Dmaverkefni 6 Framleisluferli

Magns Valgeir Gslason

5. mars 2008

21,13 Low carbon steel having a tensile strength of 300 MPa and a shear
strength of 220 MPa is cut in a turning operation with a cutting speed of
3.0 m/s. The feed is 0.20 mm/rev and the depth of cut is 3.0 mm. The rake
angle of the tool is 5 in the direction of chip ow. The resulting chip ratio is
0.45. Using the orthogonal model as an approximation of turning, determine
(a) the shear plane angle, (b) shear force, (c) cutting force and feed force.
a) Set inn jfnu 21,3
tan =

0, 45 cos5
= 0, 467 => = 25
1 0, 45 sin5

b) Set saman jfnur 21,7 og 21,8 og f

Fs =

3mm 0.20mm
to w
= 220M P a
= 312,3
sin
sin(25)

c)nn fyrst cutting force me jfnu 21,13 og svo feed force me 21,14
= 90 + 2
Fc =

Fs cos( )
312, 3N cos(40)
=
= 417
cos( + )
cos(55)

Ff =

Fs sin( )
312, 3 sin(40)
=
= 350
cos( + )
cos(55)

21.32 Consider a turning operation performed on steel whose hardness =

225 HB at a speed = 3.0 m/s, feed = 0.25 mm, and depth = 4.0 mm. Using
values of thermal properties found in the tables and denitions of Section
4.1 and the appropriate specic energy value from Table 21.2, compute an
estimate of cutting temperature using the Cook equation. Assume ambient
temperature = 20 C.
r tu 21,2 fst a C = 3.62 103 J/mm C einnig k = 4, 6J/s m
k
t fr v var K reikna me jfnu 4.3 K = C
K = 1, 27 105 m2 /s =
1

12.7mm2 /s U er fundi t fr tu 21.2 ar sem Pu er 2.2N m/mm3 fyrir

Carbon stl 201-250 Brinell Breyti skerhraanum r m/s mm/s annig a

hann er 3000 mm/s
T =

vt0
0.4 2.2 3000 0.25 0.333
0.4U
( )0.333 =
)
= 945C
(
C
K
3.62 103
12.7
T + 20C = 965

22.4 A tapered surface is to be turned on an automatic lathe. The workpiece is 750 mm long with minimum and maximum diameters of 100 mm
and 200 mm at opposite ends. The automatic controls on the lathe permit
the surface speed to be maintained at a constant value of 200 m/min by
adjusting the rotational speed as a function of workpiece diameter. Feed =
0.25 mm/rev and depth of cut = 3.0 mm. The rough geometry of the piece
has already been formed, and this operation will be the nal cut. Determine
(a) the time required to turn the taper, and b) the rotational speeds at the
beginning and end of the cut.
a) byrja v a nna
lengdina sem arf a skera, hn er fundin me
relgu phyagorsar L = 502 + 7502 = 752mm Finn t hversu marga
hringi arf a fara V egalengd/f eed = 752mm/0.25mm/rev = 3000rev Beiti
eirri nlgun a mealtals ummli hlutnum s 150 mm og f v t
vegalengdina sem arf a skera
1417
150mm 3000rev
=
= 7.1min
200m/min
200

b) Vi strri endann arf snningurinn a vera

d Xrev/min = 200m/min => X =

200m/min
= 318
0.2

rev/min

Vi minni endann arf snningurinn a vera

d Xrev/min = 200m/min => X =

200m/min
= 636
0.1

rev/min

23.9 In a production turning operation, the workpart is 125 mm in diameter and 300 mm long. A feed of 0.225 mm/rev is used in the operation. If
cutting speed = 3.0 m/s, the tool must be changed every 5 workparts; but if
cutting speed = 2.0 m/s, the tool can be used to produce 25 pieces between
tool changes. Determine the Taylor tool life equation for this job.
Byrjum v a nna lftma skurartkis fyrir skurhraa 3m/s er Tool
life 14.6 min en fyrir skurhraa 2.0 m/s er Tool life 109.1 min
vT n = C => ln(180)+nln(14.6) = ln(120)+nln(109.1) => 2n = 0.4 => n = 0.202

Setjum gildi n inn ara jfnuna og fum

180 14.60.202 = 309

annig a Taylor tool life jafnan verur

vT 0.202 = 309

23.23 In a turning operation using high speed steel tooling, cutting speed
= 110 m/min. The Taylor tool life equation has parameters n = 0.140 and C
= 150 (m/min) when the operation is conducted dry. When a coolant is used
in the operation, the value of C is increased by 15cutting speed is maintained
at 110 m/min.
Byrja v a leysa T t r jfnunni
T =e

lnClnv
n

= 9.16min

ef a C er hkka um 15 prsent verur jafnan

T =e

ln(172.5)ln(110)
0.140

= 24.87min

annig a munurinn 15 prsent hkkun C er

24.87
100 = 272prosent
9.16