Beruflich Dokumente
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Thermochimica Acta
journal homepage: www.elsevier.com/locate/tca
Key Laboratory of Civil Engineering Safety and Durability of China Education Ministry, Department of Civil Engineering, Tsinghua University, Beijing, China
China University of Mining and Technology (Beijing), Beijing, China
A R T I C L E I N F O
A B S T R A C T
Article history:
Received 12 November 2014
Received in revised form 19 February 2015
Accepted 21 February 2015
Available online 23 February 2015
Hydration heat characteristics of blended cement containing up to 50% steel slag were studied at 25 C,
45 C and 60 C by isothermal calorimeter. Kinetics equations were used to explore kinetics of blended
cement. Kinetics parameters, n,K, and Ea, were calculated and analyzed. Results indicated that the activity
of steel slag was very low. Steel slag accelerated the hydration of aluminates but decelerated the
hydration of silicates in cement clinker. Small amount of steel slag affected little the hydration process of
cement. Elevated temperature obviously promoted the hydration of blended cement. The hydration of
blended cement containing no more than 35% steel slag was controlled by nucleation of hydrates in
acceleration period and by diffusion of ions in decay period. The hydration of blended cement containing
50% steel slag was mostly dominated by phase boundary reaction, then directly by diffusion. Ea increased
with increasing steel slag content.
2015 Elsevier B.V. All rights reserved.
Keywords:
Steel slag
Blended cement
Hydration heat
Kinetics
1. Introduction
Mineral admixtures are widely used in modern concrete either
in blended cements or added separately in the concrete mixer [1].
The use of mineral admixtures such as ground granulated blast
furnace slag, y ash and silica fume which have both pozzolanic
and latent hydraulic properties can improve the properties of
concrete and limit environmental impact as well as bring economic
benets. With the resource shortage and rising price of slag, y ash
and other quality mineral admixtures, developing more kinds of
mineral admixtures that leads to sustainable concrete design and
greener environment is a valuable work. Currently, steel slag shows
a good potential as mineral admixture in concrete.
Steel slag is the industrial waste discharged from the
steel-rening process in a conversion furnace. It accounts for
approximately 1520% by mass of the steel output [2,3]. More than
80 million tons of steel slag is discharged in China every year [4].
However, the current utilization rate of steel slag in China is only
22%, far behind the developed countries [5]. Thus, intensive
research work is needed for high utilization rate of steel slag. A
more attractive approach is the replacement of cement by steel
slag. The chemical compositions of steel slag consist of CaO
4560%, SiO2 1015%, Al2O3 15%, Fe2O3 39%, FeO 720%, MgO
313%, and P2O5 14% [6]. And its main minerals consist of C3S, C2S,
C4AF, C2F, C12A7, RO phase (CaO-FeO-MnO-MgO solid solution) and
free-CaO [68]. Due to the minerals of C3S, C2S, C4AF, C2F, and C12A7,
steel slag has hydraulic properties. But the activity of the
cementitious minerals in steel slag is much lower than that in
Portland cement [9]. It is related to the crystalline state, the
cementitious phases of steel slag crystallize much better than that
of Portland cement clinker owe to the low cooling rate of steel slag.
Meanwhile, steel slag has large amount of non-active components,
such as RO phase and Fe3O4.
The effect of steel slag on the early hydration of Portland
cement has been studied by several researchers. Kourounis et al.
[6] investigated the properties and hydration of blended cements
with steel slag and found that blended cement developed lower
early-age strength compared to Portland cement and its strength
decrease was high when the content of steel slag was high. The
addition of steel slag slowed down the hydration of blended
cements, and the blended cements showed longer setting time
than Portland cement. Tsakiridis et al. [8] studied the utilization
of steel slag for Portland cement clinker production and pointed
out that the addition of steel slag by 10.5% in the raw meal did not
affect the hydration process during Portland cement production.
Wang et al. [10] found that the dormant period of blended cement
containing steel slag is longer than that of Portland cement.
Monshi and Asgarani [11] found that blending 10% extra iron slag
to a cement composed of 49% iron slag, 43% calcined lime and 8%
steel slag kept the compressive strength of concrete for type I
44
Table 1
Chemical compositions of cement and steel slag (w/%).
Composition
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
TiO2
P2 O 5
Na2Oeq
f-CaO
LOI
Cement
Steel slag
20.55
12.77
4.59
2.12
3.27
23.49
62.50
49.17
2.61
3.54
2.93
0.23
1.02
0.91
0.53
0.45
0.83
2.08
1.86
2. Experimental
2.1. Materials
P.I 42.5 Portland cement conforming to Chinese National
Standard GB175-2007 and basic oxygen furnace steel slag were
used. The chemical compositions of cement and steel slag are
shown in Table 1. The mineralogical phases of steel slag, which
were determined by XRD analysis, using a TTR IIIX-ray diffractometer (Cu Ka, 45 kV, 200 mA), are given in Fig. 1. According to the
calculation method of alkalinity proposed by Mason [20], the
alkalinity of steel slag is 3.59, which is indicated that steel slag used
in this paper has high alkalinity. As shown in Table 1, CaO, SiO2,
Fe2O3, MgO, Al2O3 are the main oxides of steel slag, its chemical
compositions are similar to that of Portland cement. But there are
signicant differences in mineralogical phases between Portland
cement and steel slag. The main difference in steel slag is the high
contents of iron oxide and RO phase, which have no cementitious
properties and do not combine to form hydraulic phases.
The specic surface areas of Portland cement and steel slag
are 350 m2/Kg and 458 m2/Kg, respectively. The particle size
distribution which was measured by a laser particle size analyzer
(MASTER SIZER 2000) is presented in Fig. 2. It is evident that steel
slag was ner than cement in the range of ne particles, up to
6 mm, and steel slag was coarser than cement when the particle
size was greater than 60 mm, while the particle size of steel slag
between 6 60 mm are much less than cement.
2.2. Test method
The hydration heat evolution rate and cumulative hydration
heat of blended cement containing steel slag were measured with
an isothermal calorimeter (TAM Air from TA instruments). The
tests were performed at three constant temperatures (25 C, 45 C
and 60 C) within 168 h. TAM Air has eight parallel twin-chamber
measuring channels: one chamber containing the sample, another
containing the reference. In order to avoid considerable temperature differences between the paste and the isothermal
environment, the binder and water were kept at a temperature
close to the measurement temperature before mixing. After
manually mixing homogeneously, the pastes were immediately
placed into the chamber maintained at a constant temperature.
The hydration heat evolution rate and cumulative hydration heat of
W/B
Steel slag
Cem
SS10
SS20
SS35
SS50
0.4
100
90
80
65
50
0
10
20
35
50
45
Fig. 3. Hydration heat evolution of steel slag at 25 C (a) hydration heat evolution rate and (b) cumulative hydration heat.
46
Fig. 4. Hydration heat evolution rate of blended cement containing steel slag at 25 C (a) the rst peak and (b) hydration within 168 h.
Fig. 5. Cumulative hydration heat of blended cement containing steel slag at 25 C (a) the initial hydration time and (b) hydration within 168 h.
47
Fig. 6. Hydration heat evolution rate of blended cement containing steel slag at 45 C (a) the rst peak and (b) hydration within 168 h.
Fig. 7. Cumulative hydration heat of blended cement containing steel slag at 45 C (a) the initial hydration time and (b) hydration within 168 h.
48
Fig. 8. Hydration heat evolution rate of blended cement containing steel slag at 60 C (a) the rst peak and (b) hydration within 168 h.
Q t
Q max
(2)
50 t t0
Q t Q max Q max
(3)
Fig. 9. Cumulative hydration heat of blended cement containing steel slag at 60 C (a) the initial hydration time and (b) hydration within 168 h.
49
Fig. 10. Curves of ln[1-(1-a)1/3] vs. ln(tt0) and segmentally simulate lines for: (a) Cem, (b) SS10, (c) SS20, (d) SS35 and (e) SS50. Symbols represent the experimental data and
the red solid lines show the stimulated lines. (For interpretation of the references to color in this gure legend, the reader is referred to the web version of this article.)
50
Fig. 11. Curves of [1-(1-a)1/3] vs. ln(tt0) and simulate lines in deceleration period
for sample SS20. Symbols represent the experimental data and the red solid lines
show the stimulated lines. (For interpretation of the references to color in this gure
legend, the reader is referred to the web version of this article.)
T( C)
Acceleration period
Deceleration period
Decay period
Cem
SS10
SS20
SS35
SS50
25
0.49
0.53
0.50
0.58
0.91
0.02743
0.02249
0.02358
0.01750
0.00659
0.19996
0.20904
0.19202
0.14703
0.10671
2.70
2.44
2.45
2.35
2.34
0.00147
0.00134
0.00142
0.00104
0.00068
Cem
SS10
SS20
SS35
SS50
45
0.35
0.37
0.42
0.54
0.77
0.07470
0.06480
0.05565
0.03511
0.01846
0.26205
0.23540
0.20152
0.13577
0.13914
3.85
3.89
3.94
3.03
4.21
0.00277
0.00188
0.00131
0.00081
0.00074
Cem
SS10
SS20
SS35
SS50
60
0.29
0.34
0.44
0.48
0.70
0.11275
0.10081
0.07419
0.06640
0.03113
0.29604
0.28262
0.24880
0.24664
0.23775
2.89
4.30
5.11
1.38
1.29
0.00433
0.00280
0.00154
0.00170
0.00146
Sample
W/B
Temperature range ( C)
Ea(kJ/mol)
Cem
SS10
SS20
SS35
SS50
0.4
2560
2560
2560
2560
2560
40.01
41.43
42.14
43.58
46.39
exp
(4)
RT 1 T 2
K 02 t501
where t501 and t502 are the hydration time when the cumulative
heat released is 50% of the total hydration heat at curing
temperature T1 and T2, respectively. R is gas constant (8.314 J/mol).
Table 4 presents the apparent activation energy of the overall
reaction of blended cement containing steel slag in the temperature range of 2560 C. It is evident that an increase in replacement
ratio of steel slag increased the apparent activation energy. It was
related to the low activity of steel slag and large amount of inert
phases as it was explained before. It is noted that the difference in
apparent activation energy between Portland cement and blended
cement containing 10% steel slag was small. It is indicated that
small amount of steel slag affected little the hydration process or
properties of Portland cement, which was consistent with the
hydration heat evolution rate and cumulative hydration heat
(Figs. 49) as well as previous investigations [8,11]. However, Wu
et al. [35] determined Ea = 49 kJ/mol for blended cement containing
50% granulated blast furnace slag (GBFS), which was higher
compared to Ea = 46.39 kJ/mol with respect to blended cement
containing 50% steel slag. The hydration properties of steel slag
were poor when it was mixed with water (Fig. 3), but for GBFS,
almost no reactions occurred as it contacted with water. The glass
phase of GBFS had certain activity and the crystallization activation
energy of vitreous body was about 421256 kJ/mol [36], which
means that much more energy should be provided for the
hydration of GBFS. However, elevated temperature and alkalinity
environment can signicantly activate the hydration of GBFS,
which will react with Ca(OH)2 produced by cement hydration in
blended cement [29]. Compared to GBFS, the hydration mechanism of steel slag in blended cement was different, steel slag did
not react with hydration products of cement. Incorporation of steel
slag in Portland cement could be seen as incorporation of a kind of
material with low hydration activity, in other words, blended
cement containing steel slag could be seen as a low quality of
cement. Therefore, the apparent activation energy of blended
cement containing steel slag was lower than that of blended
cement containing GBFS at the same level of replacement.
4. Conclusion
(1) The hydration process of steel slag can be divided into ve
stages and it is similar to that of Portland cement. But compared to
cement hydration, the ending time of dormant period and the
occurring time of second exothermic were much longer, and
the value of second exothermic peak was much smaller. The
activity of steel slag was still low when pH value of solution was
13.0, but increasing alkalinity of solution to pH 13.6 stimulated
signicantly the activity of steel slag.
(2) The hydration heat evolution rate and cumulative hydration
heat increased with increasing steel content in blended cement in
the initial hydration time. At the temperature of 45 C or 60 C, the
peak value of the rst heat evolution was lower than that at 25 C
due to the fast reaction of C3A at elevated temperatures.
(3) Increasing steel slag content in blended cement increased
the occurring time of second exothermic and decreased the value
of second exothermic peak as well as reduced the cumulative
hydration heat. An increase in temperature from 25 C to 45 C or
60 C increased the value of second exothermic peak, shifts the
peak to earlier time and obviously increased the cumulative
hydration heat of blended cement. The promoting effect of
elevated temperature was obvious for blended cement containing
high content of steel slag.
(4) Small amount of steel slag affected little the hydration
process of Portland cement, but the retarding effect of steel slag on
the hydration of Portland cement became obvious when the
replacement ratio of steel slag was high.
(5) Increasing temperature could promote the hydration of
active components in steel slag and made these parts of heat emit
ahead of time. The cumulative hydration heat of blended cement
containing steel slag cannot exceed that of Portland cement within
168 h at elevated temperatures.
(6) For blended cement containing no more than 35% steel slag,
the hydration reaction rate was controlled by nucleation kinetics in
the acceleration period and then by diffusion in the decay period,
but in the deceleration period, the hydration experienced dual
controlling reaction of chemical reaction and diffusion. The earlystage kinetics behavior of blended cement containing 50% of steel
slag was mostly dominated by phase boundary reaction, after
which it directly entered diffusion controlling process.
(7) An increase in steel slag content in blended cement
increased the value of n and decreased the reaction rate, K. The
value of n reduced and the reaction rate, K, increased with
increasing temperature in acceleration period, while in decay
period, an increase in temperature increased the value of n,
although the reaction rate, K, increased as well.
(8) The apparent activation energy of blended cement
containing steel slag increased with an increase in steel slag
content.
Acknowledgment
Authors would like to acknowledge the National Natural
Science Foundation of China(grant Nos. U1134008 and 51278277).
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