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Abstract
This is a presentation based on the classical laminated-plate theory of an elastic solution for the thermal stress and strain in a
lament-wound ber-reinforced sandwich pipe subjected to internal pressure and temperature change. The sandwich pipe is created
using resin material for the core layer and reinforced materials with an alternate-ply for the skin layers. Considering the complicated
material properties of the skin layers reinforced by alternate-ply composites, the thermal stress analysis is based on treating typical
sandwich pipes that are three-dimensional, cylindrical, and orthotropic. A computer program was developed to conduct stress and
deformation analyses of sandwich pipe with dierent winding angles. Moreover, an optimum winding angle of the lament-wound
ber-reinforced materials was designed by using a netting approach analysis. 2001 Elsevier Science Ltd. All rights reserved.
Keywords: Orthotropic analysis; Alternate-ply composite structure; Sandwich cylindrical pipe; Internal pressure; Thermal stress
1. Introduction
The development of sandwich-type pipes for many
industrial products utilizing composites has already received considerable attention. Among their applications,
a common feature of such products is that they must
safely undergo a certain working pressure. As lamentwound pipes made of ber-reinforced plastics have
many potential advantages over pipes made from conventional materials, a number of researchers have investigated failure mechanisms of lament-wound pipes.
For thin-walled cylindrical-pressure vessels with a ratio
of applied hoop-to-axial stress of two to one, an optimum winding angle of 55 was noted, and many experimental failure analyses were conducted for lamentwound pipe with a 55-winding angle [14]. Rosenow [5]
used the classical laminated-plate theory to predict the
stress and strain response of pipes with winding angles
varying from 15 to 85, and he compared them to experimental results. In thin-walled lament-wound shells,
a 55-winding angle was shown to be optimum for the
hoop-to-axial stress ratio of two, but the optimum angle
had to be about 75 in the case of pressure without axial
loading. Spencer and Hull [6] and Uemura and Fuku*
0263-8223/01/$ - see front matter 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 2 6 3 - 8 2 2 3 ( 0 0 ) 0 0 1 3 7 - 9
274
drk
rk rh
r
r
0:
dr
r
1
k
duk
r
dr
and
eh
uk
r
:
r
k k
k k
k
C 33 e0
nk
z DT
k
k
rk
r C 11 er C 12 eh C 13 e0 nr DT ;
k
3a
rh C 12 ek
r C 22 eh C 23 e0 nh DT ;
rk
z
k
C 13 ek
r
k k
C 23 eh
k
k
nk
r ar C 11 ah C 12 az C 13 ;
k
nh
nk
z
k
k k
k k
ak
r C 12 ah C 22 az C 23 ;
k
k k
k k
ak
r C 13 ah C 23 az C 33 ;
k
C ij are the stiness constants
n
3b
k
where
n k o n k k k k k k oT
C ij C 33 ; C 23 ; C 13 ; C 22 ; C 12 ; C 11 ;
and
d2 uk
1 duk
C 22 =C 11 k ak e0 gk DT
r
r
ur
dr2
r2
r
r dr
r
where
k
k
k
ak C 23 C 13 =C 11 ;
4a
4b
and
k
k
n
=C 11 :
gk nk
r
h
4c
q
k
k
k
k
When C 22 =C 11 > 0, if bk C 22 =C 11 , the solution
for Eqs. (4a)(4c) can be obtained under the following
two conditions:
(a) If bk 6 1, which is anisotropic
k
a e0 gk DT r
k bk
k bk
A
r
B
r
:
5
uk
2
r
1 bk
275
Cij
n
oT
k
k
k
k
; Cyy
; Czzk ; Cxy
; Cxz
; Cyzk ; Gk
:
Cxx
zz
8b
8c
2
1 bk
where Ak and Bk are unknown constants of integration, and to be determined from the boundary conditions and the contact conditions at each interface
between the core and skin layers.
276
10a
Cxx Syy Szz Syz2 =D;
Sxz2 =D;
2
Sxy
=D;
where
Sxx 1=Ex ;
Syy 1=Ey ;
Szz 1=Ez ;
10c
11b
rr1 r0 p0 ;
12
rrn ra 0:
k 1; 2; . . . ; n;
rk
r rk
k 1; 2; . . . ; n:
rk1
rk
r
13
rk1
277
0:5
Table 1
Material properties of skin layers and resin
Properties
T300/934
E-glass/epoxy
Resin (core)
Ex (GPa)
Ey (GPa)
Gzz (GPa)
myx
mzy
ax 106 K1
ay 106 K1
141.6
10.7
3.88
0.268
0.495
0.006
30.04
43.4
15.2
6.14
0.29
0.38
2.32
35.19
1.2
1.2
0.46
0.30
0.30
110
110
Fig. 4. Estimation of optimum winding angle under the loading conditions: a 100 K increase superimposed on an internal pressure of
0.1 GPa.
278
279
280
Fig. 10. Inuence of winding angle on axial stress of (a) inner and
(b) outer layers at DT 100 K.
Fig. 11. Inuence of winding angle on axial strain under the condition
of (a) DP 0:1 GPa and (b) DT 100 K.
k17
Appendix A
k
a1
2
i
1
1
1
C 11 C 12 C 13 ;
1 b1
k12 k13 k15 k16 0;
(
)
h 1
i
g1
1
1
C 11 C 12 nr DT ;
d1 p0
2
1 b1
b1
k21 r1 ;
k24
b1
r1 ;
k22 r1 ;
k23 0;
k25 1=r1 ;
k26 0;
a1 r1
a2 r1
ln r1 ;
k27
2
2
1 b1
(
)
g2 r1
g1 r1
ln r1
DT ;
d2
2
1 b1 2
k31 0;
k32 r2 ;
k34 0;
k35 1=r2 ;
d5
b3
k36 r2
1
1
1
k41 b1 C 11 C 12 r1b 1 ;
2
2
k42 C 11 C 12 ;
1
1
1
b1 C 11 C 12 r1b 1 ;
a1
1 b1
i
1
1
1
C 11 C 12 C 13
h 2
i
2
2
2
a2 ln r1 C 11 C 12 a2 C 11 2C 13
2
k43 k46 0;
h 2
i
8
2
2
< g2 ln r1 C 11 C 12 g2 C 11
d4
:
2
9
h 1
i
=
1
C 11 C 12 nr1 n2
DT ;
r
2
;
1 b1
g1
k51 k54 0;
2
1 b3 2
h 2
i
2
2
g2 ln r2 C 11 C 12 g2 C 11
2
nr2
nr3
)
DT ;
i
2b1 C 13 C 23 h b1 1
b1 1
r
;
r
k71
1
0
1 b1
2
2
k72 C 13 C 23 r22 r12 ;
3
3
i
2 b3 C 13 C 23 h 3
b3 1
b 1
r
;
r
k73
2
a
1 b3
1
1
i
2 b1 C 13 C 23 h 1
b 1
b1 1
r
r
;
k74
1
0
1 b1
2
2
k75 2 C 23 C 13 lnr2 =r1 ;
3
3
i
2 b3 C 13 C 23 h 3
3
rab 1 r2b 1 ;
k76
3
1b
1
2
3
1
a1 C 13 C 23
1
C 33 5r12 r02
k77 4
2
1 b1
2
2
a2 C 13 C 23 r22 ln r2 r12 ln r1 =2 r22 r12 =4
h
.
i
2
2
a2 C 13 2 C 33 r22 r12
"
#
3
3
a3 C 13 C 23
3
C 33 ra2 r22 ;
3 2
1 b
1
2
.
2
r12 ;
k45 C 12 C 11
k47
C 13 ;
11
12
3 2
1 b
(
)
h 3
i
g3
3
C 11 C 12 nr3 DT ;
d6
2
1 b3
a2 r2
a3 r2
ln r2
;
2
2
1 b3
(
)
g3 r2
g2 r2
ln r2 DT ;
d3
2
1 b3 2
C 11 C 12
b3
k33 r2 ;
k37
k44
g3
281
k52 C 11 C 12 ;
3
3
3
k53 b3 C 11 C 12 r2b 1 ;
2
2
k55 C 12 C 11 =r22 ;
3
3
3
k56 b3 C 11 C 12 r2b 1 ;
h 2
i
2
2
2
a2 ln r2 C 11 C 12 a2 C 11 2C 13
k57
2
h
i
3
a
3
3
3
C 11 C 12 C 13 ;
3 2
1 b
1
82
3
1
< g1 C 13 C 23
nz1 5r12 r02
d7 p0 r02 4
:
1 b1 2
2
2
g2 C 13 C 23 r22 ln r2 r12 ln r1 =2 r22 r12 =4
h
i
2
r22 r12
g2 C 13 =2 n2
z
9
"
#
3
3
=
3
g C 13 C 23
nz3 ra2 r22 DT ;
3 2
;
1 b
k
282
h
i.
1
1
k11 b1 C 11 sinb1 ln r0 C 12 cosb1 ln r0 r0 ;
h
i.
1
1
k14 b1 C 11 cosb1 ln r0 C 12 sinb1 ln r0 r0 ;
h 1
i
a1
1
1
C 11 C 12 C 13 ;
k17
1 2
1 b
k12 k13 k15 k16 ;
)
(
h 1
i
g1
1
1
C 11 C 12 nr DT ;
d1 p0
2
1 b1
k21 cosb1 ln r1 ;
k22 r1 ;
k24 sinb1 ln r1 ;
k25 1=r1 ;
k27
a1 r1
1 2
1 b
a2 r1
ln r1 ;
2
k23 k26 0;
(
)
g2 r1
g1 r1
ln r1
DT ;
d2
2
2
1 b1
k31 k34 0;
k32 r2 ;
k33 cosb3 ln r2 ;
k35 1=r2 ;
k36 sinb3 ln r2 ;
a2 r2
a3 r2
ln r2
;
2
2
1 b3
(
)
g3 r2
g2 r2
ln r2 DT ;
d3
2
2
1 b3
h
i.
1
1
k41 b1 C 11 sinb1 ln r1 C 12 cosb1 ln r1 r1 ;
2
2
k42 C 11 C 12 ;
h
i.
1
1
k44 b1 C 11 cosb1 ln r1 C 12 sinb1 ln r1 r1 ;
2
.
2
r12 ;
k45 C 12 C 11
h 1
i
a1
1
1
C
C
C 13
k47
11
12
2
1
1 b
h 2
i
2
2
2
a2 ln r1 C 11 C 12 a2 C 11 2C 13
;
2
k43 k46 0;
h 2
i
8
2
2
< g2 ln r1 C 11 C 12 g2 C 11
d4
:
2
9
h 1
i
=
g1
1
C 11 C 12 nr1 nr2
DT ;
2
;
1 b1
k37
k51 k54 0;
2
k52 C 11 C 12 ;
h
i.
3
3
k53 b3 C 11 sinb3 ln r2 C 12 cosb3 ln r2 r2 ;
.
2
2
k55 C12 C11
r22 ;
h
i.
3
3
k56 b3 C 11 cosb3 ln r2 C 12 sinb3 ln r2 r2 ;
h 2
i
2
2
2
a2 ln r2 C 11 C 12 a2 C 11 2C 13
k57
2
h 3
i
a3
3
3
C 11 C 12 C 13 ;
3 2
1 b
8
<
h 3
i
g3
3
C
C
d5
12
: 1 b3 2 11
h 2
i
9
2
2
=
g2 ln r2 C 11 C 12 g2 C 11
3
n2
DT ;
r nr
;
2
k61 k62 k64 k65 0;
h
i.
3
3
k63 b3 C 11 sinb3 ln ra C 12 cosb3 ln ra ra ;
h
i.
3
3
k66 b3 C 11 cosb3 ln ra C 12 sinb3 ln ra ra ;
h 3
i
a3
3
3
C 13 ;
C
C
k67
11
12
2
3
1 b
(
)
h 3
i
g3
3
3
C 11 C 12 nr DT ;
d6
2
1 b3
k71
2
1 2
1
1
b1 C 23 C 13
1 b
h
i
r1 sinb1 ln r1 r0 sinb1 ln r0
1
1
2
C 13 b1 C 23
h
io
r1 cosb1 ln r1 r0 cosb1 ln r0 ;
2
2
k72 C 13 C 23 r22 r12 ;
n 3
2
3
b3 C 23 C 13
k73
3 2
1 b
h
i
ra sinb3 ln ra r2 sinb3 ln r2
3
3
C 13 b3 2 C 23
h
io
ra cosb3 ln ra r2 cosb3 ln r2 ;
n 1
2
1
1 2
C
b
k74
13
23
2
1 b1
h
i
r1 sinb1 ln r1 r0 sinb1 ln r0
1
1
b1 C 13 C 23
h
io
r1 cosb1 ln r1 r0 cosb1 ln r0 ;
2
2
k75 2 C 23 C 13 lnr2 =r1 ;
n 3
2
3
3 2
C
b
C
k76
13
23
2
1 b3
h
i
ra sinb3 ln ra r2 sinb3 ln r2
3
3
b3 C 13 C 23
h
io
ra cosb3 ln ra r2 cosb3 ln r2 ;
2
k77 4
h 1
i
1
a1 C 13 C 23
1 b1 2
1
C 33 5
2
2
r12 r02 a2 C 13 C 23
r22 ln r2 r12 ln r1 =2 r22 r12 =4
h
i
2
2
a2 C 13 =2 C 33 r22 r12
"
#
3
3
a3 C 13 C 23
3
C 33 ra2 r22 ;
2
1 b3
1
82
3
1
< g1 C 13 C 23
nz1 5
d7 p0 r02 4
2
:
1 b1
2
2
r12 r02 g2 C 13 C 23
r22 ln r2 r12 ln r1 =2 r22 r12 =4
h
i
2
r22 r12
g2 C 13 =2 n2
z
9
"
#
3
3
=
3
g C 13 C 23
3
2
2
DT ;
n
r
a
2
z
;
1 b3 2
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