Beruflich Dokumente
Kultur Dokumente
Toolkit
April 2003
Begovi Commerce
Address of factory :
Begovi Nenad
Function:
Director
Telephone:
063304002
Fax:
e-mail:
MATERIAL DETAILS
Type of material(s) produced for
Nestl:
Wine vinegar
Date: 08.10.2015.
Signature: ____________
To be filled in by Nestl
Supplier Confidence Level
Raw Material Risk
Date sent
Date returned
Low
Low
Medium
Medium
High
High
Sent to
Quality Assurance Department
Purchasing
Other
GI-31.322 Supplier Assessment Toolkit.
Ingredient Supplier Assessment Questionnaire.
Date
Page 1
Supplier Assessment
Toolkit
April 2003
CONTENTS
1.
FIRM IDENTIFICATION.....................................................................................................................................3
2.
GENERAL INFORMATION.................................................................................................................................3
2.1.
2.2.
2.3.
2.4.
2.5.
PLANT WORKFORCE........................................................................................................................4
INSURANCE......................................................................................................................................4
PRODUCTS......................................................................................................................................4
MONITORING OF RAW MATERIALS.....................................................................................................4
SUB-CONTRACTING (REFER TO PRODUCT QUALITY)..........................................................................5
3.
QUALITY ORGANISATION................................................................................................................................6
4.
TECHNICAL DOCUMENTATION.........................................................................................................................6
5.
FLUIDS..............................................................................................................................................................7
5.1. WATER............................................................................................................................................7
5.2. STEAM.............................................................................................................................................8
5.3. AIR..................................................................................................................................................8
6.
6.1.
6.2.
6.3.
6.4.
6.5.
6.6.
6.7.
6.8.
ZONING...........................................................................................................................................9
PEST CONTROL - RODENTS - BIRDS - INSECTS - ETC..........................................................................9
PROTECTION AGAINST FOREIGN BODIES...........................................................................................9
LUBRICANTS..................................................................................................................................10
CLEANING.....................................................................................................................................10
PERSONNEL...................................................................................................................................11
PATHOGEN MONITORING...............................................................................................................11
MONITORING ALLERGENS...............................................................................................................12
7.
PROCESS.........................................................................................................................................................12
8.
9.
10.
STORAGE.....................................................................................................................................................13
11.
TRANSPORT.................................................................................................................................................14
GENERAL PROCEDURES..............................................................................................................................15
12.1.
12.2.
12.3.
12.4.
12.5.
12.6.
12.7.
NON-CONFORMING PRODUCTS.......................................................................................................15
PRODUCT RELEASE........................................................................................................................15
EXCEPTIONAL RELEASE..................................................................................................................15
HACCP........................................................................................................................................15
TRACEABILITY................................................................................................................................16
CALIBRATION:................................................................................................................................17
OTHER MEASURES IN QUALITY SYSTEM:..........................................................................................17
13.
TRAINING....................................................................................................................................................18
14.
ENVIRONMENT............................................................................................................................................18
Page 2
Supplier Assessment
Toolkit
April 2003
Page 3
Supplier Assessment
Toolkit
1.
April 2003
FIRM IDENTIFICATION
yes
no
yes
no
e-mail:
Production Manager:
Name: Begovi Nenad
e-mail:
Quality Manager:
Name: Begovi Nenad
e-mail:
2.
GENERAL INFORMATION
In what countries? for what materials? at what dates? Srbija, Wine vinegar, in continuity
What was the date of the most recent Nestl audit?
Please give the Nestl company and name of the lead auditor:
Page 4
Supplier Assessment
Toolkit
April 2003
yes
no
yes
no
For their production, do you use the same installations as those for
products for human consumption?
yes
no
NA
For their filling and packing, do you use the same installations as those for
products for human consumption?
yes
no
NA
Describe the type(s) of product(s) manufactured or packaged in the plant: Wine vinegar 8%
Describe the type(s) of packaging material used: Chrome-nickle tank
Please fill in the table in Annex 1 with the list of products manufactured for Nestl and other groups.
Indicate in the first column the products manufactured on the same equipment as those manufactured for
Nestl.
2.4. MONITORING OF RAW MATERIALS
Do you know the geographical origin of the raw materials used in the
Nestl products?
yes
no
NA
In the table below please list the raw materials, additives, technological auxiliaries and processing
products used in the manufacture of Nestl products, with their geographical origin.
Page 5
Supplier Assessment
Toolkit
Material
Wine
April 2003
Agriculture
manufacturer
Wine analysis
yes
no
Occasionaly
NA
yes
no
NA
yes
no
NA
Did you assess the dangers linked to your raw materials and their origin?
yes
Does a monitoring plan exist for the raw materials used for the Nestl
products?
If yes, please fill in the table in Annex 2.
yes
no
NA
yes
yes
no
no
NA
yes
no
NA
yes
no
NA
no
Please list the other raw materials used on the site. None
2.5. SUB-CONTRACTING (REFER TO PRODUCT QUALITY)
Do you sub-contract?
Some of the production?
If yes, which part and where?
Some of the premises (retailers,...)
If yes, which ones?
Some of the services
If yes, which ones, (maintenance, sanitation, cleaning of premises,
production lines...)?
Page 6
Supplier Assessment
Toolkit
3.
April 2003
QUALITY ORGANISATION
yes
no
yes
no
yes
no
Microbiological
Others
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
Which analyses are concerned? Chemcial analyisis on the Tehnological Faculty of Novi Sad
4.
TECHNICAL DOCUMENTATION
yes
yes
Do you have a Quality Plan (QP) for each finished product (technical
documentation of process parameters, control criteria, )?
yes
no
no
NA
no
Who is responsible for ensuring that the QP matches the customer specification? The director of the
plant
Who is responsible for monitoring regulatory changes? The director of the plant
GI-31.322 Supplier Assessment Toolkit.
Ingredient Supplier Assessment Questionnaire.
Page 7
Supplier Assessment
Toolkit
April 2003
Who is responsible for incorporating regulatory changes into the QP? The director of the plant
Do you have a technical file on each finished product describing it and
giving its exact characteristics?
yes
no
well
Surface
yes
no
5. FLUIDS
5.1. WATER
What is the volume of water used per day? It varies
What is the origin of the water?
Town
Drinking water:
Is the process for making the water drinkable under your responsibility?
What products
Kind of control
Frequency
NA
Treatment
Use
yes
no
NA
Control
Page 8
Supplier Assessment
Toolkit
April 2003
yes
no
NA
yes
no
NA
5.2. STEAM
Does steam ever come in contact with the product during the process?
yes
no
NA
no
NA
yes
no
NA
5.3. AIR
When the answer is "yes", please give the treatment applied (oil removing, drying, filtering, etc.)
Compressed air in contact with the product or in close vicinity?
If yes, then what treatment is used:
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
Page 9
Supplier Assessment
Toolkit
6.1. ZONING
Are zoning principles applied in the plant?
April 2003
yes
no
yes
no
Sensitive areas?
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
NA
Describe the measures taken to prevent this risk: Filtering of the vinegar
Have the personnel been made aware of this issue?
yes
no
Are the lines used for Nestl equipped with metallic foreign body
detectors?
yes
no
Are the lines used for Nestl equipped with a magnetic trap (magnet)?
yes
no
Page 10
Supplier Assessment
Toolkit
April 2003
Have you defined the test methods, test piece sizes and frequencies of
checking the metal detectors?
yes
Have the areas where one might find glass objects or materials been
identified?
Are these areas checked in any particular way?
yes
no
yes
no
yes
yes
yes
no
no
no
yes
no
6.4. LUBRICANTS
Have you identified the points of the process where lubricants are used in
the product's immediate vicinity?
yes
no
yes
no
yes
no
Do you use any lubricants labelled "for food contact" ( USDAH1 class)?
yes
no
yes
no
yes
no
The roofs?
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
yes
6.5. CLEANING
Have you set up the following:
A cleaning plan?
If yes, does it include the following:
no
no
NA
NA
no
Page 11
Supplier Assessment
Toolkit
April 2003
yes
no
yes
no
yes
yes
yes
no
no
no
yes
no
Is it forbidden to:
Smoke in the workshops and warehouses?
Eat in the workshops and warehouses?
Bring personal effects (bags, clothes) into the workshops?
Wear jewellery?
yes
yes
yes
yes
no
no
no
no
yes
no
yes
no
yes
no
6.6. PERSONNEL
Do you provide protective clothing?
If yes,
What is the frequency of change? Every day
Who washes and looks after the clothes? The personel
1
It varies
swabbing
Tehnological Faculty
of Novi Sad
Page 12
Supplier Assessment
Toolkit
April 2003
standard
Tehnological Faculty
of Novi Sad
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
(*)
(**)
Walnuts, Brazil nuts, cashew nuts, pecan, hazelnuts, pistachio, almonds, pine nuts and macadamia nuts
Wheat, rye, barley, oats, spelt, kamut or their hybridised strains
yes
no
7. PROCESS
Please attach the following: A description of the process (from raw materials reception to finished
product) through a chart or figure. Indicate the key parameters (temperature, pressure, time) or other
critical points where action must be taken against the various risks including foreign bodies (inspection,
sieves, magnets, metal detectors)
Have you identified the key parameters which have an influence on
quality?
yes
no
NA
Page 13
Supplier Assessment
Toolkit
April 2003
yes
no
NA
Continuously?
yes
no
Periodically?
yes
no
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
10.
STORAGE
yes
no
yes
no
NA
Packaging materials?
yes
no
NA
Page 14
Supplier Assessment
Toolkit
April 2003
Chemicals?
yes
no
NA
Finished products?
yes
no
NA
yes
no
yes
no
NA
yes
no
NA
Do you have set procedures for inspecting the equipment before loading
(cleanliness, absence of odour,...)?
yes
no
NA
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
11. TRANSPORT
For this type of material sent to Nestl please answer the following:
Do you have a formal agreement with a transport company?
If yes, which company? Doo Begovi Commerce
Did you include a clause forbidding subcontracting in the
contract with the transport company?
GI-31.322 Supplier Assessment Toolkit.
Ingredient Supplier Assessment Questionnaire.
Page 15
Supplier Assessment
Toolkit
April 2003
Have the conditions for tank cleaning been defined with the
transport company?
Do you require sealing after cleaning?
yes
no
yes
no
yes
no
yes
no
yes
no
NA
yes
no
NA
yes
no
yes
no
Who has authority to release the finished products? The director of the plant
On what criteria is the finished product released? They are released only if they meet the quality
standards
12.3. EXCEPTIONAL RELEASE
Is there a procedure of exceptional release?
yes
no
NA
Sometimes
Never
yes
no
Page 16
Supplier Assessment
Toolkit
April 2003
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
yes
no
Position? Director
04.05.2015.
yes
no
yes
no
How long does it take you to find all the information? 1 day
Has this timing been verified through real tests?
Concerning raw materials, how far can you go back? 5 years
GI-31.322 Supplier Assessment Toolkit.
Ingredient Supplier Assessment Questionnaire.
Page 17
Supplier Assessment
Toolkit
April 2003
yes
no
NA
With respect to downstream traceability, for each batch, are you able to find:
All customer sites delivered?
yes
no
yes
no
Date of deliveries?
yes
no
yes
no
How long does it take you to find all the information? 1-2 days
Do you audit the traceability system regularly?
What is the date of the last audit?
What part of the traceability system was audited?
Do you require your suppliers to set up a traceability system?
yes
no
NA
yes
no
NA
yes
no
NA
What is the date of the last audit of your key suppliers? A month ago
12.6. CALIBRATION:
Have you identified those instruments (both on the lines and in the
laboratory) which need checking and calibrating regularly?
How do you check the inspection and analysis methods?
12.7. OTHER MEASURES IN QUALITY SYSTEM:
Do you organise formal internal audits?
yes
no
yes
no
yes
no
Page 18
Supplier Assessment
Toolkit
13.
April 2003
TRAINING
yes
no
yes
no
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
yes
no
NA
Is the site audited and assessed for environmental performance, impact and
compliance?
yes
no
NA
yes
no
NA
14. ENVIRONMENT
Have the latest inspections by the authorities shown any cases of nonconformity?
If yes, what corrective actions have been taken, and at what dates?
yes
no
NA
yes
no
NA
Page 19
Supplier Assessment
Toolkit
April 2003
Page 20
Supplier Assessment
Toolkit
April 2003
Products
Reference of
production line
Filling conditions
Nestl specification
issue date
Internal
specification
Hazard data
sheet
Page 21
Supplier Assessment
Toolkit
April 2003
Parameter
Method
Target
Maximum
Minimum
Frequency
Page 22
Supplier Assessment
Toolkit
April 2003
Method
Target
Maximum
Minimum
Frequency
Production
Production
Production
Production
Production
Production
Production
Production
Production
Production
Production
Page 23
Responsible group
Supplier Assessment
Toolkit
April 2003
Method
Target
Maximum
Minimum
Frequency
Page 24