2007 Civic Hybrid - Specifications

06/09/20 16:07:30 61SNC010_020_0001
Specifications
Standards and Service Limits
Engine Electrical ...........................................................
Engine Assembly ..........................................................
Cylinder Head ...............................................................
Engine Block .................................................................
Engine Lubrication .......................................................
Cooling System ............................................................
Fuel and Emissions ......................................................
CVT and CVT Differential .............................................
Steering .........................................................................
Suspension ...................................................................
Brakes ............................................................................
Air Conditioning ...........................................................
2-2
2-2
2-3
2-4
2-5
2-5
2-5
2-6
2-10
2-10
2-11
2-11
Design Specifications
Dimensions ...................................................................
Weight ...........................................................................
Engine ............................................................................
Starter ............................................................................
IMA Motor .....................................................................
IMA Battery ...................................................................
IMA Motor Controller ...................................................
CVT ................................................................................
Steering .........................................................................
Suspension ...................................................................
Tires ...............................................................................
Wheel Alignment ..........................................................
Brakes ............................................................................
Air Conditioning ...........................................................
Electrical Ratings ..........................................................
Body Specifications ......................................................
2-12
2-12
2-12
2-12
2-12
2-12
2-12
2-12
2-13
2-13
2-13
2-13
2-13
2-13
2-14
2-15
06/09/20 16:07:30 61SNC010_020_0002

Engine Electrical
Item
Ignition coil
Spark plug
Measurement
Qualification
Standard or New
Rated voltage
12 V
Firing order
1342
Type
Service Limit
NGK: ILFR6J11K
DENSO: SK20HPR-L11
1.01.1 mm (0.0390.043 in.)
Gap
Ignition timing
At idle
In N or P position
102 BTDC
Check the red mark

Starter
Output
1.0 kW
Commutator mica depth
0.400.50 mm (0.0160.020 in.)
Commutator runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
Commutator O.D.
28.028.1 mm (1.1021.106 in.)
27.5 mm (1.083 in.)
Brush length
11.111.5 mm (0.440.45 in.)
4.3 mm (0.17 in.)
Engine Assembly
Item
Compression
Measurement
Qualification
Standard or New
Pressure
Minimum
980 kPa (10.0 kgf/cm2, 142 psi)
Check the engine with the starter
Maximum
200 kPa (2.0 kgf/cm2, 28 psi)
cranking
variation
2-2
0.15 mm (0.006 in.)
06/09/19 10:36:02 61SNC010_020_0003
Cylinder Head
Item
Measurement
Qualification
Standard or New
Service Limit
0.08 mm (0.003 in.)
Height
119.9120.1 mm (4.7204.728 in.)
End play
0.050.15 mm (0.0020.006 in.)
0.3 mm (0.01 in.)
Head
Warpage
Camshaft
Camshaft-to-holder oil clearance
0.0500.089 mm (0.00200.0035 in.)
0.15 mm (0.006 in.)
Total runout
0.03 mm (0.001 in.) max.
0.04 mm (0.002 in.)
Cam lobe height
1st
29.700 mm (1.1692 in.)
2nd
35.568 mm (1.4003 in.)
3rd
36.060 mm (1.4196 in.)
1st
29.900 mm (1.1771 in.)
2nd
35.699 mm (1.4054 in.)
Intake
0.150.19 mm (0.0060.007 in.)
Exhaust
0.240.28 mm (0.0090.011 in.)
Intake
5.485.49 mm (0.21570.2161 in.)
5.45 mm (0.215 in.)
Exhaust
5.455.46 mm (0.21460.2150 in.)
5.42 mm (0.213 in.)
Intake
Exhaust
Valve
Clearance (cold)
Stem O.D.
Stem-to-guide clearance
Valve seat
Width
Stem installed height
Valve spring
Valve guide
Free length
I.D.
Installed height
Rocker arm
Arm-to-shaft clearance
Intake
0.0200.050 mm (0.00080.0020 in.)
0.08 mm (0.003 in.)
Exhaust
0.0500.080 mm (0.00200.0031 in.)
0.11 mm (0.004 in.)
Intake
0.8501.150 mm (0.03350.0453 in.)
1.60 mm (0.063 in.)
Exhaust
1.2501.550 mm (0.04920.0610 in.)
2.00 mm (0.079 in.)
Intake
47.748.1 mm (1.8781.894 in.)
48.4 mm (1.906 in.)
Exhaust
47.648.0 mm (1.8741.890 in.)
48.3 mm (1.902 in.)
Intake
53.26 mm (1.989 in.)
Exhaust
57.37 mm (2.259 in.)
Intake
5.515.53 mm (0.2170.218 in.)
5.55 mm (0.219 in.)
Exhaust
5.515.53 mm (0.2170.218 in.)
5.55 mm (0.219 in.)
Intake
16.2516.75 mm (0.6400.659 in.)
Exhaust
16.2516.75 mm (0.6400.659 in.)
0.0170.045 mm (0.00030.0018 in.)
0.067 mm (0.0026 in.)
2-3
06/09/19 10:36:02 61SNC010_020_0004

Engine Block
Item
Block
Piston
Measurement
Qualification
Warpage of deck
Standard or New
0.07 mm (0.003 in.) max.
Service Limit
0.10 mm (0.004 in.)
Bore diameter
73.0073.02 mm (2.87402.8748 in.)
73.07 mm (2.8767 in.)
Bore taper
0.05 mm (0.002 in.)
Reboring limit
0.25 mm (0.01 in.)
Skirt O.D. at 13 mm (0.5 in.) from
72.9872.99 mm (2.87322.8736 in.)
72.97 mm (2.8728 in.)
0.0100.040 mm (0.00040.0016 in.)
0.05 mm (0.002 in.)
bottom of skirt
Clearance in cylinder
Ring groove width
Piston ring
Ring-to-groove clearance
Ring end gap
Piston pin
Connecting rod
Crankshaft
Top
1.0501.060 mm (0.04090.0413 in.)
1.07 mm (0.042 in.)
Second
1.2201.230 mm (0.04810.0484 in.)
1.250 mm (0.0492 in)
Oil
2.0052.020 mm (0.07890.0795 in.)
2.050 mm (0.0807 in.)
Top
0.0650.090 mm (0.00250.0035 in.)
0.15 mm (0.006 in.)
Second
0.0300.055 mm (0.00120.0022 in.)
0.13 mm (0.005 in.)
Top
0.150.30 mm (0.0060.012 in.)
0.60 mm (0.024 in.)
Second
0.350.50 mm (0.0140.020 in.)
0.65 mm (0.026 in.)
Oil
0.200.70 mm (0.0080.028 in.)
0.80 mm (0.031 in.)
O.D.
17.99618.000 mm (0.70850.7087 in.)
Pin-to-piston clearance
0.0100.018 mm (0.00040.0007 in.)
Pin-to-rod interference
0.0190.036 mm (0.00070.0014 in.)
Small-end bore diameter
17.96417.977 mm (0.7070.708 in.)
Large-end bore diameter
43.0 mm (1.69 in.)
End play installed on crankshaft
0.150.30 mm (0.0060.012 in.)
0.40 mm (0.016 in.)
Main journal diameter
49.97650.000 mm (1.96761.9685 in.)
Rod journal diameter
39.97640.000 mm (1.57391.5748 in.)
Rod/main journal taper
0.005 mm (0.0002 in.)
Rod/main journal out-of-round
0.005 mm (0.0002 in.)
0.010 mm (0.0004 in.)
End play
0.100.35 mm (0.0040.014 in.)
0.45 mm (0.018 in.)

0.04 mm (0.0016 in.)
0.010 mm (0.0004 in.)
Runout
0.03 mm (0.0012 in.) max.
Crankshaft
Main bearing-to-journal oil clearance
0.0180.036 mm (0.00070.0014 in.)
0.050 mm (0.0020 in.)
bearing
Rod bearing clearance
0.0200.038 mm (0.00080.0015 in.)
0.050 mm (0.0020 in.)
2-4
06/09/19 10:36:02 61SNC010_020_0005
Engine Lubrication
Item
Engine oil
Measurement
Capacity
Qualification
Standard or New
Engine overhaul
3.8 L (4.0 US qt)
Oil change
3.2 L (3.4 US qt)
Service Limit
including oil
filter
Oil change
3.0 L (3.2 US qt)
without oil filter

Oil pump
Relief valve
Inner rotor-to-outer rotor clearance
0.020.14 mm (0.0010.006 in.)
Pump housing-to-outer rotor clearance
0.100.18 mm (0.0040.007 in.)
0.20 mm (0.008 in.)
Pump housing-to-rotor axial clearance
0.020.06 mm (0.0010.002 in.)
0.15 mm (0.006 in.)
0.20 mm (0.008 in.)
Relief valve, oil pressure with oil
At idle
70 kPa (0.7 kgf/cm2, 10 psi) min.
temperature at 176 F (80 C)
At 3,000 rpm
340 kPa (3.5 kgf/cm2, 50 psi) min.
Cooling System
Item
Radiator
Measurement
Qualification
Standard or New
Coolant capacities (including engine,
Engine overhaul
6.0 L (1.59 US gal)
heater, hoses, and reservoir)
Coolant change
4.75 L (1.25 US gal)
Use Honda Long Life Antifreeze/

Coolant Type 2
Coolant reservoir Coolant capacity
0.4 L (0.11 US gal)
Radiator cap
Opening pressure
93123 kPa (0.951.25 kgf/cm2, 1418 psi)
Thermostat
Opening temperature
Begins to open
176183 F (80 84 C)
Fully open
203 F (95 C)
Valve lift at fully open

Thermoswitch
Switching temperature
8.0 mm (0.31 in.) min.

Turns ON
Turns OFF
Drive belt
Tension
201208 F (94 98 C)
Subtract 515 F (3 8 C) from actual ON temperature
Auto-tensioner
Fuel and Emissions

Item
Fuel pressure
Measurement
Qualification
Standard or New
270320 kPa (2.83.3 kgf/cm2, 4047 psi)
Pressure with fuel pressure gauge

connected
Fuel tank
Capacity
Engine idle
Idle speed without load
In N or P position
46.6 L (12.3 US gal)

82050 rpm
Idle speed with high electrical load
In N or P position
82050 rpm
(A/C switch ON, temperature set to

max cool, blower fan on High, rear
window defogger ON, and headlights
on high beam)
2-5
06/09/19 10:36:02 61SNC010_020_0006

CVT and CVT Differential
Item
Measurement
Qualification
Standard or New
Service Limit
Continuously
Capacity
Fluid change
2.8 L (3.0 US qt)
variable
Use Honda CVTF
Overhaul
5.1 L (5.4 US qt)
At 1,700 rpm in
1.571.84 MPa (16.018.8 kgf/cm2, 228267 psi)
transmission
fluid
Hydraulic
Forward clutch pressure
pressure
D position
Reverse brake pressure
At 1,700 rpm in
1.571.84 MPa (16.018.8 kgf/cm2, 228267 psi)
R position
Drive pulley pressure
At 1,700 rpm in
0.240.54 MPa (2.55.5 kgf/cm2, 3678 psi)
N position
Driven pulley pressure
At 1,700 rpm in
0.831.13 MPa (8.511.5 kgf/cm2, 120164 psi)
N position
Lubrication pressure
At 3,000 rpm in
Check with vehicle on level ground
D, S, L, and R
0.250.40 MPa (2.54.1 kgf/cm2, 3658 psi)
N position
Stall speed
2,350 rpm
2,2002,500 rpm
ATF pump drive gear shaft O.D.
9.989.99 mm (0.39290.3933 in.)
When worn or damaged
ATF pump driven gear shaft O.D.
9.989.99 mm (0.39290.3933 in.)
positions
ATF pump
ATF pump body bushing I.D.
Drive gear shaft

Driven gear shaft
Clutch
Clutch end-plate-to-top disc clearance
Clutch return spring free length
Clutch disc thickness
Clutch plate thickness
Forward clutch-end plate thickness
10.00010.015 mm (0.39370.3944 in.) When worn or damaged

0.0150.035 mm (0.00060.0014 in.)
ATF pump gear side clearance

ATF pump gear-to-body clearance
Drive gear
0.03500.0505 mm (0.00140.0020 in.)
Driven gear
0.03500.0505 mm (0.00140.0020 in.)
Forward clutch
0.60.8 mm (0.0240.031 in.)
Start clutch
0.50.7 mm (0.0200.028 in.)
Reverse brake
0.550.70 mm (0.0220.028 in.)
Forward clutch
30.5 mm (1.20 in.)
28.5 mm (1.12 in.)
Start clutch
35.8 mm (1.41 in.)
33.8 mm (1.33 in.)
Reverse brake
18.1 mm (0.71 in.)
16.1 mm (0.63 in.)
Forward clutch
1.94 mm (0.076 in.)
Start clutch
1.94 mm (0.076 in.)
Reverse brake
2.00 mm (0.079 in.)
Forward clutch
2.00 mm (0.079 in.)
When discolored
Start clutch
2.30 mm (0.091 in.)
When discolored
Reverse brake
1.95 mm (0.077 in.)
When discolored
Mark 4
2.7 mm (0.106 in.)
When discolored
Mark 5
2.8 mm (0.011 in.)
When discolored
Mark 6
2.9 mm (0.114 in.)
When discolored
Mark 7
3.0 mm (0.118 in.)
When discolored
Mark 8
3.1 mm (0.122 in.)
When discolored
Mark 9
3.2 mm (0.126 in.)
When discolored
Mark 10
3.3 mm (0.130 in.)
When discolored
Mark 14
3.4 mm (0.134 in.)
When discolored
Mark 15
3.5 mm (0.138 in.)
When discolored
Mark 16
3.6 mm (0.142 in.)
When discolored
Mark 17
3.7 mm (0.146 in.)
When discolored
Mark 18
3.8 mm (0.150 in.)
When discolored
Mark 19
3.9 mm (0.154 in.)
When discolored
Mark 20
4.0 mm (0.157 in.)
When discolored
Mark 21
4.1 mm (0.161 in.)
When discolored
Mark 22
4.2 mm (0.165 in.)
When discolored
Mark 23
4.3 mm (0.169 in.)
When discolored
Mark 24
4.4 mm (0.173 in.)
When discolored
Mark 25
4.5 mm (0.177 in.)
When discolored
2-6
06/09/19 10:36:03 61SNC010_020_0007
Item
Clutch (contd)
Input shaft
Measurement
Reverse brake-end plate thickness
Qualification
Standard or New
Service Limit
Mark 1
3.6 mm (0.142 in.)
When discolored
Mark A
3.7 mm (0.146 in.)
When discolored
Mark 2
3.8 mm (0.150 in.)
When discolored
Mark B
3.9 mm (0.154 in.)
When discolored
Mark 3
4.0 mm (0.157 in.)
When discolored
Mark C
4.1 mm (0.161 in.)
When discolored
Mark 4
4.2 mm (0.165 in.)
When discolored
Mark D
4.3 mm (0.169 in.)
When discolored
Mark 5
4.4 mm (0.173 in.)
When discolored
Mark E
4.5 mm (0.177 in.)
When discolored
Mark 6
4.6 mm (0.181 in.)
When discolored
Mark F
4.7 mm (0.185 in.)
When discolored
Mark 7
4.8 mm (0.189 in.)
When discolored
Mark 8
5.0 mm (0.197 in.)
When discolored
Diameter of needle bearing contact
Flywheel side
area
Forward clutch
side
Thrust clearance
0.370.65 mm (0.0150.026 in.)
Planetary carrier
0.0500.115 mm (0.00200.0045 in.)
Drive pulley feed
6.976.98 mm (0.2740.275 in.)
6.95 mm (0.274 in.)
11.4711.48 mm (0.45160.4520 in.)
11.45 mm (0.451 in.)
7.0007.015 mm (0.27560.2762 in.)
7.030 mm (0.277 in.)
ATF pump drive

sprocket hub
Feed pipe O.D.
pipe
Forward clutch
feed pipe
Feed pipe bushing I.D.
Drive pulley feed

pipe
Forward clutch
11.50011.518 mm (0.45280.4534 in.) 11.533 mm (0.454 in.)
feed pipe
2.002.10 mm (0.0790.083 in.)
2.105 mm (0.083 in.)
Thrust shim, 22 x 28 mm thickness
1.15 mm (0.045 in.)
(ATF pump drive sprocket hub)
1.40 mm (0.055 in.)
1.65 mm (0.065 in.)
1.90 mm (0.075 in.)
2.15 mm (0.085 in.)
2.40 mm (0.095 in.)
Sealing ring groove width
(contd)
2-7
06/09/19 10:36:03 61SNC010_020_0008

CVT and CVT Differential (contd)
Item
Measurement
Qualification
Standard or New
Service Limit
Input shaft
25 x 31 mm thrust shim thickness
1.05 mm (0.041 in.)
(contd)
(planetary carrier)
1.12 mm (0.044 in.)
1.19 mm (0.047 in.)
1.26 mm (0.050 in.)
1.33 mm (0.052 in.)
1.40 mm (0.055 in.)
1.47 mm (0.058 in.)
1.54 mm (0.061 in.)
1.61 mm (0.063 in.)
1.68 mm (0.066 in.)
1.75 mm (0.069 in.)
1.82 mm (0.072 in.)
1.085 mm (0.0427 in.)
1.155 mm (0.0454 in.)
1.225 mm (0.0482 in.)
1.295 mm (0.0510 in.)
1.365 mm (0.0537 in.)
1.435 mm (0.0565 in.)
1.505 mm (0.0593 in.)
1.575 mm (0.0620 in.)
1.645 mm (0.0648 in.)
1.715 mm (0.0675 in.)
1.785 mm (0.0703 in.)
Drive pulley
Flywheel side
24.00724.020 mm (0.9450.946 in.)
shaft
area
Forward clutch
24.00724.020 mm (0.9450.946 in.)

side
I.D.
At sealing ring
24.00724.020 mm (0.9450.946 in.)
Driven pulley
Start clutch side
shaft
area
Thrust clearance
Start clutch side
00.13 mm (00.005 in.)
25.5 mm cotter thickness (start clutch
2.90 mm (0.114 in.)
hub)
3.00 mm (0.118 in.)
3.10 mm (0.122 in.)
3.20 mm (0.126 in.)
End cover side
6.976.98 mm (0.2740.275 in.)
6.95 mm (0.274 in.)
Flywheel
8.978.98 mm (0.3530.354 in.)
8.95 mm (0.352 in.)
Start clutch feed pipe O.D.
housing side
11.4711.48 mm (0.45160.4520 in.)
11.45 mm (0.451 in.)
End cover side
7.0007.015 mm (0.27560.2762 in.)
7.030 mm (0.277 in.)
Flywheel
9.0009.015 mm (0.3540.355 in.)
9.030 mm (0.356 in.)
Driven pulley shaft feed pipe O.D.

Start clutch feed pipe bushing I.D.
housing side
Driven pulley shaft feed pipe bushing
11.50011.518 mm (0.45280.4535 in.) 11.533 mm (0.454 in.)
I.D.
Secondary drive gear sealing ring
2.5002.650 mm (0.0980.104 in.)
2.655 mm (0.105 in.)
88.90088.935 mm (3.5003.501 in.)
groove width
Start clutch end plate I.D.
2-8
06/09/19 10:36:03 61SNC010_020_0009
Item
Measurement
Qualification
Standard or New
Service Limit
00.15 mm (00.006 in.)
2.80 mm (0.110 in.)
2.90 mm (0.114 in.)
3.00 mm (0.118 in.)
3.10 mm (0.122 in.)
3.20 mm (0.126 in.)
3.30 mm (0.130 in.)
3.40 mm (0.134 in.)
3.50 mm (0.138 in.)
3.60 mm (0.142 in.)
3.70 mm (0.146 in.)
3.80 mm (0.150 in.)
3.90 mm (0.154 in.)
4.00 mm (0.157 in.)
CVT differential
Pinion shaft contact area I.D.
15.01015.028 mm (0.5910.592 in.)
carrier
Carrier-to-pinion shaft clearance
0.0260.062 mm (0.0010.002 in.)
0.1 mm (0.004 in.)
Driveshaft/intermediate shaft contact
26.02526.045 mm (1.02461.0254 in.)
Final drive shaft
Secondary drive gear thrust clearance

25 x 35 mm thrust shim thickness
Park gear and

pawl
area I.D.
Carrier-to-driveshaft/intermediate
0.0450.086 mm (0.0020.003 in.)
0.12 mm (0.005 in.)
00.15 mm (00.006 in.)
Adjust
0.050.15 mm (0.0020.006 in.)
shaft clearance
Set ring-to-carrier bearing outer race
clearance
CVT differential
Backlash
pinion gear
2-9
06/09/19 10:36:03 61SNC010_020_0010

Steering
Item
Steering wheel
Measurement
Qualification
Standard or New
010 mm (00.39 in.)
Rotational play measured at outside

edge with engine running
Starting load measured at outside
34 N (3.5 kgf, 7.7 lbf)
edge with engine running

Gearbox
7 3
Angle of rack guide screw loosened

from locked position
Suspension
Item
Wheel alignment
Measurement
Qualification
Standard or New
Front
0 03 30
Rear
1 39 1 05 0 45
Front
0 35
Caster
Front
7 06 1
Total toe-in
Front
02 mm (00.08 in.)
Rear
221 mm (0.080.080.04 in.)
Camber
Camber
Service Limit
(Maximum difference left to right)
Front wheel turning angle

Wheel
Runout
Wheel bearing
End play
Tire
Size
Pressure
Inward
39 53 2
Outward
31 48 (reference)
Axial
00.7 mm (00.03 in.)
2.0 mm (0.08 in.)
Radial
00.7 mm (00.03 in.)
1.5 mm (0.06 in.)
Front
00.05 mm (00.002 in.)
Rear
00.05 mm (00.002 in.)
Front and rear
P195/65R15 89S
Spare
P125/70D15 95M
Front and Rear
220 kPa (2.2 kgf/cm2, 32 psi)
Spare
420 kPa (4.2 kgf/cm2, 60 psi)
2-10
06/09/19 10:36:04 61SNC010_020_0011
Brakes
Item
Measurement
Parking brake
Distance traveled when lever pulled
Brake pedal
Pedal height (carpet removed)
Qualification
Standard or New
Service Limit
8 to 10 clicks
with 196 N (20 kgf, 44 lbf) of force

158 mm (6 1/4 in.)
15 mm (1/163/16 in.)
Free play
Brake disc
20.921.1 mm (0.820.83 in.)
19.0 mm (0.75 in.)
Runout
0.04 mm (0.0016 in.)
Parallelism
0.015 mm (0.0006 in.)
9.510.5 mm (0.370.41 in.)
1.6 mm (0.06 in.)
Thickness
Front
Brake pad
Thickness
Front
Rear brake
Brake drum I.D.
219.9220.0 mm (8.6578.661 in.)
221 mm (8.70 in.)
Brake shoe lining thickness
4.5 mm (0.18 in.)
2.0 mm (0.08 in.)
Air Conditioning
Item
Refrigerant
Refrigerant oil
Measurement
Qualification
Standard or New
Type
HFC-134a (R-134a)
Capacity or system
400450 g (14.1 15.9 oz)
Type
Capacity of components
SE-10Y (P/N 38899-RCJ-J01)

Condenser
50 mL (1 2/3 floz)
Evaporator
40 mL (1 1/3 floz)
Each line and
10 mL (1/3 floz)
hose
Receiver
Compressor
Field coil resistance

Pulley-to-armature plate clearance
10 mL (1/3 floz)
Compressor
130150 mL (4 1/35 floz)
At 68 F (20 C)
3.05 3.35
0.50.15 mm (0.020.006 in.)
2-11
06/09/19 10:36:04 61SNC010_020_0012
Item
DIMENSIONS
Measurement
Qualification
Overall length
Specification
4,489 mm (176.7 in.)
Overall width
1,752 mm (69.0 in.)
Overall height
1,430 mm (56.3 in.)
Wheelbase
Track
2,700 mm (106.3 in.)

Front
1,501 mm (59.1 in.)
Rear
1,529 mm (60.2 in.)
Seating capacity
Five (5)
WEIGHT
Gross Vehicle Weight Rating (GVWR)
1,720 kg (3,792 lbs)
ENGINE
Type
Water-cooled, 4-stroke SOHC i-VTEC gasoline engine
Cylinder arrangement
Inline 4-cylinder, transverse
Bore and stroke
73.0 x 80.0 mm (2.87 x 3.15 in.)
Displacement
1,339 cm3 (mL) (82 cu in.)
Compression ratio
10.8
Valve train
Chain driven, SOHC i-VTEC 2 valves per cylinder
Lubrication system
Forced, wet sump, with trochoid pump
Oil pump displacement
At 6,000 rpm
44.6 L (47.1 US qt)/minute
Water pump displacement
At 6,000 rpm
128 L (135 US qt)/minute
Fuel required
Regular UNLEADED gasoline with 87 Pump Octane Number or

higher
STARTER
IMA MOTOR
IMA BATTERY
IMA MOTOR
Type
Gear reduction
Normal output
1.0 kW
Normal voltage
12 V
Hour rating
30 seconds
Direction of rotation
Counterclockwise as viewed from drive end
Type
DC brushless
Type
7.2 V Ni-MH
Number
22
Output
158.4 V
Type
Motor Control Module (MCM)
CONTROLLER
CVT
Type
Electronically controlled continuously variable transmission,

multi plates wet sump, hydraulic
Primary reduction
Gear ratio
Final reduction
Direct 1:1
LowHigh
2.5260.421
Reverse
4.5081.874
Type
Single helical gear
Gear ratio
3.937
2-12
06/09/19 10:36:04 61SNC010_020_0013
Item
STEERING
Measurement
Qualification
Type
Overall ratio
13.52
Turns, lock-to-lock
2.71
Steering wheel diameter

SUSPENSION
Type
Shock absorber
TIRE
WHEEL
360 mm (14.7 in.)

Front
Independent MacPherson strut with stabilizer, coil spring
Rear
Independent double wishbone with stabilizer, coil spring
Front
Telescopic, hydraulic, nitrogen gas-filled
Rear
Telescopic, hydraulic, nitrogen gas-filled
Size of front and rear
P195/65R15 89S
Size of spare
T125/70D15 95M
Camber
ALIGNMENT
BRAKE
Specification
Rack and pinion with electrical power-assisted
Front
0 03
Rear
1 39
Caster
Front
7 06
Total Toe-in
Front
0 mm (0 in.)
Rear
2 mm (0.08 in.)
Type of service brake
Front
Power-assisted self-adjusting ventilated disc
Rear
Power-assisted self-adjusting drum
Type of parking brake
Mechanical actuating, rear wheels
Pad friction surface area
Front
41.5 cm2 (6.43 sq in.) x 2
Shoe friction surface area
Rear
73.9 cm2 (11.45 sq in.) x 2
Type/
Scroll/SANDEN
AIR
Cooling capacity
CONDITIONING
Compressor
3,724 kcal (14,775 BTU)/h

manufacturer
Capacity
7515 mL (4.580.92 cu in.)/rev.
Maximum speed
Belt: 10,000 rpm/Motor: 5,000rpm
Lubricant
130 mL (4 1/3 fl oz)
capacity
Condenser
Lubricant type
SE-10Y
Type
Corrugated fin
Evaporator
Type
Corrugated fin
Blower
Type
Radial
Motor input
220 W/12 V
Speed control
Infinite variable
Maximum
470 m3 (16,571 cu ft)/h
capacity
Temperature control
Compressor clutch
Air-mix type
Type
Dry, single plate, Poly-V belt drive
Electrical power
42 W maximum at 12 V
consumption at
68 F (20 C)
Refrigerant
Type
HFC-134a (R-134a)
Quantity
400450 g(14.115.9 oz)
(contd)
2-13
06/09/19 10:36:04 61SNC010_020_0014
Item
Measurement
ELECTRICAL
Battery
RATINGS
Fuses
Qualification
Specification
12 V35 Ah/20 HR (12 V28 Ah/5 HR)
Under-hood
100 A, 80 A, 70 A, 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A
fuse/relay box
Under-dash
30 A, 20 A, 15 A, 10 A, 7.5 A
fuse/relay box
Light bulbs
Headlight
12 V60 W (HB3)
high beam
Headlight
12 V51 W (HB4)
low beam
Front turn side
12 V21/5 W
marker/parking/
turn signal
Mirror turn
LED
signal lights
Rear turn signal
12 V21 W
lights
Stop/taillights
12 V21/5 W
Inner taillight
12 V5 W
High-mount
LED
brake light
Back-up lights
12 V18 W
License plate
12 V5 W
light
Front individual
12 V8 W
map lights
Ceiling light
12 V8 W
Gauge lights
LED
Indicator lights
LED
Trunk lid light
12 V5 W
Dash lights
12 V0.84 W
Brightness
controllerodometer select/
reset button light
Hazard warning
12 V0.56 W
switch light
Power window
LED
switches
Power mirror
switch light
2-14
LED
06/09/19 10:36:05 61SNC010_020_0015
Body Specifications
1,430 mm (56.3 in.)
1,501 mm (59.1 in.)

1,752 mm (69.0 in.)
2,700 mm (106.3 in.)
1,529 mm (60.2 in.)
4,489 mm (176.7 in.)
2-15
06/09/19 10:36:05 61SNC010_020_0016

2007 Civic Hybrid - Specifications

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2007 Civic Hybrid - Specifications

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06/09/20 16:07:30 61SNC010_020_0001

06/09/20 16:07:30 61SNC010_020_0002

Standards and Service Limits

Check the red mark

Commutator mica depth

0.400.50 mm (0.0160.020 in.)

0.02 mm (0.001 in.) max.

0.05 mm (0.002 in.)

28.028.1 mm (1.1021.106 in.)

27.5 mm (1.083 in.)

11.111.5 mm (0.440.45 in.)

4.3 mm (0.17 in.)

980 kPa (10.0 kgf/cm2, 142 psi)

Check the engine with the starter

200 kPa (2.0 kgf/cm2, 28 psi)

0.15 mm (0.006 in.)

06/09/19 10:36:02 61SNC010_020_0003

0.08 mm (0.003 in.)

119.9120.1 mm (4.7204.728 in.)

0.050.15 mm (0.0020.006 in.)

0.3 mm (0.01 in.)

Camshaft-to-holder oil clearance

0.0500.089 mm (0.00200.0035 in.)

0.15 mm (0.006 in.)

0.03 mm (0.001 in.) max.

0.04 mm (0.002 in.)

Cam lobe height

29.700 mm (1.1692 in.)

35.568 mm (1.4003 in.)

36.060 mm (1.4196 in.)

29.900 mm (1.1771 in.)

35.699 mm (1.4054 in.)

0.150.19 mm (0.0060.007 in.)

0.240.28 mm (0.0090.011 in.)

5.485.49 mm (0.21570.2161 in.)

5.45 mm (0.215 in.)

5.455.46 mm (0.21460.2150 in.)

5.42 mm (0.213 in.)

0.0200.050 mm (0.00080.0020 in.)

0.08 mm (0.003 in.)

0.0500.080 mm (0.00200.0031 in.)

0.11 mm (0.004 in.)

0.8501.150 mm (0.03350.0453 in.)

1.60 mm (0.063 in.)

1.2501.550 mm (0.04920.0610 in.)

2.00 mm (0.079 in.)

47.748.1 mm (1.8781.894 in.)

48.4 mm (1.906 in.)

47.648.0 mm (1.8741.890 in.)

48.3 mm (1.902 in.)

53.26 mm (1.989 in.)

57.37 mm (2.259 in.)

5.515.53 mm (0.2170.218 in.)

5.55 mm (0.219 in.)

5.515.53 mm (0.2170.218 in.)

5.55 mm (0.219 in.)

16.2516.75 mm (0.6400.659 in.)

16.2516.75 mm (0.6400.659 in.)

0.0170.045 mm (0.00030.0018 in.)

0.067 mm (0.0026 in.)

06/09/19 10:36:02 61SNC010_020_0004

Standards and Service Limits

73.0073.02 mm (2.87402.8748 in.)

73.07 mm (2.8767 in.)