Petrox, S.A. Refineria de Petroleo: 668-83A1 Page: A of C Rev.: 0 Date: 06-5-2002

668-83A1
Page : A of C
Rev. : 0
Date: 06-5-2002
FOSTER
WHEELER
CHILE
PETROX, S.A.
REFINERIA DE PETROLEO
BENZENE SATURATION UNIT
TALCAHUANO - (CHILE)
SPECIFICATION
668-83A1
PAINTING
REV.
DATE
06-5-2002
DESCRIPTION
Issued for Approval
Prepared
by
Checked
by
Approved
by
A.R.R.
J.A.D.
J.A.D.
FOSTER
WHEELER
CHILE
PAINTING
668-83A1
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FOSTER
WHEELER
CHILE
PAINTING
668-83A1
Page : C of C
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Date: 06-5-2002
TABLE OF CONTENTS
Page
I.
SCOPE...........................................................................................................
II.
REFERENCES .................................................................................................
III.
GENERAL......................................................................................................
IV.
SURFACE PREPARATION .............................................................................
V.
PAINT APPLICATION ...................................................................................
VI.
PAINTING OF PREVIOUSLY PAINTED SURFACES

(MAINTENANCE PAINTING)........................................................................
VII.
FIELD PROTECTION, CLEAN UP & INDUSTRIAL HYGIENE.........................
10
VIII.
INSPECTION .................................................................................................
11
IX.
SELECTION OF PAINT..................................................................................
12
FOSTER
WHEELER
CHILE
I.
II.
PAINTING
668-83A1
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Date: 06-5-2002
SCOPE
A.
This standard outlines the general requirements for the external painting of piping,
pipe supports, steel structure, machinery and equipment for shop and field painting.
Painting includes surface preparation, selection, application, inspection and
clean-up of paints. Internal coatings and linings are not covered in this standard.
B.
This standard does not specify paint color schemes or paint systems above 540C; if
such are required, appropriate paint systems must be devised.
C.
This standard specifies shop application of primers for various items. Depending on
economics or specific contracts, this activity may be transferred to the field.
D.
Paint systems, including surface preparation, paint materials, application, etc., must
comply with applicable local, state and federal laws.
REFERENCES
The latest editions and revisions of the following documents are referred to in this standard.
A.
U. S. Federal Documents
1.
B.
Occupational Safety and Health (OSHA) Standards
Steel Structures Painting Council (SSPC) Manual

1.
2.
Volume 2, Systems and Specifications

a.
b.
SSPC-PA1,
SSPC-PA2,
c.
d.
e.
f.
g.
h.
i.
j.
SSPC-SP1,
SSPC-SP2,
SSPC-SP3,
SSPC-SP5,
SSPC-SP6,
SSPC-SP7,
SSPC-SP8,
SSPC-SP10,
Shop, Field and Maintenance Painting

Measurement of Dry Paint Thickness with
Magnetic Gauges
Solvent Cleaning
Hand Tool Cleaning
Power Tool Cleaning
White Metal Blast Cleaning
Commercial Blast Cleaning
Brush-off Blast Cleaning
Pickling
Near-White Blast Cleaning
Vis 1, Pictorial Surface Preparation

a.
b.
Standard D SA 2 1/2
Standard D SA 2
FOSTER
WHEELER
CHILE
II.
PAINTING
REFERENCES (Cont'd)
C.
National Association of Corrosion Engineers (NACE) Publications

1.
NACE TM-01, Visual Standard for Surfaces of New Steel Airblast Cleaned
with Sand Abrasive
a.
b.
c.
d.
D.
III.
668-83A1
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Date: 06-5-2002
No. 1, White Metal Blast Cleaning

No. 2, Near-White Blast Cleaning
No. 3, Commercial Blast Cleaning
No. 4, Brush-off Blast Cleaning
API Publication 2015
GENERAL
A.
Painting of steel surfaces shall be performed in accordance with SSPC-PA1,

manufacturer's recommendations, and OSHA (Part 1910, Paragraph 1910.144)
requirements for safety colors, unless modified by this standard.
B.
Surface preparation of steel surfaces shall be in accordance with SSPC or NACE

Specifications. In many locations, other surface preparation standards are more
widely known and more often used than the SSPC standards. The local standard
may be used subject to approval by Foster Wheeler. A cross reference chart is
given in Paragraph IV.J.
C.
Where manufacturer's instructions or those in SSPC-PA1 are given in permissive

terms, e.g., "should," "may," and "recommend" these shall be considered
mandatory.
D.
The following surfaces shall not be painted:

1.
2.
3.
4.
5.
6.
7.
8.
Concrete (Exception: where required for corrosion resistance, e.g. concrete

floors in Paint Systems C & D)
Building Brick, Masonry Units and Wall Tile
Asbestos Cement
Galvanized Surfaces (except safety painting)
Insulation Weatherproofing
Insulated Carbon Steel Piping and Equipment (Vessels & Heat Exchangers)
continuously operating over 150C
Aluminum, Copper, Brass, and other Nonferrous Metals
Uninsulated stainless steel (except in preparation for ocean shipment or
storage/installation in a coastal area).
FOSTER
WHEELER
CHILE
III.
PAINTING
668-83A1
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GENERAL (Cont'd)
D.
(Cont'd)
9.
10.
11.
12.
13.
Equipment supplied with manufacturer's standard finish coat which will be

used indoors in a non-corrosive environment.
Tripping Mechanisms of Steam Turbines
Plastic and Plastic Coated Materials
Machined and Gasket Surfaces
Nameplates
E.
Shop fabricated equipment, towers, vessels, structural steel, exchangers, pumps,

motors, piping, etc. requiring painting shall be cleaned and shop primed by the
fabricator or manufacturer. Surface preparation and application of primer and finish
shall be performed in the field on field assembled piping, pipe supports, steel
structures, and equipment.
F.
Uninsulated portions of insulated or fireproofed equipment or piping systems (e.g.,

vessel nozzles, manway covers, pipe, fittings, flanges, valves, relief valves, strainers,
traps, brackets, etc.) which extend beyond the insulation or fireproofing system,
shall be painted, including welded joints.
G.
The general contractor shall be responsible for properly handling and storing the
painted materials prior to erection to minimize damage to the primer.
H.
Damaged areas of the prime coat shall be repaired after erection by the painting
contractor to the satisfaction of Foster Wheeler.
J.
If practical, the intermediate coat shall be applied not later than 60 days after
application of the prime coat.
K.
If over 60 days old, the prime coat shall be inspected by Foster Wheeler to
determine if acceptable as the prime coat. If the prime coat has weathered to an
extent that it is not acceptable, Foster Wheeler will determine how much repriming
is required and will request a price from the painting contractor for this additional
work.
L.
The paint system is to be based on the corrosive environment and the operating
temperature of equipment and piping except:
1.
2.
3.
The outside temperature of internally lined items shall be used where

specified in the requisition.
Supports (skirts, legs, saddles, etc.) shall be considered as operating below
150C, unless otherwise noted.
Higher temperatures required for steamout, start-up, or other non-operating
conditions shall be used where specified in the requisition.
FOSTER
WHEELER
CHILE
III.
PAINTING
668-83A1
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GENERAL (Cont'd)
M.
Only paint and painting materials approved by Foster Wheeler shall be used. These
materials shall be delivered to the job site in sealed and labeled containers. They
shall be stored in a location that is protected from the elements, well ventilated, and
free from excessive heat, open flame, or other sources of ignition. Paint materials
susceptible to freezing shall be stored in a heated area.
N.
Primer and finish coats for a particular system shall be from the same manufacturer,
whenever possible, to assure compatibility.
P.
Paint shall be thoroughly mixed and thinned in accordance with the manufacturer's
instructions immediately prior to application. Only thinners of a type recommended
by the paint manufacturer shall be used.
Q.
The recommendations and specifications of the paint manufacturer shall be strictly

followed in applying the paint systems covered by this standard.
R.
The items listed below shall be shielded to prevent damage during surface
preparation and painting operations. All openings, including those that are flanged
or threaded, shall be sealed to prevent entry of sand, dust, or coating material. After
completion of painting operations all material used for shielding and sealing shall
be removed.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
S.
Nameplates and signs

Packing Glands
Packing Seals
Bearings
Rotating Equipment Couplings
Rotating Equipment Shafts
Lubrication fittings
Pressure gauges
Gauge glasses
Motor starters
Instrument dials
Vents
Exposed linkages
Valve stems
Light bulbs
Light bulb enclosures
Light reflectors
Air intakes
Rubber parts and plastic
New fabricated equipment which is to be largely or completely coated with

inorganic zinc should be coated at the fabricator's shop as far as such is practical
and economical.
FOSTER
WHEELER
CHILE
IV.
PAINTING
668-83A1
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SURFACE PREPARATION
A.
Surfaces shall be thoroughly cleaned of any material conducive to premature failure

of the paint coating. The method of surface preparation used shall be compatible
with, and suitable for, the prime coat of paint.
B.
Prior to solvent cleaning, soil, cement spatter, salts, or any other foreign matter
(other than oil or grease) shall be removed by a steel fiber brush, wire brush, or by
scraping.
C.
Oil, grease, or similar substances shall be removed by solvent cleaning, scraping or

brushing. Rust, mill scale, or oxides may be removed by pickling, hand or power
tool cleaning, or blast cleaning.
D.
Exercise care in the use of tools, to prevent excessive roughening of the surface and
the formation of ridges and burrs. Excessive power wirebrushing produces a
burnished slick surface not suitable for coating.
E.
Only power sanding shall be used when cleaning of a zinc-rich primed surface is
required prior to application of topcoat.
F.
Blast cleaning with grit or synthetic abrasives is preferred to sand. Steel surfaces
shall not be blasted when surface temperature is less than 3C above the dew point,
relative humidity is greater than 85% or there is a possibility that the blasted surface
will be subject to wetting before the first coat of primer can be applied. Surfaces
shall be blown, wiped or vacuumed free of blasting abrasive and dust before they
are primed.
G.
Since freshly blasted surfaces are subject to immediate corrosion, particularly in

high humidity or salt atmosphere, no more surface shall be blast cleaned than can
be primed before visible or detrimental rerusting occurs. Blasted surfaces shall be
primed no later than the end of the same work day.
H.
A 300 mm wide strip of uncoated, blasted surface shall be left between primed and
unblasted surfaces to prevent damage to the newly dried prime coating. When
blast cleaning is resumed, the 300 mm strip of previously blasted surface will
require only a light brush blast, accomplished by holding the cleaning nozzle in a
direction away from the coated surface, to remove any rust that may be present.
FOSTER
WHEELER
CHILE
IV.
668-83A1
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PAINTING
SURFACE PREPARATION (Cont'd)

J.
Following is a tabulation of acceptable cleaning and inspection methods.

SYSTEM
SSPC
METHOD
VISUAL COMPARISON
NACE
SSPC-VIS1
Solvent Cleaning
Hand Tool Cleaning
Power Tool Cleaning
White Metal Blast Cleaning
Commercial Blast Cleaning
Brush-Off Blast Cleaning
Pickling
Near-White Blast Cleaning
SSPC-SP1
SSPC-SP2
SSPC-SP3
SSPC-SP5
SSPC-SP6
SSPC-SP7
SSPC-SP8
SSPC-SP10
NACE #1
NACE #3
-
St.2
St.3
Sa.3
Sa.2
NACE #4Sa.1
NACE #2 Sa.21/2
K.
Surfaces shall be primed after cleaning before any rusting occurs (if rust forms after
cleaning, the surface shall be recleaned before painting).
L.
Nonferrous and Nonmetallic Surfaces

Certain nonferrous and nonmetallic surfaces require additional preparation to that
specified in the SSPC Painting Manual. A listing of these surfaces and their
requirements follows.
1.
Galvanized Surfaces
Galvanized surfaces shall only be painted where OSHA requires "safety
yellow", as on toe boards, hand rails, and ladder safety cages. When
required these surfaces shall be cleaned by one of the following methods:
a.
Solvent clean
b.
Wash with a solution of 11 milliliters trisodium phosphate and 11

milliliters soap chips to each liter of water, followed by thorough
rinsing with clean water.
c.
Allow surface to weather for 2 to 4 months, depending on exposure,

for removal of oily deposits.
d.
Wash surface with phosphoric acid solution, allow to dry and remove
all crystalline deposits with a stiff brush, followed by a rinse with
clear water. Any chemicals allowed to remain on the surface will be
detrimental to paint adhesion.
FOSTER
WHEELER
CHILE
IV.
PAINTING
668-83A1
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SURFACE PREPARATION (Cont'd)

L.
(Cont'd)
2.
Wood
Interior surfaces shall be sanded to a smooth finish. Exterior surfaces shall be
sanded only if the surface is very rough. Nail holes and joints in wood
members shall be primed, puttied and sanded to a smooth, flush surface.
Plastic wood may be used in lieu of putty, especially on interior surfaces.
Window sashes shall be primed before glazing. Putty or plastic wood shall
not be applied until the primer has dried.
3.
Plaster and Wall Board

Plaster shall not be coated until it has dried completely. Large cracks shall be
cut out and patched. Cracks which show up after the application of the first
coating shall be spackled and sealed.
When lime is present it shall be neutralized by washing with a solution of
360 grams of zinc sulphate to 1 liter of water. The crystals so formed shall be
dusted off after drying.
4.
Concrete Surfaces
New surfaces shall be allowed to age for a minimum of 30 days before
coating.
Pits, cracks, honeycombing, or other surface blemishes shall be opened out
and patched with a l:l cement-plaster sand grout, or equivalent. The grout
shall be worked into the defective areas with a stiff brush. After application
the grout shall be cured by spraying with water several times a day for a
period of 2 or 3 days.
Smooth or slick concrete surfaces shall be acid etched. A 10 to 15 percent
solution of hydrochloric (muriatic) acid shall be applied to the wetted surface
for 5 to 10 minutes, maximum. The surface must then be thoroughly
washed with clean water. An acceptable alternative treatment is to abrade
mechanically to a uniform surface profile. Concrete floors that have been
treated with a surface hardener shall be sanded, blast cleaned or repeatedly
acid etched until the hardener is removed.
FOSTER
WHEELER
CHILE
V.
PAINTING
668-83A1
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PAINT APPLICATION
A.
Paint shall be applied by one, or a combination, of the following methods:

1.
2.
3.
4.
5.
Brushing.
Roller Coating.
Air Spraying.
Airless Spraying.
Paint Mitt (for small diameter piping and so forth).
B.
The method of application shall be governed by the paint manufacturer's

recommendation for the particular paint being applied. For application techniques,
requirements and precautions, SSPC-PAl shall be used as a general reference.
C.
Conventional solvent-base paints shall not be applied to exterior surfaces in humid

weather, when the air temperature is below 5C or when the surface temperature is less
than 3C above the dew point. Chemically cured paints shall not be applied at air or
surface temperatures below 10C or when relative humidity is above 85%. Water-base
paints may be applied to damp surfaces. Wetting of exterior surfaces is recommended
during hot weather application. Water-base paints shall be applied at air temperatures
above 10C. (Paint manufacturer's recommendations shall be consulted in each case for
possible special temperature requirements). No paints shall be applied to a surface at a
temperature that will cause blistering, porosity or otherwise be detrimental to the life of
the paint.
D.
Contact surfaces shall be painted as follows:

1.
Contact surfaces of steel members to be joined by high-tensile bolting in

friction-type joints shall be left unpainted, except for inorganic zinc primers
approved by AISC.
2.
Steel coated before erection shall not be coated within 50 mm of edges to be

welded.
3.
Steel surfaces in direct bonded contact with concrete, embedded in concrete, or

coated with concrete, normally shall only be painted in specific cases where
corrosion of the steel is expected to be a problem.
4.
Steel to be embedded in brick or other masonry shall be given at least one prime
coat.
5.
Steel surfaces in contact with aluminum surfaces shall be given at least one prime
coat of coal tar epoxy.
6.
Wooden surfaces (exterior wooden members only) in contact with any other
surfaces shall be prime coated.
7.
Surfaces not in direct bonded contact, but inaccessible after assembly, shall
receive the full specified paint system before assembly.
FOSTER
WHEELER
CHILE
V.
VI.
PAINTING
668-83A1
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PAINT APPLICATION (Cont'd)

E.
Surfaces shall not be recoated until the preceding coat has properly dried or cured.
The surface may be considered ready for recoating when the next coat can be
applied without the development of paint film irregularities, such as lifting or loss of
adhesion of the undercoat. However, the minimum or maximum drying or curing
time specified by the paint manufacturer shall be the acceptable recoat period.
Paint shall not be force-dried under conditions which will cause cracking,
wrinkling, blistering, formation of pores, or which will be detrimental to its
condition or appearance. Newly painted surfaces shall be protected to the fullest
extent practicable from rain, condensation contamination, snow and freezing until
the coating has dried.
F.
Successive coats of paint, preferably, should be of different colors. However, if they

are of the same color, alternate coats shall be tinted to produce sufficient contrast to
ensure complete coverage and specified film thickness of each coat. The final finish
coat shall not be tinted. Tinting material shall be compatible with the paint and
shall not be detrimental to its service life.
G.
Sprayed coatings shall be cross-spray-applied to insure uniform coverage, free of

runs and sags.
H.
When not otherwise specified, prime coats shall be a minimum of 38 m dry-film

thickness per coat; finish coats shall be a minimum of 15 m dry-film thickness per
coat. Where the required thickness is not achieved, additional coats shall be
applied until the proper thickness is obtained. Application shall be such that the
film thickness will not affect appearance or service life of the paint.
J.
The type of paint to be used and the number of coats to be applied shall be in
accordance with Paragraph IX and Table A.
PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING)

A.
The surfaces to be painted shall be cleaned by blasting, power tools, hand tools, or
solvents, or by a combination of these methods. All grease, oil, dirt, foreign
material, rust, and loose, cracked, brittle, or nonadhering paint shall be removed.
B.
The remaining sound paint on the surface shall have the edges feathered by sanding
prior to painting. Any paint that curls or lifts after the application of the spot or
priming paint shall be removed and the area repainted.
C.
Surfaces coated with cement-type paints, preferably, shall be blast cleaned

wherever possible; alternatively, the surfaces may be scraped and power brushed to
a sound, solid substrate prior to painting. Chalked surfaces of exterior walls shall be
completely removed by hand wire brushing and washing with water.
FOSTER
WHEELER
CHILE
VI.
PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING

(Cont'd)
D.
Glossy surfaces shall be roughened by light sanding or a trisodium phosphate wash

to provide a bond for successive coats of paint.
E.
The minimum coating requirement for spot painting shall be as follows:
F.
VII.
PAINTING
668-83A1
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1.
No Rusting, Prime Coat Exposed - Apply 1 or 2 finish coats to regain

specified thickness.
2.
Rusted Area or Prime Coat Damaged - Clean damaged or rusted area to base
material and apply prime and finish coats to regain specified thickness.
Existing paint coatings shall be checked or tested for compatibility with the paints
with which they are to be overcoated to ensure that lifting or wrinkling of the
existing coating will not take place.
FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE

A.
Paint applicator shall fully protect all equipment, walls, floors, ceilings and other
surfaces from damage and shall provide the necessary drop cloths or other
protection required to fully protect all surfaces from dust, paint droppings, paint
mist, other contaminants during the execution of his work.
B.
While painting around switches and controls, painters shall be careful to avoid
tripping of switches. It is imperative that all switches remain unmoved and
undisturbed by painters.
C.
Shipping tags, wires, strings and other means of temporary or shipping identification
on surfaces to be painted shall be removed, but only after checking with and
receiving authorization from Foster Wheeler's representative.
D.
Paint applicator shall clean all surfaces which have been spotted with paint such as
window glass, floors, walls, equipment, etc., leaving the premises clean to the
satisfaction of Foster Wheeler.
E.
Paint applicator shall provide a temporary shelter for storage and mixing of paint
materials. Applicator shall provide adequate fire fighting equipment, satisfactory to
Foster Wheeler, for the temporary shelter and at all locations where painting work is
in progress.
F.
A protective hood with a positive fresh-air supply shall be used during blast
cleaning operations.
FOSTER
WHEELER
CHILE
VII.
VIII.
PAINTING
668-83A1
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FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE (Cont'd)

G.
A filter-type dust mask shall be used during hand tool or power tool cleaning
operations in enclosed areas or in other situations where excessive concentrations
of dust result.
H.
Protective clothing, such as gloves, goggles and aprons, shall be worn during
pickling or solvent cleaning operations. Hands should be cleaned with a waterless
hand cleaner after exposure to solvents. Clothing or protective equipment wet with
solvents or paint should be promptly removed and laundered before reuse.
J.
Prior to the start of daily work, the contractor shall ascertain that all necessary tests
have been made for toxic gasses, chemicals or explosives mixtures (see API Publ
2015). The safety conditions covered by OSHA, as well as those deemed necessary
by the contractor, shall be met.
K.
Particular care must be exercised when working in close or confined spaces,

especially when spraying. The paint contractor shall ascertain that all necessary
tests have been made for oxygen sufficiency and hydrogen sulfide. The Threshold
Limit Value (TLV) as prescribed by OSHA or local government agencies for the
particular solvent vapor in the air shall not be exceeded unless fresh-air masks, as
approved by the National Institute of Occupational Safety and Health (NIOSH), are
worn by workmen. When volatile solvents are flammable, the concentration in the
air shall be kept to one-quarter or less of the lower explosive limit (LEL) by adequate
exhaust or ventilation facilities.
INSPECTION
A.
Surfaces prepared for painting are to be inspected and approved as satisfactory by

the Owner's field representative or paint inspector before any paint is applied by
the contractor. The contractor shall also inspect all surfaces after cleaning and shall
notify the Owner's field representative of any defects, improper material or
workmanship, or other conditions which in his opinion will affect the satisfactory
performance and permanency of his work. Where such defects have been pointed
out to, or by, the contractor, no painting shall be started until all such faulty
conditions have been corrected or until a written agreement has been made with
the Owner's field representative regarding any subsequent defects which may
develop because of the conditions noted.
B.
The Owner's inspector shall monitor wet and dry film thicknesses of the paint and
shall compare his findings with those recommended. In cases of inadequate film
build, the contractor shall be required to recoat the surface at his own expense.
FOSTER
WHEELER
CHILE
VIII.
INSPECTION (Cont'd)
C.
IX.
PAINTING
668-83A1
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The inspector shall determine the adequacy of:

1.
Surface preparation using blast cleaning by comparison with NACE TM-01,

"Visual Standards" prior to application of the first coat of paint.
2.
Dry film thickness by measurement of each coat and of the total system by
procedures specified in SSPC-PA-2.
SELECTION OF PAINT
A.
Paint system selection is based upon environment, humidity, location (e.g.,

seacoast), presence of chemical fumes, splash and spillage, immersion in water and
other special factors.
B.
The following surfaces are not normally painted. When specified, they shall be
painted as follows:
1.
2.
Wood
a.
Exterior - One coat of oil alkyd primer (P-103) and one coat of alkyd
resin medium gloss enamel (P-206).
b.
Interior - One coat of oil alkyd primer (P-104) and one coat of alkyd
resin medium gloss enamel (P-207).
Concrete
a.
Concrete floors shall be painted per Paint System C or D to suit

service environment.
b.
The following concrete surfaces shall be painted as stated below:

(1)
Concrete block walls (interior and exterior) - One coat of

silicone water repellent (P-106) as primer and one coat of
(P-106) as finish coat.
(2)
Precast concrete roof members (interior) & gypsum board

walls - One coat of latex flat (P-107) as primer and one coat
(P-107) as finish coat.
(3)
Concrete block walls in toilet rooms and laboratory - One coat

of fill coat (P-108) and one coat of tile coat (P-208).
FOSTER
WHEELER
CHILE
IX.
PAINTING
668-83A1
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SELECTION OF PAINT (Cont'd)

B.
(Cont'd)
3.
Galvanized Steel
a.
C.
For field touchup of galvanized steel, remove weld spatter, round off
welds, hand tool clean and paint with one coat, 60 m DFT
minimum, organic zinc (P-105) or equal.
Paint systems are shown in Table A, and are applicable for the environment noted.
Paint manufacturers should be consulted for recommendations before selecting
systems for areas where paints will be subject to acid, alkali, solvent, etc., fumes,
spillage, or immersion. A listing of primers and paints is given in Table B as a
guide; equivalent paints are acceptable, subject to approval by Foster Wheeler.
Where coatings in Table B do not meet local Volatile Organic Content (VOC) rules,
low VOC equivalent coating shall be submitted for approval by Foster Wheeler.
FOSTER
WHEELER
CHILE
668-83A1
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PAINTING
TABLE A - PAINT SYSTEMS

PAINT SYSTEM A
Environment: Mild chemical plant/industrial service - fumes only. Mild atmospheric conditions.
Not recommended for: High humidity, marine and seacoast splash, spillage or immersion.
SYSTEM
NO.
APPLICATION
SURFACE
TEMP.
LIMITS
BCS-1A
Uninsulated c.s. surfaces

including structural steel,
piping (bulk and
fabricated), exchangers,
vessels, heaters, stacks, etc.
Up to 95oC
BCS-2A

piping (bulk and
95 - 175 oC
BCS-3A

piping (bulk and
vessels, heaters, stacks etc.
176 - 400oC
ICS-1A
Insulated c.s. surfaces

including piping (nonbulk), exchangers, vessels,
heaters, stacks etc.
Up to 150 C
ICS-2A

151oC to 400 oC
(continuously)
PAINT TYPE
(in order of
application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SURFACE PREPARATION
COATING
NUMBER
SSPC
STD.
ANCHOR
PROFILE
?m
SP - 3
N.A.
P-100
SP - 6
25 - 50
P-101
SP - 6
25 - 50
Universal Primer
50 - 75
Alkyd Resin
38 - 63
Inorganic Zinc
63 - 75
Silicone Acrylic
38 - 50
Inorganic Zinc
63 - 75
Silicone
20 - 38
Epoxy Mastic
125 - 175
SP - 3
25 - 50
P-109
None
P-200
P-204
P-101
P-205
FOSTER
WHEELER
CHILE
668-83A1
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PAINTING
TABLE A - PAINT SYSTEMS (Continued)

PAINT SYSTEM A
SYSTEM
NO.
APPLICATION
ICS-3A

IBP-1A
Insulated non-fabricated
(bulk) piping
SURFACE
TEMP.
LIMITS
Normally below
150oC with excursions
to 400oC
(intermittent)
Up to 150oC
PAINT TYPE
(in order of
application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SURFACE PREPARATION
SSPC
STD.
ANCHOR
PROFILE
?m
COATING
NUMBER
Silicone
20 - 38
SP - 6
25 - 38
P-205
Inorganic Zinc
63 - 75
SP-6
25 - 50
P-101
Epoxy Mastic
125 - 175
Inorganic Zinc
63 - 75
SP-6
25 - 50
P-101
P-109
IBP-2A
(bulk) piping
151 C to 400 C
(continuously)
ISS-1A
Insulated Austenitic
stainless steel equipment
and piping
Up to 400oC
Silicone
20 - 38
SP - 1
N.A.
P-102
ST-1A
Uninsulated storage tanks

(Volatile)
Up to 95oC
Universal Primer
63 - 88
SP-3
N.A.
P-100
Alkyd Resin (White)
38 - 63
ST-2A

(Non-Volatile
Up to 95oC
Universal Primer
63 - 88
SP - 3
N.A.
Alkyd Resin
(Aluminum)
38 - 50
Epoxy Mastic
125 - 175
SP - 3
N.A.
P-109
Universal Primer
63 - 88
SP - 1, 2 or
3
N.A.
P-100
Finish coat type and

thickness to match
adjacent equipment
ST-3A
UMS-1A
Insulated storage tanks

Misc. equipment that
requires field upgrade of
manufacturers standard
coating system
Up to 95oC
Per Man. Standard
P-201
P-100
P-202
FOSTER
WHEELER
CHILE
668-83A1
Page : 16 of 25
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Date: 06-5-2002
PAINTING

PAINT SYSTEM B
Environment: High humidity, moderately corrosive environments - splash.

Not recommended for: Immersion in water, acid or alkali spillage or immersion.
APPLICATION
SYSTEM
NO.
BCS-1B

piping (bulk and
vessels, heaters, stacks,
etc.
SURFACE
TEMP.
LIMITS
Up to 120oC
BCS-2B

piping (bulk and
vessels, heaters, stacks,
etc.
121 - 175 C
BCS-3B

piping (bulk and
176 - 400oC
ICS-1B

Up to 150 C
ICS-2B

151oC to 400oC
(continuously)
PAINT TYPE
(in order of
application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SURFACE PREPARATION
SSPC
STD.
ANCHOR
PROFILE
?m
SP - 6
25 - 50
COATING
NUMBER
Inorganic Zinc
50 - 75
P-101
Polyamide Epoxy
113 - 138
Inorganic Zinc
63 - 75
Silicone Acrylic
38 - 50
Inorganic Zinc
63 - 75
Silicone
20 - 38
Epoxy Mastic
125 - 175
SP - 6
25 - 50
P-109
None
P-203
SP - 6
25 - 50
SP - 6
25 - 50
P-101
P-204
P-101
P-205
FOSTER
WHEELER
CHILE
668-83A1
Page : 17 of 25
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PAINTING

PAINT SYSTEM B
APPLICATION
SYSTEM
NO.
SURFACE
TEMP.
LIMITS
ICS-3B

IBP-1B
(bulk) piping
Up to 150oC
IBP-2B
(bulk) piping
151oC to 400oC
(continuously)
ISS-1B
and piping
ST-1B

(Volatile)
ST-2B
ST-3B
UMS-1B

(Non-Volatile

coating system
Normally below
150oC with excursions
to 400oC
(intermittent)
PAINT TYPE
(in order of
application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SURFACE PREPARATION
SSPC
STD.
ANCHOR
PROFILE
?m
COATING
NUMBER
Silicone
20 - 38
SP - 6
25 - 38
P-205
Inorganic Zinc
38 - 75
SP-6
25 - 50
P-101
Epoxy Mastic
125 - 175
Inorganic Zinc
38 - 75
SP-6
25 - 50
P-101
Up to 400oC
Silicone
20 - 38
SP - 1
N.A.
P-102
Up to 95C
Inorganic Zinc
38 - 75
SP-6
25 - 50
P-101
Polyamide Epoxy HB
(White)
113 - 138
Inorganic Zinc
63 - 88
Polyamide Epoxy
(Gray)
113 - 138
Epoxy Mastic
125 - 175
SP - 6
N.A.
P-109
Universal Primer
63 - 88
SP - 1, 2 or
3
N.A.
P-100

thickness to match
adjacent equipment
Up to 95C
Up to 95C
Per Man. Standard
P-109
P-203
SP - 6
25 - 50
P-101
P-203
FOSTER
WHEELER
CHILE
668-83A1
Page : 18 of 25
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Date: 06-5-2002
PAINTING

PAINT SYSTEM C
Environment: Corrosive environments, splash and spillage of acids and alkali, immersion in fresh or salt water up to 140oF.
Not recommended for: Immersion in or prolonged exposure to mineral and organic acids.
APPLICATION
SYSTEM
NO..
SURFACE
TEMP.
LIMITS
PAINT TYPE
(in order of
application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SURFACE PREPARATION
SSPC
STD.
BCS-1C

piping (bulk and
COATING
NUMBER
ANCHOR
PROFILE
?m
Up to 110oC
Inorganic Zinc
63 - 75
1
1
38 - 63
113 - 138
63 - 75
SP - 10
25 - 50
P-101
SP - 10
25 - 50
P-101
BCS-2C

piping (bulk and
111 - 200oC
Polyamide Epoxy
Polyamide Epoxy High
Build
Inorganic Zinc
BCS-3C

piping (bulk and
201 - 400oC
Silicone Acrylic
Inorganic Zinc
2
1
38 - 50
63 - 75
SP - 10
25 - 50
P-204
P-101
BCS-4C

piping (bulk and
401 - 540oC
Silicone
Silicone
2
2
20 - 38
20 - 38
SP - 10
25 - 38
P-205
P-205
Up to 150oC
HB Coal Tar Epoxy
125 - 175
SP - 6
25 - 50
P-209
151oC to 430oC
(continuously)
Inorganic Zinc
(System intended for
protection during
construction phase)
63 - 75
SP-10
25 - 50
P-101
ICS-1C
ICS-2C
P-203
P-203
FOSTER
WHEELER
CHILE
668-83A1
Page : 19 of 25
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Date: 06-5-2002
PAINTING

PAINT SYSTEM C
APPLICATION
SYSTEM
NO.
SURFACE
TEMP.
LIMITS
PAINT TYPE
(in order of
application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SURFACE PREPARATION
SSPC
STD.
ICS-3C
IBP-1C
IBP-2C
ISS-1C
ST-1C
ST-2C
ST-3C
CF-1C
UMS-1C
COATING
NUMBER
Silicone
20 - 38
SP - 10
ANCHOR
PROFILE
?m
25 - 38
Up to 150oC
Inorganic Zinc
63 - 75
SP-10
25 - 50
P-101
(bulk) piping
and piping
(Volatile)
151oC to 430oC
Epoxy Mastic
Inorganic Zinc
2
1
125 - 175
63 - 75
SP-10
25 - 50
P-109
P-101
Up to 430oC
Silicone
20 - 38
SP - 1
N.A.
P-102
Up to 95oC
Inorganic Zinc
63 - 75
SP-10
25 - 50
P-101
1
1
38 - 63
113 -138

(Non-Volatile
Up to 95oC
Polyamide Epoxy
Polyamide Epoxy
High Build (White)
Inorganic Zinc
63 - 75
1
1
38 - 63
113 - 138
Up to 95oC
Up to 95oC
Polyamide Epoxy
Polyamide Epoxy
High Build (Gray)
HB Coal Tar Epoxy
Polyamide Epoxy HB
1
2
125 - 175
125 - 175
Universal Primer
63 - 88

(bulk) piping
150oC to 540oC
(intermittent)

Concrete Floors
coating system
Per Man. Standard

thickness to match
adjacent equipment
P-205
P-203
P-203
SP - 10
25 - 50
P-101
P-203
P-203
SP - 6
SP - 7 or
Acid Etch
SP - 1, 2 or
3
25 - 50
N.A.
P-209
P-203
N.A.
P-100
FOSTER
WHEELER
CHILE
668-83A1
Page : 20 of 25
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Date: 06-5-2002
PAINTING

PAINT SYSTEM D
Environment: Corrosive environments including occasional splash and spillage of mild acid, alkali, fresh or salt water.
Not recommended for: Prolonged exposure to mineral and organic acids.
APPLICATION
SYSTEM
NO.
BCS-1D
BCS-2D

including structural steel, piping
(bulk and fabricated), exchangers,

SURFACE
TEMP.
LIMITS
Up to 110oC
111 - 200 C
PAINT TYPE
(in order of application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SSPC
STD.
ANCHOR
PROFILE
?m
SP - 10
25 - 50
COATING
NUMBER
Inorganic Zinc
63 - 75
High Build Epoxy
100 - 150
P-203
Polyurethane Enamel
50 - 75
P-210
Inorganic Zinc
63 - 75
Silicone Acrylic
38 - 50
Inorganic Zinc
63 - 75
BCS-3D

201 - 400 C
Silicone
20 - 38
BCS-4D

401 - 540oC
Silicone
ICS-1D
Insulated c.s. surfaces including

piping (non-bulk), exchangers,
Up to 150oC
HB Coal Tar Epoxy

151oC to 430oC
(continuously)
Inorganic Zinc
(System intended for protection
during construction phase)
ICS-2D
SURFACE PREPARATION
SP - 10
25 - 50
P-101
P-101
P-204
SP - 10
25 - 50
P-101
20 - 38
SP - 10
25 - 38
P-205
125 - 175
SP - 6
25 - 50
P-209
63 - 75
SP-10
25 - 50
P-101
P-205
FOSTER
WHEELER
CHILE
668-83A1
Page : 21 of 25
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Date: 06-5-2002
PAINTING
TABLE A - PAINT SYSTEMS (continued)

PAINT SYSTEM D
APPLICATION
SYSTEM
NO.
SURFACE
TEMP.
LIMITS
ICS-3D

150oC to 540oC
(intermittent)
IBP-1D
Insulated non-fabricated (bulk)

piping
Up to 150oC
IBP-2D
Insulated non-fabricated (bulk)

piping
151oC to 430oC
ISS-1D
Insulated Austenitic stainless steel

equipment and piping
ST-1D

(Volatile)
ST-2D
Uninsulated storage tanks (NonVolatile
PAINT TYPE
(in order of
application)
NUMBER
OF
COATS
DRY FILM
THICKNESS
EACH COAT
?m
SURFACE PREPARATION
SSPC
STD.
ANCHOR
PROFILE
?m
COATING
NUMBER
Silicone
20 - 38
SP - 10
25 - 38
P-205
Inorganic Zinc
63 - 75
SP-10
25 - 50
P-101
Epoxy Mastic
125 - 175
Inorganic Zinc
63 - 75
SP-10
25 - 50
P-101
Up to 430oC
Silicone
20 - 38
SP - 1
N.A.
P-102
Up to 95oC
Inorganic Zinc
63 - 75
SP-10
25 - 50
P-101
High Build Epoxy
100 - 150
Polyurethane Enamel (White)
50 - 75
Inorganic Zinc
63 - 75
High Build Epoxy
100 - 150
Up to 95oC
P-109
P-203
P-210
SP - 10
25 - 50
P-101
P-203
Polyurethane Enamel (Gray)
50 - 75
ST-3D
Up to 95oC
HB Coal Tar Epoxy
125 - 175
SP - 6
25 - 50
P-209
CF-1D
Concrete Floors
Up to 95oC
Polyamide Epoxy HB
125 - 175
SP - 7 or
Acid Etch
N.A.
P-203
Universal Primer
63 - 88
SP - 1, 2 or
3
N.A.
P-100
UMS-1D
Misc. equipment that requires

field upgrade of manufacturers
standard coating system
Per Man. Standard
Finish coat type and thickness

to match adjacent equipment
P-210
FOSTER
WHEELER
CHILE
668-83A1
Page : 22 of 25
Rev. : 0
Date:06-5-2002
PAINTING
TABLE B
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE PRIMER MATERIALS
Paint No.
Generic Type
Manufacturer's Identification
Acceptable Low VOC

Equivalent
P-100
Universal Primer (lead free, chromate

free)
Hempalin Primer 1205

Ameron 185
Carboline Rustbond 8HB
Ameron 385
Carboline
Carbomastic 90
E. I. DuPont Variprime 67-Y-789

Porter U-Prime
Sherwin Williams Kem Kromik
Primer B50N2
Valspar 13-R-28
Sigma EP Universal Primer
P-101
P-101
Inorganic Zinc, Self Cure, Solvent

Base, Multi-Package
Inorganic Zinc, Self Cure, Solvent

Base, Single Package
Metal
S.W. Kem Kromik (VOC)

B50NZ6, W21 or H21
Valspar 13-R-28
Amercon Dimetcote 9
Con-Lux Zinc Plate 21
Carboline Carbo-Zinc 11
Hempel's Silicato de Zinc 673E
E. I. DuPont 347-Y-931
Valspar 13-F-12
Porter Zinc Look 351
Sherwin Williams Zinc Clad II
B69V3/B69D11
Sigma Tornusil MC-58
Ameron 3170A
Carboline
Carbo-Zinc 11
Ameron Dimetcote E-Z 11

Carboline Carbo-Zinc 10
Hempel's Silicato Zinc 143E0
Valspar Uni-Pak 13-G-10W
Sigma Tornusil MC-58
Sherwin Williams Zinc Clad I
B69A56
Ameron 3170A
Carboline
Carbo-Zinc 11HS
Valspar MZ7
(13-G-17)
Sherwin Williams Zinc Clad
B69A56
Sherwin Williams
Zinc Clad II
B69V3/B69D11
P-102
Silicone (for stainless steel)
Hempel's Silicone Aluminum 5691

Carboline 4674 (Black)
Dampney Thurmalox 70 (Black)
Sigmatherm Siloxane
Carboline 4674 (Black)
Error!Marcador no
definido.P-103
Exterior Oil-Alkyd
Primer (Wood)
Ameron 5105
Carboline Ad-29
Con-Lux Wood Guard 88
Hempel's 424E
Sigmarine Primer ZP
Valspar 47-W-22
Porter 565
Sherwin Williams Y24W20
Ameron 5105
Carboline Ad-29
Ameron 5105
Carboline AD-29
Con-Lux Enamel Underbase 54
Hempel's 424E
Sigmarine Primer ZP
E.I. DuPont 853C Overlite
Valspar 47-W-22
Porter 2429
Sherwin Williams B49W2
Ameron 5105
Carboline AD-29
P-104
Interior Alkyd
Primer (Wood)
Valspar 47-W-22
Sherwin Williams Y24W20
Undercoat
Valspar 47-W-22
Sherwin Williams B49WZ2
FOSTER
WHEELER
CHILE
PAINTING
668-83A1
Page : 23 of 25
Rev. : 0
Date:06-5-2002
TABLE B (Continued)
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE PRIMER MATERIALS (Continued)
Paint No.
Generic Type
Acceptable Low VOC Equivalent
P-105
Epoxy, Zinc Rich
Ameron 68A
Carboline 658
Con-Lux Epolon 265-74
E.I. DuPont 347-Y-937
Valspar 13-F-4
Porter 308
Sherwin Williams Zinc Clad 4,
B69AW8/VW8
Hempadur Zinc 1536
Sigmacover Zinc Primer
Ameron 68HS
Carboline 858
P-106
Silicone, Water Repellent
Ameron 2011
Carboline Carbocrete 700
Valspar 46-V-6
Porter 151
Hempel's 0691
P-107
Latex, Flat
Ameron Amerguard 320 (semi-gloss)

Carboline 3350
Con-Lux Wall-Plex 400 Series
Hemplastic 574E
Sigmatex
E.I. DuPont 2300 Series
Valspar 79 Series
Porter 779 Series
Sherwin Williams Pro Mar
400 B-30 Series
P-108
Tile Fill Coat
Ameron Amerguard 147

Carboline Flexxide Block
Filler or Starglaze 2011S
Con-Lux 85 Block-Plex
Hempadur 0597
Sigma Coltura Mortar EPU
Valspar 46-W-8
Porter 2300
Valspar 13-F-4
Sherwin Williams Zinc Clad
B69AW8/VW8
Ameron Amerguard
Carboline 3350 (semi
-gloss)
Valspar 79 Series
400 B-30 Series
Ameron Amerguard 147
Valspar 46-W-8
P-109
Epoxy Mastic
Ameron Amerlock 400

Carboline Carbomastic 15 (low odor)
Hempadur 45150
Sigma Multimastic
Carboline Carbomastic 15
(low odor)
P-110
Polysiloxane inorganic coating
Ameron Amercoat 738
Ameron Amercoat 738
4,
FOSTER
WHEELER
CHILE
668-83A1
Page : 24 of 25
Rev. : 0
Date:06-5-2002
PAINTING
TABLE B (Continued)
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE INTERMEDIATE AND FINISH MATERIALS
Paint No.
Generic Type
Acceptable Low VOC

Equivalent
P-200
Alkyd Resin
Ameron 5401
Carboline 139
Con-Lux Enamelite
Hempalin Enamel 5214
Ameron 5401HS
Carboline 139
E. I. DuPont 96-Y-Line
Valspar Panoramic 12 Series
Valspar Panoramic 12
Porter IA 24 Series
Sherwin Williams
Metalistic II Enamel
B53 Series
Sigmarine BTD
Error!Marcador no
definido.P-201
Error!Marcador no
definido.P-202
P-203
P-204
Alkyd Resin(White)
Aluminum
High-Build
Polyamide
Silicone-Acrylic
Sherwin Williams
Metalistic II
Enamel B53 Series
Ameron 5401
Carboline 139
Con-Lux Enamelite 550 Tile White
E. I. DuPont 96-Y-Line
Or 28-Y-5101
Valspar Tank White
12-W-3
Porter 2497
Sherwin Williams Tank
Chalking White B53WW5
Sigmarine Enamel White
Ameron 5401HS
Carboline 139
Ameron 5401
Carboline GP-62 A1
Con-Lux Tuff-Spar 40 Aluminum
Hempel's Silvium A5157
Valspar 11-A-30
Porter 293
Sherwin Williams B59S4
Sigmarine HR
Ameron 400 AL
Carboline 801 A1
Ameron 383HS Epoxy

Carboline 890HB
Con-Lux Epolon Multi-Mil
Hempadur 4520
E.I. DuPont Corlar Dual Build
823-Y-Line
Valspar 89 Series
Porter MCR 43 High Build
Sherwin Williams B67
Series/B60V3
Sigma CM coating
Ameron 383HS
Carboline 890HB
Ameron 891
Carboline 1248
Con-Lux 400 Heat-Flex
Valspar 37-F-209
Porter 28 Series
Sherwin Williams Flame Control 9005SA
Sigmatherm Siloxane
Valspar Tank White

12-W-3
Sherwin Williams
B53WW5
Valspar 11-A-33
Valspar 89 Series
Series B60V3
Valspar V37-F-209
Series
FOSTER
WHEELER
CHILE
Paint No.
P-205
P-206
P-207
P-208
P-209
P-210
PAINTING
668-83A1
Page : 25 of 25
Rev. : 0
Date:06-5-2002
TABLE B (Continued)
PAINT DESCRIPTIONS
EXAMPLES OF ACCEPTABLE INTERMEDIATE AND FINISH MATERIALS (Continued)
Generic Type
Acceptable Low VOC
Equivalent
Silicone
Exterior Alkyd
Enamel
Interial Alkyd
Enamel
Tile Glaze Coat
Coal Tar Epoxy
Ameron 878
Carboline 4674
Con-Lux 600 Thermal Gray 23
E.I. DuPont 612-C706
Valspar 37-A-1
Porter 1501 Series
Sigmatherm Siloxane
Carboline 4674
Ameron 5401
Carboline 139
Con-Lux Steel Guard
E.I. DuPont 96-Y-Line
Valspar Series 12
Porter IA 24 Series
Sherwin Williams B54 Series
Sigmarine BTD
Ameron 5401HS
Carboline 139
Ameron 5401
Carboline 139
Con-Lux Enamelite
Valspar Series 20
Porter 400 Series
200 Alkyd B34W200
Sigmarine BTD
Ameron 5401HS
Carboline 139
Ameron 72
Carboline 890
Con-Lux Epoxon
Hempel's Polyenamel 5510
E.I. DuPont 823-Y-Line Corlar
Valspar Tile-Guard 1 Series
Porter Tile-8
Series/B60V70
Sigma CM Coating
Ameron 320HS
Carboline 139
Amercon 78HB
Carboline Carbomastic 14
Con-Lux Epoxon 22 Black Mastic
E.I. DuPont 823-9107
Valspar 64-J-5
Porter 7001
Sherwin Williams B69B50/B60V50
Sigma TCN-300
Hempadur 15130
Amercon 78HB
Carbomastic 14
Valspar 37-A-1
Valspar Series 12
Sherwin Williams B54WZ
Series
Valspar 20-W-32
Alkyd B34WZ2000 or
B34WZ1100
Valspar 76 Series
Series/B60V3
Valspar 64-J-5
Sherwin Williams
B69B50/B60V50
Aliphatic
Ameron 455 Enamel
Ameron 455
Polyurethane
Carboline 134
Carboline 834

Valspar V40 Series
Valspar V40 Series
Sherwin Williams B65 Series/B60V2
Sherwin Williams
Hempel's Polyenamel 5510.
B65W300/B60V30

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668-83A1

BENZENE SATURATION UNIT

SURFACE PREPARATION .............................................................................

PAINT APPLICATION ...................................................................................

PAINTING OF PREVIOUSLY PAINTED SURFACES

FIELD PROTECTION, CLEAN UP & INDUSTRIAL HYGIENE.........................

Occupational Safety and Health (OSHA) Standards

Steel Structures Painting Council (SSPC) Manual

Volume 2, Systems and Specifications

Shop, Field and Maintenance Painting

Vis 1, Pictorial Surface Preparation

National Association of Corrosion Engineers (NACE) Publications

No. 1, White Metal Blast Cleaning

API Publication 2015

Painting of steel surfaces shall be performed in accordance with SSPC-PA1,

Surface preparation of steel surfaces shall be in accordance with SSPC or NACE

Where manufacturer's instructions or those in SSPC-PA1 are given in permissive

The following surfaces shall not be painted:

Concrete (Exception: where required for corrosion resistance, e.g. concrete

Equipment supplied with manufacturer's standard finish coat which will be

Shop fabricated equipment, towers, vessels, structural steel, exchangers, pumps,

Uninsulated portions of insulated or fireproofed equipment or piping systems (e.g.,

The outside temperature of internally lined items shall be used where

The recommendations and specifications of the paint manufacturer shall be strictly

Nameplates and signs

New fabricated equipment which is to be largely or completely coated with

Surfaces shall be thoroughly cleaned of any material conducive to premature failure

Oil, grease, or similar substances shall be removed by solvent cleaning, scraping or

Since freshly blasted surfaces are subject to immediate corrosion, particularly in

SURFACE PREPARATION (Cont'd)

Following is a tabulation of acceptable cleaning and inspection methods.

Nonferrous and Nonmetallic Surfaces

Wash with a solution of 11 milliliters trisodium phosphate and 11

Allow surface to weather for 2 to 4 months, depending on exposure,

SURFACE PREPARATION (Cont'd)

Plaster and Wall Board

Paint shall be applied by one, or a combination, of the following methods:

The method of application shall be governed by the paint manufacturer's

Conventional solvent-base paints shall not be applied to exterior surfaces in humid

Contact surfaces shall be painted as follows:

Contact surfaces of steel members to be joined by high-tensile bolting in

Steel coated before erection shall not be coated within 50 mm of edges to be

Steel surfaces in direct bonded contact with concrete, embedded in concrete, or

PAINT APPLICATION (Cont'd)

Successive coats of paint, preferably, should be of different colors. However, if they

Sprayed coatings shall be cross-spray-applied to insure uniform coverage, free of

When not otherwise specified, prime coats shall be a minimum of 38 m dry-film

PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING)

Surfaces coated with cement-type paints, preferably, shall be blast cleaned

PAINTING OF PREVIOUSLY PAINTED SURFACES (MAINTENANCE PAINTING

Glossy surfaces shall be roughened by light sanding or a trisodium phosphate wash

The minimum coating requirement for spot painting shall be as follows:

No Rusting, Prime Coat Exposed - Apply 1 or 2 finish coats to regain

FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE

FIELD PROTECTION, CLEANUP & INDUSTRIAL HYGIENE (Cont'd)

Particular care must be exercised when working in close or confined spaces,

Surfaces prepared for painting are to be inspected and approved as satisfactory by

The inspector shall determine the adequacy of:

Surface preparation using blast cleaning by comparison with NACE TM-01,

Paint system selection is based upon environment, humidity, location (e.g.,

Concrete floors shall be painted per Paint System C or D to suit

The following concrete surfaces shall be painted as stated below: