Beruflich Dokumente
Kultur Dokumente
INTRODUCTION
The Detroit Diesel Electronic Control System (DDEC) is an advanced electronic fuel injection
and control system that can be integrated into many applications. DDEC provides the customer
value throughout the life of the unit and at time of resale.
DDEC IV provides three industry standard serial data links: SAE Standards J1587, J1922, and
J1939. SAE Standard J1587 provides two way communications for the diagnostic equipment and
vehicle displays. SAE Standards J1922 and J1939 provide control data to other vehicle systems
such as transmissions and traction control devices.
FEATURES
DDEC IV offers significant operating advantages over traditional mechanically governed engines.
The following features can be tailored to achieve specific customer preferences:
Cruise Control operation
Vehicle speed limit control
Variable speed governing
Fast Idle operation
Idle Shutdown control
Crank and throttle inhibiting
Device controlling power take-off (PTO) is both in-cab and remotely operable
Application specific safety features, such as door interlock
Application specific control features
A customer security/reprogramming password
Fan control
1-1
INTRODUCTION
ADVANTAGES
DDEC IV offers significant operating advantages over traditional mechanically governed engines
offering end users:
State-of-the-art fuel management and economy, including compensation for changing
environmental conditions and user preferences
EPA and CARB smoke and emissions compliance (nonroad and on-highway applications)
Total system integration including the availability of SAE Standards J1587, J1922, and
J1939 data links
Application specific features to meet customer needs
Multi-level password protected security and reprogramming flexibility
Proven reliability and durability that customers demand
Easily accessible components, reducing maintenance time and simplifying troubleshooting
Integrated engine protection features with lights for visual awareness
Easily retrievable historical fault codes for diagnostic capability
Operating statistics are tracked, fuel consumed, miles traveled (hours used), for accurate
unit and fleet management
TYPICAL INSTALLATION
A typical installation includes:
A fused ignition wire to the ECM
A Power Harness that supplies 12 or 24 volts to the ECM.
(Series 4000 requires 24V)
An Engine Sensor Harness from the engine-mounted sensors to the ECM and to the
injector solenoids
An OEM supplied Vehicle Interface Harness (VIH) from the remaining sensors, switches,
throttle device, and other components attached to the SAE 1587 Data Link back to the ECM
A Communication Harness that connects the ECM's J1922 and J1939 ports to other vehicle
systems such as traction control devices and transmissions
Display devices (lights, tachometer, etc.)
1-2
The schematic for a typical on-highway installation is shown in the following illustration (see
see Figure 1-1).
Figure 1-1
1-3
INTRODUCTION
The schematic for a typical construction and industrial installation is shown in the following
illustration (see Figure 1-2).
Figure 1-2
1-4
The DDEC IV System, Construction and Industrial Application Series 2000 Engine
APPLICATION FLEXIBILITY
DDEC IV can be tailored to operate and/or interact with various systems, drivelines, and driven
devices including:
Manual, automatic, and electronically controlled transmissions
Electronically controlled transmission retarders and other engine retarders
Various types of single or dual throttle devices like foot- and hand-actuated, in-cab and
remote controlled devices
PTOs
A Pressure Sensor Governor
Air compressors
Anti-lock brakes and automatic traction control
Electronic speedometers, tachometers, and instruments and displays, such as the Electronic
Display Module, ProDriver and Electronic Fire Commander
A hand-held Diagnostic Data Reader (DDR) obtains the same codes, performs self-checks,
collects snapshot data, and reprograms certain features.
1-5
INTRODUCTION
The Detroit Diesel Diagnostic Link (DDDL) is a sophisticated software package supporting
the set up, maintenance and repair of engines using DDEC. Used as a diagnostic tool DDDL can
be used to change the engine rating, view an audit trail of ECM and injector calibration change,
monitor fault codes as they occur, snap shot recording, and set the ECM output functions to
particular values to support troubleshooting.
ELECTRONIC DISPLAYS
DDEC IV SAE J1587 Data Link is used to transmit and display sensor and engine data to other
vehicle modules including electronic dashboard displays.
A panel-mounted ProDriver or ProDriver DC display shows operational data such as
instantaneous fuel economy and idle time.
Electronic Display Module (EDM) is an electronic display system which displays engine and
equipment parameters. Electronic Fire Commander (EFC) is a complete pressure governor
control unit which displays engine speed, battery voltage, engine oil pressure, and either engine
oil temperature or engine coolant temperature (programmable).
1-6
Optimized Idle automatically stops and restarts the engine to keep the engine oil temperature
between factory set limits, keep the battery charged, and keep the vehicle interior at the desired
temperature (using the optional thermostat). Engine idle time is reduced, there is an overall
reduction in exhaust emissions and noise, and improved starter and engine life. The system also
reduces dead batteries due to electrical loads, such as refrigerators or satellite systems.
The Maintenance Alert System (MAS) monitors engine fluid levels and filter restrictions and
notifies the driver and/or technician when maintenance is required.
THE BASICS
The ECM can be considered the most important component of the DDEC system, as it controls
the engine operation and acts as an interface with the other subsystems and devices, via the SAE
J1587, J1922, or J1939 data links.
In these roles, the ECM adjusts engine speed and torque by transmitting output signals to the
electronic unit injectors or electronic unit pumps via the Injector Harness and interacts with the
other subsystems by:
Monitoring system status
Transmitting engine status
Receiving sensor input
1-7
INTRODUCTION
1-8
SAFETY PRECAUTIONS
The following safety measures are essential when installing DDEC IV in a vehicle equipped
with a Detroit Diesel engine.
2.1
STANDS
Use safety stands in conjunction with hydraulic jacks or hoists. Do not rely on either the jack or
the hoist to carry the load.
2.2
GLASSES
Select appropriate safety glasses for the job. Safety glasses must be worn when using tools
such as hammers, chisels, pullers and punches.
2-1
SAFETY PRECAUTIONS
2.3
WELDING
To avoid injury from fire, check for fuel or oil leaks before
welding or carrying an open flame near the engine.
Insure that a metal shield separates the acetylene and oxygen which must be chained to a cart.
2.4
WORK PLACE
2-2
2.5
CLOTHING
Wear work clothing that fits and is in good repair. Work shoes must be sturdy and rough-soled.
Bare feet, sandals or sneakers are not acceptable foot wear when installing an engine.
2.6
ELECTRIC TOOLS
2-3
SAFETY PRECAUTIONS
2.7
AIR
2.8
2-4
2.9
BATTERIES
Electrical storage batteries give off highly flammable hydrogen gas when charging and continue
to do so for some time after receiving a steady charge.
2.10
FIRE
Keep a charged fire extinguisher within reach. Be sure you have the correct type of extinguisher
for the situation. The correct fire extinguisher types for specific working environments are listed
in Table 2-1.
Fire Extinguisher
Work Environment
Type A
Type B
Flammable Liquids
Type C
Electrical Equipment
Table 2-1
2-5
SAFETY PRECAUTIONS
2.11
For mobile applications, the Diagnostic Data Reader (DDR) must be used by personnel other
than the vehicle operator.
2.12
For mobile applications, Detroit Diesel Diagnostic Link (DDDL) must be used by personnel other
than the vehicle operator.
2.13
PAINT
NOTICE:
Do not apply paint to the ECM or EFC. The application of paint
may affect the performance of the ECM and EFC.
Mask off the ECM and EFC, prior to applying any paint.
2-6
2.14
FLUOROELASTOMER (VITON)
Fluoroelastomer (Viton) parts such as O-rings and seals are perfectly safe to handle under
normal design conditions.
2.15
The Vehicle Interface Harness requires unique additional circuits to accommodate the Pressure
Sensor Governor (PSG).
The OEM must supply a series of interlock switches to insure the vehicle is in the specified
state in order to activate the PSG.
2-7
SAFETY PRECAUTIONS
2.16
OPTIMIZED IDLE
Optimized Idle enhances the DDEC Idle Shutdown feature. Optimized Idle will automatically
stop and restart the engine when required in order to keep the engine temperature above 60 F, the
battery charged, and/or the vehicle interior at the desired temperature.
2-8