Important: To use this spreadsheet without issue you must set your computer's

Otherwise the calculations will not work correctly!!

1. LOW
2. MEDIUM

Which will force no cautions with respect to Macros a

Which will allow you to "ENABLE" the Macros to run.

IMPORTANT NOTE: This setting will be the default setting for ALL
Not resetting to a higher level can leave you vulnerable to Macro virus's with oth

Directions on how to set up Macro Security.

1. Open Excel..
2. Go to TOOLS, OPTIONS

3. Click on "MACRO SECURITY"

4. Set Macro security to either Low or Medium.

5. Click OK and close Excel.

6. Re-open the file and use spreadsheet.

st set your computer's Macro security to one of the following:

with respect to Macros and allow all Macros with this spreadhseet to run.
BLE" the Macros to run.

etting for ALL Spreadsheets that you open with EXCEL until changed.
ble to Macro virus's with other spreadhseets!

Submission Requirements
Supplier Checklist
Part Description
Cooper Purchasing Rep.
Purchasing Rep Phone #

Cooper Part Number

Revision Level

Primary Manufacturing Site

Submission Level
(Please Type 1-5)

Comments/Concerns/Questions

Included

PPAP
Production Part Approval
Process

Supplier Name
Submission Date
PPAP Due Date

Level 5

Level 4

Level 3

Important: Submit your

documents in this order.

Level 2

AIAG PPAP Fourth Edition

Level 1

Element
Order

PPAP Requirements

Required Documents

Assigned to

Internal Due Date

Part Submission Warrant

(PSW)

AR

Cooper PSW Required

YES

Design Records &

Bubbled part print(s).

AR

TWO Cooper Divisional Parts

Prints

YES

Approved Engineering
Change Documentation

AR

AR

Customer Engineering
Approvals

Various engineering
documentation

YES

Not Required for Cooper

Submissions

YES

Can be Cooper FMEA Format or

an AIAG compliant DFMEA.

YES

AR

Any standard flowchart format.

YES

Process FMEA

AR

Can be Cooper PFMEA Format or

an AIAH compliant PFMEA.

YES

Control Plan

AR

Can be Cooper supplied format or

AIAG compliant format.

YES

Design FMEA,

Process Flow Diagrams

Measurement System
Analysis Studies

10

Dimensional Results

11

Material, Performance
Test Results

12

Initial Process Study

(Cpk)
Capability Studies

13

Qualified Laboratory
Documentation

AR

AR

AR

AR

Cooper GRR format or any

statistical package format for
gage R&R.

YES

AR

Must be on Cooper Dimensional

report format

YES

AR

AR

Industry Standard reports or test

result formats designated by
Cooper Industries.

AR

AR

Process Capability Study using

any statistical package or Cooper
Capability Data Forms.

AR

Lab Scope and outside lab proof

of accreditation.

YES

AIAG format AAR

YES

Parts tagged in accordance with

Cooper PPAP reference manual

YES

Required only for level 5

YES

Checking aid design prints and

GRR for checking fixtures.

YES

AR

YES

YES

14

Appearance Approval
Report

15

Sample Product Parts

16

Master Samples

17

Checking aids

18

Customer Specific
Requirements

Tooling Information Form

AR

Specific document required by

Cooper Industries.

YES

Packaging Form

AR

Specific document required by

Cooper Industries.

YES

Inspection Plan
(ASC Suppliers only)

Specification Deviation
Form

Supplier PPAP Checklist

Required for PPAP submission

AR

AR

AR

AR

AR

AR

AR

Documents as specified by
Cooper Industries

IA

IA

IA

IA

Specific ASC Format

IA

IA

IA

IA

Specific document required by

Cooper Industries.

AR

Not required

YES

YES

Specific document required by

Cooper Industries.

Documents on a case by case basis are marked AR for "As Requested"

YES

AR

IF Applicable

IA

Part Submission Warrant

Part Name

Cooper Part Number

Safety and/or
Government Regulation

Yes

No

Engineering Drawing Revision Level

Dated

Additional Engineering Changes

Dated

Shown on Drawing Number

Purchase Order No.

SUPPLIER MANUFACTURING INFORMATION

SUBMISSION INFORMATION

Supplier Company Name

Customer Name:

Supplier Vendor Number

Weight (kg)

Additional Manufacturing Sites

Cooper Manufacturing Locations using the part (list all)

Street Address

Purchasing Representative

City

State

Zip

Purchasing Office

PPAP Due Date:

SOP Date

Does this part utilize Cooper owned tooling? Is it properly identified?

Yes

No

If yes, P.O. #

Does this part contain any restricted substances or require IMDS submission?

Yes

No

Substance(s)?

Are plastic or polymeric parts identified with appropriate ISO marking codes?

Yes

No

IMDS Number

REASON FOR SUBMISSION

Initial submission (New Parts and Part Number Changes)

New Supplier, New material or new source for existing material

Engineering Change: New/Revised drawing or other specification

Change of supplier, material or non-equivalent materials/services

Tooling: transfer, replacement (new), refurbishment, modified or additional

New process or a change in production process or method

Correction of Non-conformance or discrepancy

Change of manufacturing location, sub-supplier or additional location

Change to optional construction, material or component

Other - please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 - Warrant only submitted to the customer (Applied to non-critical parts and raw bulk material)
Level 2 - Warrant with product samples amd limiting supporting data. (Applied to critical bulk product and simple changes)
DEFAULT COOPER SUBMISSION LEVEL

Level 3 - Warrant with product samples and complete supporting data. (Applied to new parts on Cooper programs)

Level 4 - Warrant and other requirements as defined by Cooper.(Applied only with prior approval from Cooperspecial situations only!)
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. (Applied to parts requiring onsite review )
SUBMISSION RESULTS
The results for

dimensional measurements

material and functional tests

These results meet all drawing and specification requirements:

Is this a multicavity tool?

YES

NO

YES

appearance criteria

statistical process package

(If "NO" - Explanation Required in Explanation/comments section below )

NO

How many Cavities/Spindle (for molds or dies) ?

Number of parts submitted by cavity/spindle

DECLARATION
I affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Part Approval Process Manual 4th Edition
requirements. I further warrant these samples were produced with the specified materials on regular production tooling with no operations other then the regular production
process. The data and samples were produced at the production rate of

in
#parts

are noted below in the explanation/comments section.

on
# hours

Any deviations to this warrant submission

date

EXPLANATION/COMMENTS:

Print Name:

Job Title

Supplier Authorized Signature

Phone No.
Date

Fax No.
Email

FOR COOPER INDUSTRIES USE ONLY

Initial Part Warrant Disposition:

Interim

Quality/Supplier Quality

Date

Quality/Supplier Quality Management

Date

Expires:

Final Part Warrant Disposition:

Quality or Supplier Quality

Approved

Date

Rejected
Print Approver Name:

Cooper PPAP Tracking Number:

Protot
Preype
Launch
Control Plan Number

Control Plan

Product
ion
Key Contact / Phone

Part Number/ Latest Change (Rev) Level

Date (Orig.)

Part Description

Current Release Level

Current Release Date

Supplier Code

Plant Location

Core Team

Supplier Name

Quality Department Approval

Customer Engineering Approval / Date (If Req'd)

Supplier Plant Approval

Other Approval / Date (If Req'd)

METHODS

MACHINE DEVICES / JIG /

TOOLS FOR
MANUFACTURING

NO.

PRODUCT

Note: All part print CTQ's must be clearly identified on this control plan.

SAMPLE

PROCESS

SPECIAL
CHAR.
CLASS

PRODUCT / PROCESS /
SPECIFICATION /
TOLERANCE

EVALUATION/
MEASUREMENT
TECHNIQUE

FREQ

PROCESS NAME /
OPERATION
DESCRIPTION

SIZE

PART /
PROCESS
NUMBER

CHARACTERISTICS

CONTROL METHOD

REACTION PLAN

Page 7 of 27

Page 8 of 27
Please indicate EITHER:
1.) A designated RPN threshold for this process
2.) A target percentage of steps to be addressed.
Check One

Potential Failure Modes and Effects Analysis

Design FMEA

Item Number

Print #
Item Name
Rev #
Core Team

Item/
Function

Design Responsibility
Contact Number
Key Date
Customer Manufacturing Site

Requirements

C
S l
Potential
Potential Effects
E a
Failure Mode
of Failure
V s
s

FMEA Number
Prepared By
FMEA Date (Orig.)
FMEA Date

Current Product Controls

Potential Cause(s)/
Failure Mechanisms

O
C
C

Prevention

Detection

Action Results
D R
E P
T N

Responsibility
Recommended
and
Action(s)
Completion
Date

Actions Taken

S O D R
E C E P
V C T N

Page 9 of 27
Please indicate EITHER:
1.) A designated RPN threshold for this process
2.) A target percentage of steps to be addressed.
Check One

Potential Failure Modes and Effects Analysis

Design FMEA

Item Number

Print #
Item Name
Rev #
Core Team

Item/
Function

Design Responsibility
Contact Number
Key Date
Customer Manufacturing Site

Requirements

C
S l
Potential
Potential Effects
E a
Failure Mode
of Failure
V s
s

FMEA Number
Prepared By
FMEA Date (Orig.)
FMEA Date

Current Product Controls

Potential Cause(s)/
Failure Mechanisms

O
C
C

Prevention

Detection

Action Results
D R
E P
T N

Responsibility
Recommended
and
Action(s)
Completion
Date

Actions Taken

S O D R
E C E P
V C T N

Page 10 of 27
Please indicate EITHER:
1.) A designated RPN threshold for this process
2.) A target percentage of steps to be addressed.
Check One

Potential Failure Modes and Effects Analysis

Process FMEA

Process Number

Print #
Item Name
Rev #
Core Team

Process Responsibility
Contact Number
Key Date
Customer Manufacturing Site

FMEA Number
Prepared By
FMEA Date (Orig.)
FMEA Date

Current Process Controls

Process/Step
Function

Requirements

C
S l
Potential
Potential Effects
E a
Failure Mode
of Failure
V s
s

Potential Cause(s)/
Failure Mechanisms

O
C
C

Prevention

Detection

Action Results
D R
E P
T N

Responsibility
Recommended
and
Action(s)
Completion
Date

Actions Taken

S O D R
E C E P
V C T N

Page 11 of 27
Please indicate EITHER:
1.) A designated RPN threshold for this process
2.) A target percentage of steps to be addressed.
Check One

Potential Failure Modes and Effects Analysis

Process FMEA

Process Number

Print #
Item Name
Rev #
Core Team

Process Responsibility
Contact Number
Key Date
Customer Manufacturing Site

FMEA Number
Prepared By
FMEA Date (Orig.)
FMEA Date

Current Process Controls

Process/Step
Function

Requirements

C
S l
Potential
Potential Effects
E a
Failure Mode
of Failure
V s
s

Potential Cause(s)/
Failure Mechanisms

O
C
C

Prevention

Detection

Action Results
D R
E P
T N

Responsibility
Recommended
and
Action(s)
Completion
Date

Actions Taken

S O D R
E C E P
V C T N

Date of Measurement

DIMENSIONAL DATA SHEET

Reason for Data Submission (check all that apply):

Supplier Name:
Part Name:

Initial submission

Page #:

Supplier Representative:

New/revised item, material or product component

of

Supplier Signature

Name

Title

Phone Number

Email:

Date:

Supplier Code:

Judgement Legend

Part Number

Correction of Non-conformance

New Supplier

Drawing Number:

New/Revised drawing or other specification

New or significantly modified process or routing

Revision Level:

Change to optional construction or material

Change of location, sub-supplier or material

Revision Date:

Tooling: Transfer, replacement, refurbishment

Other - please specify

OK

Meets Requirements

OKNI

OK But Needs Improvement

NG

Does Not Meet Requirements

A=Attribut
e

V=Variable

Required
Cpk (Y/N)

Data Type:

ITEM #

or additional tool.

REQUIREMENT:
Description of Check

Measurement
Method

REQUIREMENT:
Target

Bonus
Applied
(Y/N)

Judgement

Data for Sample Number..

Min

Max

Comments/Action Plan
1

10

Average

Range

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

NOTE: Any out of specification data will require corrective action.

Supplier

Supplier Change Request

This approved form must accompany your PPAP submission

Supplier Information
Supplier Name
Supplier Number
Supplier Location(s)

Date of Request
Cooper Purchasing Contact
Supplier Contact Name
Supplier Contact Phone #
Supplier Contact Email

Date of Proposed FUTURE Change

Description of Change (Please describe in detail the nature of the change)

This section is reserved for parts sourced through CES (Cooper Electric Shaghai)

CES Product?

Yes

Name of CES SQE

No

Customer Information: (Please list additional part numbers on a separate sheet if necessary)
Customer Part Number(s) Affected

Type of Change

Customer Location(s) Affected (city,state)

(Note:) You are required to notify and receive approval from Cooper for any of these types.

(Select One)

Designations in ( ) are the recommend PPAP Level submissions for this type of change

1. Change to construction, material or component (L3)

2. New, additional or modified tools (L3)
3. Upgrade or rearrangement of existing tools (L2)
4. Tooling, production or equipment transferred to different site (L3)
5. Change of supplier or non-equivalent materials/services (L3)
6. Product when tooling has been inactive for 12 months (L2)

7. Product/process changes on components of the product (L4)

8. Change in test or inspection method (L4)
9. Bulk Material: New source of raw material (L2)
10. Change in product appearance attributes (L2)
11. Change in production process or method (L4)
12. Change of Sub Supplier or material source (L3)

Reference: Section 3 Table 3.1 on Page 13 of AIAG PPAP 4th edition (May 2006)
ALL Information Below is to be filled out by Cooper Industries.
Cooper Requirements (Plant Quality, Supplier Quality and Puchasing)
Purchasing
Timing Plan Received
Yes
No

Date SCR Received

Quality or Supplier Quality

PPAP Required?
Yes

No

Level

Process Audit

No

Engineering Consulted

Yes

Due Date

Engineer
Additional Requirements

Approval Signatures

Signature

Date

Purchasing Representative
Quality Representative
Mandatory Distribution: Plant Operations, Plant Quality, Purchasing, Supplier Quality and Engineering

Date

Page 14 of 27

Tooling Information Form

Supplier Name

PPAP Submission Level

Date

Part Number

PPAP Due Date

Date of Tooling Change

New Tooling

Affected Feature Number(s)

Cooper Tooling reference number.

(if applicable)

XXXXX

Part Description

Tool Location
Facility
Machine
Station
Required
for
PPAP
Note: This document must be completed for all Cooper owned tooling.

Part Name
Modified Tooling

Complete Supplier Tooling Action Item List to ensure all items are completed.
TOOLING ACTION ITEMS
Tooling Images
Diagram or Strip Layout
Tool Drawings
Tool Cost Breakdown
Design Cost
Material Cost
Labor Cost
Tool Description
Tool Dimensions
Length
Width
Height
Daylight Opening
Weight
Press Size
Tool Material
Tool Capacity
Hourly
Daily
Annual
Life Expectancy
Comments

Who

What

When

Status

Page 15 of 27

Tooling Information Form

Supplier Name

PPAP Submission Level

Date

Part Number

PPAP Due Date

Date of Tooling Change

New Tooling

Part Name
Modified Tooling

Affected Feature Number(s)

Cooper Tooling reference number.

(if applicable)

XXXXX

Part Description

Tool Location
Facility
Machine
Station
Required
for
PPAP
Note: This document must be completed for all Cooper owned tooling.

Fig. 1

Top View

Fig. 2

Bottom View

Fig. 3

Left View

Fig. 4

Right View

Page 16 of 27

Tooling Information Form

Supplier Name

PPAP Submission Level

Date

Part Number

PPAP Due Date

Date of Tooling Change

New Tooling

Part Name
Modified Tooling

Affected Feature Number(s)

Cooper Tooling reference number.

(if applicable)

XXXXX

Part Description

Tool Location
Facility
Machine
Station
Required
for
PPAP
Note: This document must be completed for all Cooper owned tooling.

Fig. 5

Front View

Fig. 6

Back View

Fig. 7

Tool Tag View

Fig. 8

Example

Page 17 of 27

Tooling Information Form

Supplier Name

PPAP Submission Level

Date

Part Number

PPAP Due Date

Date of Tooling Change

New Tooling
Additional Comments

Part Name
Modified Tooling

Affected Feature Number(s)

Cooper Tooling reference number.

(if applicable)

XXXXX

Part Description

Tool Location
Facility
Machine
Station
Required
for
PPAP
Note: This document must be completed for all Cooper owned tooling.

Packaging Form
Date

Packaging Contact

Part Number

Supplier Responsibilities Completed?

Packaging Design

Supplier Name

Phone Number

Print Revision Level

Supplier Code

Fax Number

Part Description

Supplier Production Facility

E-Mail Address

HAZMAT?
Yes

Part

Packaging that prevents

shipping and material handling
defects
Electronic storage of submitted
Packaging Data Form

No

Container

With Label Shown

PACKAGE DATA

DIGITAL IMAGES

In Packaging Position

Component

L (mm)

W (mm) H (mm) Component

Part Size
Container Only
Pallet Only
Unit Load As Shipped

In to MM

Lbs to Kg
0

Wt (kg)

Quantities

Part
Dunnage (Tare)
Container (Tare)
Pallet (Tare)

Qty Parts per Container

Container(s) per Layer on Pallet
Later per Pallet
Container(s) per Pallet

Container Gross (Inc Parts)

Unit Load Gross (Inc Parts)

Stacking Rule

Packaging Form
Date

Packaging Contact

Part Number

Supplier Responsibilities Completed?

Packaging Design

Supplier Name

Phone Number

Print Revision Level

Supplier Code

Fax Number

Part Description

Supplier Production Facility

E-Mail Address

HAZMAT?
Yes

Dunnage

Packaging that prevents

shipping and material handling
defects
Electronic storage of submitted
Packaging Data Form

No

Unit Load

As Shipped With Label Shown

DIGITAL IMAGES

In Container Position

PACKAGING
MATERIALS

Description
Dunnage
Container Color
Container Type
Cover/Top Cap
Pallet
Stretch/Shrink Film
Banding

Manufacturer

Material

Lead Time

RET/EXP

COMMENTS

Packaging Form
Date

Packaging Contact

Part Number

Supplier Responsibilities Completed?

Packaging Design

Phone Number

Print Revision Level

Supplier Code

Fax Number

Part Description

Supplier Production Facility

E-Mail Address

HAZMAT?

PACKAGING
MATERIALS

Supplier Name

Other

Yes

No

Packaging that prevents

shipping and material handling
defects
Electronic storage of submitted
Packaging Data Form

Specification Deviation Form

Existing Production Deviation

PPAP Submission

Check Here to Request Print Changes

Part Name

Part No:

Expiration Date

Drawing or Spec No.

Revision

Revision Date

Purchase order number

Initiated By

Maximum Units to be Deviated

Requirement Stated on Drawing or

Specification

Actual Observed Results or

Condition

Deviation from Specification to be

Allowed

Interim Action

Interim Action Status

Rework

Effect on Cost, Quality and/or Delivery

Choose One

Due Date

Corrective Action(s)
#

Action Item

Responsible Party

Due Date

Status

Cooper Internal Use Only- Engineering and Quality comments

Approval Signatures
Route To

Approve

Reject

Signature

Date

Manufacturing Engineer
Manufacturing
Purchasing
Project Engineer
Quality

Engineering or Quality Final Disposition

Approve

Reject

GR&R Study - Multiple Operators

For use with testing gage systems meant to evaluate features or processes whose output measured numerically, and for which two
to three operators are expected to conduct the evaluation.
Rev. 11/1/07 Dave
Olson
Part Number:
Supplier Name:
Date
Drawing Number:
Supplier Address:
Drawing Rev.:
Supplier Contact
Rev. Date:
Drawing Location:
PCA Supplier Name:
GR&R Contact
Part Feature:
PCA Address:
Feature Symbol:
PCA Contact
Other Information
Calibration Date:

Gage Type:

Operator 1 Name
0

USL

Gage ID:

Unit of Measure:

Operator 2 Name

Operator 3 Name

0
LSL

Number of Trials:

Number of Operators:

Operator 1
Operator 2
Part # 1st Trial
2nd Trial
3rd Trial
Range
1st Trial
2nd Trial
3rd Trial
1
Error
2
Error
3
Error
4
Error
5
Error
6
Error
7
Error
8
Error
9
Error
10
Error
* A minimum of six samples for each trial is required for these results to be valid

Range
Error
Error
Error
Error
Error
Error
Error
Error
Error
Error

Gage R&R Summary

Disposition

#VALUE!

GR&RTOL% < 10

Pass - Gage System is Useable

10 GR&RTOL% 30

Gage System is useable but

marginal

GR&RTOL% > 30

Fail - Gage System is Unstable

Part Operator Average

Most part averages should be outside the control limits
3

Repeatability Range (All Operators)

10

12.0000

10.0000

10.0000

Bar R

Operator X Values

% Process Variation (TV) / % Tolerance Variation (TOL)

% Equipment Variation (EVTV) #VALUE!
%EVTOL #VALUE!
% Appraiser Variation (AVTV) #VALUE!
%AVTOL #VALUE!
%GR&R (GR&RTV) #VALUE!
%GR&RTOL #VALUE!
%Part Variation (PVTV)
#N/A

Range
Error
Error
Error
Error
Error
Error
Error
Error
Error
Error

Gage R&R Disposition

Measurement Unit Analysis

Repeatability: EV= #VALUE!
Reproducability: AV= #VALUE!
R&R= #VALUE!
Part Variation: PV =
#N/A
Total Variation: TV= #VALUE!

12.0000

Operator 3
1st Trial 2nd Trial 3rd Trial

8.0000

8.0000

6.0000
6.0000

4.0000
4.0000

2.0000
2.0000

0.0000

0.0000
UCLx

LCLx

Bar-X

Op1 X

Op2 X

UCLr

Sample Number
Bar-R

Op1 Range

Op2 Range

10

Repeatability Range (All Operators)

10

12.0000

10.0000

10.0000

Bar R

Operator X Values

12.0000

Part Operator Average

Most part averages should be outside the control limits

8.0000

8.0000

6.0000
6.0000

4.0000
4.0000

2.0000
2.0000

0.0000

0.0000
UCLx

LCLx

Bar-X

Op1 X

Op2 X

UCLr

Sample Number
Bar-R

Op1 Range

Op2 Range

10

Process Capability Analysis - Ppk

Use when: (a) You are a new supplier to Cooper that has already been manufacturing the specified part, or (b) you are an existing supplier
who has been found to have supplied a large number of nonconforming parts.

Are the Design Characteristics Safety Related, or Functional?

Safety Related (Ppk 1.67)

Part Number:
Drawing Number:
Drawing Rev.:
Rev. Date:
Drawing Location:
Part Feature:
Feature Symbol:
Other Information

Supplier Name:
Supplier Address:

PCA Supplier Name:

PCA Address:

Test Data
Test No.

PCA Summary
Process Data

LSL

Date
Supplier Contact

Limits
USL

Functional (Ppk 1.33)

Potential Capability

LSL =

0.000

Ppku = Error in STDEV

USL =

0.000

Ppkl = Error in STDEV

Mean =

No Data

Ppk = Error in STDEV

StDev =

0.000

Test

Pp = Error in STDEV
%Cr = Error in STDEV

Max = 0.000

Min = 0.000

3
Spec

Frequency

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

10

0.000

#VALUE!

11

0.000

#VALUE!

12

0.000

#VALUE!

13

0.000

#VALUE!

14

10

0.000

#VALUE!

Distribution

Frequency

15
16

20
21
22

Disposition

Invalid PPK

23

Ppk < 1.33

Reject, Corrective Action Needed

24

Ppk 1.33

Accept

25

0.000

0.000

0.000

0.000

0.000

0.000

Values

19

0.000

0.000

18

0.000

17

Cpk for Subgroups

Use when: (a) new part, (b) part with revised specifications, (c) part in which the materials, processes, manufacturing location, or production equipment have significantly changed, or (d)
part in which the material suppliers have changed.

Part Number:
Drawing Number:
Drawing Rev.:
Rev. Date:
Drawing Location:
Part Feature:
Feature Symbol:
Other Information

Supplier Name:
Supplier Address:

Supplier Contact
PCA Supplier Name:
PCA Address:

Range
#VALUE!

Frequency

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

10

0.000

#VALUE!

11

0.000

12

0.000

13

0.000

14

0.000

15

0.000

16

0.000

17

0.000

18

0.000

19

0.000

20

0.000

21

0.000

22

0.000

23

0.000

24

0.000

25

0.000

Test Values

Averages Chart

12.000

Sample Value

Histogram

#VALUE!

Spec

#VALUE!

#VALUE!

0.000

#VALUE!

0.000

#VALUE!

Average

#VALUE!

Test 5

PCA Summary
Potential Capability
Cp =
Error in STDEV
CpkL =
Error in STDEV
CpkU =
Error in STDEV
Cpk =
0.000
%Cr =
Error in STDEV
Max =
Min =

#VALUE!

Test 4

Data
0.000
0.000
Error
Error

#VALUE!

Test 3

Process
USL=
LSL=
Mean=
StDevE=
UCLx=
LCLx=
UCLR=

F re que ncy

Test 2

Limits
USL
LSL

#VALUE!

Test 1

GR&R Contact
PCA Contact

Subgroup Sizes
30 Subgroups of Size 2
25 Subgroups of Size 5
50 Subgroups of size 5

Subgroup

Date of Study

10.000

8.000

6.000

4.000

2.000

26
27
28

29

LCLx

49

47

45

43

41

39

37

35

33

Sample Number

X-Bar

31

29

27

25

23

21

19

17

15

13

11

0.000

UCLx

30
31

Control Chart

32
33

1.000

34

0.900

36
37
38
39
40

Range

35

0.800
0.700
0.600
0.500

41
42

0.400

43

0.300

49

Range

R-Bar

UCLr

49

47

45

43

41

39

37

35

33

Sample Number

31

29

27

25

23

21

19

17

15

13

11

0.000
9

48

0.100

47

46

0.200

45

44

50
Range

17

15

13

11

Sample Number
R-Bar
UCLr

49

47

45

43

41

39

37

35

33

31

29

27

25

23

21

19

0.100

0.000

Cpk for Moving Range

Use when: (a) new part, (b) part with revised specifications, (c) part in which the materials, processes, manufacturing location, or production equipment have
significantly changed, or (d) part in which the material suppliers have changed AND testing is too expensive to be conducted by subgroups.

Part Number:
Drawing Number:
Drawing Rev.:

Supplier Name:
Supplier Address:

Date
Supplier Contact

Rev. Date:
Drawing Location:

PCA Supplier Name:

Part Feature:
Feature Symbol:
Other Information

GR&R Contact

PCA Address:
PCA Contact

USL

Distribution

PCA Summary
Process Data
LSL=

Cp=

USL=

CpkL=

0.00

Mean=

0.00

StDev

0.00

UCLX=

0.00

LCLX=

0.00

UCLR=

0.00

0.00

0.00

0.0000

#VALUE!

10

0.00

0.0000

#VALUE!

11

0.00

0.0000

#VALUE!

12

0.00

0.0000

#VALUE!

13

0.00

0.0000

#VALUE!

14

0.00

0.0000

#VALUE!

15

0.00

0.0000

#VALUE!

16

0.00

0.0000

#VALUE!

17

0.00

18

0.00

19

0.00

20

0.00

21

0.00

22

0.00

23

0.00

24

0.00

25

0.00

26

0.00

27

0.00

28

0.00

29

0.00

30

0.00

31

0.00

32

0.00

33

0.00

34

0.00

35

0.00

36

0.00

1.00

37

0.00

0.90

38

0.00

39

0.00

40

0.00

41

0.00

42

0.00

43

0.00

44

0.00

45

0.00

0.30

46

0.00

0.20

47

0.00

48

0.00

49

0.00

50

0.00

Average

0.00

CpkU=
0

Cpk=

%Cr=

0.0000

Min=

0.0000

Averages

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Sample Number

X-Bar

Upper Control Limit

Range Chart

Range

0.80
0.70
0.60
0.50
0.40

0.10
0.00
Sample

Range UCL

Range Average

Moving Range Average

Low er Control Limit

0.0000

0.0000

0.0000

0.0000

Test Values

12

Test Value

0.0000

Frequency

0.0000

Spec

Max=

0.0000

Range

0.0000

Subgroup Test Value

Potential Capability

Frequency

LSL