GULF SKY CRANES & CONT. COM.

LTD
ROAD No.118, SUPPORT INDUSTRIAL AREA, AL
JUBAIL INDUSTRIAL CITY - 31691
SAUDI ARABIA.
DOCUMENT NO:

JOB NO: GSCC-MD-2014-356

ITEM DESCRIPTION

PRESSURE VESSELS

ITEM NO / DRAWING NO:

PED-0246 & 0242 REV.1

PROJECT

RABIGH II REFINIG & PETROCHEMICALS

(CP3 & CP4)

INSPECTION TEST PLAN (ITP)

QA/QC

29/10/2014

Revised to incorporate client and PIM

comments

QA/QCENGG
GSCC

5/10/2014

For Approval

QA/QCENGG
GSCC

GSCC
QA/QC
MANAGER
GSCC

REV:

DATE:

ISSUENCE

PREPARED By

REVIEWED
By

DOC.NO. OPR08-01

REV.No: 02

MANAGER

ZS

GSCE

SA

ZS

GSCE

SA

ACCEPTE
D

APPROVED BY CLIENT

By
PAGE 1

GULF SKY CRANES & CONT. CO. LTD

INSPECTION TEST PLAN ( ITP) No:

GSCC-ZS-PV-ITP-005-2014

CLIENT : ZAMIL STEEL CO.LTD.

REV. NO: 1

DATE: 29/10/2014

DRAWING No: PED-0242-37-001

P.O No: 101652 REV.0

PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT

DESCRIPTION : PRESSURE VESSEL FABRICATION

ITE
WORK PROCESESS
M
ACTIVITY
No:

Pre-Inspection Meeting

DOCUMENTS

1.1

Weld Map, WPS, PQR,

Weld Repair
Procedure,Welding
Control & Consumable
Procedure

1.2

Welder Qualification
Record Review

1.3

NDE Personnel
Qualification and Procedure
Review

CHARECTERISTIC
TO BE CHECKED

Review of Weld Map,WPS, Fabrication

Drawings, & Applicable Codes &
Specifications

Review of Welder Qualification Recoreds

Review of NDE (PT)

Procedures & Codes &
Spec.

EQUIPMENT NAME : CWR SAMPLING BOX

REFERENCE
DOCUMENTS/
ACCEPTANCE
CRETERIA.

INSPECTION STAGES
INSPECTION
FORM &
RECORD

GSCC
Res

ZS

CLIENT
GS E&C

Sign Res Sign Res

SA

Sign Res
-

Approved Fabrication
Drawings,
ASME Sec. IX,
ASME Sec. VIII. Div 1

Approved GSCC
WPS & PQR and
& Approved
Procedures

As per ASME Sec. IX

Approved 3rd Party

WQT Records

AMES Sec. V

Approved 3rd Party

Procedures

Receiving Inspection
Visual Inspection, Dimension Checking
As Per Specification
Plates, Forgings, Pipes
Fittings & Nozzles

2.1

VESEEL TAG No: P 210-Z-1350

Identification Marking Heat Number

against MTC / Material
Specification
Review of MTC/ Material Specification

ASME Sec. II Part A

MTC & Material
Specification

Incoming Material
Inspection Report,
Doc.No:
OPR08-40
Mill Test
Certificates
As per Drawings
ASME Sec. VIII
Div.1

DOC.NO. OPR08-01

REV.No: 02

PAGE 2

Sign

GULF SKY CRANES & CONT. CO. LTD

INSPECTION TEST PLAN ( ITP) No:

GSCC-ZS-PV-ITP-005-2014

CLIENT : ZAMIL STEEL CO.LTD.

REV. NO: 1

DATE: 29/10/2014

DRAWING No: PED-0242-37-001

P.O No: 101652 REV.0

PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT

DESCRIPTION : PRESSURE VESSEL FABRICATION

ITE
WORK PROCESESS
M
ACTIVITY
No:

2.2

Welding Consumables

Material Traceability
of Pressure Parts,
Attachment to
Pressure Parts

4.1

CHARECTERISTIC
TO BE CHECKED

VESEEL TAG No: P 210-Z-1350

EQUIPMENT NAME : CWR SAMPLING BOX

REFERENCE
DOCUMENTS/
ACCEPTANCE
CRETERIA.

Verification against the Requirement

of the Consumable MTC

As per ASME Sec. II

Part C

INSPECTION STAGES
INSPECTION
FORM &
RECORD

GSCC
Res

ZS

CLIENT
GS E&C

Sign Res Sign Res

SA

Sign Res

Raw Material
Inspection
Report.Doc. OPR08-04

Traceability Verification As per MTC

and approved Fabrication Drawings.

Drawings, marking
on Plates & Pipes
ASME Sec. VIII
Div.1

Approved
Fabrication
Drawings,
Incoming Materail
Inspection Repors
Doc.OPR08-40

Fit-Up Alignment check, Tack Welds,

Surveillance of welding parameters
against the applicable WPS

Fabrication Drawings,
applicable WPS and
Weld Map

Inspection Report, DOC.

OPR08-64

IW

IW

Visual Inspection of welds 100%

ASME Sec. VIII

Div. 1

Inspection Report, DCO.OPR0807

Carry out PT (100%)

ASME Sec.V & ASME

Sec VIII,Div.1

3rd PARTY,
AIS QP-7.5.1C

In-Process Inspection

Fit up of Butt Welds in

Plates, Corner welds
between walls

DOC.No: OPR08-01

REV.NO: 02

PAGE 3

Sign

GULF SKY CRANES & CONT. CO. LTD

INSPECTION TEST PLAN ( ITP) No:

GSCC-ZS-PV-ITP-005-2014

CLIENT : ZAMIL STEEL CO.LTD.

REV. NO: 1

DATE: 29/10/2014

DRAWING No: PED-0242-37-001

P.O No: 101652 REV.0

PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT

DESCRIPTION : PRESSURE VESSEL FABRICATION

ITE
WORK PROCESESS
M
ACTIVITY
No:

Nozzle Fabrication

VESEEL TAG No: P 210-Z-1350

EQUIPMENT NAME : CWR SAMPLING BOX

INSPECTION STAGES

REFERENCE
DOCUMENTS/
ACCEPTANCE
CRETERIA.

INSPECTION
FORM &
RECORD

Fit-up alignment check, Tack Welds,

Surveillance of welding parameters
against the applicable WPS.

fabrication Drawings,
applicable WPS & ASME
Sec VIII. Div.1

Inspexction Reports,
DOC. OPR08-64

PT on the back gouged surfaces

& 100% Visual Inspection & 100 % PT

ASME Sec.V

3rd Party Procedure

AIS QP-7.5.1A AIS-QP 7.5 1C

As Per Fabrication
Drawings.

Inspexction Reports,
DOC. OPR08-67

CHARECTERISTIC
TO BE CHECKED

GSCC
Res

ZS

CLIENT
GS E&C

Sign Res Sign Res

SA

Sign Res

4.2

Nozzle Neck

4.3

Nozzle layout
Marking on shell and head

Nozzle Orientation conformity and

verifiaction of weld edge
ppreparation

DOC.No: OPR08-01

REV.NO: 02

PAGE 4

Sign

GULF SKY CRANES & CONT. CO. LTD

INSPECTION TEST PLAN ( ITP) No:

GSCC-ZS-PV-ITP-005-2014

CLIENT : ZAMIL STEEL CO.LTD.

REV. NO: 1

DATE: 29/10/2014

DRAWING No: PED-0242-37-001

P.O No: 101652 REV.0

PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT

DESCRIPTION : PRESSURE VESSEL FABRICATION

ITE
WORK PROCESESS
M
ACTIVITY
No:

CHARECTERISTIC
TO BE CHECKED

Fit-Up Tack weld visual check,

Surveillance of
welding parameters
against applicable
WPS, weld Visual 100%

4.4

EQUIPMENT NAME : CWR SAMPLING BOX

INSPECTION STAGES

REFERENCE
DOCUMENTS/
ACCEPTANCE
CRETERIA.

INSPECTION
FORM &
RECORD

Applicable WPS/ Weld

Map,
Reports

Inspection Report
OPR08-64 OPR08-07

& PT

Nozzle Neck to shell &

head fit-up & welding

ASME Sec.V

GSCC
Res

Joints of pipe to pipe, pipe

to elbow , pipe to flange ,
pipe to Tee etc.. (If
applicable)
Verify fit-up tolerance,100 % Weld visual

4.5

VESEEL TAG No: P 210-Z-1350

ZS

CLIENT
GS E&C

Sign Res Sign Res

SA

Sign Res

3rd Party Procedure

AIS QP-7.5.1A AIS-QP 7.5 1D

Fit-Up Tack weld visual check,

Surveillance of welding parameters
against applicable WPS, weld
Visual
100% .

Applicable WPS/ Weld

Map,
Drawings .
ASME
Sec.V

Insepection Reports Doc.

OPR08-64

IW /S

IW

PT on Nozzle to shell head weld

ASME Sev. V

3rd PARTY,
AIS QP-7.5.1D

DOC.No: OPR08-01

REV.NO: 02

PAGE 5

Sign

GULF SKY CRANES & CONT. CO. LTD

INSPECTION TEST PLAN ( ITP) No:

GSCC-ZS-PV-ITP-005-2014

CLIENT : ZAMIL STEEL CO.LTD.

REV. NO: 1

DATE: 29/10/2014

DRAWING No: PED-0242-37-001

P.O No: 101652 REV.0

PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT

DESCRIPTION : PRESSURE VESSEL FABRICATION

ITE
WORK PROCESESS
M
ACTIVITY
No:

CHARECTERISTIC
TO BE CHECKED

Welding parametes, surveillance against

applicable WPS, Verification of location
Inspection of weld

4.6

External attachment
Fit-Up & Welding on
the vessels including
leg support and Lifting lugs

PT on Leg supports to Shell Attachment

wels

PT on all External
attachment welds & temporary support
removed area & Arc strikes removed area.

4.7

All the Internal

Fit-UP and Welding
on the Vessel

Fit-Up Tack weld visual check,

Surveillance of welding parameters
against applicable WPS,Verify Fit-Up
tolerance & weld Visual 100%

Visual Inspection of of Internal surface

4.8

Internal Inspection of
Vessel (Before
closing seam)

and verification of nozzle internal sharp

corners rouding off.

PT on Internal attachment welds

DOC.No: OPR08-01

VESEEL TAG No: P 210-Z-1350

EQUIPMENT NAME : CWR SAMPLING BOX

INSPECTION STAGES

REFERENCE
DOCUMENTS/
ACCEPTANCE
CRETERIA.

INSPECTION
FORM &
RECORD

Fabrication Drawings,
Applicable WPS.

Inspection Report
DOC. OPR08-07

AMES Sec. V

3rd PARTY,
AIS QP-7.5.1C

AMES Sec. V

Applicable WPS/
Approved Drawings.
Inspection Reports.

ASME Sec.VIII. Div.1

Approved Drawings,

ASME Sec .V

GSCC
Res

ZS

CLIENT
GS E&C

Sign Res Sign Res

SA

Sign Res

IW/S

3rd PARTY,

AIS QP-7.5.1C

Inspection Report
WPS, DOC.
OPR08-07

Inspection Report
DOC. OPR08-07,

3rd PARTY
AIS QP-7.5.1C
REV.NO: 02

PAGE 6

Sign

GULF SKY CRANES & CONT. CO. LTD

INSPECTION TEST PLAN ( ITP) No:

GSCC-ZS-PV-ITP-005-2014

CLIENT : ZAMIL STEEL CO.LTD.

REV. NO: 1

DATE: 29/10/2014

DRAWING No: PED-0242-37-001

P.O No: 101652 REV.0

PROJECT TITLE : RABIGH II REFINING AND PETROCHEMICAL PROJECT

DESCRIPTION : PRESSURE VESSEL FABRICATION

ITE
WORK PROCESESS
M
ACTIVITY
No:

CHARECTERISTIC
TO BE CHECKED

VESEEL TAG No: P 210-Z-1350

EQUIPMENT NAME : CWR SAMPLING BOX

INSPECTION STAGES

REFERENCE
DOCUMENTS/
ACCEPTANCE
CRETERIA.

INSPECTION
FORM &
RECORD

Fabrication Drawings,
Inspection Reports.
Fabrication Tolerence

APPROVED DWG,
Inspection Reports. DOC.
OPR08-08

GSCC
Res

ZS

CLIENT
GS E&C

Sign Res Sign Res

SA

Sign Res

4.9

Final Dimension &

Visual checking of Vessel

Verification of dimension (Over all

dimensions,Nozzles and attachments)
and Final Visual Inspection

4.10

RF Pads leak Test

(If applicable)

Pneumatic Test of Pads at 5 PSIG

Approved Procedures
QP PPT-08 Rev.0

Inspection Report OPR08-12

4.11

Documents Review and

Equipment Release

Dossier Review (IRB)

ASME Sec.VIII , Div.1

Approved Formates

LEGEND:

IW- Initial Witness , H- Hold Points , W- Witness Points , S- Surveillance , R- Review of Records

DOC.No: OPR08-01

REV.NO: 02

PAGE 7

Sign