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82-1004
Titanium Nitride, sometimes called TiN, is one of the hardest and toughest materials
ever developed. When this material is coated onto a cutting tool the performance
results can be almost amazing - in hard-to drill materials a drill bit can last up to 5
times longer, while cutting faster and easier.
Many of a drill bits performance characteristic are due to the various cutting edges
and special geometries that can be ground into the drill. Some of these include self
centering split points that prevent walking and wandering while eliminating the need
for center punching, reinforced webs that make the drill stronger to resist breakage,
modified web at the point to reduce forward thrust and increase penetration speed.
These all make the drill perform faster and easier.
Other characteristics of a drill bits performance are due to the material construction
itself. Superior M series high speed alloys provide increased flexibility, and the
ability to absorb stress without breaking. They hold an edge better and resist wear
and abrasion.
Some characteristics of the drill bit are due to the surface treatment applied to the
outer perimeters of the bit. For example, our ferro-gold treatment provides surface
lubricity to reduce friction and heat on the outer drill surfaces when in the hole. Black
oxide helps prevent chips from sticking on flutes to draw the hot metal away from
the point to keep the drill running cooler.
Still other characteristics of the performance are obtained by heat treatments and
secondary hardening operations like nitro-carburization - these processes provide
the high tensile strength and hardness necessary to penetrate tough alloys while
resisting abrasion and wear. The harder the cutting edges are, the longer they will
resist wear and keep a sharp cutting edge. However, if the drill is too hard it will break
quite readily. Typically the maximum hardness possible for high speed drills is in the
64.5-66.5 Rockwell C range (for comparison a Grade 8 cap screw is 33-39).
135
Self-Centering
Split Point
Gold Titanium
Nitride Coating
provides up to
500% longer tool life
Heavy Duty
Web
resists stress
breakage
Uncoated Shank
Jobbers Length
provides full length
Titanium Nitride provides some amazing characteristics when applied to a cutting tool. First, the coating provides
a surface Rockwell C hardness of 82-84. This is vastly harder than is possible with a high speed alloy. This hardness dramatically reduces wear to the drill, while enhancing its ability to cut hard alloys. Since the Titanium Nitride
is applied as a very thin surface coating, less than one thousandth of an inch thick, the core of the drill is allowed to
remain resilient - this helps prevents breakage. Titanium Nitride is also a very slick material. This surface lubricity
makes drilling faster and easier with less friction and heat.
WHAT ARE THE BOTTOM LINE BENEFITS TO TITANIUM NITRIDE COATED DRILL BITS?
1. Up to 500% longer life in high wear or abrasive drilling applications.
2. Up to twice the life in mild steel and other non-aggressive drilling applications.
3. Faster penetration in tough to drill materials.
4. No increased embrittlement or increased breakage concerns.
WHAT ARE THE DRAWBACKS TO TITANIUM NITRIDE COATED DRILL BITS?
1. Up to 60% higher cost than our Maintenance Length Super Primalloy drill bits.
2. If you tend to break a bit before you wear it out, it offers little benefit.
WHERE ARE TITANIUM NITRIDE COATED DRILL BITS IDEAL?
1. For tough drilling applications where tool consumption is excessive.
2. To make tough drilling applications faster and easier.
3. In production applications where frequent tool changeover times result in expensive equipment downtime.
4. In general drilling where faster performance and increased tool life is desired.
COPYRIGHT 7/98 KIMBALL MIDWEST
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