Beruflich Dokumente
Kultur Dokumente
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CHAPTER :
CONTENTS
CLAUSES :
CHAPTER NOS
CONTENTS
Chapter No.
Contents
Page Nos.
Introduction
84
Transportation
Product Loading
88
Product Receipt
89 - 90
91
92
Pilferage/Malpractices/ Irregularities/
Penalties
85 - 87
93 - 97
PAGE 83
CHAPTER :
INDUSTRY
GUIDELINES
LPG
TRANSPORT
1.0
INTRODUCTION
1.1
Objective
DISCIPLINE
CLAUSES :
INTRODUCTION
1.0 to 1.3.2
PAGE 84
Purpose
The purpose of Transport Discipline Guidelines is to ensure that:
1.2.1
1.2.2
Bulk LPG is transported and delivered to the receiving locations safely and in good
condition conforming to the specifications.
1.2.3
A well defined system of checks exists at various stages of handling of Bulk LPG
1.3
Scope
1.3.1
This TDG will be implemented w.e.f 01.09.2009 on Industry basis and supersedes
the earlier TDG.
1.3.2
The procedure/ code outlined in these guidelines are only the minimum required in
order to ensure quality and quantity of the product during receipt, storage, transit
and delivery. Therefore, standard operating procedures with due regard to safety in
handling of petroleum products in general shall be followed as laid down in the
respective safety and operations guidelines/ manuals. It is expected that such
standard procedures will be followed at all times in addition to the instructions
contained in the following chapters of these guidelines.
1.3.3
CHAPTER :
INDUSTRY
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CLAUSES :
TRANSPORTATION
2.0 to 2.2.1
PAGE 85
2.0
TRANSPORTATION
2.1
Transport Agreement
2.1.1
2.1.2
TT shall not be used for any product other than the designated product and will
operate only for the Oil Company with whom the agreement has been entered into.
2.1.3
2.1.4
The above documents are checked vis--vis the documents already submitted by the
transporter along with tender. The documents which are found in order shall be sent
to CCOE Office/ Road Transport Authority (RTO) for verifying the genuineness of the
documents. The trucks with documents not found in order during this exercise or
during the pendency of contract the Corporation reserves the right to reject any or
all the tank trucks offered by the transporter or cancel the provisional LOI/ Work
order. The corporation also reserves the right to take any other action including
blacklisting/ holiday listing.
2.1.5
Transporter shall ensure that TT is painted and maintained as per the colour scheme
advised by the Oil Company from time to time. Transporter shall also ensure that the
name of Oil Company & Logo is prominently displayed on the tank of TT and the
name of the base location in the information panel as per the directions of the Oil
Company.
2.2
2.2.1
Transporter shall be responsible for providing a TT fit in all respects to carry product
and shall be transporting/ delivering the same in good condition, as per
specifications, to the receiving locations/ Bulk customers/ Auto LPG dispensing
Stations and shall be held accountable for any malpractice/ pilferage en route.
CHAPTER :
INDUSTRY
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CLAUSES :
TRANSPORTATION
2.2.2 to 2.2.6
PAGE 86
2.2.2
2.2.3
The original and a copy of the valid Explosives License, Registration Book (RC),
Fitness Certificate, Insurance, Hydro test certificate, SRV test certificate, six monthly
test certificate etc., shall be submitted to the location. Original certificate shall be
returned to the Transporter after verification. TT shall carry valid Explosive License in
original and other documents issued by Explosive Department/ RTO etc., at all times.
2.2.4
2.2.5
2.2.6
Transporter as per the design given by the Oil Company from time to time shall
provide arrangements for sealing advised by Oil Company from time to time. The
transporter to ensure that, the integrity of the sealing arrangements is maintained
against any tampering at all the times.
CHAPTER :
INDUSTRY
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CLAUSES :
TRANSPORTATION
2.3 to 2.4.6
PAGE 87
2.3
2.3.1
In case of TT accident, the crew shall inform the nearest Bottling Plant/ Loading
location of the Corporation or of any other Oil Company immediately of the
occurrence of the accident. It shall be the responsibility of transporter to inform
Police Station, District Administration, CCE Nagpur,/ nearest Zonal office of the
Explosives Department and shall guard the vehicle as well as product.
2.3.2
2.3.3
Transporter shall complete all the statutory formalities including lodging of FIR &
shall submit accident report to the base location. Non lodging of FIR, not reporting
the accident to the Oil Company shall be construed as a malpractice & penal action
will be taken against the Transporter as outlined under clause no. 7.0.
2.3.4
Should in the event of an accident or otherwise, the Corporation or any other Oil
Company render any assistance to the transporter in evacuating the LPG or in
moving the tank truck to a safe location or in any other manner whatsoever, then
the actual expenditure incurred by the Corporation / Other Oil Company excluding
the expenditure on ERV and personal expenses of the Corporations officials in
rendering such assistance shall be reimbursed by the Transporter/s to the
Corporation/Other Oil Company on demand.
2.4
Other formalities
2.4.1
2.4.2
2.4.3
The TT registration number shall be painted on the fire extinguishers carried by the
TT.
2.4.4
2.4.5
2.4.6
Challan/ Invoice
TREM CARD and standing instructions
CHAPTER :
INDUSTRY
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CLAUSES :
PRODUCT LOADING
3.0 to 3.2.3
PAGE 88
3.0
PRODUCT LOADING
3.1
Quantity Measurement
3.1.1
Bulk LPG shall be loaded, transported and received in accordance with Industry
defined Manuals/ Procedures.
3.1.2
The TT shall be loaded at loading source on Net Weight Basis using a weigh bridge
or mass flow meter or any other means which can be witnessed by the driver.
3.1.3
The loading location shall issue a stock transfer document or sale document
indicating the Net Weight loaded in the TT which shall be signed by the driver of the
TT. The Net weight indicated in these documents shall be considered as product
loaded for all purposes of calculation of shortages etc.,
3.2
3.2.1
Sealing of the TT shall be done in accordance with the guidelines of the Oil
Company.
3.2.2
Transporter to ensure that the integrity of the sealing system is intact at all times.
3.2.3
Any act of tampering with the sealing system shall be construed as malpractice and
action shall be taken against the Transporter
INDUSTRY
GUIDELINES
4.0
LPG
TRANSPORT
DISCIPLINE
CHAPTER :
PRODUCT RECEIPT
CLAUSES :
PAGE 89
4.1
INDUSTRY
GUIDELINES
LPG
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)
s)
t)
u)
v)
w)
x)
TRANSPORT
DISCIPLINE
CHAPTER :
PRODUCT RECEIPT
CLAUSES :
4.1.3 i to 4.1.3 x
PAGE 90
Readily accessible Master switch with 300 Amp rating for cutting off the supply
from the battery is provided inside the cabin.
No Leakage from any fittings or joints.
Availability of all statutory valid licenses / certificates.
Height barrier is provided as per specifications.
Fuel Tank is protected by means of stout guard and fule tank cap is locked.
Carries TREM CARD, Rout Map, Training Card and instructions booklet- detailing
instructions on handling emergencies enroute.
No repairs shall be carried out on the truck while it is in the unloading / loading
area. The crew should remain present through out the operation.
Tank trucks should be unloaded only at the unloading points provided for the
purpose. The tank trucks should be properly positioned at the unloading point
earmarked for this. This is extremely important not only from the viewpoint of
the correct gauging operation, but also to ensure proper and complete unloading.
The sequence of activities to be carried out loading/ unloading point are (i)
Position the TT on the loading / unloading bay (ii) Place wheel chokes under the
front and rear wheels (iii) Keep the truck in neutral gear (iv) Apply hand breaks
(v) Switch off the engine (vi) Switch off the Master switch (vii) provide earthing
connections, one to the bullet and the other to the chassis on the given
points/cleats and check for proper continuity (viii) keep the fire extinguishers
near the TT before commencing the operation (ix) connect liquid and vapour
lines to the TT (x) crack open the valves on the liquid and vapour lines to check
any leakages
After all the liquid LPG has been decanted from the tank truck, the remaining
vapour in the bullet is recovered and the tank truck pressure is reduced to 1.5 to
2.0 kg/cm2 (g),
Before disconnecting the hoses / unloading arms, the valves of the tank truck
should be checked for closure and the valves at the receiving risers should
likewise be re-checked.
The truck should be started only after the tank truck is inspected by the
competent person of the operation to check that the hoses / arms have been
disconnected, tank truck valves closed and plugged, bonding cable wires
disconnected and there is no concentration of vapour around the vehicle.
Excess flow check valves are functioning.
Safety fitting viz. safety valve,
roto
gauge, pressure gauge and
temperature gauge are adequately protected.
Tank trucks are not unauthorisedly parked within Refinery / loading source
/Bottling Plant premises , and no truck shall be left unattended at any point of
time. The Tank truck shall always be accompanied by both driver and
cleaner/helper inside the loading/ unloading plant
Prior permission of the loading base in -charge to be obtained in writing before
carrying out any hot repairs to the TT. Hot repairs to the TT to be carried out
only after de-gassing. Purging to be done before resuming loading of the TT.
INDUSTRY
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CHAPTER :
CLAUSES :
5.0 to 5.9
PAGE 91
5.0
5.1
Transporter having agreement with the Oil Company for a TT shall not enter into
agreement with other company for the same TT. Transporter shall not enter into
agreement with the Oil Company for the blacklisted TT. If it is subsequently proved
that the Transporter has entered in to agreements with other Oil Company for the
same TT then it shall be construed as malpractice & penal action would be taken
against the Transporter as outlined under clause no.7.0.
5.2
The Oil Company who has blacklisted TT/ Transporter under their agreement shall
circulate the list of such TT/ Transporter containing registration, engine and chassis
numbers to other oil companies.
5.3
Transporter shall not enter into agreement with the Oil Company by submitting
forged documents/ false information.
5.4
In case a TT has not reported for delivery at the receiving location after a reasonable
transit time, Transporter shall inform loading location and receiving location the
reasons for delay and likely date of reporting.
5.5
In case a TT is not received at the receiving location, action shall be taken against
the Transporter as outlined under clause no. 7.0.
5.6
Transporter shall strictly follow the authorised route stipulated by the Oil
Corporation. Any unauthorized deviation from the authorised route would be
considered as a malpractice and action will be taken against the transporter as
outlined under clause no. 7.0.
5.7
5.8
Transporter to ensure that the TT reaches the destination and delivers product to the
consignee within specified trip time. The TT not reaching the destination or
unauthorized delays shall be construed as a malpractice and action will be taken
against the transporter as outlined under clause no. 5.
5.9
Transporter shall ensure that TT does not exceed the speed limits prescribed by the
concerned authorities.
LPG
TRANSPORT
DISCIPLINE
CLAUSES :
6.0 to 6.10
PAGE 92
6.0
6.1
All rules/ regulations and statutory requirements shall be strictly followed by the
Transporter and their work force i.e. drivers/ cleaners at the work place and on the
road while transporting product.
6.2
Driver and cleaner shall wear seat belt while driving vehicle on the road.
6.3
No TT shall be plied by the driver without cleaner, either on the road or at any work
place.
6.4
The TT crew would not be permitted to enter the location premises without use of
the personal protective equipment i.e. safety shoes, helmet, spectacles (wherever
necessary).
6.5
The crew of TT shall check safety fittings, fitness conditions of vehicles to ply on
road before the TT is brought for loading.
6.6
Safety procedures for unloading and loading of vehicles at the supply location as well
as at the destination i.e. receiving locations/ Bulk customers/ Auto LPG dispensing
Stations etc. shall be strictly adhered to.
6.7
It shall be mandatory for all drivers to undergo refresher training course / training
programs organized by the location.
6.8
The TT should be driven only by persons having valid driving license issued as per
MV Act.
6.9
TT crew to undergo routine health check once in every six months. Medical Fitness
Certificate to be submitted to the loading location. TT crew need to be in sound
health condition.
6.10
The Transporter shall ensure that the TT crew are not in intoxicated state while on
duty.
7.0
LPG
TRANSPORT
DISCIPLINE
CLAUSES :
PAGE 93
7.1
Shortage / Pilferage
7.1.1 a
7.1.1 b
TT caught enroute by
District Administration /
Oil Company Officials for
indulging in pilferage.
CHAPTER :
INDUSTRY
GUIDELINES
7.2
LPG
TRANSPORT
DISCIPLINE
PILFERAGE/ MALPRACTICES/
IRREGULARITIES/ PENALTIES
PAGE 94
INDUSTRY
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CHAPTER :
PILFERAGE/ MALPRACTICES/
IRREGULARITIES/ PENALTIES
CLAUSES :
7.2.2 to 7.2.2.4
PAGE 95
7.2.2.2
7.2.2.3
7.2.2.4
TYPE
OF
MALPRACTICE/
IRREGULARITY
Not wearing seat belt
while driving on road,
over
speeding,
unauthorized
stoppage
en-route or driving vehicle
without cleaner/ helper,
Tank truck crew unaware
of operating the fire
extinguisher,
Malfunctioning of safety
equipment
like
hand
brake, master cut-off
switch etc ,unauthorized
delay, TT crew found in
intoxicated state while on
duty,
Unauthorized
deviation
from the standard route,
In case of accident
involving
injury
or
damages to facilities at
the work place
Polluting
environment
due to product spillage
from tilting or leaky
vehicles on road, in case
of
accident/
unsafe
driving. Unsafe act by TT
crew in plant premises or
TT Parking area. Failure
on the part of transporter
to participate in the
rescue operation of their
accident TT and delay in
reaching the accident
spot will be treated as an
irregularity
NUMBER OF MALPRACTICE/
IRREGULARITY
First
Second
Third
Fourth
TT
shall TT
shall TT
shall TT
shall
be
be
be
be
suspended suspended suspended blacklisted
for
one for
one for
one on
day
week
month
Industry
basis
TT
shall TT
shall TT
shall
be
be
be
suspended suspended blacklisted
for
one for
one on
week
month
Industry
basis
TT
shall
be
suspended
for
one
month
TT
shall
be
suspended
for three
months
TT
shall
be
suspended
for
one
month
TT
shall
be
blacklisted
on
Industry
basis
TT
shall
be
blacklisted
on
Industry
basis
LPG
SR. NO.
7.2.2.5
7.2.2.6
7.2.2.7
TRANSPORT
DISCIPLINE
TYPE
OF
MALPRACTICE/
IRREGULARITY
TT
not
reaching
destination, Fatal accident
resulting in death at the
work place, Irregularities
under
W&M
Act,
Tampering with standard
fittings of TT including
the
sealing,
fittings/
fixtures, Unauthorized use
of TT for products other
than the LPG, Entering
into an agreement for the
same TT with other oil
companies, Not lodging
FIR with the Police in
case of accident, not
informing/
submitting
accident report to the Oil
Company
about
the
accident. Tampering with
Corporation
documents
like
loading
advice,
challan etc Unauthorised
changing of horse/ prime
mover enroute without
prior
approval
of
Corporation.
Entering into
based
on
documents/
information,
CLAUSES :
7.2.2.5 to 7.2.2.7
PAGE 96
NUMBER OF MALPRACTICE/
IRREGULARITY
First
Second
Third
Fourth
TT
shall
be
blacklisted
on
Industry
basis
INDUSTRY
GUIDELINES
LPG
TRANSPORT
DISCIPLINE
CHAPTER :
PILFERAGE/ MALPRACTICES/
IRREGULARITIES/ PENALTIES
CLAUSES :
7.2.3 to 7.3
PAGE 97
In case the Transporter is found indulging in any malpractices which are not
covered/specified in this transport discipline guidelines, necessary action would be
taken after investigation
Transporter
Oil Company