 Inspection
0.5
Red Varnish
22
20
19
Fig. 10-6
24
Important
In order not to block the resetting of the release which takes place
when the breaker trips open, carry out the releasing operation of the
crank (23) with a hook (See Fig. 10-7).
Hook
23
Fig. 10-7
10.3.2.3 RESETTING
10.3.2.3.1 AUTO RESETTING
Red Varnish
18
Fig. 10-8
1.5
Inspection :
In Open condition of the breaker, check for a resetting margin of safety of 1.5 mm by turning the main
shaft in the direction of closing.
Limit of wear : no latching.
10-8
1 0.5
27
The release being in tripped condition and the crank (26) resting
against the stop (27), adjust the connecting piece (44) to get the
dimension 1 0.5 mm (See Fig. 10-9). Press the tripping push
button (28) and adjust the screw (29) to effect resetting of the
release. Unscrew one turn to ensure a margin of safety in resetting.
(Refer to Fig. 10-10)
44
Fig. 10-9
30
28
29
0.2
Latched
22
0.5
21
Fig. 10-10
Inspection
Breaker in Open condition :
Press the push button, check for the safety margin of latching-on of 0.5 mm - the crank of the release
returns by this distance before finally latching-on.
With push button (28) pressed check for a minimum play of 0.2 mm between the lug (21) of the latch (22)
and the bottom of the slot.
EXTREME POSITION
OF RESET
RED VARNISH
16
Fig. 10-11
10-9
10
.5
SR21i
RED VARNISH
13
12
11
10
The release being reset, adjust the connecting piece (10) to get the
dimension of 10.5mm between the tripping striker (11) and the lug (12)
of the latch (13) in the position of rest (see Fig. 10-12).
Inspection
In closed condition of the breaker, check that there is a minimum play
of 0.5 mm between the tripping striker (11) and the lug (12) of the latch
(13) in the position of rest (see Fig. 10-12).
Fig. 10-12
14
SR21i
HOOK
Fig. 10-13
PUSH BUTTON
SR21i
18V DC
D - SUB CONNECTOR
Fig. 10-14
Important
In order not to block the resetting of the release when the breaker trips open, carry out the releasing
operation of the bracket with the hook (see Fig. 10-13).
10-10
10.3.3.2 RESETTING:
EXTREME POSITION
OF RESET
Sr21i
16
RED VARNISH
Fig. 10-15
1 0.5
SR21i
21
20
The release being in tripped condition and the crank (19) resting against
the stop (20), adjust the connecting piece (21) to get the dimension of
1 + 0.5 mm (see Fig. 10-16). Press the tripping push button (23) and
adjust the pin (24) to effect resetting of the release. Unscrew one turn to
ensure a margin of safety in resetting (See Fig. 10-17).
19
Fig. 10-16
23
25
Inspection
In Open condition of the breaker:
0.2
24
13 12
Fig. 10-17
10-11
0.5 Minimum
A minimum play of 0.5 mm between the tripping striker (20) and the lug
(21) of the latch (22) at rest. A minimum play of 2 mm between, the
resetting screw (18) and the tripping stricker (20).
2 Minimum
21
22
18
Fig. 10-18
Hook
1 0.5
32
34
21
22
31
33
Fig. 10-19
Inspection
1
In Open condition of the breaker:
Check for a minimum play of 0.5 mm between the lever (33) and the lug (21) of the latch (22) at rest.
Limit of wear: 0.1 mm
Hold the striking pin (34) as shown in the Fig. 10-19, free the latch of the release. Release the striking
pin slowly and see that the breaker trips.
Important
In order not to block the resetting of the release when the breaker trips open, carry out the slow releasing of
the striking pin with the help of a hook.
2-minimum
10.3.5.2 RESETTING
Refer to Fig. 10-20.
In Open condition of the breaker, adjust the screw (31) to bring
the striking pin (34) against the stop. Unscrew half a turn.
Varnish
34
31
Fig. 10-20
10-12
Inspection
In Open condition of the breaker, check if there exists a minimum margin of safety in latching-on of 2 mm.
Limit of wear : no latching.
21
22
35
Fig. 10-21
A=B1
A. For CN-CS 400A - CN-CS 2000A E/G & CN-CS 630A to CN-CS
3200A C/S1 & CN-CS 1600D breakers:
(Refer to Fig. 10-22) Tighten the special screws (1) so that the
difference in gaps between the external plates and the poles at the
two ends is not more than 1 mm (A= B1 mm).
RED VARNISH
Fig. 10-22
72
RED VARNISH
Fig. 10-23
10
11
Fig. 10-24
36
10
1
37
FRONT SIDE
37
FOR DN 1 RELEASE
FOR SR RELEASE
36
Fig. 10-25
Plug
Fig.10-26b
Fig.10-26a
Fig.10-26c
10-15
Description
630 S1/G
800 C/H/S1/G
1000 C/H/S1/G
1250 C/H/S1/G
1600 C/H/S1/G
2000 C/H
2000 S1/G
2500 C/H/S1
3200 D
3200 S1
3200 H0/H1
4000 C
4000 H0/H
5000 C
6300 C
400 G
630 S1/G
800 C/H/S1/G (400/500 Tap)
800 C/S1 (640/800 Tap)
800/1000 H& 1000 C/S1/G (800/1000 Tap)
1250 C/H/S1/G
1600 C/H/S1/G
2000 C/H (1000/1250 Tap)
2000 S1/G
2000 C/H (1600/2000 Tap)
2500 C/H/S1 (1600/2000 Tap)
3200 D (2000/2500/3200 Tap)
3200 S1
3200 HO/H1
4000 HO/H
4000 C
Cat Nos.
CTs for SR18/SR18G/SR21i
ST37495OOOO
SL01857OOOO
SL01858OOOO
SL90571OOOO
SL90572OOOO
SL90565OOOO
SL93210OOOO
SL90566OOOO
SL90567OOOO
SL90575OOOO
SL01740OOOO
SL90568OOOO
SL01739OOOO
SL00990OOOO
SL00991OOOO
CTs FOR DN1
SL01521OOOO
SL01522OOOO
SL00786OOOO
SL00787OOOO
SL00788OOOO
SL00789OOOO
SL00790OOOO
SL00791OOOO
SL00993OOOO
SL00792OOOO
SL00793OOOO
ST21261OOOO
SL00794OOOO
SL01707OOOO
SL01706OOOO
SL90603OOOO
11-1
Description
Cat Nos.
Arc-chute (440V)
Arc Chute 630-1250 G/S1
Arc Chute 1600-2000 G, 800-1600 C/H, 1600/2000S1
Arc Chute 2000 C/H, 2500 C/H/S1
Arc Chute 3200 C/S1
Arc Chute 3200 HO/H1, 4000 H0/H
Arc Chute 5000/6300 C
Arc Chute 3200 D/ 4000 C
SL91934OOOO
SL90855OOOO
SL90857OOOO
SL91834OOOO
SL90855OOOO
SL91977OOOO
SL92044OOOO
SL94648OOOO
Arc-chute (690V)
Arc-chute
SL91181OOOO
SL91183OOOO
SL91181OOOO
SL92314OOOO
SL94648OOOO
SL93890OOOO
SL93891OOOO
SL93040OOOO
SL90631OOOO
SL90631OOOO
SL93040OOOO
SL90652OOOO
SL90652OOOO
SL93892OOOO
SL93892OOOO
SL93892OOOO
SL90629OOOO
SL90629OOOO
SL93892OOOO
SL93892OOOO
SL90742OOOO
SL90742OOOO
11-2
Description
Cat Nos.
Safety Shutter
11-3
Description
Cat Nos.
Vertical Terminals
11-4
Description
Cat Nos.
Pole Assembly
11-5
Description
Auxiliary Contact Block
2NO+2NC 400-2000 G,630-3200 S1, 800-2500 C/H & 3200 HO/H1,
4000 H0/H
2NO+2NC 3200D, 4000-6300 C
6NO+6NC 630-3200 S1, 800-2500 C/H & 3200 HO/H1, 4000 H0/H
6NO+6NC 3200D, 4000-6300 C
Shunt-Release
Shunt Release EA 24V DC
Shunt Release EA 110V DC
Shunt Release EA 220V DC
Shunt Release EA1 110V
Shunt Release EA1 240V AC
Shunt Release EA1 415V AC
Under-voltage Release
Under-voltage Release 24V DC
Under-voltage Release 240V AC
Under-voltage Release 415V AC
Closing Coil
Closing Coil 24V DC
Closing Coil 30V DC
Closing Coil 110V AC/DC
Closing Coil 240V AC/ 220V DC
Closing Coil Kit
Closing Coil Kit 24V DC
Closing Coil Kit 30V DC
Closing Coil Kit 110V DC
Closing Coil Kit 220V DC
Resister Kit
Resistor-Kit 24VDC
Resistor-Kit 30VDC
Resistor-Kit 110VDC
Resistor-Kit 220VDC
Closing Preventer
Closing Preventer 240V AC
Closing Preventer 415V AC
Earth fault release for DN1
Type EF1 (10%, 20% In )
Type EF2 (30%, 40%, 50% In)
Cat No
SL92765OOOO
SL92766OOOO
SL92767OOOO
SL92768OOOO
SL92718O4OO
SL92718O1OO
SL92718O2OO
SL92718OAOO
SL92718OBOO
SL92718ODOO
ST36877OOOO
SL92720BOOO
SL92720DOOO
ST15954OOOO
ST17210OOOO
SL91079OOOO
SL91080OOOO
SL94645OOOO
SL94646OOOO
SL94643OOOO
SL94644OOOO
ST24202OOOO
ST17402OOOO
XE52076OOOO
XE52071OOOO
Shunt Release
SL91956OOOO
SL91955OOOO
SL91340OOOO
SL91341OOOO
Under-voltage Release
Closing Coil
Earth-Fault Release
Closing Preventor
11-6
Description
Insulating-Tube
Insulating-Tube Big 3-Pole
800-1600 C/H & 630-2000 S1, 400-2000 G
2000/2500 C/H & 2500/3200 S1, 3200C
3200 HO/H1, 4000 H0/H
3200 D, 4000 C
5000/6300 C
Insulating-Tube Big 4-Pole
800-1600 C/H & 630-2000 S1
2000/2500 C/H & 2500/3200 S1, 3200C
3200 HO/H1, 4000 H0/H
3200 D, 4000 C
5000/6300 C
Cat No
SL10057OOOO
SL10059OOOO
SL10061OOOO
SL10071OOOO
SL11503OOOO
SL10058OOOO
SL10061OOOO
SL11503OOOO
SL11503OOOO
SL11506OOOO
SL10067OOOO
SL10067OOOO
SL10070OOOO
SL10070OOOO
SL10067OOOO
SL10067OOOO
SL10062OOOO
SL10064OOOO
SL10066OOOO
SL10063OOOO
SL10066OOOO
SL10509OOOO
SL50202OOOO
SL50203OOOO
SL50204OOOO
SL50206OOOO
SL50215OOOO
SL50247OOOO
SL50262OOOO
11-7
Description
Cat No
Front Facia Side Cover
SL50197OOOO
SL50198OOOO
SL50200OOOO
SL50201OOOO
SL50248OOOO
SL50263OOOO
Facia assembly
SL94649OOOO
SL93201OOOO
SL93202OOOO
SL95260OOOO
Motor
Motor 240V AC
Motor 110V DC
Motor 220V DC
Motor Limit Switch
Hardware it for Motor
SL00315OOOO
SL00346OOOO
SL00347OOOO
SL92795OOOO
SL93076OOOO
Main Spring
MAIN SPRING 800-1600 C (3P),630-1600 S1 (3P) (Green)
MAIN SPRING 800-1600 C (4P), 2000-2500 C (3P), 800-1600
H,2000-3200 S1 (3P), 630-1600 S1 (4P) (Blue)
MAIN SPRING 2000/2500 H (4P), 3200 D& 4000 C (3P) (Yellow)
MAIN SPRING 5000/6300 C (3P), 3200 D& 4000 C (4P) (Grey)
MAIN SPRING 2000/2500 H (3P), 2000-3200 C (4P), 2000-3200 S1
(4P), 800-1600 H (4P) (White)
MAIN SPRING 3200/4000 H0/H/H1 (3P) (Violet)
SL90686OOOO
SL90687OOOO
SL92735OOOO
SL93953OOOO
SL91938OOOO
SL93797OOOO
SL93266OOOO
SL93100OOOO
FRCD
FRCD 630-3200S1 (3P & 4P), 800-3200C (3P & 4P), 800-2500H (3P
& 4P), 3200HO/H1 (3P), 4000HO/H (3P)
FRCD 3200HO/H1 (4P), 4000HO/H (4P), 4000-630 C (3P & 4P)
SL90825OOOO
Main Spring
Motor
SL92642OOOO
FRCD
11-8
Description
Cat No
XM81063OOOO
SL93077OOOO
SL94556OOOO
ST31583OOOA
ST31583OOOB
ST31583OOOC
SL94642OOOO
SL94647OOOO
SL93148OOOA
SL93148OOOB
SL93148OOOC
SL93148OOOD
SL93146OOOA
SL93146OOOB
SL93146OOOC
SL93146OOOD
SL93147OOOA
SL93147OOOB
SL93147OOOC
SL93147OOOD
SL93149OOOA
SL93149OOOB
SL93149OOOC
SL93149OOOD
SL93150OOOO
SL91936OOOO
ST30051OOOO
ST30052OOOO
SL01526OOOO
SL01527OOOO
SL01528OOOO
SL01529OOOO
SL01530OOOO
11-9
Description
Spring Kit
Roller Assy.
Hardware Kit
CONV. KIT AUTO-MANUAL - C2
PUSH BUTTON-RED
PUSH BUTTON-GREEN
Racking Handle (upto 2500 H& 3200 C/S1)
Racking handle (3200 H0 & Above)
Operating Handle
Control Box (DVB)
R.O.H. MANUAL 800-2500A (DVB)
R.O.H. MANUAL 400A (DVB)
GRIP FOR Operating Handle
6 way Secondary isolating contact
Microswitch for voltmetric releases each
Microswitch for common indication of O/L & S/C (3) each
Microswitch for separate indication of O/L & S/C (3) each
Service position microswitch - Right
Service position microswitch - Left
Test or isolated position microswitch - Right
Test or isolated position microswitch - Left
Telescopic Rail (L)
Telescopic Rail (R)
6 WAY SIC BLK.
Trip-rod Assy. EA / MV
Trip-latch
Bezel FIXED BREAKER
Bezel DRAWOUT BREAKER
Main shaft assembly, 5000/6300 C4- Pole
Push Button
Cat No
SL92893OOOO
SL90739OOOO
SL91093OOOO
SL92716OOOO
SL92635OOOO
SL92636OOOO
SL93151OOOO
SL93251OOOO
SL91623OOOO
SL71256OOOO
SL60631OOOO
SL60632OOOO
SL50055OOOO
SL92701OOOO
SL92703OOOO
SL92704OOOO
SL92705OOOO
SL93142OOOO
SL93143OOOO
SL93144OOOO
SL93145OOOO
SL90773OOOO
SL90774OOOO
SL92701OOOO
SL92626OOOO
SL90715OOOO
SL91601OOOO
SL91602OOOO
SL93252OOOO
Racking Handle
11-10
REPLACEMENT OF SPARES
11.2 REPLACEMENT OF SPARES COMMON FOR ALL
ACBs
Fig. 11-1
BRACKET
Fig. 11-2
17
15
16
12
14
13
Fig. 11-3
11-11
Fig. 11-4
Make the connections as per the wiring diagram shown in Section 13.
(as shown in Fig. 11-6).
Fig. 11-6
To refit, place the arc chute over the arcing horns (2) and rotate the latch
for locking. (as shown in Fig. 11-7)
Fig. 11-7
11-12
Loosen the screws (1) and slide the arcing contacts forward.
To refit, proceed in reverse order. (as shown in Fig. 11-8)
11.3.2.1 MOVING ARCING CONTACTS :
Replacement of moving arcing contacts is to be done in
Closed condition of the breaker.
Loosen the screws (2) by about 1.5 mm to disengage locating
boss (E) and then pull upwards.
To refit, proceed in reverse order (as shown in Fig. 11-8) .
Fig. 11-8
Note: Spare kits accompany detailed instructions on how to connect & test a particular accessory.
11.4 REPLACEMENT OF SPARES FOR C3 & C4 D/O ACBs
11.4.1 JAW CONTACTS
Ensure orientation of steps while mounting jaw contacts on
upper and lower terminals of breaker as shown in Fig. 9-9
Plain Surface
Small Step
Small Step
3200D
Big step
4000C/5000C/6300C
Plain Surface
3200D
Small Step
4000C/5000C/6300C
11-13
340 min
Insulator
316
56
102
+1.0
102
40 min
56
20 min
30
100 min
40 min
23.5
X
227
4 HOLES
12
385
285
325
32
20
22
216
20
298
137.5
402
21
179.5
Terminal Connections
Rating Type
2 Holes-13
30
400A -1250A
150
1600A
10
145
15
25
12.5
50
2000A
15
140
400A - 2000 A
12-1
385
27
33
104
20
Door
Bezel
22
20
Earthing Terminal 30
2 Holes-6.3
27
216
35
20
54
301
2.6 min
405
56
102
102
68.8
309
(21)
4 Hole-12
for Mounting
20 min
256
26
264
140 min
58
26
394
36 min
326
To Remove
Arc Chute
340 min
for Insulating Sheet
100 min
36 min
200 min
86
10
56
23.5
23.5
10
15
10
227
140
227
150
23.5
15
227
145
Terminal Connections
2 Holes-13
30
15
25
12.5
50
400A - 2000 A
12-2
4 Hole-12
for Mounting
33
22
20
Earthing Terminal 30
Door
Bezel
27
104
20
140 min
20 min
256
16
20
2 Holes-6.3
27
216
230
35
54
301
2.6 min
405
23.5
86
23.5
15
10
15
227
140
227
145
227
147
10
23.5
10
8
68.8
16
(21)
309
26
264
100 min
58
26
394
36 min
To Remove
Arc Chute
340 min
for Insulating Sheet
385
36 min
200 min
Terminal Connections
2 Holes-13
Dimensions(mm)
Ratings
CN-CS
630/800/1000/1250/1600A
800/1000/1250/1600A
326
57
102
30
15
S1 3P
C/H 3P
12.5
25
50
630/800/1000/1250/1600A
S1 4P
800/1000/1250/1600A
C/H 4P
2000/2500A
C/H 3P
3200A*
C 3P
414
56
98
98
482
83
154
400A - 2000 A
3 Holes-13
30
25
15
25
25
25
100
12-3
58
26
26
264
140 min
36 min
to Remove
Arc Chute
340 min
for Insulating Sheet
100 min
36 min
200 min
20 min
9
Door
Bezel
256
385
4 Holes-10
for Mounting
16
33
16
68.8
104
27
22
(21)
309
394
27
Earthing Terminal 30
230
35
301
20
2 Holes-6.3
54
2.6 min
405
86
10
23.5
15
227
140
15
Terminal Connections
3 Holes-13
Dimensions(mm)
Ratings
CN-CS
2000/2500A
3200A *
628
82
30
15
C/H 4P
150 156
C 4P
25
25
25
25
100
2000-2500 C/H & 3200 C
12-4
264
Door
Bezel
27
58
140min
26
100min
200min
to Remove
Arc Chute
356min
16min
25
256
394
309
509
503
71
21
33
Earthing Terminal
2 Holes-6.3
27
16
36 min
230
A
E
10
85
Terminal Connections
4
F
54
140
444
71
26
26
15
6 Holes-14
15
28
173.5
287
30
15
79
2.6min
20
36 min
68.8
27
22
50
50
160
For 3200D/4000C
102
16
Dimensions (mm)
Ratings
CN-CS
F
-
16
Rear View
3200D/4000A C 3P
628 636
112
202
3200D/4000A C 4P
830 838
112
202 202
305
101
363
112
112
A
11 min
332
112
325
12 Holes-4
59
294
Door Cutout
5.5
15 min
Bezel
12-5
100 min
40 max
264
Service Position
Door
Bezel
256
4
74
28
(10)
17.5 min.
18.9 max.
199.5
20
18
538
54
68.8
M 10
46
160
397.5
404
468
26
64.5
51 Test Position
200 min
380 min
for Insulating Sheet
122
94.5
75 Isolated Position
245
8.9 min.
Earthing Terminal
40
40
65
15
Terminal for
630/800/1000/1250 S1
& 800/1000C, 2000C,
2500S1
Terminal for
1250/1600/2500C/H
& 800/1000/2000H,
1600/2000S1
221.5
308.5
10
308.5
60
15
25
15
Terminal for
3200 S1/C
221.5
D
64.5
308.5
221.5
308.5
221.5
Terminal for
3200H0/H1
& 4000H0/H
Dimensions (mm)
Ratings
CN - CS
630/800/1000/1250/1600/2000A S1
3P
630/800/1000/1250/1600A
C/H
630/800/1000/1250/1600/2000A S1
3P
630/800/1000/1250/1600A
C/H
4P
2500/3200A
S1
3P
2000/2500/3200A*
3P
2000/2500A
3P
2500/3200A
2000/2500/3200A*
S1
C
3P
4P
2500/2500A
4P
3200A
H0/H1
3P
4000A
H0/H
3P
3200A
H0/H1
4P
4000A
H0/H
4P
4P
399
97.5
102
487
96.5
98
98
123.5
154
555
701
122.5
150
156
701
148.5
202
909
151.5
202
202
continued.... 12-6
63
30 30
25
50
8.5
4 Slots
8.5 x 9.5
8.5
8.5
2000C
58.4
10.2
38
6 Slots
8.5 x 9.5
58.4
38
4 Slots
8.5 x 9.5
19
10.2
10.2
38
20
12.5
58.4
25
& 1600-2000S1
106
33
33
20
33
20
12
12
33
106
62
38
67
43
6 Holes-14
6 Holes-14
2500S1
160
106
25
33
6 Holes-14
12.5
67
43
6 Holes-14
25
12
50
20
25 25 25 25
17.5
70
33
3200C/S1
12-7
264
400min
75 Isolated Position
102
28
5
Service Position
26
100min
404
40max
51 Test Position
D
17.5min
18.9max
160
20
10
28
(74)
FRONT VIEW
M 10
467
368
256
199.5
8.9min
615
245
583
18
SIDE VIEW
54
42
67
15
15
Earthing Terminal
64.5
25
25
6 Holes - 14
28
25
50
Terminal for
4000A C
17.5
50
40
43.5
12.5
40
Terminal for
5000/6300A C
Terminal Connections
5000C/6300C
160
20
Dimensions (mm)
E
3200D/4000C
3P
711
155.5
200
3200D/4000C
4P
913
156.5
200
5000C/6300C
3P
913
187.5
269
5000C/6300C
4P
1182
187.5
269
12
6 Holes-14
46
60
256
60
Bezel
70
Ratings
CN-CS
Door
68.8
25
17.5
63
25
256
217
160
25
256
8 Holes-14
368
356
REAR VIEW
10
54
12-8
367.5
40
Ratings
Type
G
(mm)
*G
24
Front
64.1
24
20
37
481
800A - 1600A 3P
C/H
280.3
630A - 2000A 3P
S1
280.3
800A - 1600A 4P
C/H
368.3
630A - 2000A 4P
S1
368.3
2000 / 2500A
3P
C/H
436.3
2000 / 2500A
4P
C/H
582.3
2500 / 3200A
3P
S1
436.3
2500 / 3200A
4P
S1
582.3
3200A
3P
H0 / H1 582.3
3200A
4P
H0 / H1 790.3
4000A
3P
H0 / H
582.3
4000A
4P
H0 / H
790.3
Dimensions
Ratings
CN-CS
Front
3200D/4000C
3P
711
3200D/4000C
4P
913
5000C/6300C
3P
913
5000C/6300C
4P
1182
25
50
108.5
184.5
305
332
Hinge
199
450
412
224
Hinge
20.5 min
5.5
Base of
Cradle
294
Door Cutout
5 min
Door Drilling
for Bezel Fixing Plan
Note :For 3200A D 3P/4P, 4000A C 3P/4P, 5000C/6300C 3P/4P ACB, A=81.5
For other Drawout Breakers A=79.5
Bezel
12-9
DOOR
HOLES 8.5
111.4
15
HOLES 12.5
10.5
CRADLE
BRACKET TO BE WELDED TO THE
DOOR FROM INSIDE AFTER ALIGNING
THE 12.5 HOLE OF THE
BRACKET TO THAT OF THE DOOR.
80
15
221.5
308.5
15
10
80
10
80
1250 - 1600C/H
& 800/1000H
4 Holes-14
6 Holes-14
20
160
100
12.5
25 25 25
16.5
15
25
16.5
63
50
25
12.5
2500C/H
& 2000H
12.5
3 Holes-14
12.5
2 Holes-14
2000C
33
800 - 1000C
33
30
12.5
25
12
43
4 Holes-T
40.0
Top
221.5
308.5
387.5
Rear View
Side View
Ratings
M
10.2
N
38
P
20
Q
25
29.2
S
5
T
9
U
65
V
95
W
10
X
58.4
20
40
20
25
29.2
65
95
10
80
2000 C
20
40
20
40
29.2
22.5
14
80
110
15
80
20
40
20
40
33.5
7.5
14
80
110
15
80
30
60
20
40
33.5
7.5
14
105
100
15
120
2500 S1/C/H
2000 H
3200 S1
6 HOLES- T
60.0
Top
P
R
221.5
308.5
387.5
M NN
Rear View
Side View
Ratings
3200 HO/H1, 4000A HO/H
M
30
50
45
40
29.5
95
14
80
140
15
160
Note : 1) All Dimensions are in mm. 2) Consult us for other Terminal Orientations.
12-11
Fixed Support
100 mm Min
12-12
Fixed Support
100 mm Min
12-13
H2
H1
It important that with C-POWER breaker, special neutral Cts supplied by L&T are used.
W1
D1
W2
Breaker rating
400 E/G, 630 S1/E/G
800 C/S1/H/E/G
1000 C/S1/H/E/G
1250 C/S1/H/E/G
1600 C/S1/H/E/G
2000 S1/E/G
2000 C/H
2500 C/S1/H
3200 C/S1
3200 HO/H1
4000 HO/H
3200 D, 4000 C
5000 C
6300 C
Window (min)
W1
H1
52
11
52
16
52
16
52
16
52
16
52
16
102
16
102
16
102
16
150
16
150
16
144
25
220
25
220
25
CT Dimensions
External (max)
W2
H2
94
94
94
99
94
99
94
99
94
99
94
99
146
99
146
99
146
99
190
99
190
99
192
110
259
110
259
110
D1
40
40
40
40
40
40
40
40
40
40
40
40
45
45
Bolt Size
M8
M10
M12
M16
Standard
0.85
1.88
3.2
7.3
Torque (kgf-m)
High-tensile
2.5
4.7
7.8
18.0
Tightening should be done using a torque wrench or equivalent tool. Do not over-tighten the joint.
7. After termination a minimum gap equal to the thickness the busbars is to be maintained during the
subsequent run.
8. Supports:
?
Should provide minimum 2 supports in order to prevent the weight of links on ACB terminals:
st
?
1 support < 100mm
?
Other supports should be provided at regular intervals so that stresses induced during short circuit do
not exceed the elastic limit of the link material.
9. Corrosive atmosphere:
?
Corrosive atmosphere has a profound effect on connections. Nonconductive layers are formed on the
connecting surface which heats up the joint and deteriorates the performance. Frequent maintenance of
the joints / connections is required in such cases. Monitoring the joint temperatures with non-contact
thermometers is also useful.
12-15
CP
CC
EA/
EA1
MV
70
Electrical
anti-pumping
81
NCT
73
Internal Wiring
SR21i/SR71
50
Internal Wiring
DN1/SR18/SR18G
(
R
C11
41
42
81
15
13
11
ECD
Only for DC
CA-1
Main
Circuit
Protection &
Control Unit
Ref no.
Aux
NC
40
Shunt
Release
10
12
16
14
Aux
NC
Aux
NO
Aux
NC
Aux
NO
Aux
NC
Aux
NO
Closing
Coil
Electric
Charging
Device
11
82
41
U/V
Neutral
C.T. Release
12
42
52
55
Closing
Preventer
Spring
Charging
Indication
Common
fault
Indication
Separate
fault
Indication
14
15
16
17
13
74
75
Shunt
trip
Indication
18
71
72
Under
voltage
Indication
19
(
(
(
(
(
B
10
(
@
Load
C6
82
Electrical
anti-pumping
20
As per order/requirement
The above drawing is for EDO breakers.
1) For MDO/MF versions
FCA
R
C11
C6
The ref. no. 12,13, 14, 15, 16, 17, 18, 19, 20 are provided
as per customer requirement.
13
12
I discrimination
I discrimination
14
CA4
CA3
11
#
@
15
16
SIC-A
10
CA4
CA3
TEST
17
18
SERVICE
8
CA5
CA2
Programmed to com
7
position. This enables carrying out operations of
19
20
21
CA5
22
CA2
NOTE : 1. Max 24 SICs available on ACB (For control,
CA6
*
CA1
23
CA6
24
CA1
1
13-1
13.2 SIGNALLING
L8
L9
70
B7
65
B8
73
H
74
FCA
M
L11
B5
63
70
CAI
71
C8 OR C9
L7
INDICATING LAMPS
C6 OR C7
L12
L6
C6 OR C7
C8 OR C9
SIGNALING SWITCHES
C3-for Under Voltage Trip
C5-for Shunt Trip
C6-for Service Position (Left)
C7-for Service Position (Right)
C8-for Isolated/Test Position (Left)
C9-for Isolated/Test Position (Right)
C12-for Earth fault Trip
13-2
Common Signalling
B2
L1
52
L1
C1
52
50
C1
50
51
51
BPED
Separate Signalling
Separate Signalling
BPED
L2
L3
L2
55
B3
L3
55
B4
52
B1
C2
54
52
C2
54
C1
C1
51
50
51
Signalling Switches
C1-for Overload and Short Circuit Trip
C2-for Short Circuit Trip
INDICATING LAMPS
L1-Common for Overload and short Circuit Trip
L2-for Overload Trip
L3-for Short Circuit Trip
B1, B2, B3, B4 - Contactors
BPED - Signal Cancelling Push button
( O SIC terminals
Note : Wiring shown inside dotted lines is internally wired in ACB
13-3
81
82
DN RELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Star Point
TR Phase1
Phase3
Phase2
Red
S
TY Yellow TB Blue
B
C1
A1
A2
A3
EF
RELEASE
81
S1
S1
S1
S1
SR21i CT CONNECTOR
S2
S2
S2
S2
10
82
B1
A1
Breaker Rating
in Amps.
11 x 52
16 x 52
16 x 102
4000C / 3200D
25 x 144
5000C / 6300C
25 x 220
13-4
N
S1
S1
S2
S2
DNRELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Star Point
TR Phase1
Phase3
Phase2
Red
S
TY Yellow TB Blue
B
S
C1
A1
A2
A3
EF
RELEASE
13-5
14-1
Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.
300913