Beruflich Dokumente
Kultur Dokumente
SECTION
BR
GI
MA
EM
LC
CONTENTS
PRECAUTIONS AND PREPARATION............................3
Supplemental Restraint System (SRS)
AIR BAG ...................................................................3
Precautions for Brake System.....................................4
Commercial Service Tools ...........................................4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .....................................................5
NVH Troubleshooting Chart.........................................5
ON-VEHICLE SERVICE ..................................................6
Checking Brake Fluid Level.........................................6
Checking Brake Line ...................................................6
Changing Brake Fluid ..................................................6
Brake Burnishing Procedure........................................6
Bleeding Brake System ...............................................7
BRAKE HYDRAULIC LINE .........................................8
BRAKE HYDRAULIC LINE/CONTROL VALVE............10
Proportioning Valve....................................................10
BRAKE PEDAL AND BRACKET..................................11
Removal and Installation ...........................................11
Inspection...................................................................12
Adjustment .................................................................12
MASTER CYLINDER.....................................................13
Removal.....................................................................13
Disassembly...............................................................14
Inspection...................................................................14
Assembly ...................................................................14
Installation..................................................................15
BRAKE BOOSTER........................................................16
On-vehicle Service.....................................................16
Removal.....................................................................16
Inspection...................................................................16
Installation..................................................................17
VACUUM HOSE.............................................................18
Removal and Installation ...........................................18
Inspection...................................................................18
FRONT DISC BRAKE ...................................................19
Pad Replacement ......................................................19
Removal.....................................................................20
Disassembly...............................................................21
Inspection Caliper .................................................21
Inspection Rotor....................................................21
Assembly ...................................................................22
Installation..................................................................22
REAR DRUM BRAKE ...................................................23
Removal.....................................................................24
Inspection Wheel Cylinder ....................................25
Wheel Cylinder Overhaul...........................................25
Inspection Drum....................................................25
Inspection Lining ...................................................25
Installation..................................................................25
PARKING BRAKE CONTROL ......................................27
Removal and Installation ...........................................28
Inspection...................................................................28
Adjustment .................................................................28
ANTI-LOCK BRAKE SYSTEM......................................29
Purpose......................................................................29
Operation ...................................................................29
ABS Hydraulic Circuit ................................................29
System Components .................................................30
System Description....................................................30
Removal and Installation ...........................................32
TROUBLE DIAGNOSES ...............................................35
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................35
Preliminary Check......................................................37
Component Parts and Harness Connector
Location .....................................................................38
Schematic ..................................................................39
Wiring Diagram ABS ........................................40
Self-diagnosis ............................................................43
CONSULT ..................................................................46
CONSULT Inspection Procedure...............................47
Ground Circuit Check ................................................52
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................53
Diagnostic Procedure 1 (Wheel sensor or rotor) ......53
Diagnostic Procedure 2 (ABS actuator solenoid
valve and solenoid valve relay) .................................55
Diagnostic Procedure 3 (Motor relay or motor).........57
Diagnostic Procedure 4 (Low voltage) ......................59
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
CONTENTS
Diagnostic Procedure 5 (G sensor)...........................60
Diagnostic Procedure 6 (Control unit) .......................61
TROUBLE DIAGNOSES FOR SYMPTOMS.................62
Diagnostic Procedure 7 (ABS works frequently.) ......62
Diagnostic Procedure 8 (Unexpected pedal
action) ........................................................................63
Diagnostic Procedure 9 (Long stopping distance) ....63
Diagnostic Procedure 10 (ABS does not work.) .......64
Diagnostic Procedure 11 (Pedal vibration and
noise) .........................................................................64
(Contd.)
BR-2
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be performed by an authorized NISSAN dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses are covered with yellow insulation either just before the
harness connectors or on the complete harness, for easy identification.
The vehicle is equipped with a passenger air bag deactivation switch which can be operated by
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate in a frontal collision. When the passenger air bag is switched ON, the passenger air
bag is enabled and could inflate in a frontal collision. After SRS maintenance or repair, make sure
the passenger air bag deactivation switch is in the same position (ON or OFF) as when the vehicle
arrived for service.
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-3
SBR686C
Description
a: 10 mm (0.39 in)
NT360
NT151
BR-4
Symptom
BRAKE
X
X
X
X
X: Applicable
BR-5
Shake
X
Shimmy, Judder
X
X
X
X
X
X
X
X
PROPELLER SHAFT
DIFFERENTIAL
AXLE AND SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
STEERING
Shims damaged
Noise
Return spring damaged
NVH in ST section
NVH in RA section
NVH in FA section
NVH in FA section
NVH in PD section
NVH in PD section
BR-25
BR-22
BR-21, 25
BR-20
BR-23
BR-19, 25
BR-19, 25
Reference page
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
MA
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ON-VEHICLE SERVICE
Checking Brake Fluid Level
SBR451D
SBR992
CAUTION:
Always keep fluid level higher than minimum line on reservoir tank.
BR-6
ON-VEHICLE SERVICE
Bleeding Brake System
SBR995
CAUTION:
Carefully monitor brake fluid level at master cylinder during bleeding operation.
GI
MA
EM
LC
EC
FE
CL
MT
1.
2.
3.
4.
5.
6.
7.
AT
TF
PD
FA
SBR419C
RA
BR
ST
RS
BT
HA
EL
IDX
BR-7
ABR765
BR-8
SBR992
CAUTION:
INSPECTION
GI
MA
EM
LC
EC
FE
MT
INSTALLATION
SBR686C
AT
CAUTION:
RA
BR
ST
RS
BT
HA
EL
IDX
BR-9
ABR355
CAUTION:
ABR184
D1
D2
3285 - 3678
(33.5 - 37.5, 476 - 533)
BR-10
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
ABR815
RA
BR
ST
RS
BT
HA
EL
IDX
BR-11
SBR997
Adjustment
Check brake pedal free height from metal floor.
H: Free height
Refer to SDS, BR-71.
D: Depressed height
Refer to SDS, BR-71.
Under force of 490 N (50 kg, 110 lb)
with engine running
C: Clearance between pedal stopper and
threaded end of stop lamp switch
0.3 - 1.0 mm (0.012 - 0.039 in)
A: Pedal free play at pedal pad
1.0 - 3.0 mm (0.039 - 0.018 in)
SBR278AB
SBR930
2.
3.
4.
BR-12
MASTER CYLINDER
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
ABR766
Removal
CAUTION:
RA
BR
ST
RS
BT
HA
EL
IDX
BR-13
MASTER CYLINDER
Disassembly
1.
2.
SBR938A
3.
SBR939A
Inspection
Check master cylinder inner wall for pin holes or scratches.
Replace if damaged.
Assembly
1.
ABR767
2.
3.
4.
SBR940A
BR-14
MASTER CYLINDER
Installation
ABR190
CAUTION:
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-15
BRAKE BOOSTER
On-vehicle Service
OPERATING CHECK
SBR002A
AIRTIGHT CHECK
SBR365AA
Removal
CAUTION:
ABR373
Inspection
OUTPUT ROD LENGTH CHECK
1.
2.
3.
ABR749
BR-16
BRAKE BOOSTER
Installation
SBR116BE
CAUTION:
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-17
VACUUM HOSE
Removal and Installation
CAUTION:
When installing vacuum hoses, pay attention to the following
points.
SBR225B
SBR498A
Inspection
HOSES AND CONNECTORS
Check vacuum lines and connections and check valve for
airtightness, improper attachment, chafing and deterioration.
CHECK VALVE
Check vacuum with a vacuum pump.
Connect to booster
side
Connect to engine
side
SBR943A
BR-18
GI
MA
EM
LC
EC
FE
CL
MT
1.
2.
AT
TF
PD
FA
SBR081A
3.
RS
BT
HA
EL
IDX
SBR010B
BR-19
SBR983D
Removal
SBR083A
WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne materials.
CAUTION:
Suspend caliper assembly with wire so as not to stretch brake
hose.
Remove torque member fixing bolts and connecting bolt.
BR-20
SBR085A
GI
WARNING:
Do not place your fingers in front of piston.
MA
CAUTION:
Inspection Caliper
EC
CYLINDER BODY
Check inside surface of cylinders for scores, rust, wear, dam- FE
age or presence of foreign objects. If any of the above conditions are observed, replace cylinder body.
PISTON
AT
CAUTION:
Piston sliding surface is plated. Do not polish with emery sand- TF
paper even if rust or foreign objects are stuck to sliding surface.
Check pistons for uneven surface, chips or cracks. Replace if any
of these conditions are observed.
PD
FA
SBR177C
RA
ST
RS
Inspection Rotor
RUNOUT
1.
2.
SBR089A
BT
HA
Check runout using a dial indicator.
Make sure that wheel bearing axial end play is within
specification before measuring. Refer to FA section
EL
(Front Wheel Bearing, ON-VEHICLE SERVICE).
Maximum runout:
0.07 mm (0.0028 in)
IDX
If the runout is out of specification, machine rotor with on-car
brake lathe (MAD, DL-8700, AMMCO 700 and 705 or
equivalent).
BR-21
SBR090A
Assembly
1.
2.
Lubricate with new brake fluid before installing plastic pistons into cylinder body.
SBR178C
SBR179CA
Installation
CAUTION:
BR-22
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-23
1.
a.
SBR280B
b.
2.
SBR093A
3.
4.
ABR369
5.
ABR408
BR-24
GI
MA
EM
LC
ABR370
EC
Check all internal parts for wear, rust and damage. Replace if
necessary.
FE
Pay attention not to scratch cylinder when installing pistons.
CL
MT
SBR215B
Inspection Drum
AT
FA
SBR095A
Inspection Lining
Check lining thickness.
Standard lining thickness:
LT30A 6.1 mm (0.240 in)
Lining wear limit (A):
LT30A 1.5 mm (0.059 in)
RA
BR
ST
RS
SBR021A
Installation
1.
2.
BT
ABR371
BR-25
Left
Right
4.
5.
Screw
Left-hand thread
Right-hand thread
ABR396
6.
7.
8.
9.
ABR372
After installing crank lever on back plate, make sure that there
is no play between crank lever and back plate. If play exists,
A and lock nut s
B .
adjust bolt s
SBR099A
ABR769
BR-26
RA
BR
ST
RS
BT
HA
EL
IDX
BR-27
Inspection
1.
2.
3.
4.
Adjustment
ABR771
ABR405
BR-28
Purpose
The Anti-Lock Brake System (ABS) consists of electronic and hydraulic components. It allows for control of
braking force so locking of the wheels can be avoided.
MA
The ABS:
1) Improves proper tracking performance through steering wheel operation.
2) Eases obstacle avoidance through steering wheel operation.
EM
3) Improves vehicle stability.
Operation
LC
When the vehicle speed is less than 10 km/h (6 MPH) this system does not work.
The Anti-Lock Brake System (ABS) has a self-test function. The system turns on the ABS warning lamp
for 1 second each time the ignition switch is turned ON. After the engine is started, the ABS warning EC
lamp turns off. The system performs a test the first time the vehicle reaches 6 km/h (4 MPH). A mechanical noise may be heard as the ABS performs this self-test. This is a normal part of the self-test feature. If
a malfunction is found during this check, the ABS warning lamp will stay on.
FE
While driving, a mechanical noise may be heard during ABS operation. This is a normal condition.
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
SBR859D
s
s
s
1
2
3
s
s
s
4
5
6
Pump
Motor
Inlet valve
s
s
s
7
8
9
BT
Outlet valve
Bypass check valve
Damper
HA
EL
IDX
BR-29
ABR809
System Description
WHEEL SENSOR
The sensor unit consists of a gear-shaped sensor rotor and a sensor element. The element contains a bar magnet around which a
coil is wound. The sensor is installed on the back of the brake rotor
and the back of the rear brake drum. As the wheel rotates, the
sensor generates a sine-wave pattern. The frequency and voltage
increase(s) as the rotating speed increases.
BR-30
G SENSOR
The G sensor senses deceleration during braking to determine whether the vehicle is being driven on a high
road (asphalt road, etc.) or a low road (snow-covered road, etc.). It then sends a signal to the ABS conMA
trol unit.
EM
LC
EC
FE
CL
MT
AT
ABR810
The reed switch turns on when it is affected by a magnetic field. During sudden deceleration (braking on a TF
high road), the weight moves and the magnet in the weight moves away from the reed switch. The magnetic field then diminishes and the reed switch turns off.
PD
SBR071E
FA
Two relays
RS
OFF (Open)
OFF (Closed)
Master cylinder brake fluid pressure is directly transmitted to wheel cylinder via the inlet solenoid valve.
Pressure hold
ON (Closed)
OFF (Closed)
Pressure
decrease
ON (Closed)
ON (Open)
Pressure
increase
OFF (Open)
OFF (Closed)
ABS operation
BT
Inlet solenoid
valve
BR-31
HA
EL
IDX
ABR686
BR-32
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
ABR687
BT
HA
EL
IDX
BR-33
ABR811
ABR704
Removal
1.
2.
3.
4.
Installation
CAUTION:
After installation, refill brake fluid. Then bleed air. Refer to
Bleeding Brake System, BR-7.
1. Connect brake pipes temporarily.
2. Tighten fixing bolts and nuts.
3. Tighten brake pipes.
4. Connect connector and battery cable.
BR-34
TROUBLE DIAGNOSES
SEF233G
SEF234G
GI
INTRODUCTION
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-35
TROUBLE DIAGNOSES
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Contd)
WORK FLOW
CHECK IN
Reference item
Go to MALFUNCTION
CODE/SYMPTOM
CHART, BR-45.
Go to Preliminary
Check, BR-37.
Go to Self-diagnosis,
BR-43.
.
c ELIMINATE GOOD SYSTEMS AND GOOD PARTS
Self-diagnostic item
.
Malfunctioning
harness(es) and
connector(s)
Go to Diagnostic
Procedure(s) 7 - 13,
BR-62 - 67.
Go to Component
Parts and Harness
Connector Location,
BR-38.
Malfunctioning parts
INSPECTION OF EACH
COMPONENT
.
REPAIR
REPAIR OR REPLACE
NG
FINAL CHECK
OK
.
CHECK OUT
BR-36
TROUBLE DIAGNOSES
GI
Preliminary Check
MA
Check brake fluid level in reservoir
tank.
Low fluid level may indicate brake pad
wear or leakage from brake line.
EM
LC
SBR451D
NG
c
Repair.
EC
OK
b
FE
NG
c
Replace.
CL
OK
b
MT
.
SBR389C
NG
c
Replace.
AT
OK
TF
NG
c
PD
OK
FA
.
SBR058C
NG
RA
OK
.
NG
Go to Self-diagnosis,
c
BR-43, 47.
BR
ST
OK
.
RS
SBR059C
BT
NG
Go to Self-diagnosis,
c
BR-43, 47.
HA
END
EL
IDX
ABR665
BR-37
TROUBLE DIAGNOSES
Component Parts and Harness Connector
Location
ABR812
BR-38
TROUBLE DIAGNOSES
GI
Schematic
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABR744
BR-39
TROUBLE DIAGNOSES
Wiring Diagram ABS
ABR745
BR-40
TROUBLE DIAGNOSES
Wiring Diagram ABS (Contd)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
ABR829
BR-41
TROUBLE DIAGNOSES
Wiring Diagram ABS (Contd)
ABR747
BR-42
TROUBLE DIAGNOSES
GI
Self-diagnosis
FUNCTION
LC
SELF-DIAGNOSIS PROCEDURE
EC
FE
.
CL
.
ABR697
Ground terminal 4 of Data link connector for CONSULT with a suitable harness.
MT
AT
TF
PD
FA
ABR665
RA
BR
ABR698
ST
RS
BT
A
s
BR-43
HA
EL
IDX
TROUBLE DIAGNOSES
Self-diagnosis (Contd)
A
s
.
Determine the code No. by counting the number of times the warning lamp flashes on and off.
When several malfunctions occur at one time, up to three code numbers can be stored; the latest malfunction will be indicated first.
The indication begins with the start code 12. After that a maximum of three code numbers appear in the
order of the latest one first. The indication then returns to the start code 12 to repeat (the indication will
stay on for five minutes at the most).
The malfunction code chart is on the next page.
SBR457D
3.
ABR256
BR-44
TROUBLE DIAGNOSES
Self-diagnosis (Contd)
GI
Malfunctioning part
Diagnostic procedure
45
46
41
42
55
56
25
26
21
22
31
32
35
36
18
.1 Sensor rotor
17
61
63
57
71
Control unit
EM
LC
EC
FE
CL
MT
AT
3
2
MA
TF
4
6
PD
13
FA
Warning lamp does not come on Fuse, warning lamp bulb or warning lamp circuit
when ignition switch is turned ON Control unit
12
11
10
.1: If one or more wheels spin on a rough or slippery road for 40 seconds or more, the ABS warning lamp will illuminate. This does
not indicate a malfunction. Only in the case of the short-circuit (Code Nos. 26, 22, 32 and 36), after repair the ABS warning lamp
also illuminates when the ignition switch is turned ON. In this case, drive the vehicle at speeds greater than 30 km/h (19 MPH)
for approximately 1 minute as specified in SELF-DIAGNOSIS PROCEDURE, BR-43. Check to ensure that the ABS warning
lamp goes out while the vehicle is being driven.
.2: The trouble code 57, which refers to a low power supply voltage, does not indicate that the ABS control unit is malfunctioning.
Do not replace the ABS control unit with a new one.
.3: The trouble code 61 can sometimes appear when the ABS motor is not properly grounded. If it appears, be sure to check the
condition of the ABS motor ground circuit connection.
RA
BR
ST
RS
BT
HA
EL
IDX
BR-45
TROUBLE DIAGNOSES
CONSULT
CONSULT APPLICATION TO ABS
SELF-DIAGNOSTIC
RESULTS
DATA MONITOR
ACTIVE TEST
G switch (G sensor)
Battery voltage
ITEM
X: Applicable
: Not applicable
BR-46
TROUBLE DIAGNOSES
CONSULT Inspection Procedure
GI
SELF-DIAGNOSIS PROCEDURE
MA
1) Turn ignition switch OFF.
2) Connect CONSULT to Data Link Connector for CONSULT.
.
SEF321V
1) Start engine.
2) Drive vehicle over 30 km/h (19 MPH)
for at least one minute.
SBR455D
EM
LC
EC
FE
CL
MT
TF
AT
PD
.
SBR080E
FA
RA
BR
ST
RS
BT
HA
EL
IDX
SBR950C
BR-47
TROUBLE DIAGNOSES
CONSULT Inspection Procedure (Contd)
SELF-DIAGNOSTIC RESULTS MODE
Diagnostic item
FR RH SENSOR.
[OPEN]
FR LH SENSOR.
[OPEN]
RR RH SENSOR.
[OPEN]
RR LH SENSOR.
[OPEN]
FR RH SENSOR.
[SHORT]
FR LH SENSOR.
[SHORT]
RR RH SENSOR.
[SHORT]
RR LH SENSOR.
[SHORT]
ABS SENSOR.
[ABNORMAL SIGNAL]
FR RH IN ABS SOL
[OPEN]
FR LH IN ABS SOL
[OPEN]
RR IN ABS SOL
[OPEN]
FR RH IN ABS SOL
[SHORT]
FR LH IN ABS SOL
[SHORT]
RR IN ABS SOL
[SHORT]
FR RH OUT ABS SOL
[OPEN]
FR LH OUT ABS SOL
[OPEN]
RR OUT ABS SOL
[OPEN]
FR RH OUT ABS SOL
[SHORT]
FR LH OUT ABS SOL
[SHORT]
RR OUT ABS SOL
[SHORT]
ABS ACTUATOR RELAY
[ABNORMAL]
ABS MOTOR RELAY
[ABNORMAL]
BATTERY VOLT
[VB-LOW]
CONTROL UNIT
G-SENSOR.
[ABNORMAL]
Diagnostic
procedure
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
3
.: If one or more wheels spin on a rough or slippery road for 40 seconds or more, the ABS warning lamp will illuminate. This does
not indicate a malfunction. Only in the case of the short-circuit, after repair the ABS warning lamp also illuminates when the ignition switch is turned ON. In this case, drive the vehicle at speeds greater than 30 km/h (19 MPH) for approximately 1 minute as
specified in SELF-DIAGNOSIS PROCEDURE, BR-43. Check to ensure that the ABS warning lamp goes out while the vehicle
is being driven.
BR-48
TROUBLE DIAGNOSES
CONSULT Inspection Procedure (Contd)
DATA MONITOR PROCEDURE
1) Turn ignition switch OFF.
2) Connect CONSULT to Data Link Connector for CONSULT.
3) Turn ignition switch ON.
GI
MA
EM
LC
SBR455D
.
EC
FE
CL
MT
SBR080E
AT
TF
PD
FA
SST412B
RA
BR
ST
RS
SBR936C
BT
HA
EL
IDX
SBR937C
BR-49
TROUBLE DIAGNOSES
CONSULT Inspection Procedure (Contd)
ACTIVE TEST PROCEDURE
SBR080E
SST412B
SBR857D
SBR934C
BR-50
TROUBLE DIAGNOSES
CONSULT Inspection Procedure (Contd)
GI
CONDITION
SPECIFICATION
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSOR
Drive vehicle.
(Each wheel is rotating.)
STOP LAMP SW
Brake is depressed.
G-SWITCH
Vehicle is driven.
Vehicle is stopped.
Brake is applied.
FR RH IN SOL
FR RH OUT SOL
FR LH IN SOL
FR LH OUT SOL
RR IN SOL
RR OUT SOL
MA
EM
MOTOR RELAY
ACTUATOR RELAY
BATTERY VOLT
EC
FE
CL
WARNING LAMP
LC
MT
AT
TF
CONDITION
PD
JUDGEMENT
Brake fluid pressure control operation
FR RH SOLENOID
FR LH SOLENOID
REAR SOLENOID
Engine is running.
UP (Increase):
KEEP (Hold):
DOWN (Decrease):
IN SOL
OUT SOL
FA
OFF
ON
ON
OFF
OFF
ON
RA
ABS MOTOR
G SWITCH
G SWITCH (G SENSOR),
ON : Set G SWITCH MONITOR ON
(G switch circuit is closed.)
OFF: Set G SWITCH MONITOR OFF
(G switch circuit is open.)
Note: Active test will automatically stop ten seconds after the test starts. (LIMIT SIGNAL monitor shows
ON.)
BR
ST
RS
BT
HA
EL
IDX
BR-51
TROUBLE DIAGNOSES
Ground Circuit Check
ABS ACTUATOR AND ELECTRIC UNIT GROUND
Check resistance between ABS actuator and electric unit connector terminals and ground.
Resistance: approximately 0V
ABR663
BR-52
ABR772
INSPECTION START
1. Disconnect connectors from ABS actuator and electric unit and wheel sensor
of malfunction code No. Check terminals for damage or loose connections.
Then reconnect connectors.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
No
c
Inspection end
MA
EM
LC
EC
Yes
FE
.
OK
c A
ABR642
MT
AT
TF
PD
FA
NG
ABR773
REPLACE.
Replace wheel sensor.
CL
OK
c
sss
sss
RA
BR
C102
s
ST
RS
BT
HA
EL
IDX
BR-53
Note
Note
CHECK TIRE.
Check for inflation pressure, wear and
size of each tire.
NG
c
OK
Note
Note
NG
c
OK
.
Note: Wheel position should be distinguished by code numbers except code No. 18 (sensor rotor).
BR-54
NG
MA
c A
EM
LC
OK
.
CHECK CONNECTOR.
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
No
c
Inspection end
EC
FE
CL
Yes
.
ABR774
NG
c
MT
AT
OK
TF
ABR646
NG
c
PD
FA
RA
OK
.
REPLACE.
Replace ABS actuator and electric unit.
BR
ST
RS
BT
HA
EL
IDX
BR-55
REPLACE.
Replace fusible link.
Does the fusible link blow out when
ignition switch is turned ON?
No
c
Inspection end
Yes
ABR647
.
OK
.
REPLACE.
Replace ABS actuator and electric unit.
BR-56
NG
c
GI
NG
MA
c A
EM
OK
LC
CHECK CONNECTOR.
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
No
c
Inspection end
EC
FE
Yes
CL
ABR648
NG
AT
OK
.
ABR649
OK
.
REPLACE.
Replace ABS actuator and electric unit.
MT
NG
c
TF
s
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-57
REPLACE.
Replace fusible link.
Does the fusible link blow out when
ignition switch is turned ON?
No
c
Inspection end
Yes
ABR650
OK
.
REPLACE.
Replace ABS actuator and electric unit.
BR-58
NG
c
ABR651
MA
c A
EM
OK
CHECK CONNECTOR.
1. Disconnect ABS actuator and electric
unit connector. Check terminals for
damage or loose connection. Then
reconnect connector.
2. Carry out self-diagnosis again.
Does warning lamp activate again?
.
NG
No
c
LC
Inspection end.
EC
FE
Yes
NG
c
CL
MT
OK
ABR652
ABR775
NG
AT
TF
PD
OK
FA
REPLACE.
Replace ABS actuator and electric unit.
RA
A
s
.
REPLACE.
Replace fuse.
Does the fuse blow out when ignition
switch is turned ON?
No
c
BR
Inspection end.
ST
YES
.
OK
REPLACE.
Replace ABS actuator and electric unit.
BR-59
NG
c
RS
BT
HA
EL
IDX
No
c
Inspection end
Yes
ABR653
.
CHECK G SENSOR.
Refer to G SENSOR in Electrical Components Inspection, BR-69.
NG
c
Replace G sensor.
OK
.
ABR654
NG
c
sss
ss
ss
OK
ABR655
ss
ss
10 , s
20 .
minals s
REPLACE.
Replace ABS actuator and electric unit.
BR-60
NG
c
ssss
GI
No
c
Inspection end
EM
LC
Yes
EC
MA
No
INSPECTION.
Inspect the system according to the code
No.
FE
Yes
c
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-61
Go to
BR-63.
OK
in Diagnostic Procedure 8,
BR-62
NG
c
Repair.
OK
OK
NG
NG
c
Repair.
GI
MA
Yes
c
Perform Preliminary
Check, refer to BR-37.
EM
No
LC
.
SBR540A
No
c
Perform Preliminary
Check, refer to BR-37.
EC
FE
Yes
.
NG
c
CL
MT
OK
ABR665
NG
c
Repair.
AT
TF
PD
OK
.
FA
RA
BR
No
c
in Diagnostic
Go to
Procedure 8, BR-63.
ST
RS
BT
Yes
.
HA
EL
BR-63
Yes
c
No
.
Go to
BR-63.
in Diagnostic Procedure 8,
Note: ABS does not work when vehicle speed is under 10 km/h
(6 MPH).
Yes
c
in Diagnostic
Go to
Procedure 8, BR-63.
No
.
SAT797A
No
Yes
.
BR-64
NG
c
GI
Note: ABS may operate and cause vibration under any of the
following conditions.
MA
NG
c
EC
FE
Replace fuse.
CL
MT
OK
ABR776
.
Yes
AT
c A
TF
No
PD
.
ABR665
NG
c
FA
RA
BR
OK
ST
.
ABR777
OK
.
NG
c
RS
BT
HA
EL
IDX
ABR778
BR-65
REPLACE.
Replace ABS actuator and electric unit.
BR-66
OK
c
Inspection end
NG
c A
GI
MA
EM
OK
LC
OK
c
Inspection end
EC
FE
NG
CL
ABR805
NG
c
MT
AT
OK
TF
ABR652
NG
c
PD
FA
RA
OK
BR
.
ABR779
NG
c B
ST
RS
BT
OK
.
HA
REPLACE.
Replace ABS actuator and electric unit.
EL
IDX
BR-67
REPLACE.
Replace fuse.
Does the fuse blow out when ignition
switch is turned ON?
No
c
Inspection end
Yes
.
ABR775
NG
c
OK
.
REPLACE.
Replace ABS actuator and electric unit.
B
s
.
s
s
OK
.
ABR780
BR-68
NG
c
MA
CAUTION:
The G sensor is easily damaged if it sustains an impact. Be
careful not to drop or bump it.
10 and s
15 of G sensor EM
1. Measure resistance between terminals s
unit connector.
G sensor condition
Resistance between
terminals 10 and 15
G sensor switch
condition
Installed in vehicle
1.4 - 1.6 kV
ON
4.7 - 5.5 kV
OFF
ABR656
2.
2
s
and
20
s
of the G
LC
EC
FE
70 - 124 V
CL
MT
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-69
CL28VD
42.8 (1.685) x 2
mm (in)
mm (in)
Rear brake
Brake model
LT30A
mm (in)
20.64 (13/16)
mm (in)
296 x 50 x 6.1
(11.65 x 1.97 x 0.240)
mm (in)
295.0 (11.61)
mm (in)
25.40 (1)
Brake booster
Booster model
M23T
Diaphragm diameter
mm (in)
Recommended brake fluid
DOT 3
BR-70
BRAKE PEDAL
Unit: mm (in)
Brake model
Unit: mm (in)
CL28VD
MA
Depressed height D
[under force of 490 N (50
kg, 110 lb) with engine running]
24.0 (0.945)
DRUM BRAKE
Unit: mm (in)
Brake model
LT30A
Clearance C between
pedal stopper and threaded
end of stop lamp switch or
ASCD switch
Minimum thickness
At pedal pad
1.5 (0.059)
LC
EC
296.5 (11.67)
Out-of-round limit
0.03 (0.0012)
FE
CL
Maximum inner
diameter
EM
Control type
Lever stroke
[under force of 196 N (20 kg, 44 lb)]
Lever stroke when warning switch comes on
Stick lever
MT
10 - 12
1
AT
TF
PD
FA
RA
BR
ST
RS
BT
HA
EL
IDX
BR-71
NOTES
BR-72