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ELSEVIER
22 March
1993; accepted
for publication
10 August
USA
1993)
Abstract
Group
1B metal films (copper, silver and gold) are attractive for metallizations
in multichip modules (MCM) and
integrated
circuits because
they have high electrical
conductivities.
Unfortunately,
Group 1B metals require
additional bonding layers for adhesion to insulators (i.e. silicon dioxide or polymers). In this work, thin electrically
insulating films of titanium oxide on titanium have been investigated
as adhesion layers between gold and a wide
variety of insulators. The adhesion layer does not alter the dielectric properties
of the insulator surrounding
the
metal because it is thin. The morphology, composition,
and resistivity of the titanium oxide films were studied with
angle resolved X-ray photoelectron
spectroscopy
(XPS), scanning tunneling
microscopy
(STM), and electrical
resistance
measurements.
The results show that sputter-depfsited
titanium
films grow by an island growth
(Volmer-Weber)
mechanism. The islands coalesce after lo-20 A of titanium deposition. Following deposition, the
titanium films were oxidized by exposure to air at relatively low temperatures
(T < 1OOC). Very thin titanium films
(3 A) oxidized completely. When thin titanium films (lo-20 A> were oxidized, a layered film formed with a sub-oxide
(TiO) core and a titanium dioxide surface layer. When thicker films (> 20 A> were oxidized, a layered film was also
produced with a titanium core and titanium oxide surface layer.
1. Introduction
The high conductivity
of Group 1B metal films
(copper, gold and silver) is appealing
for use in
metallizations
for microelectronics
interconnections. In addition, the inertness of gold makes it
attractive for high reliability applications.
Transition metal films are commonly used as adhesion
layers for metals which do not easily form stable
oxides. The adhesion
properties
of transition
* Corresponding
author.
0039-6028/94/$07.00
0 1994 Elsevier
SSDI 0039-6028(93)E0490-L
Science
metals,
particularly
Groups
IVA-VIIIA,
have
been correlated
to the heat of formation
of the
oxide [ll. Group 1B metals (copper, silver, and
gold) do not form oxides adequate for adhesion.
Recently,
a thin film of titanium
oxide on
titanium
(< 100 A> has been investigated
as an
adhesion layer between gold and silicon dioxide
or polymers [2,3]. The titanium oxide is deposited
on the metallization
to provide an adhesive film
for the subsequent
deposition
of an insulator. In
addition to being electrically
insulating,
titanium
oxide films do not alter the dielectric properties
of the insulator on, or under the metal because
they are thin. The titanium-gold
metallurgy also
204
K.W Vogtrlal.
/Swfacr Sciencr 301 flYY4)
203-213
makes titanium
a desirable
adhesive
material.
Although titanium-gold
interdiffusion
is fast, titanium out-diffuses
along grain boundaries
and
quickly oxidizes at the surface of the gold. The
surface oxidation
causes continued
outdiffusion
and a chemical potential
sink [4]. Thus, stable
titanium oxides can be formed on the surface of
gold. This behavior is unlike some transition
metals on gold which diffuse into the gold and significantly reduce its electrical conductivity
111. In this
study, thin titanium adhesion layers were characterized to understand
the nature of growth and
adhesion mechanism
of the films to gold.
Titanium films have been deposited by several
techniques
including
chemical vapor deposition
[5], evaporation
[6], and sputtering
[7]. In this
study, the properties
of thin titanium
films deposited with DC magnetron
sputtering have been
analyzed by electrical
resistance
measurements,
XPS, and STM. These techniques
will help characterize
the resistivity,
composition,
and morphology of the thin titanium films.
oxidation
in air at room temperature
for two
weeks, the composition
of the films was measured
with sputter-profile
XPS, and the morphology
was evaluated with angle resolved XPS and STM.
A Surface Science Laboratories,
Inc. SSX-100
X-ray photoelectron
spectrometer
with an Al Ka
X-ray source (1486.6 eV> was used for angle
resolved
and sputter-profile
XPS studies. The
base pressure was lower than 1 x lo- Torr. Argon ion sputtering
was used to etch away the
surface during profiling. The Kratos Mini-Beam
II ion gun was operated
at 4 keV in an argon
pressure of 3.7 x lo- Torr.
STM images were obtained with a Digital Instruments,
Inc. Nanoscope
II scanning tunneling
microscope. The STM tips were prepared by mechanically
shearing
platinum/
iridium wire. Images were obtained in the constant current mode
at a tunneling
current of 0.5- 1.0 nA, and the
tunnel junction bias was between f 50 and k 250
mV. Most images were acquired at scanning rates
between 2 and 3 Hz. The images were flattened
prior to analysis.
2. Experimental
3. Angle-resolved
Titanium
and gold films were deposited
sequentially
by DC magnetron
sputtering.
The
sputtering
targets
were 99.99% titanium
and
99.99% gold, and the base pressure was 2 X 10ph
Torr. The temperature
during the deposition was
below 50C and the d?position
rate for both gold
and titanium was 60 A/min.
Three sets of samples were prepared.
Electrical conductivity
measurements
were made by
sputtering
titanium
between two closely spaced
gold strips on a silicon dioxide substrate.
The
electrodes were 3.5 cm long, 3 mm thick, and had
40 mm lines and spaces. The resistance
of the
titanium
film between the electrodes
was measured as a function of post-processing
conditions.
For composition
and morphology
studies, 3, 10,
and 75 A titanium films were investigated.
Identical titanium films were prepared
on both evaporated gold and sputtered
gold osubstrates. The
evaporated
gold film was 2500 A thick and deposited on mica, and the sputtered gold film was
1500 A thick and deposited
on silicon. After
XPS morphology
model
ex-
I substrate
(1)
l;bstrateeXP(
t/hsubstrate
sin
e>.
205
the observed
intensity
from the substrate
(Isubstrate) has contributions from the overcoated
and bare portions of the substrate. The XPS
intensity from the overcoated substrate, eq. (4),
was attenuated by islands with uniform height, h,
whereas, the signal from the bare surface was not
attenuated by the overcoat layer.
I substrate= Zsmubstrate
I(1-
Y1
+Yexr4-h/bubstrate
sinQl .
(4)
e)].
sin
(5)
The analogous quantity to eq. (3) (R(B), layerby-layer model) for the island growth model is
given by eq. (6) which was obtained by dividing
eq. (4) by eq. (5).
Zoverlayer/Zoave*layer
R(B) = Z_
I oerlayer/Z&_rlayer
R(O) = Z
substrate/zs:bstrate
substrdzs%strate
= 1 - ew( -t/Aoverlayersin0)
exp(-t/hsubstrate
sin
e,
(3)
[@
Y[
1 -
Y)
ew(
+
-Woverlayer
exp(
sin
-h/Asubstrate
e)]
sin
e>I
(6)
Table 1
Measured
of titanium
resistance
Oxidized
resistivitv
(4) as a function
The
and
four
quantities,
zsubstrate,
z;bstrate~
zoverlayer~
Gerlayer7
thickness
and amount
of oxidation
at 95C
0 min
R(n)
5 min
p (fi.crn)
R (a)
10 min
p (R.cm)
R (0)
p(n.crn)
lO.&Ti
1.70 x 10
14900
> 87 400
> 87 400
20 .& Ti
160000
28
1.30 x 108
29 600
> 9.99 x 10
30 A Ti
10
0.0026
51.6
0.0144
100
0.0260
206
Ti *P
s/2
(a)
ii(t4)
v
Tit?
$0)
30 seconds
469
4th
463
Biidiig
460
Energy kv)
457
454
M
Ti(+4)
+
469
451
I
466
I
463
Biidiig
Fig. 1. Titanium
etching.
I
I
457
460
Fnergy kV)
2p XPS spectra
Tit+2
+
Ti(O)
$
I
454
4 51
of argon
K.W. Vogtetal./Surface
Science301
(1994)
203-213
207
20X
K.K
2.5 -
\
I
(al
\
23
\
L
- -_+_-__- _ ,___ -- 10
20
--
30
40
50
60
70
60
90
*---
.---t
_-
10
lb)
--
20
30
pi
40
-_-
50
_.__.~+---d
60
70
Bo
90
31
\
l
\
.
11
'.
'.
,_
1+
0
I
l-y.____
0
_-..
10
20
30
40
.
_-.
60
*.
-_.
?
__.r
60
__
70
__
60
xl
take-off
film.
angle
Ti/Au/Si
film, (bt 10 A
10
20
30
209
40
50
60
70
80
90
Fig. 2 (continued).
210
thickness,
island height and fractional
coverage
are high, but in semi-quantitative
agreement with
the quantity of titanium deposited, within experimental error. They are viewed as semi-quantitative because the model assumes a specific shape
which only approximates
the natural
variation.
When titanium
is oxidized to titanium
dioxide,
the volume of the film approximately
doubles and
the density decreases,
assuming
that the TiOz
formed is similar to bulk anatase. The deposition
rate of titanium was estimated to be 1 A/s based
on 500-5000 s depositions;
however, the actual
deposition
rate in the first seconds of sputtering
could not be measured.
Also, the error in the
deposition
time was + 1 s due to the sample
rotation
and shutter mechanisms.
However, the
substrate,
(B) 10 A titanium
on gold/silicon,
substrate,
and (D)
211
oxidation) of 10 A of titanium, 50-100 A diameter, and 20-30 A tall islands were easily identified, as shown in Fig. 3D. The valleys between
the islands appear to reach to (or nearly to) the
gold substrate. The height of the titanium islands
correspond well to the numerical values used in
the R(B) island growth model above.
5. Summary
STM imaging of the Ti/Au samples was performed to investigate the fractional coverage and
size of the titanium/ titanium oxide islands. Images of the sputtered gold on silicon and evaporated gold on mica samples (with and without
titanium overcoats) were obtained. Fig. 3A, is a
1000 x 1000 nm STM image of clean, sputtered
gold on silicon. The surface was covered with
50-100 nm diameter hillocks. The three-dimensional data were analyzed statistically in order to
estimate the surface roughness. The height of the
islands was normally distributed with a mean of
3.4 nm and a variance of 2.1 nm.
A STM image of 10 A Ti/sput. Au is shown in
Fig. 3B. Compared to Fig. 3A, the surface no
longer has uniform mounds; instead, it is rough
with islands of material on the surface. The
heights of the islands are normally distributed
with a mean of 4.9 nm and a variance of 6.0 nm.
Thus, the titanium formed with an island-like
morphology. The mean height and distribution of
the surface topography significantly increased
over the values for the substrate. If the titanium
film had formed in a uniform, conformal layerby-layer fashion, the mean height and distribution
would not have changed.
Although the titanium/sput.
Au/silicon samples compare with adhesion layer films in microelectronics, atomic resolution images are complicated by the roughness of the gold on silicon.
Images of atomically flat, evaporated gold on
mica were taken to more closely examine the
morphology of the titanium deposition. Previously, this substrate has been used to obtain
atomic scale images of thin adsorbate films [22,27].
Fig. 3C shows atomically flat gold plateaus on
mica with a 3 A step. After deposition (and
The electrical resistance, XPS, and STM results all support the island growth formation of
titanium on gold, as illustrated in Fig. 4. This
model can be used to understand how the thin
titanium films function as adhesion layers on
gold. The titanium nucleates aad grows in islands, as evidenced by the 3 A titanium film,
which sparsely covers the surface with TiO, islands. The monolayer of titanium directly on the
Titanium
Deposition
3 A (0.1 mg/cm 3
114
nnn
Titanium
Deposition
IO A (0.5 mg/cm?
Titanium
Deposition
20-30 A (091.4 mg/cm
11
Titanium
Deposition
> 30 A (>1.4 mgkm2)
212
6. Conclusion
On gold substrates (sputtered and evaporated
gold films), sputter-deposited titanium films grow
by an island growth (Volmer-Weber) meochanism.
The islands grow together after lo-20 A of titanium deposition. After oxidation of the titanium
films in air at low temperatures (T < lOoC>, very
thin titanium films (3 A> oxidize completely. For
thin titanium films (10 A>, a layered island-like
Appendix:
assumptions
Several assumptions were made in the derivation of these models. Their validity and effects on
results are discussed below:
(1) The surface of the substrate was smooth
and roughness effects were neglected. Baird et al.
[27] studied the effects of large scale roughness
(on the order of lo4 A>. In general, they found
that rough substrate surfaces accent the substrate
signal at low take-off angles and accent the overlayer signal at large take-off angles. However, the
effects of small scale roughness (on the order of
50 A> were not observed, even though some effects were expected based on the theoretical
derivations of Fadley [lo] and Wagner and Brummer [28]. Ebel and Wernisch [29] also studied the
effect of roughness using grooved surfaces and
found that the roughness depth can be at least
ten times the mean free path of the incident
X-rays before shading effects occur. Thirdly,
Fadley [l 11 and Kim and Hummel 1301have studied gold films and suggested that they can be
considered as flat films.
(2) X-ray diffraction of the incident beam was
neglected. This is a good assumption for amorphous and polycrystalline materials.
(3) The incident X-ray flux was uniform. Any
non-uniform X-ray flux was determined experimentally by measuring Z~~~_,aver
and Zghstrate.Thus
the effect of any non-uniform flux cancels.
(4) Refraction and reflection of X-rays at the
surface were neglected. This assumption is valid
for incident angles greater than the critical angles
determined by Fadley [ll]. Typically, this angle is
2 for gold surfaces.
(5) The electrons were attenuated exponentially along their path length. This is a fair assumption in the XPS kinetic energy range. Recently, several researchers have found deviations
where the attenuation length is not only a function of the material but is also a function of
elastic scattering [31,32,331.
(6) Because the X-ray attenuation
lengths
(1000-10000 A> were much greater than electron
attenuation lengths (10-100 A>, X-ray attenuation was neglected.
(7) The electron path length was independent
of the depth of origin and angle of escape. Thus,
the path length was only a function of electron
energy and the material in which it was traveling.
(8) Electron refraction and reflection at the
surface were negligible. Fadley [ill has shown
that these effects occur mostly for take-off angles
less than lo. Also, the effect was minimized by
taking the ratio (loverlayer/l~erlayer)/ (Lbstrate/
Isubstrate I .
(9) The effects of elastic electron scattering on
angular distributions was neglected. Nefedov et
al. [34] investigated the effects of elastic scattering and only found small changes in the take-off
angle and mean free path, hi.
(10) The effect of diffraction of the emitted
electrons was neglected. The approximation is
valid for amorphous and polycrystalline samples.
(11) The attenuation
effect of adventitious
carbon was neglected. Baird et al. [27] found that
this assumption was a valid first approximation
when the ratio of the substrate and overlayer
intensities was used. Yabe and Yamashina [35]
experimentally determined the attenuation effect
of surface carbon contamination on the XPS signal and found that it was less than 2.5%.
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