Beruflich Dokumente
Kultur Dokumente
02
Features
opt.
Durability
Ball-type is replaced with roller-type LM Guide
3 Improved Usability
The operator panel is redesigned to make operating
more convenient
03
Spindle Head
Spindle Max. Speed
8000 r/min
std.
(Belt)
(Direct-coupled)
std.
Taper contact
04
Flange contact
10 %
Previous model
Previous mod
DNM 500
DNM 400 II
DNM 400
Previous model
4.9 s
2.16 s
55 %
DNM 400 II
VF3 (Haas)
Y, Z displacement
deviation
Drain Catcher
std.
75 %
Previous model
Improvement by
DNM II
std.
33 s
19.5 s
40 %
opt.
05
Durability
Main structures including bed and column
are designed at optimum conditions for high
speed and heavy duty cutting.
Y-axis
Z-axis
X-axis
06
DNM 400 II
DNM 500 II
DNM 650 II
X-axis mm (inch)
762 (30.0)
1020 (40.2)
1270 (50.0)
Y-axis mm (inch)
435 (17.1)
540 (21.3)
670 (26.4)
Z-axis mm (inch)
510 (20.1)
510 (20.1)
625 (24.6)
Static Rigidity
The highly rigid body raises the static stiffness by 30%
compared to the previous model.
Dynamic Rigidity
Frequency response and vibration attenuation performances
have been improved high frequency increased by 35 % than
the previous models.
D
esigned with FEM (Finite Element Method) to
implement stable machine structure.
07
Improved Usability
Easy Operation Package
Doosan's easy operation software package is customized to provide fast and easy operation for tooling, workpiece and program setup.
These features maximize productivity by minimizing time lost during process setup.
G Code List
M Code List
opt.
USB Port
Upload/download of NC
software programs, NC
parameters, tool information
and ladder program using USB
drive is allowed but, DNC
operation is not supported.
08
Portable MPG
The portable MPG allows you
to set a workpiece more
easily.
90
Operator-Friendly Design
Built-in Chip Brush
A brush is provided between the top cover
and spindle head to remove chips and
coolant from the spindle head.
Excellent Accessibility
Enhanced operator's accessibility
to machine facilitates mounting of
workpieces.
DNM 500 II
Unit : mm(inch)
835(32.9)
09
10 %
Previous model
DNM 500
Previous model
3231 s
DNM 400 II
2908 s
High Productivity
19 %
Previous model
4.9 s
2.16 s
55 %
Cycle time is reduced by more than 10% compared to the previous model.
DNM 400
3231
DNM 400 II
2908
VF3 (Haas)
3015
-10 %
-4 %
Unit : second
10 %
Previous model
3231 s
DNM 400 II
2908 s
10 %
75 %
Previous model
Improvement by
II on the productivity specimen of DOOSAN using 18 tools including
DNM
ased
B
19 %
DNM 400 II
55 %
3231
Unit : second
DNM 400 II
2908
VF3 (Haas)
Previous
model
3015
33
s
DNM 400 II
19.5 s
-10 %
-4 %
40 %
10 %
Previous model
500
DNM
10-M3x0.5
Previous model
3231 s
DNM 400 II
2908 s
75 %
Improvement by
DNM 400
Previous model
4.9 s
2.16 s
55 %
Spindle acceleration/deceleration is
reduced
previous
DNM
400 II by 55% from the
2908
model.
VF3 (Haas)
40 %
10
Previous model
3231
3015
-10 %
-4 %
16 %
Cast Iron
500
DNM II
15 %
SM45C
500
DNM II
Higher Cutting
Power
DNM II
20%
Aluminum
SM45C
Improvement
by
DNM 400 II
15 %
Previous model
Max. spindle
motor power
Max. spindle
torque
Previous Model
DNM II
15 kW
(20.1 Hp)
106 N.m
(78.2 ft-lb)
18.5 kW
(24.8 Hp)
N.m
(86.3 ft-lb)
117
Tool Magazine
Productivity increase with the CAM-type tool changer (standard) that supports faster tool changing.
Tool-to-Tool
1.3 s
30 tools
40 tools
opt.
Rapid Traverse
Linear motion guide ways and high speed servomotors
apply high rapid axis movement. This reduces noncutting time and machining time for greater productivity.
Rapid traverse
36 m/min
(1417.3 ipm)
X-axis
m/min (ipm)
36 (1417.3)
Y-axis
m/min (ipm)
36 (1417.3)
Z-axis
m/min (ipm)
30 (1181.1)
11
Machining Capacity
Provides high-productivity and high-accuracy in a variety of machining operations
Face mill
Machining rate
Spindle speed
Spindle speed
1500 r/min
222 r/min
Feedrate
Feedrate
(2.52 in.)
U-drill
Spindle speed
Spindle speed
1500 r/min
750 r/min
Feedrate
Feedrate
Tap
Machining rate
M30 X P3.5
Spindle speed
Spindle speed
1500 r/min
212 r/min
Feedrate
Feedrate
(2.52 in.)
Aluminum (AL6061)
Face mill
(0.2 in.)
(1.8 in.)
Machining rate
3
(0.12 in.)
Machining rate
(2.52 in.)
Face mill
(0.1 in.)
End mill
Machining Accuracy
Designed for exceptional high accuracy and minimized thermal displacement and vibration.
Roundness
Roughness
90
5.40 m
Model : DNM 500
0
180
Material : A7075F
Tool : Endmill 16mm
2.5
Ra 0.12 m
Spindle speed : 8000 r/min
Feedrate : 1000 mm/min
-2.5
Pick-up TK300
LT = 4.80 mm Vt = 0.50 mm/s
(39.4 ipm)
(0.6 in.)
270
10
(4 blades)
The results indicated in this catalog may not be obtained due to differences in
environmental conditions during measurement and cutting conditions.
12
Chip Removal
Easy chip removal design
Chip and coolant are collected from both sides of the table in the chip pan in front of the machine,
and discharged by chip conveyor. Left or right hand chip conveyor discharge is available.
Shower Coolant
opt.
Through-Spindle
Coolant System opt.
Middle pressure : 1.96 Mpa (284.2 psi)
High pressure : 6.86 Mpa (994.7 psi)
Chip Conveyor
Hinge type
Screw Conveyor*
Internal screw conveyor at left and right sides
(standard).
Scraper type
opt.
*P
lease select the chip conveyor considering the material of the workpiece.
Consult with sales man for details.
13
Optional Equipment
A wide range of options are offered for higher efficiency and convenience of the customers.
Hydraulic
Electronic
Servo driven
function and
device
Recommended Rotary Table : 250(DNM 400 II /DNM 500 II), 320(DNM 650 II)
Please check the driving system (hydraulic or pneumatic) of the rotary table before
ordering the machine
Number of ports
Hydraulic
P/T
A/B
Pneumatic
P/T
A/B
Hydraulic
User
DOOSAN
C
ontact Doosan for more
information
Misting device
14
Oil skimmer
8000 r/min
15/11 kW
(20.1/14.8 Hp)
12000 r/min
Torque : N.m(ft-lb)
18.5/11 kW
(24.8/14.8 Hp)
Torque : N.m(ft-lb)
Power : kW (Hp)
opt.
Power : kW (Hp)
1350
6000
8000
117
(86.3)
95.5
(70.5)
70 Torque : N.m(ft-lb)
(51.7)
117
(86.3)
95.5
(70.5)0
70
(51.7)
1500
18.5 kWSpeed
(24.8 Hp) ( S3 60%)
Max. Spindle
Max. Spindle Speed
15 kW (20.1 Hp) (Cont.)
8000 r/min
18.5/15 kW14.8
(24.8/20.1 Hp)(19.8)
11.2
Torque : N.m(ft-lb)
6000
Spindle speed (r/min)
11 kW (14.8Hp)( Cont.)
15(20.1)
11(14.8)
10000 12000
1500
7.5(10.1)
10000 12000
DNM
650 II
Torque : N.m(ft-lb)
Power : kW (Hp)
1500
7.5(10.1)
DNM
650 II
Torque : N.m(ft-lb)
11(14.8)
Power : kW (Hp)
117.7 S3 60%
(86.9)
(Cont.)
95.5
(70.5)
15(20.1)
14.8
(19.8)
8000
11.2
(15.0)
8000
Power : kW (Hp)
12000
opt.
18.5/11
kW
r/min
118
18.5 kW (24.8Hp)(S3, 15%)
18
(87.1)
(24.8/14.8
Hp)
(24.1)
15 kW (20.1Hp)(S3, 25%)
96
15
(70.8) Torque : N.m(ft-lb)
Power : kW (Hp) (15.0)
70
11 kW (14.8Hp)
11
(51.7)
(14.8)
Continuous
S3, 40%
118
18.5 kW (24.8Hp)(S3, 15%)
18
(87.1)
(24.1)
15 kW (20.1Hp)(S3, 25%)
0
96
15
8000
12000
(70.8) 1500
(15.0)
70
Spindle
speed
(r/min)
11 kW (14.8Hp)
11
(51.7)
(14.8)
Continuous
S3, 40%
0
1500
8000
12000
15
External Dimensions
(29 760
.9)
Main Air
Cooler (Opt.)
Main Power
Top View
(1
00
R 4 5.7)
Front View
Side View
wer
r
O
O
N
N
G
G
K
K
L
L
SC Filter (Opt.)
Filter (Opt.)
Chip Bucket (Opt.)
Chip Bucket (Opt.)
H
I
M
M
Unit : mm (inch)
16
DNM 400 II
2152
(84.7)
742
2615
594
(29.2) (103.0) (23.4)
2465 3655
772
(97.0) (143.9) (30.4)
2676 (105.4)
(40 Tools)
2509 (98.8)
(30 tools)
2364
(93.1)
2245 2711
(88.4) (106.7)
DNM 500 II
2444
(96.2)
641
2960
594
(25.2) (116.5) (23.4)
2674 (105.3)
(40 Tools)
2509 (98.8)
(30 tools)
DNM 650 II
2642
602
3350
594
(104.0) (23.7) (131.9) (23.4)
2789 (109.8)
(40 Tools)
Table
Unit : mm (inch)
12(0.5)
32(1.3)
18H8
T-slot section
DNM 400 II
920
(36.2)
435
(17.1)
DNM 500 II
1200
(47.2)
540
(21.3)
DNM 650 II
1300
(51.2)
670
(26.4)
Tool Shank
Unit : mm (inch)
15.9 3.2
(0.6)(0.1)
CAT40
15.9 3.2
(0.6)(0.1)
(DIN shape)
THREAD "T"
1.1
0.79
0.16
1.02
(DIN shape)
0.28
0.75
GAGE PIN
0.08
1.1
0.79
0.16
1.02
72.3 (2.8)
7 (0.3)
11.1
(0.4)
63.55 (2.5)
50 (2.0)
0.63
72.3 (2.8)
0.55
0.98
60
63.55 (2.5)
50 (2.0)
0.63
0.67H7
0.67H7
1.75
THREAD2.69
"T"
0.9
0.98
0.91
0.28
0.75
N)
2.69 E PI 0.63
AG
0.13
G
GAGE PIN28 (
.
0
0.9
0.55
30
19 (0.7)
7/24 TAPER
TAP "T"
7/24 TAPER
TAP "T"
0.91
2.85
2.5
2.21
14 (0.6)
23 (0.9)
7 (0.3) HOLE
30
17 19 (0.7)
(0.7)
M16 P2.0
15
0.43
60
1.752.85
2.5
2.21
16.1
(0.6)
16.1
(0.6)
17
(0.7)
22.6
(0.9)
M16 P2.0
15
(DIN shape)
DIN40
0.43
60
IN)
E P 0.63
AG
0.13
G
(
.28
0
23 (0.9) 2 (0.1)
23 (0.9) 2 (0.1)
4 (0.2)
4 (0.2)
25 (1.0) 29 (1.1)
25 (1.0) 29 (1.1)
65.4 (2.6)
2
(0.1)
2
(0.1)
22.6
(0.9)
22.6
(0.9)
14 (0.6)
65.4 (2.6)
60
L
22.6
(0.9)
17
(0.7)
60
L
17
(0.7)
23 (0.9)
44.45 (1.8)
7 (0.3) HOLE
63 (2.5)
53 (2.5)
44.45
(1.8)
63 (2.5)
53 (2.5)
0.08
(DIN shape)
16.1
(0.6)
28
(1.1)
22.8
(0.9)
19
(0.7)
15
14
(0.6)
M16 P2.0
M16 P2.0
7/24 TAPER
TAPER GAGE LINE
23
7 (0.3) HOLE(0.9)
11.1
(0.4)
25
(1.0)
17 (0.7)
17 (0.7)
7 (0.3)
44.45
(1.8)
72.3 (2.8)
63.55 (2.5)
50 (2.0)
0.63
0.28
0.75
0.08
18.5
(0.7)
35 (1.4)
60
60
M16 P2.0
7/24 TAPER
T
TAPER GAGE LINE 11.1
(0.4)
18.5 (0.7)
68.4 (2.7)
15.9 3.2
(0.6)(0.1)
35 (1.4)
35 (1.4)
16.6
(0.7)
10
(0.4)
68.4 (2.7)
17 (0.7)
BT40
30
9
6
02
20 (0.8) 2 (0.1)
4 (0.2)
26
(1.0)
17
Machine Specifications
Features
X-axis
Y-axis
Z-axis
Distance from spindle nose to table top
Distance from spindle nose to column
X-axis
Rapid Traverse Rate Y-axis
Z-axis
Max. Cutting feedrate
Table size
Table loading capacity
Table surface type
Max. Spindle speed
Spindle taper
Travel distance
Travels
Feedrates
Table
Spindle
Automatic
Tool Changer
Motors
Power source
Tank capacity
Machine
Dimensions
DNM 400 II
DNM 500 II
DNM 650 II
mm(inch)
mm(inch)
mm(inch)
mm(inch)
mm(inch)
m/min(ipm)
m/min(ipm)
m/min(ipm)
m/min(ipm)
mm(inch)
kg(lb)
762 (30.0)
435 (17.1)
1020 (40.2)
540 (21.3)
1270 (50.0)
670 (26.4)
625 (24.6)
150-775 (5.9-30.5)
747 (29.4)
r/min
510 (20.1)
150-660 (5.9-30.5)
512 (20.2)
587 (23.1)
36 (1417.3 )
36 (1417.3 )
30 (1181.1)
15000 (590.6)
920*435 (36.2*17.1)
1200*540 (47.2*21.3)
600 (1322.8)
800 (1763.7)
4-125*18H8
8000 {12000} {8000}
ISO #40, 7/24 TAPER
N.m(ft-lb)
Unit
Continous
Without Adjacent Tools
BT {CAT, DIN}
30 {40}
80 {76} (3.1 {3.0})
125 {125} (4.9 {4.9})
300 (11.8)
8 (17.6)
memory random
1.3
3.7
ea
mm(inch)
mm(inch)
mm(inch)
kg(lb)
s
s
kW(Hp)
kVA
Mpa(psi)
L(gal)
L(gal)
mm(inch)
mm(inch)
mm(inch)
kg(lb)
15/11 {18.5/11,15/9}
(20.1/14.8 {24.8/14.8, 20.1/12.1})
kW(Hp)
1300*670 (51.2*26.4)
1000 (2204.6)
5-125*18H8
8000 {12000} {8000}
0.4 (0.5)
30
42.55
0.54 (78.3)
300 (79.3)
380 (100.4)
1.4 (0.4)
2703 (106.4)
2282 (89.8)
2444 (96.2)
2615 (103.0)
2960 (116.5)
5000 (11023.0)
6500 (14329.8)
2815 (110.8)
2762 (108.7)
3350 (131.9)
8500 (18739.0)
{ }: Option Specification
Standard Feature
10.4" color TFT LCD
Air tight splash guard
Built-in screw chip conveyor
Coolant system
Coolant tank and chip pan
Door interlock
Machine condition indicator
lamp (signal tower)
Optional Feature
Non-water miscible coolant filter
Parts and tools for installation
work
Portable MPG
Spindle head cooling system
(Standard for 12000 r/min)
Work light
X, Y, Z Absolute pulse coder
EZ Guide i
Minimum Quantity Lubrication
Oil skimmer
Spindle head cooling system
(Optional for 8000 r/min)
Test bar
Through-spindle coolant jet*
* Please consult with technical engineer if the density of coolant is higher than 10%,
as this could affect the filtration function
The specifications and information above-mentioned may be changed without prior notice.
For more details, please contact Doosan
18
NC Unit Specification
DOOSAN FANUC-i series
AXES CONTROL
- Controlled axes
3 (X,Y,Z)
- Simultaneously controllable axes
Positioning (G00) / Linear interpolation (G01) : 3 axes
Circular interpolation (G02, G03) : 2 axes
- Absolute pulse coder
- Backlash compensation
- Follow up
- Least command increment
0.001mm (0.0001 inch)
- Least input increment
0.001mm (0.0001 inch)
- Machine lock
all axes / Z axis
- Mirror image
Reverse axis movement
(setting screen and M - function)
- Stored pitch error compensation
Pitch error offset compensation for each axis
- Stored stroke check 1
Overtravel controlled by software
INTERPOLATION & FEED FUNCTION
- 2nd reference point return
- Circular interpolation
- Cylindrical interpolation
- Dwell
- Exact stop check
- Feed per minute
- Feedrate override (10% increments)
- Helical interpolation
- Jog override (10% increments)
- Linear interpolation
- Manual handle feed
- Manual handle feedrate
- Override cance
- Positioning
- Rapid traverse override
- Reference point return
- Skip function
SPINDLE & M-CODE FUNCTION
- M-code function
- Spindle orientation
- Spindle serial output
- Spindle speed command
- Spindle speed override (10% increments)
G30
G02, G03
G07.1
G04
G09, G61(mode)
0 - 200 %
0 - 200 %
G01
(1 unit)
x1, x10, x100 (per pulse)
M48 / M49
G00
F0 (fine feed), 25 / 50/ 100 %
G27, G28, G29
G31
M3 digits
S5 digits
10 - 150 %
TOOL FUNCTION
- Cutter compensation C
G40, G41, G42
- Number of tool offsets
400 ea
- Tool length compensation
G43, G44, G49
- Tool life management
128 sets
- Tool number command
T2 digits
- Tool offset memory C
Geometry / Wear and Length / Radius offset memory
- Tool position offset
G45 - G48
PROGRAMMING & EDITING FUNCTION
- Absolute/Incremental programming
G90 / G91
- Auto. Coordinate system setting
- Background editing
- Canned cycle
G73, G74, G76, G80 - G89, G99
- Circular interpolation by radius programming
- Custom macro B
- Decimal point input
- Extended part program editing
- I/O interface
RS - 232C
- Inch/metric conversion
- Label skip
- Local / Machine coordinate system
- Maximum commandable value
- No. of Registered programs
- Optional block skip
- Optional stop
- Part program storage
- Pentium Board
- Program number
- Program protect
- Program stop / end
- Rigid tapping
- Sub program
- Tape code
- Thread cutting
- Work coordinate system
G20 / G21
G52 / G53
99,999.999 mm (9999.9999 inch)
400ea
M01
640 m (2,100 ft) [256 kB]
O4 - digits
M00 / M02, M30
G84, G74
Up to 4 nesting
ISO / EIA Automatic discrimination
G54 - G59
4 axes in total
200 block preview
1024 pairs
G45 - G48
19
http://www.doosaninfracore.com/machinetools/
Head Office
Doosan Tower 20th FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730
Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699
Doosan Infracore America Corp.
19A Chapin Rd. Pine Brook, NJ 07058, U.S.A.
Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
Doosan Infracore Germany GmbH
Emdener Strasse 24 D-41540 Dormagen Germany
Tel : ++49-2133-5067-100 Fax : ++49-2133-5067-001
Doosan Infracore Yantai Co., LTD
13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233)
Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389
EN 1401SU
- The specifications and information above-mentioned may be changed without prior notice.
- For more details, please contact Doosan.