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Guidelines for Application of Ballast

Water Treatment Systems in Ships

2010

Machinery Team
Korean Register of Shipping

Preamble
The world's trade and traffic volume have been rapidly expanded over the last few decades
resulting in environmental damages caused by invasive species in ship's ballast water. The effects
in many areas have been reported that our ecosystem is being disturbed at an alarming rate. Since
the volume of sea-born trade continues to increase, the rate of bio-invasions is also expected to
continuously increase.
In 1988, Canada and Australia first reported on invasive marine species in ballast waters. In
response, IMO adopted, at its assembly in 1993, Res. A. 774(18 ) Guidelines for preventing the
introduction of unwanted aquatic organism and pathogens from ship's ballast water and sediments
discharges. After more than 14 years of complex negotiations between IMO Member States,
the International Convention for the Control and Management of Ships' Ballast Water and
sedimentss (BWM Convention) was adopted at the Diplomatic Conference held at IMO
Headquarters in London on 13 February 2004. This convention will enter into force 12 month
after the date on which not less than 30 states, the combined merchant fleets of which
constitute not less than 35% of the gross tonnage of the world's merchant shipping.
There have been many questions regarding the installation requirements of Ballast Water
Treatment System (BWTS) raised by ship owners and shipyards as the effective date of BWM
convention(2004) is approaching. In response, Korean Register of Shipping outlined reference
information for the selection/installation of BWTS by vessel type.

This interim guidelines is based on the discussions carried out so far and revised edition will be
issued should there be any additional requirements or unified representation set out by IMO or
IACS.

We hope this guidelines would help ship owners, shipyard and field surveyors and encourage
readers to provide advise and guidance for further improvement.

Contact : Kim, Jung-hoon / Principle Surveyor (042-869-9454, jhokim@krs.co.kr)


Jang, Jae-shik / Senior Surveyor (042-869-9456, jschang@krs.co.kr)
Lee, Sang-su / Deputy Senior Surveyor (042-869-9451, leess@krs.co.kr)
Kim, Jun-tae / Deputy Senior Surveyor (042-869-9457, jtkim@krs.co.kr)
Kong, Young-gyu / Surveyor (042-869-9481, ygkong@krs.co.kr)
Chief Editor : Oh, Joo-won / General Manager of Machinery Team(042-869-9440, jwoh@krs.co.kr)

In order to avoid any potential damage to Korea Register, dissemination, distribution or copying of this document
is prohibited without prior permission from the publishing division.

Guideline for Application of BWTS in Ships

Machinery Team

Table of Contents

Part I Introduction to Ballast Water Management Convention


1. Outline of Ballast Water Management Convention 2004 4
2. MEPC Meetings 8

Part II Application of Ballast Water Treatment System


1. Outline of Ballast Water Treatment Systems 12
2. General Aspect of Ballast Water Treatment Systems 12
3. Type Approval of Ballast Water Treatment Systems 17

Part III Technologies for Ballast Water Treatment Systems


1. Ballast Water Treatment Technologies 23
2. Characteristics of Ballast Water Treatment Systems by Manufacturers 28

Part IV Application of Ballast Water Treatment Systems


1. Ships other than Tankers 57
2. Oil Tankers 71
3. Chemical Tankers 90
4. Gas Carriers 110

Part V Ballast Water Sampling


1. General 127
2. Requirements for Ballast Water Sampling 127
3. Assessment of Sampling Pipe Installation Using CFD 129

Part VI Approval of Ballast Water Treatment Systems


1. Requirements for Ballast Water Treatment Systems 131
2. Drawing Approval and On-board Inspection 136
3. Application of Local Regulations 139

Appendix

A. Hazardous Areas and Requirements for Electrical Installation in


Each Ship Type
B. Requirements for Ballast Water Treatment in California
C. Requirements for Ballast Water Treatment in New York
D. Means to Verify Ballast Water Treatment Systems for Ships
Entering Australian Ports
E. Questionnaires [BWTS manufacturers]

Guideline for Application of BWTS in Ships

Machinery Team

Part I Introduction to Ballast Water Management Convention

Part I Introduction to Ballast Water Management Convention

Outline of Ballast Water Management Convention 2004

The Ballast Water Treatment Convention 2004 (hereinafter the "BWM Conention") consists of a
Preamble, 24 Articles and an Annex which is made up of 24 regulations and 2 appendices. (Refer
to Table. I-1-A BWM Convention).
There are many complicated technical requirements and procedures to meet this convention
where different measures may be taken by different countries resulting in increased complication.
Hence, for the uniform implementation of the BWM convention, IMO set out 14 guidelines (Refer to
Table. I-1-B and Fig. I-1-A).
Of the 14 guidelines, the "Guidelines for Ballast Water Sampling (G2)", "Guidelines for Approval of
Ballast Water Management Systems (G8)", "Procedure for Approval of Ballast water Management
Systems that make use of Active Substances (G9)", "Guidelines for Approval and Oversight of
prototype Ballast Water Treatment Technology programmes (G10)", "Guidelines for Risk
Assessment under Regulation (G7)", "Guidelines on Designation of Areas for Balalst Water
Exchange (G14)" and "Guidelines for Additional Measures regarding Ballast Water Management
including Emergency Situation (G13)" are intended to governments, while the "Guidelines for
Ballast Water Management Equivalent Compliance (G3)", "Guidelines for Ballast Water
Management and Development of Ballast Water Management Plans (G4)", "Guidelines for Ballast
Water Exchange (G6)", "Guidelines for Ballast Water Exchange Design and Construction
Standards (G11)" and "Guidelines on Design and Construction to Facilitate sediments Control on
Ships (G12)" are intended to ship owners and shipyards.

Guideline for Application of BWTS in Ships

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Part I Introduction to Ballast Water Management Convention

Table. I-1-A Ballast Water Management Convention


International Convention for the Control and Management
of Ship's Ballast Water and sedimentss
Preamble
Article 1 Definition
Article 2 General obligations

Article

Article 3 Application
Control of the Transfer of
Harmful Aquatic Organism
Article 4 and Pathogens Through
Ship's Ballast Water
sedimentss
sedimentss Reception
Article 5
Facilities
Article 6

Annex

Scientific and Technical


Research and Monitoring

Article 12 Undye Delay to Ships


Technical Assistance, Co-operation
Article 13
and Regional Co-operation
Article 14 Communication of Information

Article 15 Dispute Settlement

Article 16

Relationship to International Law


and other Agreements

Article 17

Signature, Ratification, Acceptance,


Approval and Accession

Article 7 Survey and Certification


Article 8 Violation
Article 9 Inspection of Ships
Detection of Violation and
Article 10
Control of Ships
Notification
of
Control
Article 11
Actions

Article 18 Entry into Force


Article 19 Amendments
Article 20 Denunciation

Section A - General Provision

Reg.
Reg.
Reg.
Reg.
Reg.

Article 21 Depositary
Article 22 Language
A-1
A-2
A-3
A-4
A-5

Definitions
General Applicability
Exeptions
Exemptions
Equivalent Compliance

Section B - Management and Control


Reg. B-1 Ballast Water Management Plan
Requirements for Ships
Reg. B-2 Ballast Water Record Book
Ballast Water Management for
Reg. B-3
Ships
Reg. B-4 Ballast Water Exchange
Reg. B-5 sediments Management for Ships
Reg. B-6 Duties of Officers and Crew
Section C - Special
Reg. C-1 Additional Measures
Requirements in Certain Areas
Warning concerning Ballast Water
Reg. C-2 Uptake in Certain Areas and
Related Flag Sate Measures
Reg. C-3 Communication of Information
Section D - Standard for
Reg. D-1 Ballast Water Exchange Standard
Ballast Water Management
Ballast Water Performance
Reg. D-2
Standard
Approval Requirement for Ballast
Reg. D-3
Water Management System
Prototype Ballast Water Treatment
Reg. D-4
Technologies
Reg. D-5 Review of Standards by the

Guideline for Application of BWTS in Ships

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Part I Introduction to Ballast Water Management Convention

Organization
Section E - Survey and
Certification Requirements for
Ballast Water Management

Reg. E-1 Surveys


Insurance or Endorsement of a
Certificate
Insurance or Endorsement of a
Reg. E-3
Certificate by Another Party
Reg. E-4 Form of the Certificate
Duration and Validity of the
Reg. E-5
Certificate
Appendix
Form of the Certificate
I
Appendix Duration and Validity of the
II
Certificate
Reg. E-2

Appendix

Guideline for Application of BWTS in Ships

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Part I Introduction to Ballast Water Management Convention

Table. I-1-B Ballast Water Management Guidelines


No

Ballast Water Management Guidelines

MEPC Resolution

G1

Guidelines for sediments Reception Facilities

Res.MEPC.152(55)

G2

Guidelines for Ballast Water Sampling

Res.MEPC.173(58)

G3
G4

Guidelines
for
Ballast
Water
Management
Equivalent
Res.MEPC.123(53)
Compliance
Guidelines for Ballast Water Management and Development of
Res.MEPC.127(53)
Ballast Water Management Plans

G5

Guidelines for Ballast Water Reception Facilities

Res.MEPC.153(55)

G6

Guidelines for Ballast Water Exchange

Res.MEPC.124(53)

G7

Guidelines for Risk Assessment under Regulation A-4

Res.MEPC.162(56)

G8

Guidelines for Approval of Ballast Water Management Systems Res.MEPC.174(58)

G9

Guidelines for Approval of Ballast Water Management Systems


Res.MEPC.169(57)
that use of Active Substances

G10

Guidelines for Approval and Oversight of Prototype Ballast


Res.MEPC.140(54)
Water Treatment Technology Programs

G11
G12

Guidelines for Ballast Exchange Design and Construction


Res.MEPC.149(55)
Standards
Guidelines on Design and Construction to Facilitate sediments
Res.MEPC.150(55)
Control on Ships

G13

Guidelines for Additional Measures regarding Ballast Water


Res.MEPC.161(56)
Management including Emergency Situation

G14

Guidelines
Exchange

on

Designation

Guideline for Application of BWTS in Ships

of

Areas

for

Ballast

Water

Res.MEPC.151(55)

Machinery Team

Part I Introduction to Ballast Water Management Convention

Fig. I-1-A Ballast Water Management Convention Guidelines

MEPC Meetings
The guidelines for application of BWM Convention have been discussed and selected at
MEPC. In this chapter, the details of MEPC meetings as of 2010.12 will be briefly introduced.
2.1 MEPC 59(2009. 7) Meeting
2.1.1 Basic/final Approval Status of Ballast Water Systems that Make Use of Active
Substances.
1) Approval status as of MEPC 58 is listed in BWM.2/Circ.16(2008.10.17) and further
Basic/Final Approval for the sediments of active substances produced during ballast
water treatment will be issued as BWM.2/Circ.**.

Country

Manufacturer

Product

Approval

Korea

HHI

EcoBallast

Germany

Aquaworx

Aqua TriComb

China

COSCO

Blue Ocean Shield

Korea

NK

NK-03 BlueBallast

Germany

RWO

CleanBallast

Japan

Hitachi

ClearBallast

Netherland

Greenship

Greenship Sedinox

Basic
Approval
Basic
Approval
Basic
Approval
Final
Approval
Final
Approval
Final
Approval
Final
Approval

Related
Document

Status

MEPC59/2/4

Approved

MEPC59/2/8

Approved

MEPC59/2/2

Approved

MEPC59/2/3

Approved

MEPC59/2

Approved

MEPC59/2/5

Approved

MEPC59/2/6

Approved

Note : Techross (Korea) was approved at MEPC 59.

2.1.2 Using Portable Water as Ship's Ballast Water


1) The committee at this session acknowledged that chemical contained in portable
water may potentially be discharged and agreed that any water used as ballast
should comply with the Ballast Water Convention. This matter will be further
discussed at BLG after the finalization of Procedure for assessing other methods of
ballast water management".
2.1.3 Possible Further Extension of the Entry Into Force of D2 (Ballast Water Treatment
System Onboard) for New Ships Built in 2010 and with a Ballast Water Capacity Less
than 5,000m3
1) The committee noted that postponing the date stipulated in regulation B-3.3 would
Guideline for Application of BWTS in Ships

Machinery Team

Part I Introduction to Ballast Water Management Convention

not be beneficial to the implementation process and would not stimulate the
installation of new ballast water technologies on board ships, hence concluded that
no change to Assembly A.1005(25) was needed for those constructed in 2010.
2.2 MEPC 60(2010. 3) Meeting
2.2.1 GESAMP-BWWG provided basic approval for the following active substances and encouraged
manufacturers to apply for final approval.

Country

Manufacturer

Product

Korea

Panasia

GloEn-Patrol

Germany

Ecochlor

Ecochlor

Germany

Siemens

SiCURE

South
Africa

Resource Ballast
Tech.

Resource

Denmark

ATLAS-DANMARK

ATLAS-DANMARK

Japan

Toagosei

JEF

China

Sunrui CFCC

Sunrui

Denmark

DESMI

Ocean Guard

21st Century
Blue Ocean Guard
Shipbuilding Co.Ltd
Hyundai Heavy
HiBallast
Industries Co. Ltd.

Korea
Korea

1)

Approval
Final
Approval
Final
Approval
Basic
Approval
Final
Approval
Basic
Approval
Final
Approval
Basic
Approval
Basic
Approval
Basic
Approval
Basic
Approval
Basic
Approval
Basic
Approval

Related
Document

Status

MEPC59/2/7

Approved

MEPC59/2/9

Rejected

MEPC59/2/11

Approved

MEPC59/2/10

Approved

MEPC60/2

Rejected

MEPC60/2/2

Approved

MEPC60/2/3

Approved

MEPC60/2/4

Approved

MEPC60/2/5

Approved

MEPC60/2/6

Approved

MEPC60/2/7

Approved

MEPC60/2/8

Approved

Korea

Kwang San Co., Ltd.

En-Ballast

Norway

Qingdao Headway

OceanGuard

Germany

Severn Trent
DeNora

BalPure

Basic
Approval

MEPC60/2/9

Approved

Korea

Hyundai Heavy
Industries Co. Ltd.

EcoBallast1)

Final
Approval

MEPC60/2/1

Approved

: Not reviewed by the GESAMP-BWWG, however, it had been deemed to have met all the requirements
for final approval at MEPC 59 and therefore was advised to apply for final approval at MEPC 60.
Accordingly, this system received a final approval at this session.

2.2.2 Follow-up Measures to IMO Res.A.1005(25)


1) It is deemed that there are sufficient numbers of type approved ballast water
treatment systems available in the market, and therefore at MEPC 59, it was agreed
to provide no further extension other than [IMO Res.A.1005(25) : Delay of entry into
force for vessels constructed in 2009] which was adopted at the 25th IMO assembly
Guideline for Application of BWTS in Ships

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Part I Introduction to Ballast Water Management Convention

(2007.11). The committee encouraged its member states for the prompt ratification of
the BWM convention and installation of the ballast water treatment system before
entry into force of the convention
2.3 MEPC 61(2010. 9) Meeting
2.3.1 The GESAMP-BWWG recommended basic/final approval for the following treatment systems
that make use of active substances.

1)

Country

Manufacturer

Product

Korea

Techone Eco

Purimar

Korea

Aqua ENG

Aquastar

Japan

Kuraray

Kuraray

Japan

Mitsui Heavy Ind.

FineBallast

Korea

21st Century
Shipbuilding Co.Ltd

ARA Ballast

Norway

Qingdao headway

OceanGuard

Germany

Severn Trent
DeNora

BalPure

Germany

Eka Chem

Ecochlor

Japan

Mitsui Heavy Ind.

SP-Hybrid

China

Sunrui CFCC

BalClor

Related
Document

Status

MEPC61/2

Approved

MEPC60/2/1

Approved

MEPC60/2/6

Approved

MEPC61/2/5

Approved

MEPC60/2/2

Approved

MEPC61/2/9

Approved

MEPC61/2/8

Approved

MEPC61/2/2

Approved

MEPC61/2/4

Approved

Approval
Basic
Approval
Basic
Approval
Basic
Approval
1)

Final
Approval
Final
Approval
Final
Approval
Final
Approval
Final
Approval
Final
Approval

: No active substances are used. Hence, recommended to apply for government type
approval in accordance with G8.

2.3.2 The Current Status of BWM Convention (As of November 2010)


1) No. of contracting states : 27 countries
2) Sum of tonnage : 25.32%
3) This convention will enter into force 12 month after the date on which not less than
30 states, the combined merchant fleets of which constitutes not less than 35% of
the gross tonnage of the world's merchant shipping.

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Part II Application of Ballast Water Treatment Systems

Part II Application of Ballast Water Treatment Systems

Outline of Ballast Water Treatment Systems


In prior to the development and commercialization of BWTS, active substances used in the
treatment process should be approved by IMO for its potential impact to the marine environment.
Active substance means a substance or organism, including a virus or a fungus that has a general
or specific action on or against harmful Aquatic Organisms and Pathogens. The approval steps are
divided into basic approval and final approval, and each step should be approved by MEPC.
A BWTS received basic approval and final approval by IMO is then required to grant type approval
by each country for its organism extinction ability, operational performance and application on
board ships. In order to receive the type approval, a land-based test demonstrating that the BWTS
meets the requirements of Guidelines for Approval of Ballast Water Management Systems (G8)
and the standard as set out in Regulation D-2 of the Convention should be carried out at a
equipment factory where a laboratory pilot plant including a moored test barge or test ship. Also,
in order to assess whether the BWTS meets the standards of Regulation D-2, an on-board test
should be carried out at the BWTS's maximum capacity.
And, in order to verify the performance of BWTS under ship's operating condition, the test should
be of carried out under following conditions ; vibration, temperature, moisture, green sea, ship's
trim, and electrical load change. And the tests should able to evaluate the liability of the electrical
equipment.

General Aspect of Ballast Water Treatment Systems


2.1 General
2.1.1 Definitions
1) "Ballast Water" means water with its suspended matter taken on board a ship to
control trim, list, draught, stability or stress of the ship.
2) "Ballast Water Treatment" means mechanical, physical, chemical, and biological
processes, either singularly or in combination to remove, render harmless, or avoid
the uptake or discharge of Harmful Aquatic Organisms and Pathogens within Ballast
Water sediments.
3) "Gross Tonnage" means the gross tonnage calculated in accordance with the
tonnage

measurement

regulations

contained

in

Annex

to

the

International

Convention on Tonnage Measurement of Ships, 1969 or any successor Convention.


4) "Ship" means a vessel of any type whatsoever operating in the aquatic environment
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Part II Application of Ballast Water Treatment Systems

and includes submersibles, floating craft, floating platforms, FSUs and FPSOs.
5) "sedimentss" means matter settled out of Ballast Wataer within a ship.
6) "Ballast Water Capacity" means the total volumetric capacity of any tanks, spaces
or compartments on a ship used for carrying, loading or discharging Ballast Water,
including any multi-use tank, space or compartment designed to allow carriage of
Ballast Water.
7) "Active substance" means a substance or organism, including a virus or a fungus
that has a general or specific action on or against Harmful Aquatic Organisms and
Pathogens.
2.1.2 Definition of Constructed and Major Constructed
1) "Constructed" in respect of a ship means a stage of construction where :
a. the keel is laid; or
b. construction identifiable with the specific ship begins
c. assembly of the ship has commenced comprising at least 50 tonnes or 1 percent of
the estimated mass of all structural material, whichever is less; or
d. the ship undergoes a major conversion
2) "Major conversion" means a conversion of a ship
a. which change its ballast water carrying capacity by 15 percent or greater, or
b. which changes the ship type, or
c. which, in the opinion of the Administration, is projected to prolong its life by ten years
or more, or
d. which results in modifications to its ballast water system other than component
replacement-in-kind. Conversion of a ship to meet the provisions of regulation
D-1 should not be deemed to constitute a major conversion for the purpose of
this Annex.
2.2 Application
2.2.1 Extent of Application
1) Applies to all ships designed to carry ballast water (submersible vessel, floating
vessel, FSUs, and FPSOs
2.2.2 Ships Subject to Survey
1) Except Floating Platform, FSUs or FPSOs, all ships over GT 400 ton are required to
furnish a certificate of survey stipulated by the convention on board ships.
2.2.3 Exceptions
1) Ships not designed or constructed to carry Ballast Water or ships having permanent
ballast water in sealed tanks on ships, that is not subject to discharge
2) Any warship, naval auxiliary or other ship owned or operated by a state and used,
for the time being, only on government non-commercial service.
3) Ships not designed or constructed to carry Ballast Water.
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Part II Application of Ballast Water Treatment Systems

2.2.4 Equivalent Compliance


1) Equivalent compliance for pleasure craft used solely for recreation or competition or
craft used primarily for search and rescue, less than 50 meters in length overall, and
with a maximum Ballast Water capacity of 8 cubic meters, should be determined by
the Administration taking into account Guidelines developed by the Organization.
2.3 Entry into force of D-1 and D-2 Regulations
2.3.1 Entry into Force
1) As shown in Table.3, the BWM convention requires that ships whose keel is layed
before 2009 is to meet with the D-1(ballast exchange) regulation while those keel
layed after 2009 are to meet with the D-2 (Installation of a BWTS approved by the
Administration) regulation. However, these requirements are not subject to Port State
Control until the date of entry into force.

Keel Laying

BW Tank(m3)

2009

2010

2011

2012

2013

2014

2015

2016

2017

Ships whose keel is laid before 2009


< 2009

< 1500

< 2009

1500 ~ 5000

< 2009

> 5000

D1 or D2

D2

D1 or D2

D2

D1 or D2

D2

Ships whose keel is laid after 2009


2009

D2

< 5000

2009 ~ 2011
2012

D1 or D2

D2

5000
-

D2

Table. II-2-A The Year of Entry into Force of Ballast Water related Regulations

2) A BWTS complying with the D-2 Regulation should be installed on board a ship by
the date of first intermediate survey or IBWM special survey after the year of
delivery (Acc. to IOPP certificate).
3) Example A for the above statement
a. Date of Keel Laying :

2008. 9. 25, Date of Delivery : 2009. 2. 23(based on

IOPP)
3

b. Total ballast volume : 3,000m

c. First IBWM intermediate survey after 2014 : 2017. 2. 22


d. First IBWM special survey after 2014 : 2017. 2. 22
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Part II Application of Ballast Water Treatment Systems

4) Example B for the above statement


a. Date of Keel Laying : 1991.08.24, Date of Delivery : 1992. 5. 215(Acc. to IOPP)
3

b. Total ballast volume : 6,000m

c. First IBWM intermediate survey after 2014 : 2017. 5. 14


d. First IBWM special survey after 2020 : 2017. 5. 14

2.3.2 Standards for Ballast Exchange set out in Regulation D-1


1) Ships performing ballast water exchange should do so with an efficiency of at least
95% volumetric exchange of ballast water
2) For ships exchanging ballast water by the flow-through method, pumping through
three times the volume of each ballast water tank should be considered to meet the
standard described in paragraph 1. Pumping through less than three times the
volume may be accepted provided that ships can demonstrate that at lease 95%
volumetric exchange is met.
Table. II-2-B Standards for Ballast Exchange set out in Regulation D-1

2.3.3 Standards for Ballast Exchange set out in Regulation D-2


1) Less than 10 viable organism per cubic meter greater than or equal to 50
micrometers in minimum dimension
2) Less than 10 viable organism per milliliter less than 50 micrometers in minimum
dimension and greater than or equal to 10 micrometers in minimum dimension
3) Microbes indicator
a. Toxicogenic vibrio cholerae with less than 1 Colony Forming Unit (cfu) per 100
milliliters
b. Escherichia coli less than 250 cfu per 100 milliliters
c. Intestinal Enterococci less than 100 cfu per 100 milliliters.

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Part II Application of Ballast Water Treatment Systems

Table. II-2-C D-2 Standards for Ballast Exchange set out in Regulation D-2

2.3.4 Regarding requirements for California and New York, please refer to Appendix B and C.

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Part II Application of Ballast Water Treatment Systems

Type Approval of Ballast Water Treatment Systems

3.1 General
Approval of Ballast Water Treatment Systems that make use of active substance is conducted at
IMO according to "Procedure for Approval of Ballast Water Treatment Systems that Make Use of
Active Substances (G9)". The purpose of the guideline (G9) is to determine the acceptability of
active substances and preparations containing one or more active substances and their application
in ballast water treatment systems concerning ship safety, human health and aquatic environment.
Basic approval means a pre-approval of the BWTS to comply with the requirements of the BWM
Convention. At basic approval stage, it is to be verified that the application of BWTS has no harm to
environment, human health, properties and resources.
Final approval means approval of ballast water treatment systems that make use of active
substances or preparation to comply with the Convention. Type approval tests in accordance with
"Guidelines for Approval of Ballast Water Management System (G8)" are regarded as a part of the
final approval. Technical assessment for approval of active substances is conducted by BWWG
(Ballast Water Working Group) which is under GESAMP (Group of Experts on Scientific Aspects of
Marine Environmental Protection), where GESAMP-BWWG is a working group of GESAMP under
MEPC. The working group is composed of experts from each field to review the application for the
approval of ballast water treatment systems using active substance submitted by the
Administration.
3.2 Procedure for IMO Type Approval
3.2.1 Approval Procedure for Ballast Water treatment Systems not using Active Substances.
(Guidelines for Approval of Ballast Water Management System (G8))
1) A BWTS that does not make use of an active substance should, without basic or
final approval by IMO, be approved by the Administration for fitting on board ships
according to "Guidelines for Approval of Ballast Water Management System (G8").
2) A typical example of a BWTS that does not make use of active substances is a UV
type.
3) Procedure for type approval according to "Guidelines for Approval of Ballast Water
Management System (G8)" is shown in FIg. II-3-A. Also, registered organizations
which are authorized to conduct the test on behalf of the Administration and test
standards are shown in Table II-3-D.

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Part II Application of Ballast Water Treatment Systems

Plan Approval : Design, Manufacturing,


Operation, Performance

Type approval Tests


- Land-based Test (RO)
- On-board Test (RO)
- Environmental Test (RO)
- Feasibility Test (KR or KST)

Issue a Type
Approval Certificate

Inspection
On-board Ships

Fig. II-3-A Type Approval Procedure According to Guidelines for Approval of Ballast Water
Management System (G8)
Table. II-3-D Type Approval Procedure according to Guidelines for Approval of Ballast Water
Management System (G8) [In Korea]

Registered Organizations

- KORDI (Korea Ocean


Research and
Development Institute)
- KOMERI (Korea Marine
Equipment Research
Institute)
- Busan Techno Park

- KTL (Korea Testing


Laboratory)
- KOMERI (Korea Marine
Equipment Research
Institute)
- SGS Tesco
- KR (Korean Register of
Shipping)
- KSSTA (Korea Ship Safety
Technology Authority)

Test Items

On-board
Test

Land-based
Test

Environmental
Test

Feasibility
Test

Guideline for Application of BWTS in Ships

Test Standards
- To comply with D-2 requirements after repeating ballast water
suction storage discharge process 3 times
- Test organism
- Sampling
- Test cycle : more than 5 times per each cycle (PSU), minimum 2
cycles (total 10 times)
- Capacity of control tank and ballast tank should be greater than 200
m3
- Time of sampling : 3 times shortly before/after ballast water treatment
- Vibration Test
- Temperature Test
- Moisture Test
- IP Test
- Power Variation Test
- Incline Test
- EMC Test
- Feasibility for ship's operation
- Performance of Alarm Device and Recording Equipment
- Control and Monitoring System

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Part II Application of Ballast Water Treatment Systems

3.2.2 Procedure for Approval of Ballast Water Management Systems that Make Use of Active
Substances (G9)
1) A BWTS that make use of active substances should, according to "Procedure for
Approval of Ballast Water Management Systems that Make Use of Active Substances
(G9)", acquire basic approval and final approval.
2) Procedures for basic approval and final approval are shown in Fig. II-3-B and Fig.
II-3-C, respectively. The application form for basic approval should include information
of the active substance.
3) Application for final approval should include a result of land-based test for
confirmation that the residual toxicity of the discharge conforms to the evaluation
undertaken for basic approval.
4) The application should be submitted under the name of applying member state and
therefore all contents of the application should be guaranteed by the member state.

- Submission of documents
(laboratorial level)
- Assume discharge period

- Closure of
Evaluation Result

Application
(Manufacturer)
Application
(Member State)
Approval
(IMO/MEPC)

Additional
Comments

Evaluation
(IMO/GESAMP)
- Evaluation and Analysis
of Toxicity
- Report to the Administration

Approval
(IMO/MEPC)
Circulation of
Approval Result

Fig. II-3-B Procedure for Basic Approval

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Part II Application of Ballast Water Treatment Systems

Application
(Manufacturer)

-Using Basic Approved


Active Substances

Land-based Test
(Manufacturer + Member
State (Test Facility)]
Application
[Member State]

-Comparing Toxicity of
Discharged Ballast Water with
Approval
the Figure Measured During
(IMO/MEPC)
Basic Approval

Additional
Comments

Evaluation
(IMO/GESAMP)
-Notification of Approval to
the Administration and
Circulation to Member States

Approval
(IMO/MEPC)
Circulation of
Approval Result

Fig. II-3-C Procedure for Final Approval


5) A BWTS using active substances should conduct the following tests in addition to
the tests required by "Guidelines for Approval of Ballast Water Management System
(G8)". The additional tests are described in Table.7.
Table. II-3-E Additional tests and requirements in accordance with Procedure for Approval of
Ballast Water Management Systems that Make Use of Active Substances (G9)
Additional
Requirements

Test

Item

Test Standard / Document

Toxicity Test

- Toxicity Test of the treated ballast water


- Persistence Tests, Bioaccumulation Tests, Toxicity Tests

PSPC
Corrosion Test

- Effect on corrosion of ballast tank.


- Data on effects on aquatic plants, invertebrates, fish and
other biota
- Data on mammalian toxicity

Application Form

- Data on environmental fate and effect under aerobic and


anaerobic conditions
- Data specifying the name, dosage, and maintained period
of each ingredient of active substances

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Part II Application of Ballast Water Treatment Systems

Fig. II-3-D Requirements for Type Approval from the Administration

Fig. II-3-E Procedure for Feasibility Test

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Part II Application of Ballast Water Treatment Systems

3.2.3 Procedure for Type Approval from the Administration


1) A BWTS that does not make use of active substances is, according to "Guidelines
for Approval of Ballast Water Management System (G8)", exempted from basic
approval and final approval, and required to obtain type approval from the
Administration after a land-based test, on-board test, environment test, and feasibility
test, as shown in Fig. II-3-D.
2) A BWTS that makes use of an active substance is required to obtain a basic
approval from IMO and to submit the result of toxicity test, assessment of PSPC
corrosion test, etc in order to get a

final approval from IMO. Also, after passing 4

types of test mentioned in above 1), a type approval is required to be obtained from
the Administration.
3) The feasibility test is conducted by KR on behalf of Korean Government. The
procedure is shown in Fig. II-3-E.

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Part III Technologies for Ballast Water Treatment Systems

Part III Technologies for Ballast Water Treatment Systems

Ballast Water Treatment Technologies


Ballast water treatment technologies have been developed since May 2005 on which the
performance standard was not yet set out by IMO so that low-performance technologies may
have been applied. After the performance standard was set out, many ballast water
treatment technologies using chemicals or combined methods were introduced at the 2nd
International Conference on Ballast Water Management (ICBWM) which was held in
Singapore on April 2004.
At the 53rd session of MEPC held on July 2005, technical review on ballast treatment
methods was conducted and the technologies proposed by each member state were put
together to verify whether the development status will meet the date of entry into force of
the International Convention by 2009. Due to strengtened regulations on using active
substances, attention was given to those that do not make use of active substances.
Currently, it is being reported that many different technologies for ballast water treatment
are being developed by each country, however, it is difficult to make reliable technical
evaluation due to its cost effectiveness, under performance, or unrealistic methods.
Among many technologies, those using active substances are providing reliable information
based on the reports for assessment of active substances, which facilitates making reliable
technical evaluation. Typical ballast water treatment technologies are described in the below
table. The description of each representative technology is, as described in Table III-1-A,
based on each manufacturer's web site, brochure, etc.

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Table. III-A Categorization and Comparison of Ballast Water Treatment Technologies


Treatment Technique

Manufacturer

Remarks

Electrolysis +
Neutralizer

Techcross

- No need to carry chemicals

Filter+Electrolysis

EctoSys, RBT, GreenShip


Meyer

- No need to carry chemicals

Filter+Electrolysis,
Chemical
Injection+Neutralizer

Severn, Mitsubish, Electrichor

- No need to carry chemicals

Filter+Electrolysis+Inert
Gas Filling

OceanSaver,
NEI

- No need to carry chemicals

FIlter+AOT

PureBallast

Filter+UV

Panasia, OptiMarin, Gauss,


Marenco, Willand

Filter+Ozone

Special Pipe, NK

Filter+Chlorine Dioxide

EcoChlor

- High Performance

Filter+Chemical
Injection

Peraclean

- Low initial invenetment cost

10

Flocculation+Filter

Hitachi

small amount of residual


products
- No need to carry chemicals

small amount of residual


products
- No need to carry chemicals
- No need to carry chemicals

small amount
products

of

residual

1.1 Basic Arrangement of BWTS

BWTS

Sea
Chest

Physical
Treatment

Ballast Tank

Chemical
Treatment

Neutralization

Overboard
: Treated Ballast Water

: Ballast Water

Fig. III-1.1-A General treatment method of BWTS


A typical ballast water treatment system is shown in Fig. III-1.1-A where ballast water is
passing the filter for physical treatment. During this process, particles or organisms larger
than 50 are being filtered. The filtered ballast water is then sterilized by chemical
treatment before sent to the ballast tank. Those requiring re-treatment or neutralization when
discharge are designed to de-ballast after the treatment. Many systems adopted physical
treatment methods such as filter or cavitation to strain organism or sediments larger than 50
. Sterilization of microbes or viruses is generally carried out by means of chemical
methods such as UV method, reducing oxygen content in ballast water, or injection of
chemical substances such as ozone.

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1.2 Treatment Using Filter + Photo Catalysis

BWTS

Sea
Chest

Ballast Tank

Photo
Catalysis

Filter

Overboard
: Treated Ballast Water

: Ballast Water

Fig. III-1.2-A Treatment Process Using Filter + UV


This method generally uses a filter and Photo Catalysis to treat ballast water. The
advantage of this method is that it does not use any chemical substances. Fig. III-1.2-A
shows the outline of the treatment method. The system first eliminates large aquatic
organisms by the filter and then, sterilizes the left-out aquatic organisms or viruses with
radicals that are produced when titanium dioxide is exposed to the light. Radical means an
atom or molecule containing unpaired electron.
1.3 Treatment Using Filter + Cavitation + N2

BWTS

Sea
Chest

Gas,
Hydroxyl
Ion

Filter
Cavitation

Ballast Tank

Overboard

: Treated Ballast Water

: Ballast Water

Fig. III-1.3-A Treatment process using Filter + Cavitation + N2


This system consists of a filter, a cavitation unit and an N2 generator. This method does
not make use of any active substances. Fig. III-1.3-A shows the outline of the treatment
method. The ballast water passes through the filter where aquatic organism or sediments
larger than 50 are filtered. The filtered ballast water is then sanitized by the cavitation
unit, and then the ballast water is further sanitized by adding electrolysis-produced hydroxyl
ion and N2 gas into the ballast tank.

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Part III Technologies for Ballast Water Treatment Systems

1.4 Treatment using Inert Gas

BWTS

Sea
Chest

Ballast Tank

Inert Gas Injection


Water Quality
Control
: Treated Ballast Water

Overboard
: Ballast Water

Fig. III-1.4-A Treatment Process using Inert Gas


This method uses inert gas which is injected into ballast water via a venturi pipe during
ballast water filling in order to reduce the oxygen content in the ballast water. Also, during
voyage, this system inerts ballast tanks to prevent the proliferation of aquatic organisms.
And, because the oxygen content in the ballast water is so low that no living organisms can
reproduce, ballast water discharge is carried out with air blown into the ballast water via the
venturi pipe.
1.5 Treatment using Electrolysis Method

BWTS

Sea
Chest

Ballast Tank

Electrolysis
Neutralization
: Treated Ballast Water

Overboard
: Ballast Water

Fig. III-1.5-A Treatment using Electrolysis Method


This method uses an electrolysis device that destroys cell nucleus with Hypochlorite and
radicals, and sterilizes by destroying cell membranes through Oxidation Reduction Potential
(ORP). Meanwhile, to prevent the reproduction of microorganism in the ballast tank, the
system lets Hypochlorite remained in the ballast water. For the reason, the ballast water is
discharged after adding hyposulfite to neutralize the Hypochlorite sodium remaining in the
ballast water.

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Part III Technologies for Ballast Water Treatment Systems

1.6 Treatment using Filter + Magnetic Separation

BWTS

Sea
Chest

Ballast Tank

Filter

Magnetic
Separation

Stir

Overboard
: Treated Ballast Water

: Ballast Water

Fig. III-1.6-A Treatment Process using Filter + Magnetic Separation


This system consists of a stirring facility, a magnetic separation device and a filter. This
method treats ballast water by inserting magnetic substances in the ballast water during
ballast uptake to induce stir and magnetic separation. This system uses no chemicals nor
changes the property of ballast water and therefore no re-treatment or neutralization is
required.
1.7 Treatment using FIlter + UV

BWTS

Sea
Chest

Ballast Tank

UV

Filter

Overboard
: Treated Ballast Water

: Ballast Water

Fig. III-1.7-A Treatment using FIlter + UV


This system is composed of a filter and a UV unit. This system first eliminates large
aquatic organism and sediments by the filter without using any chemical substances and
then sterilizes microbes and viruses by UV. During discharge, the ballast water is passing
the UV unit again to make sure all the microbes and viruses that might have been survived
are completely sterilized.

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Part III Technologies for Ballast Water Treatment Systems

Characteristics of BWTS by Manufacturers

Below descriptions for various ballast water treatment systems are based on each
manufacturer's website and brochures. Readers should note that there may be changes or
updates in their system configuration, performance, explosion protection design, etc. For
additional information on each products, please refer to Appendix E.

2.1 PureBallast System(Norway / MEPC 56(Final Approval))

2.1.1 General
1) PureBallast is a ballast water treatment system developed in Norway. This technology
was submitted for approval at MEPC 55 and received Basic Approval and Final
Approval under the name of Norway at MEPC 56 on July 2007. The system consists
of a filer and AOT (Advanced Oxidation Technology) units .
2.1.2 Characteristics
1)

50

self-cleaning

filter

is

used

during

ballasting

operations.

(During

de-ballasting, the filter is bypassed.) This not only blocks the intake of larger
organisms, but also reduces the amount of sediments in the ballast water tanks.
2) Depending on the system flow rate, one or more AOT units comprise the active
stage

of

PureBallast

treatment,

in

which

generated

radicals

that

neutralize

microorganisms and other organic matter.


3) The AOT can treat ballast water without generating toxic substances and

shows

not only stronger oxidizing power compare with other oxidizing agents such as
chlorine, chlorine dioxide, or calcium permanganate but also quick reaction without
leaving toxic substances or residuals. Fig. III-2.1-C and III-2.1-D are diagrams
showing ballast water flow during treatment stage.

Fig. III-2.1-A The Principle of PureBallast

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Fig. III-2.1-B The Principle of PureBallast

Fig. III-2.1-C Ballasting Procedure

Fig. III-2.1-D Ballasting Procedure


Fig. III-2.1-E shows the conceptual installation drawing of PureBallast that consists
of a filter, AOT units, etc.

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Part III Technologies for Ballast Water Treatment Systems

Fig. III-2.1-E Conceptual Drawing of PureBallast

Fig. III-2.1-F AOT Assembly

Fig. III-2.1-G Filter

Fig. III-2.1-H Table of Electric Consumption

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Part III Technologies for Ballast Water Treatment Systems

2.2 Electro-Cleen(Korea / MEPC 58(Final Approval))

2.2.1 General
1) Techcross Inc's Electro-Cleen System was granted Basic Approval of ballast water
treatment system that makes use of active substance by IMO at MEPC 54th on Mar.
2006 and received Final Approval at MEPC 58th on Oct. 2008.

2.2.2 Characteristics
1) Electro-Cleen System uses electrolysis with application of electric current. In the
process of electrolysis, proton ion and hydroxide ion are being released from positive
anode and negative anode, respectively, where sufficient potential of disinfection
forms around the positive anode and the hydroxide ion released from the negative
anode has an outstanding performance in hydrolysing organisms. In other words,
when electrolyze water, it decomposes into various kinds of radicals such as OH,
HCO, O2, H2O2, O3, and Cl- . And since the radicals have high potential differences,
they react fast with almost all organisms.
2) Although radicals are unstable substances that only last for very short period of time,
from few millionth seconds to few seconds, they destroy organisms instantaneously.
Also, residual chlorine prohibits the re-growth of microorganisms in the ballast tank. A
neutralization unit is installed in the discharge line to neutralize the chlorine content
down to nearly zero when de-ballasting,

2.2.3 Components
1) Control PC : controls the ballast water treatment system.
2) ECU : Eletro-Chamber Unit : is a core component of the ballast water treatment
system where electrolysis process actually occurs by high-voltage direct current
transmitted from a Rectifier.
3) Power Distributor : distributes power to the ballast water treatment system.
4) Rectifier : converts the input power supplied by the power distributor to high-voltage
direct current.
5) Auto Neutralization Unit : automatically controls the chlorine contents by a TSU
(TRO(total residual oxidant) sensor unit) during de-ballasting.

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Part III Technologies for Ballast Water Treatment Systems

Fig. III-2.2-A The principle of Electro-Cleen

Fig. III-2.2-B Table of Specifications

Fig. III-2.2-C Schematic Diagram of Electro-Cleen System

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2.3 OceanSaver(Norway / MEPC 58(Final Approval))

2.3.1 General
1) Developed by OceanSaver in Norway, this system was granted basic approval at
MEPC 57th on Mar. 2008 followed by final approval for ballast water management
system that make use of active substances on Oct. 2008.
2.3.2 Characteristics
1) OceanSaver was launched in 2007 as a technology that treats ballast water by pre-filtering
ballast water followed by cavitation and filling nitrogen gas in the ballast tank.
2) However, to enhance its performance, an electrolysis unit was added to the system. The
additional components are as follows :
a. Mechanical Filtration Unit
b. C3T Unit : Hydrodynamic cavitation
c. C2E Unit : Activated water
d. Nitrogen(N2) Supersaturation unit
3) Until the introduction of the electrolysis unit in 2006, the C3T was the main component of
the treatment system. The C3T, as shown in Fig. III-2.3-A, is a device that induces
cavitation inside the chamber to destroy micro-organisms.
4) Because this unit shows low efficiency of destroying micro-organisms and there is a
chance of re-growth of micro-organisms in the ballast tank, the system requires the
ballast to pass the C3T during de-ballasting. Fig. III-2.3-B and III-2.3-C show the
process of ballasting and de-ballasting, respectively.

Fig. III-2.3-A Cavitation Unit of OceanSaver C3T(600m /h)

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Fig. III-2.3-B Ballasting Procedure of OceanSaver

Fig. III-2.3-C De-ballasting Procedure of OceanSaver

Fig. III-2.3-D Conceptual Installation Drawing of OceanSaver

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Fig. III-2.3-E Conceptual Installation Drawing of OceanSaver

2.4 RWO(Germany / MEPC 59(Final Approval))

2.4.1 General
1) CleanBallast developed by RWO received Final Approval at MEPC 59th. This
system consists of 2 major treatment processes, filter and electrolysis.

2.4.2 Characteristics
1) This system consists of a filtering device called DiskFilter that primarily filters solid
matters and sediments, and EctoSys (Electrolysis Unit) that secondarily treats the
remaining micro-organisms. Also, during de-ballasting, the treated ballast water is
being sent to the EctoSys again to destroy the micro-organisms that might have
not been fully destroyed or re-grown in the ballast tank.
2) FIg. III-2.4-A shows a ballasting procedure where organisms greater than 50 are
filtered by the DiskFilter and those smaller than 50 are destroyed by the
EctoSys. Whereas Fig. III-2.4-B shows the de-ballasting procedure where the
treated ballast water is being discharged after passing the EctoSys. Also, III-2.4-C,
III-2.4-D

and

III-2.4-E

are

the

picture

of

Monitor,

DiskFilter

and

EctoSys

respectively. The specifications of main treatment system are as follows :


3

a. Power Consumption : Min. 0.008kWh/m ~ Max. 0.1kWh/m


b. Pressure Drop : 0.6 ~ 1.3bar
3

c. System Capacities : 100 ~ 7,000m /h

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Fig. III-2.4-A Ballasting Procedure

Fig. III-2.4-B De-ballasting Procedure

Fig. III-2.4-C Monitor

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Fig. III-2.4-D EctoSys

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Fig. III-2.4-E DiskFilter

2.5 NK-O3(Korea / MEPC 59(Final Approval))

2.5.1 General
1) This system uses ozone to treat ballast water and received Basic Approval for ballast water
treatment system that makes use of active substances at MEPC 56th on July 2007 and
Final Approval at MEPC 59th on Aug. 2009.

2.5.2 Characteristics
1) The system consists of an air compressor, an oxygen generator, an ozone generator and
an ozone injector that injects the produced ozone into the ballast pipe.
2) The table in Fig. III-2.5-C shows the specifications of various models.

Fig. III-2.5-A Schematic Diagram of NK-O3 System

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Fig. III-2.5-B Piping Arrangement for NK-O3

Fig. III-2.5-C Table of Specifications

2.6 Hitachi-ClearBallast(Japan / MEPC 59(Final Approval))

2.6.1 General
1) CleanBallast developed by Hitachi. Ltd in Japan was granted Basic Approval at
MEPC 57th on Mar. 2008 followed by Final Approval at MEPC 59.

2.7.2 Characteristics
1) This treatment system, as shown in Fig.III-2.6-A, treats ballast water by combining
magnetic

separation

technology

and

coagulation

technology.

In

contrast

to

sterilizatoin-type approaches, the coagulation method does not use chlorine, ozone,
ultraviolet light, or other disinfectants and therefore the risk of residual chemicals
causing secondary contamination is removed. The treatment take place in the
following order : insertion of flocculation agent, magnetic separation, and filter.
Magnetic powder and flocculation agents are added to sea water and the water is
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Part III Technologies for Ballast Water Treatment Systems

roiled to form magnetized floc consisting of plankton, bacteria, mud, and other
materials. When passed through a magnetic separator, the floc adheres to
magnetic disks. Finally, the treated water is filtered by a filter separator, before
being pumped into the ballast tanks.

Fig. III-2.6-A Treatment Principle of ClearBallast

Fig. III-2.6-B Treatment Procedure of ClearBallast

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Fig. III-2.6-C Table of Specifications

2.7 Greenship Sedinox (Netherlands / MEPC 59(Final Approval))


2.7.1 General
1) Developed by GreenShip in Netherlands, Sedinox consists of a centrifugal type
sediments separator and a electrolysis device. This system generates hypochlorite
of 2.6ppm through electrolysis process and hence do not require any additional
chemical substances.
2.7.2 Characteristics
1) This system comprises a Sedimentor which is a filtering device to remove
sediments and a Termanox which is an electrolysis unit. Detail descriptions on
each

component

are

Guideline for Application of BWTS in Ships

shown

39

in

Fig.

III-2.7-E

and

III-2.7-F.

Machinery Team

Part III Technologies for Ballast Water Treatment Systems

Fig. III-2.7-A Sedimentor(100m /hr)

Fig. III-2.7-B Termanox(100m /hr)

2) Fig. III-2.8-C is a picture showing actual installation of Sedinox onboard and Fig.
3

III-2.8-D shows the conceptual drawing of a system having 300m /h capacity.

Fig. III-2.7-C Installation

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Fig. III-2.7-D Configuration of 300m /h Model

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Fig. III-2.7-E Outline Dimensions of Termanox(100m3/h)

FIg. III-2.7-F Outline Dimensions of Sedimentor(100m /h)


2.8 GloEn-Patrol(Korea / MEPC 60(Final Approval))

2.8.1 General
1) This treatment system taking advantage of filter and UV (ultraviolet light) was developed by
PanAsia and received Basic Approval and Final Approval at MEPC 60th for ballast water
treatment system that makes use of active substances at MEPC 57th
2) The mesh size of the filter is 50 and its operating pressure ranging from 2.5 to 10bar.

2.8.2 Characteristics
1) This system features with automatic back flushing function and various kinds of sensors
and monitoring systems. Since this system uses a filter and UV during treatment stage, it is
almost toxic free and there is no risk of corrosion.

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Fig. III-2.8-A Schematic Diagram of GloEn-Patrol

Fig. III-2.8-B Isometric Drawing of GloEn-Patrol

Fig. III-2.8-C Table of Specifications

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2.9 Resource Ballast Tech. Sys.(South Africa / MEPC 60(Final Approval))

2.9.1 General
1) This system was developed by Resource Ballast Technology(RBT) in South Africa
and granted Basic Approval for ballast water treatment system that makes use of
active substances at MEPC 57th on Mar. 2008 followed by Final Approval at MEPC
60th.
2.9.2 Characteristics
1) The cavitation and the application of the disinfectants all take place within the reactor
vessels (RBT), while the filter removes larger organisms and particulate matter. The
cavitation creates very strong sheer forces that effectively rupture the aquatic
organisms.

Electrodes

mounted

inside

the

reactor

vessels

produce

sodium

hypochlorite at a concentration of <1.0 ppm. A small ozone generator incorporated in


the control system provides ozone at <1.0 ppm. With both sodium hypochlorite and
ozone systems complete disinfection is achieved.
2) III-2.9-A shows the treatment process of the system. And Fig. III-2.9 shows the
specifications of the system that comes in different sizes.

Fig. III-2.9-A Process Flow Chart

Fig. III-2.9-B Table of Specifications


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Fig. III-2.9-C Filter

Fig. III-2.9-D Electro-Chemical Reactor

2.10 JFE(Japan / MEPC 60(Final Approval))

2.10.1 General
1) Developed by JFE in Japan, this system uses the combination of filter, cavitation
and sodium hypochlorite. Granted Basic Approval at MEPC 58th and Final
Approval at MEPC 60th.

2.10.2 Characteristics
1) This system treats ballast water by injecting sodium hypochlorite that is stored
onboard a ship at a concentrate of 30 ppm into the ballast water. Fig. III-2.10-A
and III-2.10-B show the treatment processes during ballasting and de-ballasting.

FIg. III-2.10-A Treatment Process during Ballasting

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FIg. III-2.10-B Treatment Process during De-ballasting

FIg. III-2.10-C Main Components of the Treatment System

Fig. III-2.10-D Overall Flow Chart of the System


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2.11 EcoBallast(Korea / MEPC 60(Final Approval))

2.11.1 General
1) Developed by Hyundai Heavy Industries Co. Ltd., EcoBallast System was granted
Final Approval at MEPC 60th. This system is composed of two main units : a
filter and a UV reactor. The system is controlled by a programmable logic
controller

installed

in

the

control

panel.

This

system

is

considered

as

environment-friendly since it does not use any chemicals or active substances.

2.11.2 System Configuration


1) Control Unit including System Valves and Instruments
2) Auto Back-flushing Filter
3) UV Reactor
4) UV Cleaning Unit
5) By-pass line for Auto Back-flushing filter and UV Reactor

Fig. III-2.11.-A Schematic System Diagram


2.11.3 Auto Back-flushing Filter
1) The auto back-flushing filter is driven by a pressure difference between inlet and
outlet of the filter, that is generated by a back-flushing pump. The specifications
and configuration of the auto back-flushing filter are as follows :

Table III-2.11-B Specifications of Auto Back-flushing Filter


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Fig. III-2.11-C Auto-backflushing Filter

2.12.4 UV Reactor
1) The UV Reactor is inserted in the pipe as in Fig. III-2.11-D. The specification of
the UV reactor is shown in Table III-2.11-E.

FIg. III-2.11-D UV Reactor

Table III-2.11-E Specifications of UV Reactor


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2.12 ARA Ballast(Korea / MEPC 61(Final Approval))

2.12.1 General
1) Developed by 21st Century Shipbuilding Co.,Ltd., ARA Ballast was granted Basic
Approval at MEPC 60th and Final Approval at MEPC 61st.

2.12.2 System Configuration


1) Filter : eliminates any substance that is larger than 50. (See Fig. III-2.12-A)
2) Plasma Electrode : produces plasma that generates a shock waved that destroys
the cell walls of micro-organisms that are smaller than 50.
3) MPCU Module : UV is an effective means of sterilizing bacteria and virus in the
ballast

water,

which

does

not

need

additional

chemical

substances.

This

component is to be operated during ballasting and de-ballasting. (See Fig.


III-2.12-C)

Fig. III-2.13-A Filter

FIg. III-2.12-B Plasma Reactor

Fig. III-2.12-C MPCU Module


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Fig. III-2.12-D Isometric View of the System

Table III-2.12-E Foot Print and Power Consumption

2.13 Ecochlor(Germany / MEPC 61(Final Approval))

2.13.1 General
1) This method using chlorine dioxide was developed by Ecochlor in Germany. The
development was first started in US, however, the system was applied for Basic
Approval in the name of Germany and was granted Basic Approval at MEPC
58th and Final Approval at MEPC 61st.
2) Its initial design was to destroy micro-organisms by inserting chlorine dioxide
produced by reacting sodium chlorate-hydrogen peroxide compound and sulfuric
acid with out a filter. However, a filter was added during approval stage.

2.13.2 Characteristics
1) FIg. III-2.13-A shows the schematic diagram of the system whereas Fig. III-2.13-C
shows the capacity and footprint of various models whose the power consumption
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is 6 kW regardless of the size. The treatment stage of this system takes on


during ballasting only.

Fig. III-2.13-A Schematic Diagram of Ecochlor

FIg. III-2.13-B Chlorine dioxide Generator

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Fig. III-2.13-C Table of Capacity and Footprint

2.14 BalPure(Germany / MEPC 61(Final Approval))

2.14.1 General
1) Developed by Severn Trent De Nora, BalPure is consisting of a filter, a electrolyzer and a
neutralizer.

2.14.2 Characteristics
1) A part of the ballast water taken during ballast intake is electrolyzed into high-concentrate
sodium hypochlorite which is then injected into the ballast stream on the discharge side of
the ballast pump. The biocides react with both inorganic and organic species in the ballast
water to provide disinfection.
2) Sodium sulfite, added on the suction side of the ballast pump by a neutralizer, instantly
reacts with residual oxidants and the treated ballast water is safely discharge in to the
ocean. Independent studies have proven that the low concentration of sodium sulfite used
in the BalPure Process is not harmful to local species.

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FIg. III-2.14-A BalPure Ballast Water Treatment System

3) Fig. II-2.14-A, III-2.14-B and III-2.14-C show the outlines of the system, ballast water
treatment procedure during intake, and ballast water discharge procedure, respectively.

Fig. III-2.14-B Ballasting Procedure for BalPure

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Fig. III-2.14-C De-ballasting Procedure for BalPure

Fig. III-2.14-D Table of Specifications

2.15 OceanGuard(Norway / MEPC 61(Final Approval))

2.15.1 General
1) OceanGuard received Basic Approval at MEPC 60th and Final Approval at MEPC61st.
2) The system was developed by a technical co-operation between Headway Technology.
Co. Ltd., and Harbin Engineering University.

2.15.2 Characteristics
1) This treatment system uses an AOP (Advanced Oxidation Process) technology which is
the combination of electrolysis and ultrasonic wave type that destroys micro-organisms
through an oxidative breakdown initiated by powerful oxidizing species such as hydroxyl
radicals.
2) When electrolyze sea water, it decomposes into various radicals such as OH, HCO, O2,
H2O2, O3, and OCl- radical. These radicals react fast with almost all organisms due to high
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potential differences. Although radicals are unstable substances that only last for very short
period of time, from few millionth seconds to few seconds, they destroy organisms
instantaneously. Also, residual chlorine prohibits the re-growth of microorganisms in the
ballast tank.

Fig. III-2.15-A Isometric View of OceanGuard


3) This system also uses ultrasonic wave that produces a high intensive wave in the treated
area to kill the remaining micro-organisms in the ballast water. Fig. III-2.15-A shows the
piping arrangement of the system.

2.15.3 System Configuration


1) Control Unit : The control unit is responsible for regulating the entire system
including the monitoring of a variety of sensor signals, dealing with any alarm signals
and automatically controlling system startup and shutdown sequences. The Control
Unit includes all procedures needed for system operation, monitoring the system,
including the working condition of various parts as well as the data and conditions
reported by real time inspection from the various sensors. (See Fig. III-2.15-B)
2) Filter : The filter has 50 microns precision filtration. The filter can accomplish both
automatic backflush and filtering at the same time, removing any biological matter
larger than 50 microns. It is able to prevent large-sized organism from entering
ballast tank, so as to reduce the sedimentss inside.
3) EUT : The EUT Unit, which is the core part of OceanGuard, comprises two parts:
Electro catalysis Unit and Ultrasonic Unit. The Electrocatalysis Unit is able to produce
large number of Hydroxyl and other highly active oxidizing substances, and has a
super long lifetime. The Ultrasonic Unit can produce a high intensity wave in a
treated area instantly, killing biological

material,

including bacteria.

(See Fig.

III-2.15-D)

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Fig. III-2.15-B Control Unit

Fig. III-2.15-C Filter

Fig. III-2.15-D EUT Units

Fig. III-2.15-E Table of Capacity, Size, and Power Consumption

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Part IV Application of Ballast Water Treatment Systems

Ships other than Tankers


1. General
Fig. IV-1-A shows a typical general arrangement of a bulk carrier and Fig. IV-1-B shows a typical
midship section of a bulk carrier. As shown in the figures, the ballast tanks are located in the double
hull or double bottom around the cargo holds. And the F.P.T and A.P.T are used as ballast tanks.
The general arrangement of a general cargo ship or container carrier is similar to that of a bulk
carrier. Other vessels such as Ro-Ro vessel, Ferry, Tug boat or Barge also have separate ballast
tanks for the trimming of its draft.

Fig. IV-1-A General Arrangement of a Bulk Carrier

Fig. IV-1-B Midship Section of a Bulk Carrier


In general, Bile, Fire & G/S pumps or Bilge, Fire & Ballast pumps are used for the filling/discharge
of ballast water according to the ship's operating condition. However, in large ships such as large
bulk carriers or large container ships, not only above mentioned pumps but also more than 2 sets
of dedicated ballast pumps are installed in engine room for fast ballasting and de-ballasting.
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2. Related Regulations
2.1 KR Rules for the Classification of Steel Ships (Hereinafter the KR-Rules) Part 5 Chapter 6
402.2.(2)
All ballast tanks are to be connected to at least two(2) power driven ballast pumps where one of
which may be driven by a propulsion unit. Bilge, sanitary or general service pumps driven by
independent power may be accepted as independent-power ballast pumps, provided that they
are connected properly to the line. However, gravity discharge from top side tanks are to be
complied with 302. 2 (1) (B) of the Guidance. And, where cargo pump is arranged for
de-ballasting in emergency as Pt 7, Ch 1, 1003. 2 (2), the cargo pump may be accepted as
one(1) independent power ballast pumps.
2.2 KR-Rules Part 5 Chapter 6 406.7
2.2.1 Ballast piping system is to be provided with a suitable provision such as a non-return valve or
a stop valve which can be kept closed at all times excluding the time of ballasting and
de-ballasting and which is provided with an indicator to show whether it is open or closed, in
order to prevent the possibility of water inadvertently passing from the sea to the ballast tanks
or of ballast passing from one ballast tank to another. Where butterfly valves(except remote
control valves) are used, they are to be of type with positive holding arrangements, or
equivalents, that will prevent movement of the valve position due to vibration or flow of fluids.
2.2.2 Remote control valves, where fitted, are to be arranged so that they will close and remain
closed in the event of loss of control power. Alternatively, the remote control valves may
remain in the last ordered position upon loss of power, provided that there is a readily
accessible manual means to the valves upon loss of power. Remote control valves are to be
clearly identified as to the tanks they serve and are to be provided with position indicators at
the ballast control station.
2.3 KR-Rules Part 5 Chapter 6 406.7
In case where gravitational ballasting/de-ballasting is intended by using sea chests provided in
the exclusive ballast tanks, double stop valves being operable from a position on the freeboard
deck are to be provided.

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2.4 KR Rules for the Classification of Mobile Offshore Units Chapter 10 104.7
2.4.1 The ballast system of semi-submersible structure should comply with follows :
1) The ballast systems are to consist of two or more adequate means by way of
pumps or other suitable apparatuses, and they are to be capable of ballasting and
de-ballasting all compartments even when one of them is out of service.
2) The system is to be capable of raising the unit, starting from a level trim condition
at the deepest normal operating draft, to the severe storm draft, or a greater
distance as may be specified by the Society, within three hours.
3) Ballast pumps, ballast tank valves and sea chest valves are to be provided with a
means of remote control from a central ballast control station.
3. Dangerous space
3.1 General Cargo Ships, Bulk Carriers, and Container Carriers
When carrying flammable cargoes (SOLAS Reg. II-2/19) classified by IMSBC Code or IMDG
Code, according to IEC 60092-506, the cargo area and its ventilation duct are being designated
as dangerous spaces. If carrying Class 2.1, 3(flash point23), 6.1(flash point23), 8
cargoes or Class 4.3 cargoes in bulk, 3-meter radius of the ventilation in/outlet is being
designated as a dangerous space.
3.2 Ro-Ro Vessel, Car Carrier
Although enclosed Ro-Ro or car spaces are categorized as dangerous spaces, if the area or
space is equipped with a mechanical ventilation of minimum 10 change-time per hour and an
alarm system for the failure of ventilation, the dangerous space can be reduced to 450mm
above each deck. In this case, electric equipment with sealing protection against spread of
sparks (IP55 or above) and those whose maximum surface temperature is less than 200 are
allowed to be installed above 450mm of each deck.
3.3 Specially Categorized Area
In specially categorized area, regardless of ventilation capacity, all areas below the
compartment deck are considered dangerous spaces in addition to the requirements in above
3.2.
3.4 Dangerous Space other than Cargo Area
Other than above mentioned areas, a battery room, a paint store and an acetylene store are
also considered as dangerous spaces.
3.5 Installation of BWTS in Confined Space
The electrical installation of BWTS should, as far as practicable, be avoided in the dangerous
spaces mentioned in above 3.1~3.4. However, If the installation is necessary due to ships's
structure, explosion-proof electrical equipment complying with the minimum explosion proof
level of the area should be installed. When installed in enclosed Ro-Ro or Car spaces, except
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IIB T3 or higher, the installation should be located above 450mm of each platform. Also, the
electrical equipment should be of IP55 or higher and its surface temperature should not exceed
200.
3.6 Please refer to Appendix A for explosion-proof levels and protection types for electrical
installation sorted by cargo types and ship types.
4. Installation of BWTS
4.1 Installation in Engine Room
Fig. IV-1-C shows the schematic diagram of BWTS installation in engine room. Excluding
tankers, most ship's, ballast tanks are considered safe spaces that there is no restriction
whatsoever in relation to the installation of BWTS in engine room. However, If the BWTS is
equipped with an ozone(O3) generator, an ozone detection device that activates alarm in case
of leakage is required to be installed in which the ozone generator is installed. Also, due
consideration should be given to O3 pipes to prevent leakage; for example, using double pipes
or welded joint SUS pipes.

Fig. IV-1-C Installation of BWTS in E/R


4.2 Installation outside the Engine Room
The BWTS may also be installed outside the engine room if installation space is not available in
engine room. Please refer to Appendix E and F for information about the minimum required
installation space by manufacturers. Below Fig. IV-1-D is the schematic diagram of BWTS
installation outside the E/R.

Fig. IV-1-D Installation of BWTS outside the E/R

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The following items should be additionally considered when installing the BWTS on upper deck
or other areas outside the engine room.
4.2.1 If the BWTS is installed on the upper level of a ship, for example on upper deck, requiring
ballast pipes to be extended to the BWTS, a head loss of ballast pump should be considered.
Also, excessive vacuum may be found in the downstream of ballast water pipes requiring
vacuum valve or other protective measures.
4.2.2 The BWTS should be installed outside the dangerous space as mentioned in above 3.1~3.4.
However, if installed in a Ro-Ro space, car space or cargo space that is considered as a
dangerous space, special measures should be taken for electric installation as mentioned in
3.5~3.6. Also, due consideration should be given to the installation space, if exposed to
physical impacts during loading/unloading.
4.2.3 If the BWTS is equipped with an ozone (O3) generator, an ozone detection devices that
activates alarm in case of leakage is required to be installed in which the ozone generator is
installed. Also, due consideration should be given to O3 pipes to prevent leakage; for
example, using double pipe or welded joint SUS pipe.
4.2.4 If the BWTS is such a type that produces dangerous gases such as hydrogen gas during
treatment process, there is a risk of accumulation of dangerous gases in confined space. For
the reason, discharge pipes should be led to a safe space outside the enclosed space.
4.2.5 When a separate enclosed space is made on weather deck for the installation of BWTS, the
enclosed space may increase the vessel's total DWT, and the change in total DWT may
result in drastic change in the rule requirements that the vessel should comply with. For the
reason, it is recommended to consult with 'Stability, Load Line and Tonnage Team' of this
Society regarding this matter.
4.2.6 The components of BWTS, when installed on weather deck, should have an appropriate IP
grade

and

should

be

arranged

where

protected

from

physical

impacts

during

loading/unloading of cargos.
4.3 Measures for Penetration Parts of Pipes and Cables
The pipe or cable penetration piece, when penetrating a bulkhead or a deck, should be of the
same fire-proof or water proof level to that of the penetrating bulkhead or the deck. Especially,
when the pipe or cable is passing through a bulkhead between safe space and dangerous
space, it should comply with the additional requirements for air tightness. Below Fig. IV-1-E and
Fig.IV-1-F show examples of cable penetration parts. For more details, please refer to
KR-Rules Part 8 Annex 8.2, "Penetrations through Divisions".

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Fig IV-1-E Example of Single Cable Penetration Parts

Fig IV-1-F Example of Cables' Penetration Parts

5. Particulars
5.1 Alarm and Recording of By-pass
It is stated in the BWM Convention Guidelines G8 4.5.4 that "any by-pass of the BWTS should
activate an alarm, and the by-pass event should be recorded by the Control Equipment ".
By-pass means the flow of untreated ballast water through into ballast tank without passing the
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BWTS. Any by-pass of the BWTS should be alarmed and recorded. For the reason, all valves
in the by-pass line should be remote-controllable or be equipped with an open/close indicator
for automatic detection of the by-pass event by the control equipment.
5.1.1 Installation in Narrow Space
In general, most ships are equipped with 2 or more ballast pumps whose discharge outlets
are connected to ballast tanks through 2 main ballast pipelines. However, in small ships,
there are cases where the BWTS is connected to only 1 of the main ballast pipe due to
limited installation space. In this case, below design consideration should be taken into
account. Fig. IV-1-G is an example of BWTS installation where only 1 main ballast pipe is
connected to the BWTS.
1) All pipes related to the by-pass of BWTS should be removed, or an automatic alarm
system activated in the event of by-pass should be equipped for all valves that may
cause by-pass when adjusted. And the by-pass event should be recorded by the
control equipment.
2) In most cases, although 2 ballast pumps are used, ballast water is carried through 1
main pipe line. For the reason, design consideration such as over pressure of pipes
or excessive flow of ballast water into the BWTS should be taken into account. (In
general, piping system is designed for abt. 2~3m/s)

Fig. IV-1-G Piping diagram of water ballast where the BWTS is connected to only 1 main ballast
pipe line
5.1.2 Initial operation of BWTS
A BWTS that requires by-pass or re-circulation for some periods during its initial ballasting or
de-ballasting is generally designed to have an automatic interlock function to prevent
filling/discharging of untreated ballast water flow. This design feature is included in the most
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type approval conditions or stated in the type approval drawings. Especially, when installing
this type of BWTS in existing ships, the type and arrangement of automatic control valves and
interlock valves should be checked, and the capacity of hydraulic power pack should be
sufficient. Also, the initial operation procedure should be included in the operation manual that
is to be furnished onboard the ship.
5.1.3 Eductor for Ballast Water Stripping
Ships having large-capacity ballast tanks such as bulk carriers, often equip with an eductor
for the purpose of striping ballast tanks. If this kind of ship is equipped with a BWTS that
requires post-treatment of ballast water when discharging, the system should be designed so
that all flows through stripping pipes are treated by the BWTS. In addition, all pipes related to
the by-pass of the BWTS should be removed, or an automatic audible/visual alarm system
activated in the event of by-pass should be equipped for all valves connected to the striping
pipes. And the by-pass event should be recorded by the control equipment. Below Fig.
IV-1-H is an example showing a ballast piping system where the stripping eductor is installed.

Fig. IV-1-H Piping diagram of water ballast system with a stripping eductor
5.1.4 Retroactive Application to Existing Ships
In most existing ships, 2 or more ballast pumps are installed and their discharge outlets are
connected to ballast tanks through 2 main ballast pipes. However, in small ships, there are
cases where the BWTS is connected to only 1 of the main ballast pipes due to limited
installation space. In such cases, the following should be considered :
1) All pipes related to the by-pass of BWTS should be removed or, all valves related to the
by-pass should comply with the requirements described in above 5.1.
2) In general, although 2 ballast pumps are used, ballast water is carried through 1 main
pipe line. For the reason, design consideration such as over pressure of pipes or
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excessive flow of ballast water into the BWTS should be taken into account.

5.2 Filling and Discharging by Gravity


Ships having a sea chest inside the ballast tank for filling & discharging of ballast water by
gravity, such as large bulk carriers, are required to have double stop-valves connected to the
sea chest and the valves should be controllable from a freeboard deck. Below Fig. IV-1-I and
IV-1-J are examples of a ship where filling/discharing ballast water is carrying out by gravity.
5.2.1 A BWTS that Treats during Ballast Intake Only
1) Ships equipped with a BWTS that treats ballast water during filling process only are
required to close all valves that are attached to the sea chests when filling ballast
water into ballast tanks. Also, the valves should comply with the requirements of
above 5.1. as by-pass may occur by adjusting the valves.
2) Discharging may be carried out by means of gravity.
5.2.2 A BWTS Having an Additional Treatment Stage During De-ballasting
1) Ships equipped with a BWTS that treats ballast water not only during ballast intake
but also during ballast discharge are required to close the valves attached to the sea
chests while filling and discharging ballast water. Also, the valves should comply with
the requirements of above 5.1. as by-pass may occur by adjusting the valves.

Fig. IV-1-I Filling and Discharging Ballast Water by Gravity

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Fig. IV-1-J Filling and Discharging Ballast Water by Gravity


5.3 Ballast Water Discharge by Gravity
5.3.1 A BWTS that Treats during Ballast Intake Only
1) If ships equipped with a BWTS that treats during ballast intake only, such as bulk
carriers having a Top Side B.W. Tanks, ballast water discharge may be carried out
by gravity.
2) There should be no ingress of untreated ballast water into ballast tanks when during
ballast intake. For the reason, check valves should be used in the discharge line. If
stop valves are used, requirements in above 5.1 should be met since by pass may
occur by adjusting the stop valves.
5.3.2 A BWTS having an additional treatment stage during de-ballasting
1) Ships

equipped

with

BWTS

having

an

additional

treatment

stage

during

de-ballasting are required to close the valves that are attached to the sea chests at
all times. Also, since by-pass may occur by adjusting the valves, the requirements in
above 5.1 should be complied with.
2) Above 1) should be considered, in particular, if an overflow pipe for ballast exchange
is installed in an existing ship for the purpose of complying with the BWM
Convention D1 (Ballast Water Exchange Method).
5.4 Cargo Holds Used as Ballast Tanks in Case of Emergency
In bulk carriers, there are cases where pipes are installed for the filling of ballast water into
cargo holds for the trimming of draft or maintaining stability in heavy weather. In such cases,
the following should be considered.
5.4.1 Ships equipped with a BWTS requiring additional treatment process during ballast discharge
must additionally treat the ballast water during ballast discharge.
5.4.2 Due consideration should be given to the arrangement of BWTS whose performance may be
affected by sediments or remnants in cargo holds.
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5.4.3 For a BWTS using inert gas, due consideration should be given to maintaining an inerting
concentration when filling inert gas into the ballast tanks.
5.5 When Using a Ballast Pump for Other Purposes
For ships whose fire pump also serves as the ballast pump, if the BWTS is of
remote-controllable type, the in / outlet valves of the fire pump should be remote-controllable.
The same should be applied when a bilge pump serves as the ballast pump.
5.6 For Ships Having a KR Class Notation of UMA or Above
Ships registered to this Society and having a Class Notation of UMA or above (UMA, UMA1,
UMA2, UMA3) are required to equip with remote-controllable fire pumps according to Pt 9, Ch 3
of the KR-Rules for the Classification of Steel Ships (hereinafter the KR-Rules). Hence, those
using fire pumps also for ballasting should take above into account.
5.7 For Ships Having a KR Class Notation UMA or Above
Ships registered to this Society and having a Class Notation of UMA1 or above (UMA, UMA1,
UMA2, UMA3) are, according to the KR-Rules Pt 9, Ch 3, 502.1, required to equip with a
system that should control ballasting remotely. Hence, for ships with UMA1 or above and having
a BWTS installed onboard, all valves related to filling/discharging of ballast water or operation of
the BWTS should be of remote controllable type.
5.8 Passenger Ships Engaged on International Voyage
The engine room of passenger ships engaged on international voyages is divided into several
sections such as; main engine room, aux. room, pump room, etc. Also, in general, these kinds
of ships are designed to use fire or bilge pumps for ballasting and hence required to meet the
followings. Fig. IV-1-K is an example of BWTS installation in a passenger ship.
5.8.1 There are cases where the fire pumps or bilge pumps that serve as ballast pumps are
scattered in various sections of the engine room. For the reason, the locations or sections in
which the BWTS is to be installed should be carefully reviewed in advance. Where all
components of the BWTS are remote controllable, please refer to above 5.5.
5.8.2 In case where the fire pumps serves as ballast pumps, refer to above 5.5 and 5.6. Also, if fire
pumps that are required to start automatically are commonly used for ballasting, the system
should be designed to supply fire-extinguishing water immediately by automatic starting when
necessary.
5.8.3 In case where a bilge pump serves as a ballast pump, please refer to above 5.1 and 5.5.
Also, due consideration should be given to valve's remote control system because there are
cases where the valves for bilge pipe or bilge pump are required to be remote-controllable in
case of water ingress or etc.
5.8.4 An inlet pipe of the fire pump or a bilge pump, when installed in a separate area, is often led
to a separate sea chest. In this case, the system should be designed such that an alarm
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should activate when by-pass occurs on any valves subject to ballast water by-pass, and
should be recorded by a control equipment.

Fig. IV-1-K Example of BWTS Installation in a Passenger Ship


5.9 Fire Integrity for the Installation Space of BWTS.
The BWTS can also be installed in spaces inside the deck house. In this case, these spaces
are defined, according to SOLAS Reg. II-2/3 regulation, as machinery spaces or service
spaces. For the reason, bulkheads or decks of living areas adjacent to the machinery spaces
or service spaces are required to have fire integrity of A-0 or above according to SOLAS Reg.
II-2/9 regulation.
5.10 Ships Having Large Ballast Tanks Such as Barges
In prior to the installation of BWTS in those having large ballast tank capacity such as barges,
the total electric consumption of the BWTS should be checked. In general, the capacity of
generators installed in a barge is relatively small, thus electric consumption should be checked
when selecting a BWTS and the electrical load analysis should be submitted to the
classification society for review.
5.11 Conversion from a Single Hull Taker to a Bulk Carrier
Recently, due to the regulation restricting operation of single hull takers, many single hull
tankers have been converted to bulk carriers. Single hull tankers generally have a cargo pump
room in which dedicated sea chests and ballast pumps are installed. In most cases, however,
Bilge, Fire & G/S Pumps or Bilge & Fire Pumps in the engine room are used when
filling/discharging A.P.T. When installing the BWTS in a ship converted from a single hull
tanker to a bulk carrier, the following should be considered additionally.
5.11.1 The location of BWTS installation (engine room or pump room) should be carefully reviewed
since not only ballast water in ballast tanks but ballast water in A.P.T should be treated by
the BWTS.
5.11.2 When installing the BWTS in the pump room, due consideration should be given as there
may be by-pass lines which do not pass through the BWTS due to limited installation spaces
or other installation problems.
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5.11.3 If an existing turbine-driven cargo pump is served as a ballast pump, the head of the
turbine-driven cargo pump, which is generally very high, should be take into consideration
when installing the BWTS.
5.11.4 For a BWTS that also treats ballast water during ballast discharge and using a Ballast
Stripping Pump or an Eductor, the location of its components should be carefully
determined during design stage. In this case, above 5.1.3 should be referred to.
5.12 Modification of Ballast Tank
According to the BWM Convention Annex A-1, Reg.5, an existing ship carrying out major
conversion is considered as a new ship. "Major conversion" means the conversion of a ship :
- which changes its ballast water carrying capacity by 15% or greater, or
- which changes the ship type, or
- which, approved by the Administration, is projected to prolong its life by ten years or more,
or
- which results in modification to its ballast water system other than replacement of
components
5.13 Fresh Water Tank
When a fresh water tank is served as a ballast tank, chemicals contained in the fresh water
may potentially be discharged. In this regards, the application of the BWM Convention to
portable water is under discussion at IMO.
5.14 Electric Consumption and Composition of Electric Circuit
Electric load analysis should be carried out and the result should be submitted to this Society
to make sure that the electric power installed on-board is sufficient to cover the increased
electric consumption. Also, electrical equipment of the BWTS should be protected from
overloading or short-circuit.
5.15 Special Considerations for Electrolysis Type BWTS
5.15.1 Electric Pressure Drop
1) In case of an electrolysis type BWTS, DC 36V converted from AC 440V (or 220V)
by means of a rectifier is supplied to the BWTS. In a such case, a large quantity of
electric current flows in the circuit.
2) Therefore, the longer the distance of power transmission, the bigger the electric
pressure drops. For the reason, the length of cables should be within the supplier's
recommendation.
5.15.2 Construction of Cable Runs using Bus-bars
1) The electrolysis type BWTS transmits a large amount of electric current that when
the capacity of BWTS increases, the size and number of cables also increase. For
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the reason, the Bus-bars are often used to reduce the size of electric installation.
2) Installation of Bus-bars in weather deck or dangerous areas should be avoided. If
installed in dangerous spaces, the Bus-bars should be of explosion proof type.
Specially, when the Bus-bars penetrates a boundary between a safe area and a
dangerous area, explosion and sealing requirements for the penetration parts should
be met. Also, the methods of on-board installation and penetration piece installation
should be approved by this Society.
5.16 Control, Monitoring and Alarm of BWTS
The BWM Convention Guidance 8, Chapter4, describes the requirements of control
equipment, monitoring and alarm equipment.
5.16.1 Control, Monitoring and Alarm of BWTS
1) The amount of injection or the injection level of BWTS that is required for the
treatment of ballast water should be controlled automatically. The control equipment
should be capable of continuous self-monitoring during operation, and operation
related items should be automatically monitored and controled.
2) Malfunction or errors occurring in the system should be monitored. And if these kinds
of problems affect operation of the BWTS, audible/visual alarm should be activated in
all areas in which the ballast water treatment process is regulated.
5.16.2 Operation and Control
1) Operation and control of BWTS should be simple and effective, and all control
should be remote controllable, as far as practicable. However, this does

not

necessarily mean the automation of all valves related to the BWTS, but easy and
effective manual operation is acceptable, except those that may cause BWTS's
malfunction. In such a case, it is recommended that guidelines for the handling
procedure of manual valves when filling/discharging ballast water and piping diagrams
indicating related valves should be posted in all control areas.
2) Ships registered to this Society and having a notation of UMA1 or above are
required that all valves related to the operation of BWTS and ballast pumps should
be remote controllable, and such a system should be interconnected with the existing
remote control devices of the ballast pumps for automatic control.
5.16.3 By-pass and Override
1) Ships equipped with a BWTS should install a means of by-pass or override for the
protection of the ships or their crews in case of emergency. Also, in the event of by-pass,
audible/visual alarm should be automatically activated by the monitoring system and the
by-pass events should be recorded in the control system.
2) In case of existing ships, a BWTS is generally to be installed in one side of the ballast
lines. For the reason, the usage of other ballast lines should be monitored. In relation to
this, suppliers should submit the list of all possible by-pass scenarios considering the
ships's ballast piping arrangement to this Society for review.
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Oil Tankers

1. General
Fig.IV-2-A ~ IV-2-C show examples of general arrangement of a typical oil tanker, and
Fig.IV-2-D shows an example of typical midship section.
1.1 Fig.IV-2-A shows a general arrangement of an oil tanker where the F.P.T is adjacent to the
cargo tank and the cargo pump room or ballast pump room is located behind the cargo tank.
In general, ballast tanks are of "L type" or "U type" structure arranged around cargo tanks, and
adjacent ballast tanks are classified as dangerous spaces. Therefore, intake/discharge of
ballast water is carried out by using ballast pumps in the pump room. In addition, in case of
large tankers, a separate eductor or a ballast stripping pump is often used. However, in most
cases, filling/discharge of A.P.T is carried out by means of a Bilge, Fire & G/S Pump or Bilge &
Fire Pump installed in the engine room.

Fig. IV-2-A Typical General Arrangement of Oil Tanker


1.2 Fig.IV-2-B is a general arrangement of an oil tanker having a cargo pump room or ballast pump
room, and the F.P.T is separated from cargo tanks by means of cofferdams, F.O. tanks or F.W.
tanks. In general, ballast tanks are of "L type" or "U type" structure arranged around cargo
tanks, and adjacent ballast tanks are classified as dangerous spaces. Therefore,
filling/discharging of ballast water is carried out by using ballast pumps installed in the pump
room. In addition, in case of large tankers, a separate eductor or a ballast stripping pump is
often used for ballasting/de-ballasting. However, in most cases, filling/discharging of A.P.T is
carried out by means of a Bilge, Fire & G/S Pump or Bilge & Fire Pump installed in the engine
room. Also, filling of F.P.T is carried out using a Bilge, Fire & G/S Pump or Bilge & Fire Pump
in the engine room instead of the ballast pump in the pump room, but discharging is carried out
using a ballast pump in the pump room.
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Fig. IV-2-B Typical General Arrangement of an Oil Tanker-1

Fig. IV-2-C Typical General Arrangement of an Oil Tanker-2


1.3 Fig. IV-2-C is an example of an oil tanker not having a cargo pump room or ballast pump room.
In general, ballast tanks are of "L type" or "U type" structure arranged around cargo tanks, and
adjacent ballast tanks are classified as dangerous spaces. In this case, a submersible type
pump is generally used for ballasting, and ballast pumps and sea chests are arranged inside
the ballast tanks. Also, valves installed in the ballast piping system are of remote controllable
type. Therefore, filling and discharging of ballast water is carried out by means of submersible
pumps. However, there are cases where a Bilge, Fire & G/S Pump or Bilge & Fire Pump
installed in the engine room is used for filling and discharging of A.P.T. Also, filling of F.P.T is
carried out using a Bilge, Fire & G/S Pump or Bilge & Fire Pump in the engine room instead of
ballast pumps in the pump room. But discharging is generally carried out using ballast pumps in
the pump room.

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Fig. IV-2-D Typical Midship Section of an Oil Tanker


1.4 Fig IV-2-E is an example of general arrangement and midship section of a FA Tanker designed
for carrying cargo oil having a flash point above 60. In this case, ballast tanks are typically of
"L type" or "U type" structure arranged around cargo tanks. According to IEC 60092-502 Reg.
4.3, adjacent ballast tanks are classified as safe spaces except when carrying cargoes having
a flash point below 15. Filling/discharging of each ballast tank is carried out using a Bilge,
Fire & G/S Pump or Bilge & Fire Pump installed in the engine room or ballast pumps installed
in the ballast pump room.

Fig. IV-2-E A Typical General Arrangement and Midship Section of a FA Oil Tanker

2. Related Regulations
2.1 KR-Rules Part7, Chapter1 1003.2
Ballast tanks adjacent to cargo oil tanks should comply with followings;
2.1.1 The requirements in this Paragraph are also applied to ballast tanks used as cofferdams at
the fore and after ends of cargo oil tanks.
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2.1.2 Ballast pipes in ballast tanks adjacent to cargo oil tanks are to be separated from other pipes
and are not to be led to the engine room. For this purpose, an exclusive pump for ballasting
and de-ballasting these tanks is generally to be provided in the pump room. However, if
specially approved by this Society, cargo pumps may be used for the purpose of de-ballasting
in case of emergency only. In addition, ballast tanks are classified as a safe area in case that
tanks are not adjacent to cargo oil tanks. In this case, other requirements set out by this
Society may be applied.
2.1.3 Air pipes of ballast tanks adjacent to cargo oil tanks are to be provided with an easily
replaceable flame screen at their outlets.
2.1.4 Sounding pipes of ballast tanks adjacent to cargo oil tanks are to be led above the weather
deck, unless otherwise approved by this Society.
2.2 KR Guidance Relating to the Rules for the Classification of Steel Ships (hereinafter the
KR-Guidance) Part7, Chapter1 1003.2
In application of the above 2.1 Rules, a ballast piping system for ballast tanks adjacent to
cargo oil tanks is to comply with the following requirements:
2.2.1 Ballast tanks defined as being safe are to be ballasted and de-ballasted by pumps which are
located in gas safe areas. However, they may be de-ballasted by pumps which are located in
dangerous areas, provided that a check valve is fitted on the line for de-ballasting only.
2.2.2 In case where ballast tanks adjacent to cargo oil tanks are intended to be de-ballasted by
cargo oil pumps in an emergency, a spool piece(or blank flange) and a screw-down
non-return valve are to be provided on each ballast pipe at joints with cargo oil pipes. Further,
a warning notice is to be posted stating that spool pieces are to be removed except for
emergencies.
2.3 KR-Rules, Part 7, Chapter 1, 1003.3
A fore peak ballast tank ballasted through pipes serving other ballast tanks in cargo areas is to
meet with the following requirements: (Refer to IACS UR F44)
2.3.1 Openings of vent pies are to be located on open deck separated from ignition sources by the
distance required by IEC 60092-502.
2.3.2 Means are to be provided on open deck to allow measurement of flammable gas
concentrations in a fore peak tank by a suitable portable instrument.
2.3.3 The sounding arrangement to a fore peak tank is to be direct from open deck.
2.3.4 The access to a fore peak tank is to be direct from open deck. Alternatively, indirect access
from open deck to a fore peak tank through an enclosed space may be accepted provided
that :
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1) In case that the enclosed space is separated from cargo tanks by cofferdams, the access is
to be through a gas tight bolted manhole located in enclosed spaces and a warning sign is
to be provided at the manhole stating that the fore peak tank may only be opened after;
a. it has been proven to be gas free; or
b. any electrical equipment which is not certified safe in the enclosed space is isolated.
2) In case that an enclosed space has a common boundary with cargo tanks and is therefore
hazardous, the enclosed space is to be well ventilated.
2.4 KR-Guidance, Part7, Chapter1, 1003.2
In application of the above 2.3 requirements, ballast piping system for ballast tanks adjacent to
cargo oil tanks is to be dealt with under the following requirements:
2.4.1 Ballast tanks defined as being safe are to be ballasted and de-ballasted by pumps which are
located in gas safe areas. However, they may be de-ballasted by pumps which are located in
dangerous area, provided that a check valve fitted on the line for only de-ballasting.
2.4.2 In case where ballast tanks adjacent to cargo oil tanks are intended to be de-ballasted by
cargo oil pumps in an emergency, a spool piece(or blank flange) and a screw-down
non-return valve are to be provided on each ballast pipe at joints with cargo oil pipes. Further,
a warning notice is to be posted stating that spool pieces are to be removed except for
emergencies.
3. Protection for Dangerous Area and Electrical Equipment
3.1 Dangerous spaces in oil tankers carrying cargo oil having a flash point of 60 or below
For oil takers carrying cargo oil having a flash point of 60 or below, dangerous space is
classified under space 0, space 1, and space 2 according to the probability of existence of
flammable oil mist and its dangerousness, where each class demands different requirements
for electrical installation. Ballast tanks related to the BWTS and a cargo pump room where the
BWTS is likely to be installed are classified as space 1. And spaces up to 2.4m above upper
deck are classified as space 2. Therefore, when installing electrical equipment in the
above-mentioned dangerous spaces, special consideration for explosion-proof requirements
should be taken into account. Fig. IV-2-A~D are examples of typical dangerous spaces in FB
tankers. For more information regarding dangerous spaces and protection of electrical
equipment, please refer to Appendix "Hazardous Areas and Requirements for Electrical
Installation in Each Ship Type", chapter 2.
3.2 Dangerous Spaces in Oil Tankers Carrying Cargo Having a Flash Point Above 60.
In tankers carrying cargo oil having a flash point above 60, cargo tanks, cargo tank
ventilation pipes and inside of cargo pipes are, according to IEC 60092-502 Reg.4.3, classified
as dangerous space 2. Fig. IV-2-E shows examples of areas which are generally classified as
dangerous spaces in FA tankers.

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4. Installation of BWTS
4.1 Installation of BWTS in Oil Takers Carrying Cargo Oil Having a Flash Point of 60 or Below.
Fig. IV-2-A, B and C are examples showing dangerous spaces in an oil tanker carrying cargo
oil having a flash point of 60 or below. According to the BWM Convention/Guidelines/G8
Part 4.9, any electrical equipment that is part of the BWTS should be based in a
non-hazardous area, or should be certified by the Administration as safe for use in a
hazardous area. Any moving parts, which are fitted in hazardous areas, should be arranged so
as to avoid the formation of static electricity.
4.1.1 Consideration for the Location of Installation
In oil tankers carrying chemical cargoes having a flash point of 60 or below, the BWTS
should be installed in the areas as mentioned in above 3.1 unless otherwise certified for safe
use in hazardous areas. However, since ballast tanks are classified as hazardous areas, all
related pipes are also classified as space 1. For the reason, electric equipment of the BWTS
such as a treatment unit or sensor that is directly connected to ballast pipes should be of
certified explosion-proof type.
1) Installation in Cargo Pump room or Ballast Pump Room.
The BWTS may be installed in a cargo pump room or ballast pump room, if an oil
tanker has such a space.

Fig. IV-2-F is an outline diagram showing installation of

the BWTS in a cargo pump room. Any electrical equipment that is part of the
BWTS should be explosion-proof type which is type approved.

Fig. IV-2-F Installation of BWTS in Pump Room


2) Installation in Areas other than Engine Room or Pump Room
It is difficult to find a suitable installation space in oil tankers not having a cargo
pump room or ballast pump room since installation of the BWTS in the engine
room or accommodation area is prohibited. In this case, the BWTS may be
installed on upper deck. Fig. IV-2-G is an example showing installation of the
BWTS on upper deck. The following should be considered when installing the
BWTS on upper deck.

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Fig IV-2-G Installation of BWTS in Areas other than Pump Room


a. In case that the BWTS is installed on ship's upper deck requiring ballast water to be
pumped up to the BWTS, head loss of ballast pumps should be considered. Also,
excessive vacuum may be found in the ballast pipes when shifting the ballast water
downstream from an elevated place, hence countermeasures such as installation of
vacuum valves should be considered.
b. If the BWTS is installed above upper deck however elevated by means of a cofferdam
so that piping connections and openings are located 2.4 meters above the upper deck,
the installation area is regarded as a safe area and thus installation of a
non-explosion-proof type BWTS may be allowed, however, ballast piping is still
considered space 1. For the reason, if there is a flange or valve where leakage may
likely occur in the installation area, the area is then considered as space 2 and the
electrical installation should comply with the explosion proof requirement of space 2.
However, if suitable safety measures are taken according to IEC60092-502, the
installation space may be considered as a safe area, if approved by this Society.
c. When a separate enclosed space is made on weather deck for the installation of
BWTS, the enclosed space may increase the vessel's total DWT, and the change in
total DWT may result in drastic change in the rule requirements that the ship must
comply with. For the reason, it is recommended to consult with Korean Register's
'Stability, Loadlines and Tonnage Team' regarding this matter.
d. If the BWTS is equipped with an ozone (O3) generator, an ozone detecting
device that activates alarm in case of leakage is required to be installed in
which the ozone generator is installed. Also, due consideration should be given
to O3 pipes to prevent leakage; for example, using double pipes or welded joint
SUS pipes.

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Fig. IV-2-H Installation of BWTS in an Oil Tanker without a Pump Room

Fig. IV-2-I Installation of BWTS in an Oil Tanker without a Pump Room-1


e. If the BWTS is such a type that generates hazardous gases such as hydrogen
gas after treatment, the discharge pipe of hazardous gas should be led to a
safe area outside the enclosed space since hazardous gas may be accumulated
in the enclosed space.
f. When installing the BWTS on weather deck, a suitable IP grade should be
selected for components that are part of the BWTS.
3) Installation in Engine Room
The BWTS and a direct sampling device should not be installed in oil tanker's
engine room except when oil tankers are carrying cargo oil having a flash point
above 60. However, in most cases, oil tankers use Bilge, Fire & G/S Pumps or
Bilge & Fire Pumps in the engine room for filling/discharge of A.P.T.

Also, filling

of A.P.T where generally considered a safe area is carried out using Bilge, Fire &
G/S Pumps or Bilge & Fire Pumps in the engine room while discharging is carried
out using ballast pumps in the ballast pump room. If above is the case, the
following should be considered.
a. A dedicated BWTS for the treatment of ballast water in A.P.T or F.P.T where
considered as a safe space, should be installed in a safe space such as the
engine room. However, it is to be noted that for those types that require
additional

treatment

generally

designed

process
to

use

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77

discharging,
pumps

in

ballast
ballast

piping
pump

system

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is

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discharging and thus use of the BWTS in the engine room may not be
possible.
b. If the BWTS is equipped with an ozone (O3) generator, an ozone detecting
device that activates alarm in case of leakage is required to be installed in
which the ozone generator is installed. Also, due consideration should be given
to O3 pipes to prevent leakage; for example, using double pipes or welded joint
SUS pipes.
c. If the BWTS is such a type that generates hazardous gas such as hydrogen
gas after treatment, the discharge pipe of the hazardous gas should be led to
a safe area outside the enclosed space since the hazardous gas may be
accumulated in the enclosed space.
d. In case that some components of the BWTS installed in the engine room inject
treatment materials to other components of the BWTS in ballast pump room, the
following should be satisfied.
Should only be used during ballast intake
Should not penetrate a bulkhead between an engine room and pump room
but penetrate through a deck.
Pipes with small diameter should be used.
To prevent a back flow in injection pipes, suitable countermeasures (2 sets
of check valves connected in series) should be installed in cargo areas.
Fig. IV-2-J is an example showing blocking up of back flow applied in a
similar piping system.

Fig. IV-2-J Example of Blocking Up Method


4.1.2 Electrical Installation for Ballast Sampling Type BWTS
Those sampling directly from ballast pipes such as a TRO(Total Residual Oxidant)
Sensor Unit or a Gas Sensor Unit should be explosion-proof type which is type
approved even when installed outside the dangerous area. If installed in a safe space,
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electrical equipment should be of appropriate type for the area.


4.1.2 Special Considerations for Electrolysis Type BWTS
1) Voltage Drop over Cable Runs
In case of an electrolysis type BWTS, AC 440V (or 220V) is converted into DC
36V by a rectifier so that a large amount of electric current flows in the circuit,
hence the distance of power transmission may be a cause of voltage drop.
Therefore, for safe operation, the length of cables should be within manufacturer's
recommendation.
2) Composition of Cable Runs using Bus-bars
The electrolysis type BWTS, when its capacity become larger, the required electric
current transmission also become larger resulting in increase in size and number
of cables. For the reason, a Bus-bar is often used to reduce the installation space.
In this case, the Bus-bars should be of KR type-approved and be installed in a
trunk whose protection grade is IP54 or above. Installation in dangerous spaces or
on weather deck should be avoided. If installed in dangerous spaces, the Bus-bar
should be explosion-protection type. Particularly, when penetrating a boundary
between a safe area and a dangerous space, fire protection and sealing
requirements for penetrating pieces should be complied with. Also, on-board
installation methods and the details of penetration parts should be approved by this
Society.
4.1.4 General Requirements for Electrical Equipment in Oil Tanker's Dangerous Spaces.
The following should be complied with according to KR-Rules Part 7 Chapter 1/11.
1) Explosion Protection Level
The explosion protection level of electric equipment such as ballast water treatment
equipment, sensors and automatic control valves installed in ballast piping are to
be IIB T4 or above.
2) Hull Return System of Distribution
Electrical equipment installed in oil tankers is not to earth or use hull return
system unless otherwise listed in KR's Rules for the Classification of Steel Ships
Part7, Chapter1 1101.3.
3) Isolation Switch
Each distribution circuit for electrical equipment installed in dangerous spaces
should be provided with multi-pole linked isolation switches installed in a safe
space. In addition, the isolation switches are to be clearly labelled to identify the
electrical equipment to be connected with, and further effective means are to be
provided to avert danger due to unauthorized operation of isolation switches.
4) Monitoring of Insulation Level
Excluding intrinsically safe circuits, feeders and distribution circuits to be connected
to the electrical equipments in dangerous spaces or to run through dangerous
spaces are to be provided with such devices that keep monitoring the insulation
levels and will give an alarm in case of abnormally low level.
5) Cable
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a. Cables are to be of armored Non-metallic Sheath Type.


b. Cables are to be installed as close to the hull centre line as practicable.
c. Cables are sufficiently distant from decks, bulkheads, tanks, and various kinds of
pipes.
d. Cables installed on the fore and aft gangways and the decks are to be
protected against mechanical damage. Further, the cables and their supports
are to be fitted in such a manner as to withstand expansion and contraction
and other effects of the hull structure.
e. The penetration part of cables or cable pipes through decks and bulkheads of
dangerous spaces is to be constructed so as to maintain gas-tightness and
liquid-tightness as the case may require.
f. When mineral insulated cables are used, special precaution is to be taken to
ensure sound terminations.
g. All metallic protective coverings of power and lighting cables passing through
dangerous spaces, or connected to equipment in such spaces, are to be
earthed at least at each end.
4.1.5 Examples of Installation
Fig. IV-2-J and K are examples showing the installation of BWTS in a dangerous
space of an oil tanker carrying cargo oil having a flash point below 60. In the
figure, the ballast treatment equipment and sensors installed in ballast pipes inside the
red box in Fig IV-2-K and L are explosion-proof type and other non-explosion
protected equipment is arranged outside dangerous spaces. In addition, sensors
directly connected to ballast pipes such as FMU (FLOW METER UNIT) are to be of
explosion-proof type.

Fig.IV-2-K Electrolysis Type BWTS


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Fig. IV-2-L Ozone Type BWTS


4.2 Tankers Carrying Cargo Oil having a Flash Point Above 60
If installed outside the dangerous spaces mentioned in 3.2, explosion protection is not
required since ballast tanks are not considered as dangerous spaces.
4.3 Measures for Pipes and Penetration Parts of Cables
Penetrating parts of pipes and cables for the BWTS, when penetrating a bulkhead or
a deck, are required to be of the same water-tight or fire protection level to that of the
penetrated bulk head or the deck. Additionally, when a cable is penetrating a boundary
between a safe space and a dangerous space, gas-tight requirements should be
complied with. For more details about penetrating parts, please refer to KR-Rules Part
8, Annex 8-2 "Penetrations through Divisions".
5. Particulars
5.1 By-pass Alarm and Recording for BWTS
It is stated in the BWM Convention Guidelines G8 4.5.4 that any by-pass of the
BWTS should activate an alarm, and the by-pass event should be recorded by the
control equipment. "by-pass" means filling/discharging of untreated ballast water in/from
ballast tanks without passing the BWTS. Therefore, all valves related to the by-pass
event should be of remote controllable type or be equipped with an open/close indicator
so that automatic detection and alarm are enabled from BWTS's control device.
5.1.1 Installation in Narrow Space
In general, 2 or more ballast pumps are installed onboard ships, and in most of the
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cases, ballast water is filled/discharged in/out of ballast tanks via 2 main ballast pipes
on the ballast pump's discharge side. However in small ships, there are cases where
the BWTS is installed on only one side of the ballast pipes due to limited installation
space. In this case, the below design considerations should be taken into account.
Fig. IV-2-M is an example where the BWTS is installed on only one side of main
ballast pipes.
1) All pipes related to the by-pass of BWTS should be removed, or an automatic
alarm system activated in the event of by-pass should be equipped for all valves
that may cause by-pass when adjusted. And the by-pass event should be recorded
by control equipment.
2) In general, although 2 ballast pumps are used, ballast water is carried through a
main pipe line. For the reason, design consideration such as over pressure of
pipes or excessive flow of ballast water into the BWTS should be given (In
general, piping system is designed for abt. 2~3m/s)

Fig. IV-2-M Piping diagram where the BWTS is installed


in only one side of the main ballast pipes
5.1.2

Initial Operation of BWTS


For a BWTS that requires by-pass or re-circulation for some periods during its initial
operation, valves controling filling and discharging are generally designed to have an
automatic interlock function to prevent filling/discharging of untreated ballast water flow.
This design feature is included in the most type approval conditions or stated in type
approval drawings. Especially, when installing this type of BWTS in existing ships, the
type and arrangement of automatic control valves and interlock valves should be
checked, and the capacity of hydraulic power pack should be sufficient. Also, initial
operation procedure should be included in the BWTS' operation manual that is to be

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furnished onboard ships.


5.1.3 Eductor for Ballast Water Stripping
Ships having large-capacity ballast tanks such as bulk carriers often equip with an
eductor for the purpose of striping ballast tanks. If this kind of ship is equipped with a
BWTS that requires post-treatment of ballast water when discharging, the system
should be designed so that all flows through stripping pipes are treated by the BWTS.
In addition, all pipes that may enable the by-pass of BWTS should be removed, or an
automatic audible/visual alarm system activated in the event of by-pass is to be
equipped for all valves connected to the striping pipes. And the by-pass event should
be recorded by the control equipment. Fig. IV-2-N is an example showing a ballast
piping system where a stripping eductor is installed.

Fig. IV-2-N Ballast Piping System with a Stripping Eductor


5.1.4 Retroactive Application to Existing Ships
In most existing ships, 2 or more ballast pumps are installed, and their discharge
outlet are connected to ballast tanks through 2 main ballast pipes. However, in small
ships, there are cases where the BWTS is connected to only one of the main ballast
pipes due to limited installation space. In such cases, the following should be
considered.
1) All pipes related to the by-pass of BWTS should be removed or, all valves related
to the by-pass should comply with the requirements described in above 5.1.
2) In general, although 2 ballast pumps are used, ballast water is carried through 1
main pipe line. For the reason, design consideration such as over pressure of
pipes or excessive flow of ballast water into the BWTS should be taken into
account.
5.2 Filling and Discharging by Gravity
Ships having a sea chest inside ballast tanks therefore carrying out filling &
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discharging of ballast water by gravity, such as large oil tankers, are required to have
double stop-valves connected to the sea chest and the valves should be controllable
from freeboard deck. This type of ships can be further categorized into those carrying
out ballast water filling by gravity and those carrying out both filling and discharging by
gravity. Fig. IV-2-O and IV-2-P are examples of a ship carrying out filling and
discharging ballast water by gravity.
5.2.1 A BWTS that Treats During Ballast Water Intake Only
1) Ships equipped with a BWTS that treats ballast water during filling process only
are required to close all valves that are attached to sea chests when filling ballast
water into ballast tanks. Also, valves should comply with the requirements of above
5.1. as by-pass may occur at the valves.
2) Discharging may be carried out by means of gravity.
5.2.2 A BWTS Having an Additional Treatment Stage During De-ballasting
1) Ships equipped with a BWTS that treats ballast water not only during ballast intake but
also during ballast discharge are required to close the valves attached to the sea chests
while filling and discharging ballast water. Also, the valves should comply with the
requirements of above 5.1. as by-pass may occur by adjusting the valves.

Fig. IV-2-O Filling and Discharging by Gravity

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Fig. IV-2-P Filling and Discharging by Gravity


5.3 Ballast Water Discharge by Gravity
5.3.1 A BWTS that Treats During De-ballasting Only
1) Ships designed to discharge ballast water by gravity, if a BWTS that treats ballast
water during filling only is installed, may discharge ballast water by gravity.
2) There should be no ingress of untreated ballast water into ballast tanks during
ballast intake. For the reason, check valves should be used in the discharge
section. If stop valves are used, requirements in above 5.1 should be met since
by-pass may occur at the stop valve.
5.3.2 A BWTS having an Additional Treatment Stage During De-ballasting
1) Ships equipped with a BWTS having an additional treatment stage during
de-ballasting are required to close valves that are attached to sea chests at all
times. Also, the valves should comply with the requirements of above 5.1. as
by-pass may occur at the valves.
2) Above 1) should be considered, in particular, if an overflow pipe for the ballast
exchange is installed in an existing ship for the purpose of complying with the
BWM Convention D1 (Ballast Water Exchange Method).
5.4 Cargo Holds Used as Ballast Tanks
Generally, oil tankers are capable of filling ballast water into cargo holds in case of
heavy weather or emergency. In case of VLCC, there are cases where piping which is
normally closed by a blind flange is installed to enable direct suction of ballast water by
means of cargo pumps from a sea chest in the cargo pump room. Also, in most oil
tankers, a piping system is designed to enable pumping of ballast water from cargo
holds not by ballast pumps but by cargo pumps, which is then discharged overboard via
an ODME. For the reason, where the BWTS that requires post treatment during
discharging is installed onboard this type of ships, the following should be considered.

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5.4.1 Cargo tank piping should be designed so that discharging is possible.


5.4.2 There may be oily impurities in cargo tanks which may reduce the performance of
BWTS during discharging. Therefore, due consideration should be given when
choosing or arranging a BWTS.
5.4.3 It is to be considered that a UV lamp type BWTS whose UV lamps are in directly
contact with ballast water, may have an auto cleaning function, however this function
may not perform well with oily substances.
5.4.4 Valves installed in the ballast piping system should meet the requirements of above
5.1 as by-pass event may occur at the valves.

5.5 When Using Ballast Pump for Other Purposes


For ships whose fire pumps also serve as ballast pumps, if the BWTS is of
remote-controllable type, the valves in the in/outlet of the fire pump should also be
remote-controllable. The same should be applied when a bilge pump serves as a ballast
pump.
5.6 Ships Having a KR Class Notation of UMA or Above
Ships registered to this Society and having a Class Notation of UMA or above (UMA,
UMA1, UMA2, UMA3) are required to equip with a remote-controllable fire pump
according to KR-Rules Pt 9, Ch 3. Hence, those using fire pumps also for ballasting
should take above into account.
5.7 Ships Having a KR Class Notation of UMA1 or Above
Ships registered to KR and having a Class Notation of UMA1 or above (UMA, UMA1,
UMA2, UMA3) are, according to KR-Rules Pt 9, Ch 3, 502.1 , required to equip with a
system that can control ballasting remotely. Hence, for ships with UMA1 or above and
having a BWTS installed onboard, all valves related to the filling/discharging of ballast
water or operation of the BWTS should be remote controllable.
5.8 Astern F.P.T
In principle, it is not allowed to use the BWTS in the pump room for the treatment of
ballast water in the F.P.T, which is considered as a safe space. However, such a case
may be permitted if the following conditions are satisfied (Refer to IACS UR F44).
5.8.1 The F.P.T is considered as a dangerous space.
5.8.2 Air pipe openings of the F.P.T should be installed on weather deck separated from
ignition sources by the distance set out by IEC 60092-502.
5.8.3 There should be a means of measuring concentration of flammable gas in the F.P.T.
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In this case, a detector tube led to the weather deck and a portable detector should
be arranged.
5.8.4 The sounding pipe of the F.P.T should be led to the weather deck.
5.8.5 The entrance of the F.P.T should be directly accessible from an open deck. However,
entrance to the F.P.T via a enclosed space may be permitted if following conditions
are met.
1) If the enclosed space is not adjacent to cargo tanks, the entrance of the F.P.T
should be of a gas-tight manhole. In this case, a warning plate describing that the
door should be opened after non-existence of flammable gas in the F.P.T is
checked and electrical equipment other than explosion-proof type is shut off should
be attached on the manhole.
2) If adjacent to cargo tanks, the enclosed space is classified as a dangerous
space, and therefore should comply with all the related requirements. Also, efficient
means of ventilation should be arranged.
5.9 Fire Integrity for Areas where BWTS is Installed.
The BWTS can also be installed in a space inside the deckhouse. In this case, the
said space is defined, according to SOLAS Reg. II-2/3 regulation, as a machinery space
or service space. For the reason, bulkheads or decks of living areas adjacent to the
machinery space or service space are required to have fire integrity of A-0 or above
according to SOLAS Reg. II-2/9 regulation.
5.10 Fresh Water Tank
When a fresh water tank is served as a ballast tank, chemicals contained in fresh water
may potentially be discharged. In this regards, the application of the BWM Convention
to portable water is under discussion at IMO.
5.11 Electric Consumption and Composition of Electric Circuit
Electric load analysis should be carried out and the result should be submitted to this
Society to make sure that the electric power installed on-board is sufficient to cover the
increased electric consumption. Also, electrical components of the BWTS should be
protected from overloading or short-circuit.
5.12 Modification of Ballast Tanks
According to the BWM Convention Annex A-1, Reg.5, an existing ship carrying out
major conversion is considered as a new ship. "Major conversion" means a conversion
of a ship :
1) which changes its ballast water carrying capacity by 15% or greater, or
2) which changes the ship type, or
3) which, approved by the Administration, is projected to prolong its life by ten years
or more, or
4) which results in modification to its ballast water system other than component
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replacement-in-kind.
5.13 Control, Monitoring and Alarm of BWTS
The BWM Convention Guidance8, Chapter4, describes the requirements of control
equipment and monitoring & alarm equipment.
5.13.1 Control Device and Monitoring and Alarm Device
1) The injection amount or injection level of the BWTS that is required for the
treatment

of

ballast

water

should

be

controlled

automatically.

The

control

equipment should be capable of continuous self-monitoring during operation, and


operation related items should be automatically monitored and controlled.
2) Malfunctions or errors occurring in the system should be monitored. If this kind of
problem affects operation of the BWTS, audible/visual alarm should be activated
in all areas in which the ballast water treatment process is regulated.
5.13.2 Operation and Control
1) Operation and control of the BWTS should be simple and effective, and all control
should be remote controllable, as far as practicable. However, this does not
necessarily mean the automation of all valves related to the BWTS, but easy and
effective manual operation is acceptable, except those that may cause the
BWTS's malfunction. In this case, it is recommended that guidelines for the
handling procedure of manual valves when filling/discharging ballast water and
piping diagrams indicating related valves should be posted in all control areas.
2) Ships registered to this Society and having a notation of UMA1 or above are
required that all valves related to the operation of BWTS and ballast pumps
should be remote controllable, and such a system should be interconnected with
the existing remote control device of the ballast pumps for automatic control.
5.13.3 By-pass and Override
1) Ships equipped with a BWTS should install a means of by-pass or override for
the protection of ships or their crews in case of emergency. Also, in case of
by-pass, audible/visual alarm should be activated automatically by the monitoring
system and the by-pass event should be recorded in the control system.
2) In case of existing ships, the BWTS is generally to be installed in one side of the
ballast lines. For the reason, the usage of other ballast lines should be monitored.
In relation to this, suppliers should submit list of all possible by-pass scenarios
considering the ships's ballast piping arrangement, for review.

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Chemical Tankers
1. General
Fig. IV-3-A, B and C are examples showing a general arrangement of a typical chemical
tanker and Fig. IV-3-D is an example of typical midship section of a chemical tanker.
1.1 Fig.IV-3-A shows a general arrangement of a chemical tanker where the F.P.T is
adjacent to cargo tanks, and the cargo pump room or ballast pump room is located in
the AFT of the vessel. In general, ballast tanks are of "L type" or "U type" structure
arranged around cargo tanks and the adjacent ballast tanks are classified as dangerous
spaces. Therefore, filling/discharging of ballast water is carried out by using ballast
pumps installed in the pump room. In addition, in case of large tankers, a separate
eductor

or

ballast

stripping

pump

is

often

used.

However,

in

most

cases,

filling/discharging of the A.P.T is carried out by means of the Bilge, Fire & G/S Pumps
or Bilge & Fire Pumps installed in the engine room.

Fig. IV-3-A General Arrangement of Typical Chemical Tanker


1.2 Fig. IV-3-B is a general arrangement of a typical chemical tanker having a cargo pump
room or ballast pump room. The F.P.T is separated from cargo tanks by means of
Cofferdams, F.O. tanks, or F.W. tanks. In general, ballast tanks are of "L type" or "U
type" structure arranged around cargo tanks, and adjacent ballast tanks are classified as
dangerous spaces. Therefore, filling/discharging of ballast water is carried out by using
ballast pumps installed in the pump room. In addition, in case of large tankers, there
are cases where a separate eductor or a ballast stripping pump is used for
ballasting/de-ballasting.

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Fig. IV-3-B General Arrangement of Chemical Tanker-1

Fig. IV-3-C General Arrangement of Chemical Tanker-1


1.3 Fig. IV-3-C is an example of a chemical tanker that do not have a cargo pump room or
ballast pump room. In general, ballast tanks are of "L type" or "U type" structure
arranged around cargo tanks, and adjacent ballast tanks are classified as dangerous
spaces. In this case, a submersible type pump is generally used, and ballast pumps
and sea chests are arranged inside the ballast tank. Also, valves connected to the
ballast pipes are of remote controllable type. Therefore, filling/ discharging of ballast
water in/out of each ballast tank is carried out by means of submersible pumps.
However, in most cases, Bilge, Fire & G/S Pumps or Bilge & Fire Pumps installed in
the engine room are used for filling and discharging of the A.P.T. Also, there are cases
where filling of the F.P.T is carried out by a Bilge, Fire & G/S Pumps or Bilge & Fire
Pumps installed in the engine room instead of ballast pumps in the pump room while
discharging is carried out by ballast pumps in the pump room. In addition, in case of
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large chemical tankers, there are cases where a separate eductor or a ballast stripping
pump is used for ballasting/de-ballasting.

Fig. IV-3-D Midship Section of a Chemical Tanker


1.4

Fig.

IV-3-E

shows

general

arrangement

and

midship

section

of

chemical

tankers(NLS tanker) carrying cargos specified in the IBC Code Chapter 18. In general,
ballast tanks are part of the double structure having "L type" or "U type" structure
arranged around cargo tanks and adjacent ballast tanks are classified as safe spaces.
Filling and discharging of each ballast tanks are carried out by means of a Bilge, Fire
& G/S Pump or Bilge & Fire Pump in the engine room or by ballast pumps in the
pump room.

Fig. IV-3-E NLS TANKER


2. Related Regulations
2.1 KR-Rules Part 7, Chapter 6 305(IBC Code Reg. 3.5)
Ballast Related Equipment for Chemical tankers should comply with follows :
2.1.1 Pumps, ballast lines, vent lines and other similar equipment serving permanent ballast
tanks should be independent of similar equipment serving cargo tanks and of cargo
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tanks

themselves.

Discharge

arrangements

for

permanent

ballast

tanks

sited

immediately adjacent to cargo tanks should be outside machinery spaces and


accommodation spaces. Filling arrangement may be in machinery spaces provided that
such arrangements ensure filling from tank deck level and non-return valves are fitted.
2.1.2 Filling of ballast in cargo tanks may be arranged from deck level by pumps serving
permanent ballast tanks provided that the filling line has no permanent connection to
cargo tanks or piping, and non-return valves are fitted.
2.1.3 Bilge pumping arrangements for cargo pump rooms, pump rooms, void spaces, slop
tanks, double bottom tanks and similar spaces should be situated entirely within cargo
areas except for void spaces, double bottom tanks and ballast tanks were such
spaces are separated from tanks containing cargo or residues of cargo by a double
bulkhead.
2.2 KR-Guidance Part 7, Chapter 6 305
2.2.1 General
1) The discharge arrangements of permanent ballast tanks adjacent to cargo tanks
may be such that ballast pumps in a machinery space are used as given as Fig.
IV-3-F of the Guidance, and ballast or bilge is discharged overboard through the
eductor in the cargo pump room. In this case, a check valve is to be provided
between the ballast pump and eductor, and the spool piece is to be provided on
weather deck within cargo areas.

Fig. IV-3-F Discharge Arrangement of Ballast tank


2) In Chapter 7, part 6, 305.1 of the KR-rule, it is stated that "Filling arrangements may
be in the machinery spaces provided that such arrangements ensure filling from tank
deck level and non return valves are fitted" which refers to cases where pipes
exclusively used for filling but can not be used for discharging are fitted with stop
valves and check valves that are operable from weather deck or stop valves on
weather deck. Also, stability requirements must be sustained in the event of
progressive flooding due to damage in the piping system and due consideration
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should be given to the arrangement of pipes so as to prevent spillage of dangerous


ballast or cargo into other components.

Fig. IV-3-G Filling Arrangement of Ballast Tanks


3) Pipelines of ballast tanks adjacent to cargo tanks and not adjacent to cargo tanks
are to be segregated in principle.
2.2.2 Intake of Ballast Water into Cargo Spaces
1) The case referred to in 305. 2 of the Rules as "the filling line has no permanent
connection to cargo tanks or piping and that check valves are fitted" is to be as
given in Fig 7.6.25 of the Guidance. In this case, filling is to be limited to that
from the open deck, where spool pieces or hoses and stop valves or check valves
are required.

Fig. IV-3-H Filling Arrangement of Ballast Tank-1


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2) When filling is made from open deck according to the preceding (1), the piping
arrangement in cargo tanks is to be such that filling pipes are extended as close
to the bottom as practicable to minimize generation of static electricity.
3. Protection for dangerous spaces and electrical equipment
3.1 Dangerous Spaces in Chemical Tankers Carrying Chemical Cargoes Having a Flash
Point Below 60
For chemical takers carrying chemical cargoes having a flash point of 60 or below,
dangerous space is classified under space 0, space 1, and space 2 according to the
probability of existence of flammable oil mist and its dangerousness, where each level
demands different requirements for electrical Installation. Ballast tanks related to the
BWTS, and a cargo pump room where the BWTS is likely to be installed are classified
as space 1. And a space up to 2.4m above the cargo deck is classified as space 2.
Therefore, when installing electrical equipment in the said dangerous spaces, special
consideration for explosion-protection requirements should be taken into account. Fig.
IV-3-A~D are examples of typical dangerous spaces in chemical tankers. For more
information regarding dangerous spaces and protection of electrical equipment, please
refer to Appendix "Hazardous Areas and Requirements for Electrical Installation in Each
Ship Type", chapter 2.
3.2 Dangerous Spaces in Chemical Tankers Carrying Chemical Cargoes Having a Flash
Point Above 60.
In chemical tankers carrying chemical cargoes having a flash point above 60, cargo
tanks, cargo tank ventilation pipes and the inside of cargo pipes are, according to IEC
60092-502 Reg.4.3, classified as space 2. Fig. IV-3-E is an example of areas that are
generally classified as dangerous spaces in NLS Tankers.
4. Installation of BWTS
4.1 Installation of BWTS in Chemical Tankers Carrying Chemical Cargoes Having a Flash
Point of 60 or below.
Fig. IV-3-A, B and C are examples showing dangerous spaces in chemical tankers
carrying chemical cargoes having a flash point of 60 or below. According to the BWM
Convention/Guidelines/G8 Part 4.9, any electrical equipment that is part of the BWTS
should be installed in a non-hazardous area, or should be certified by the Administration
as safe for use in a hazardous area. Any moving parts, which are fitted in hazardous
areas, should be arranged so as to avoid the formation of static electricity.
4.1.1 Considerations for Installation Location
In chemical tankers carrying chemical cargoes having a flash point of 60 or below,
the BWTS should be installed in the areas as mentioned in above 3.1 unless it is
certified for safe use in hazardous areas. However, since ballast tanks are classified
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as hazardous areas, all related pipes are also classified as space 1. For the reason,
electric components of the BWTS such as treatment units or sensors that are directly
connected to the ballast pipe should be of certified explosion-proof type.
1) Installation of BWTS in Cargo Pump Room or Ballast Pump Room.
The BWTS may be installed in a cargo pump room or ballast pump room if a
chemical tanker has such a space. Fig. IV-2-I is an outline diagram showing the
installation of the BWTS in the cargo pump room. Any electrical equipment that is
part of the BWTS should be of type approved explosion-proof type.
2) Installation in Areas Other than Engine Room or Pump Room
It is difficult to find a suitable installation space in chemical tankers not having a
cargo pump room or ballast pump room since the installation of the BWTS in the
engine room or accommodation area is prohibited. In this case, the BWTS may be
installed on upper deck. Fig. IV-3-K is an example showing the installation of
BWTS on upper deck. The following should be considered when installing the
BWTS on upper deck.

Fig IV-3-I Installation of BWTS in Pump Room

Fig. IV-3-J Installation of BWTS Outside the Pump Room


a. In case that the BWTS is installed on ship's upper deck requiring ballast water
to be pumped up to the BWTS, head loss of the ballast pump should be
considered. Also, excessive vacuum may be found in the ballast pipes when
shifting

the

ballast

water

downstream

from

an

elevated

place,

hence

countermeasures such as installation of vacuum valves should be considered.


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b. If the BWTS is installed above upper deck but elevated by means of a


cofferdam so that piping connections and openings are located 2.4 meters
above the upper deck, the installation area can be regarded as a safe area,
and thus installation of a BWTS of non-explosion-proof type may be allowed.
However, because ballast pipes are still considered as space 1, if there is a
source of leakage such as a flange or valve in the installation area, the area is
then considered as space 2. For the reason, the electrical installation should
comply with the explosion proof requirement of space 2. However, if suitable
safety measures are taken according to IEC60092-502, the installation space
may be considered as a safe area, if approved by this Society.
c. When a separate enclosed space is made on weather deck for the installation
of BWTS, the enclosed space may increase the vessel's total DWT, and the
change in total DWT may result in drastic change of the rule requirements that
the vessel should comply with. For the reason, it is recommended to consult
with Korean Register's 'Stability, Loadlines and Tonnage Team' regarding this
matter.
d. If the BWTS is equipped with an ozone (O3) generator, an ozone detecting
device that activates alarm in case of leakage is required to be installed in
which the ozone generator is installed. Also, due consideration should be given
to O3 pipes to prevent leakage; for example, using double pipes or welded joint
SUS pipes.

Fig. IV-3-K Installation of BWTS in an Chemical Tanker Without a Pump Room

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Fig. IV-3- Installation of BWTS in an Chemical Tanker without a Pump Room


e. If the BWTS is such a type that generates hazardous gas such as hydrogen
gas after treatment, discharge pipes of the hazardous gas should be led to a
safe area outside the enclosed space since the hazardous gas may be
accumulated in the enclosed space.
f. When installing the BWTS on weather deck, a suitable IP grade should be
selected for the components that are parts of the BWTS.
3) Installation in Engine Room
The BWTS and a direct sampling device should not be installed in chemical
tanker's engine room except when the chemical tankers are carrying chemical
cargoes having a flash point above 60. However, in most cases, chemical
tankers use Bilge, Fire & G/S Pumps or Bilge & Fire Pumps in the engine room
for filling/discharging ballast water in/out of A.P.T. Also, filling of A.P.T which is
generally considered a safe area is carried out using Bilge, Fire & G/S Pumps or
Bilge & Fire Pumps in the engine room while discharging is carried out using
ballast pumps in the ballast pump room. In these cases, the following should be
considered.
a.

A dedicated BWTS for the treatment of ballast water in A.P.T or F.P.T where
considered a space, should be installed in a safe space such as an engine
room. However, it is to be noted that for those BWTS that require additional
treatment process during discharging, ballast piping is generally designed to use
ballast pumps in the ballast pump room during discharging, thus use of the
BWTS in the engine room may not be possible.

b. If the BWTS is equipped with an ozone (O3) generator, an ozone detecting


device that activates alarm in case of leakage is required to be installed in
which the ozone generator is installed. Also, due consideration should be given
to O3 pipes to prevent leakage; for example, using double pipes or welded joint
SUS pipes.
c. If the BWTS is such a type that generates hazardous gas such as hydrogen
gas after treatment, discharge pipes of the hazardous gas should be led to a
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safe area outside the enclosed space since the hazardous gas may be
accumulated in the enclosed space.
d. In case that some components of the BWTS installed in the engine room inject
treatment materials to other components of the BWTS in the ballast pump
room, the following should be satisfied.
Should be only used during filling
Should not penetrate the bulkhead between an engine room and a pump
room but should be injected through a deck.
Pipes with small diameter should be used.
To prevent a back flow in the injection pipe, suitable countermeasures (2
sets of check valves connected in series) should be installed in cargo areas.
Fig.IV-2-J is an example showing blocking up of back flow in similar piping
system.

Fig. IV-3-M Example of Blocking Up Method


4.1.2 Electrical Installation of Ballast Sampling Type BWTS
Those sampling directly from ballast pipes such as a TRO(Total Residual Oxidant)
Sensor Unit or a Gas Sensor Unit should be of approved explosion-proof type even
when installed outside the dangerous areas. If installed in a safe space, the electrical
equipment should be of appropriate type for the areas.
4.1.3 Special Considerations for Electrolysis Type BWTS
1) Voltage Drop over Cable Runs
In case of a electrolysis type BWTS, AC 440V (or 220V) is converted into DC 36V
by a rectifier so that a large amount of electric current flows in the circuit, hence
the distance of power transmission may be a cause of voltage drop. Therefore, for
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safe

operation,

the

length

of

cables

should

be

within

manufacturer's

recommendation.
2) Composition of Cable Runs Using Bus-bar
The electrolysis type BWTS, when its capacity become larger, the required electric
current transmission also become larger resulting in increase in size and number
of cables. For the reason, a Bus-bar is often used to reduce the installation space.
In this case, the Bus-bars should be of KR type-approved and be installed in a
trunk whose protection grade is IP54 or above. Installation in dangerous spaces or
on weather deck should be avoided. If installed in dangerous spaces, the Bus-bar
should be explosion-protection type. Particularly, when penetrating a boundary
between a safe area and a dangerous space, fire protection and sealing
requirements for penetrating pieces should be complied with. Also, on-board
installation methods and the details of penetration parts should be approved by this
Society.
4.1.4 General Requirements for Electrical Equipment in Chemical Tanker's Dangerous Area.
According to KR-Rules Part 7 Chapter 6 Section 10, the following requirements should
be satisfied.
1) Electrical installations should be such as to minimize the risk of fire and explosion
from flammable products.
2) Ships carrying a specific cargo which is liable to damage materials that are
normally used in electrical apparatus, due consideration should be given to the
particular characteristics of materials chosen for conductors, insulation and metal
parts, etc. As far as necessary, these components should be protected to prevent
contact with gas or vapour liable to be encountered.
3) If the flash point of a substance is in excess of 60C however being heated within
15C above the flash point, the requirements for cargoes having a flash point not
exceeding 60C may be applied.
4) Independent cargo tanks should be electrically bonded to the hull. All cargo pipe
joints and hose connections having gaskets should be electrically bonded.
5) Disconnection Switch
Each distribution circuit for electrical equipment installed in dangerous spaces
should be provided with multi pole linked isolation switches installed in a safe
space. In addition, the isolation switches are to be clearly labelled to identify the
electrical equipment to be connected with, and further effective means are to be
provided to avert danger due to unauthorized operation of the isolation switches.
6) Monitoring of Insulation Level
Excluding intrinsically safe circuits, feeder and distribution circuits that are in
contact with electrical equipment or run through dangerous spaces are to be
provided with a system that monitors insulation level and activates alarm in case
of abnormal condition.

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5) Cable
a. Cables are to be of armored Non-metallic Sheath Type.
b. Cables are to be installed as close to the hull centre line as practicable.
c. Cables are sufficiently distant from decks, bulkheads, tanks and various kinds of
pipes.
d. Cables, which are installed on the passages and the decks, are to be protected
against mechanical damage. Further, the cables and their supports are to be
fitted in such a manner as to withstand expansion and contraction and other
effects of the hull structure.
e. The penetration parts of the cables or cable pipes through decks and bulkheads
of the dangerous spaces are to be constructed so as to maintain gas-tightness
and liquid-tightness as the case may require.
f. When mineral insulated cables are used, special precaution is to be taken to
ensure sound terminations.
g. All metallic protective coverings of power and lighting cables passing through
dangerous spaces, or connected to equipment in such spaces, are to be
earthed at least at each end.
4.1.5 Installation Examples
Fig. IV-3-N and O are examples showing the installation of BWTS in a dangerous
area of chemical tankers carrying chemical cargoes having a flash point below 60.
The ballast treatment equipment and sensors installed in ballast pipes inside the red
box in Fig IV-3-N and O are explosion-proof type and other non-explosion protected
equipment is arranged outside the dangerous spaces. In addition, sensors directly
connected to ballast pipes such as FMU (Flow Meter Unit) are to be of explosion
proof type.
4.2 Chemical Tankers Dedicated to Carry Cargoes Specified in IBC Code Chapter 18.
If the BWTS is installed outside the dangerous spaces as in above 3.2, ballast tanks
are not considered as dangerous spaces and thus the BWTS is not required to be
explosion-proof type.
4.3 Measures for Pipes and Penetration Parts of Cables
The penetrating parts of pipes and cables for the BWTS, when penetrating bulkheads or
decks, are required to be of the same water-tight or fire protection level to that of the
penetrated bulk heads or the decks. Additionally, when the cable is penetrating a
boundary between safe spaces and dangerous spaces, gas-tight requirements should be
complied with. For more details about the penetrating parts, please refer to "KR-Rules
Part 8, Annex 8-2 "Penetrations through Divisions".

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Fig. IV-3-N Electrolysis type BWTS

FIg. IV-3-O Ozone Type BWTS


5. Particulars
5.1 By-pass Alarm and Recording for BWTS
It is stated in the BWM Convention Guidelines G8 4.5.4 that any by-pass of the BWTS
should activate an alarm, and the by-pass event should be recorded by the control
equipment. "By-pass" means filling/discharging of untreated ballast water in/from ballast
tanks without passing the BWTS. Therefore, all valves related to the by-pass event
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should be of remote controllable type or be equipped with an open/close indicator so


that automatic detection and alarm is enabled from BWTS's control device.
5.1.1 Installation in Narrow Space
In general, 2 or more ballast pumps are installed onboard ships, and in most of the
cases, ballast water is filled/discharged in/out of ballast tanks via 2 main ballast pipes
on the ballast pump's discharge side. However in small ships, there are cases where
the BWTS is installed on only one side of ballast pipes due to limited installation
space. In this case, the below design considerations should be taken into account.
Fig. IV-2-M is an example where the BWTS is installed on only one side of main
ballast pipes.
1) All pipes related to the by-pass of BWTS should be removed, or an automatic
alarm system activated in the event of by-pass should be equipped for all valves
that may cause by-pass when adjusted. And the by-pass event should be recorded
by the control equipment.
2) In general, although 2 ballast pumps are used, ballast water is carried through 1
main pipe line. For the reason, design consideration such as over pressure of pipe
or excessive flow of ballast water into the BWTS should be taken into account (In
general, piping system is designed for abt. 2~3m/s)

Fig. IV-3-P Example of Installation Where the BWTS is Installed in


Only One Side of the Main Ballast Lines
5.1.2 Initial Operation of BWTS
For a BWTS that requires by-pass or re-circulation for some periods during its initial
operation, valves controling filling and discharging are generally designed to have an
automatic interlock function to prevent filling/discharging of untreated ballast water flow.
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This design feature is included in the most type approval conditions or stated in type
approval drawings. Especially, when installing this type of BWTS in existing ships, the
type and arrangement of automatic control valves and interlock valves should be
checked, and the capacity of hydraulic power pack should be sufficient. Also, initial
operation procedure should be included in the BWTS' operation manual that is to be
furnished onboard ships.
5.1.3 Eductor for Ballast Water Stripping
Ships having large-capacity ballast tanks such as chemical tankers, often equip with
an eductor for the purpose of striping ballast tanks. If this kind of ship is equipped
with a BWTS that requires the post-treatment of ballast water when discharging, the
system should be designed so that all flows through stripping pipes are treated by the
BWTS. In addition, all pipes that may enable the BWTS to by-pass should be
removed, or an automatic audible/visual alarm system activated in the event of
by-pass is to be equipped for all valves connected to striping pipes. And the by-pass
event should be recorded by the control equipment.

Below Fig. IV-3-Q is an example

showing a ballast piping system where a stripping eductor is installed.

Fig. IV-3-Q Ballast Piping System with a Stripping Eductor


5.1.4 Retroactive application to existing vessels
In most existing ships, 2 or more ballast pumps are installed, and their discharge
outlets are connected to ballast tanks through 2 main ballast pipes. However, in small
ships, there are cases where the BWTS is connected to only 1 of the main ballast
pipes due to the limited installation space. In such cases, the following should be
considered.
1) All pipes related to the by-pass of BWTS should be removed or, all valves related
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to the by-pass should comply with the requirements described in above 5.1.
2) In general, although 2 ballast pumps are used, ballast water is carried through 1
main pipe line. For the reason, the design consideration such as over pressure of
pipes or excessive flow of ballast water into the BWTS should be taken into
account.
5.2 Filling and Discharging by Gravity
Ships having sea chests inside ballast tanks therefore carrying out filling & discharging
of ballast water by gravity, such as large chemical tankers, are required to have double
stop-valves connected to the sea chests and valves should be controllable from
freeboard deck. This type of ships can be further categorized into those carrying out
ballast water filling by gravity and those carrying out both filling and discharging by
gravity. Below Fig. IV-3-R and IV-3-S are examples of a ship carrying out filling and
discharging ballast water by gravity.
5.2.1 A BWTS that Treats during Ballast Water Intake Only
1) Ships equipped with a BWTS that treats ballast water during ballast intake only are
required to close all valves that are attached to sea chests when filling ballast
water into ballast tanks. Also, the valves should comply with the requirements of
above 5.1. as by-pass may occur at the valves.
2) Discharge may be carried out by means of gravity.
5.2.2 A BWTS Having an Additional Treatment Stage During De-ballasting
1) Ships equipped with a BWTS that treats ballast water not only during ballast intake but
also during ballast discharge are required to close the valves attached to the sea chests
while filling and discharging ballast water. Also, the valves should comply with the
requirements of above 5.1. as by-pass may occur by adjusting the valves.

FIg. IV-3-R Filling and Discharging by Gravity


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Fig. IV-3-S Filling and Discharging by Gravity


5.3 Ballast Water Discharge by Gravity
5.3.1 A BWTS that Treats during De-ballasting only
1) Ships designed to discharge ballast water by gravity, if a BWTS that treats ballast
water during filling only is installed, may discharge the ballast water by gravity.
2) There should be no ingress of untreated ballast water into ballast tanks when filling
ballast water. For the reason, check valves should be used in the discharge
section. If stop valves are used, the requirements in above 5.1 should be met
since by pass may occur at the stop valve.
5.3.2 A BWTS having an Additional Treatment Stage During De-ballasting
1) Ships equipped with a BWTS having an additional treatment stage during
de-ballasting are required to close the valves that are attached to the sea chests
at all times. Also, the valves should comply with the requirements of above 5.1. as
by-pass may occur at the valves.
2) Above 1) should be considered, in particular, if an overflow pipe for the ballast
exchange is installed in an existing ship for the purpose of complying with the
BWM Convention D1 (Ballast Water Exchange Method).
5.4 Cargo Holds Used as Ballast Tanks
Generally, chemical tankers are capable of filling ballast water into cargo holds in case
of heavy weather or emergency. In most chemical tankers, a piping system is designed
to enable pumping of ballast water from cargo holds not by ballast pumps but by cargo
pumps, which is then discharged overboard via discharge piping that complies with the
requirements of MARPOL ANNEX 2. For the reason, where the BWTS that requires
post

treatment

during

discharging

is

installed

onboard,

the

following

should

be

considered.
5.4.1 Cargo tank piping system should be designed so that discharging is possible.
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5.4.2 There may be oily impurities in cargo tanks which may reduce the performance of
BWTS during discharging. Therefore, due consideration should be given when
choosing or arranging the BWTS.
5.4.3 It is to be considered that a UV lamp type BWTS, whose UV lamps are in directly
contact with ballast water, may have an auto cleaning function, however this function
may not perform well with oily substances.
5.5 When Using Ballast Pump for Other Purposes
For ships whose fire pumps also serve as ballast pumps, if the BWTS is of
remote-controllable type, valves in the in/outlet of the fire pumps should also be
remote-controllable. The same should be applied when bilge pumps serve as ballast
pumps.
5.6 Ships having a KR Class Notation of UMA or Above
Ships registered to KR and having a Class Notation of UMA or above (UMA, UMA1,
UMA2, UMA3) are required to equip with a remote-controllable fire pump according to
KR-Rules Pt 9, Ch 3. Hence, those using the fire pump also for ballasting should take
above into account.
5.7 Ships with a KR Class Notation of UMA1 or above
Ships registered to this Society and having a Class Notation of UMA1 or above (UMA,
UMA1, UMA2, UMA3) are, according to KR-Rules Pt 9, Ch 3, 502.1 , required to equip
with a system that can control ballasting remotely. Hence, for ships with UMA1 or
above and having a BWTS installed onboard, all valves related to the filling/discharging
of ballast water or operation of the BWTS should be remote controllable.
5.8 Astern F.P.T
In principle, it is not allowed to use the BWTS in the pump room for the treatment of
ballast water in the F.P.T, which is considered as a safe space. However, such a case
may be permitted if the following conditions are satisfied (Refer to IACS UR F44).
5.8.1 The F.P.T is considered as a dangerous space.
5.8.2 Air pipe openings of the F.P.T should be installed on weather deck separated from
ignition sources by the distance set out by IEC 60092-502.
5.8.3 There should be a means of measuring concentration of flammable gas in the F.P.T.
In this case, a detector tube led to weather deck and a portable detector should be
arranged.
5.8.4 Sounding pipes of the F.P.T should be led to weather deck.
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5.8.5 The entrance of the F.P.T should be directly accessible from an open deck. However,
entrance to the F.P.T via a confined space may be permitted if following conditions
are met.
1) If the enclosed space is not adjacent to cargo tanks, the entrance of the F.P.T
should be of a gas-tight manhole. In this case, a warning plate, describing that the
door should be opened after checking non-existence of flammable gas in the F.P.T
or shutting off electrical equipment other than explosion-proof type, should be
attached on the manhole.
2) If adjacent to cargo tanks, the enclosed space is classified as a dangerous
space. Therefore it should comply with all the related requirements. Also, efficient
means of ventilation should be arranged.
5.9 Fire integrity for Areas Where BWTS Is Installed.
The BWTS can also be installed in a space inside the deckhouse. In this case, the
said space is defined, according to SOLAS Reg. II-2/3 regulation, as a machinery space
or service space. For the reason, bulkheads or decks of living areas adjacent to the
machinery space or service space are required to have fire integrity of A-0 or above
according to SOLAS Reg. II-2/9 regulation.
5.10 Fresh Water Tank
When a fresh water tank is served as a ballast tank, chemicals contained in the fresh
water may potentially be discharged. In this regards, the application of the BWM
Convention to portable water is under discussion at IMO.
5.11 Electric Consumption and Composition of Electric Circuit
Electrical load analysis should be carried out and the result should be submitted to this
Society to make sure that the electric power installed on-board is sufficient to cover
the increased electric consumption. Also, BWTS's electrical equipment should be
protected from overloading or short-circuit.
5.12 Modification of Ballast Tanks
According to the BWM Convention Annex A-1, Reg.5, an existing ship carrying out
major conversion is considered as a new ship. "Major conversion" means a conversion
of a ship :
1) which changes its ballast water carrying capacity by 15% or greater, or
2) which changes the ship type, or
3) which, approved by Administration, is projected to prolong its life by ten years or
more, or
4) which results in modification to its ballast water system other than component
replacement-in-kind.
5.13 Control, Monitoring and Alarm of BWTS
The BWM Convention Guidance 8, Chapter4, describes the requirement of control
equipment and monitoring & alarm equipment.
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5.13.1 Control Device and Monitoring and Alarm Device


1) The injection amount or the injection level of BWTS that is required for the
treatment

of

ballast

water

should

be

controlled

automatically.

The

control

equipment should be capable of continuous self-monitoring during operation and


operation related items should be automatically monitored and controlled.
2) Malfunction or errors occurring in the system should be monitored. And if this kind
of problem affects operation of the BWTS, audible/visual alarm should be
activated in all areas in which the ballast water treatment process is regulated.
5.13.2 Operation and Control
1) Operation and control of the BWTS should be simple and effective, and all
controls should be remote controllable, as far as practicable. However, this does
not necessarily mean the automation of all valves related to the BWTS, but easy
and effective manual operation is acceptable, except those that may cause the
BWTS's malfunction. In this case, it is recommended that guidelines for the
handling procedure of manual valves when filling/discharging ballast water and
piping diagrams indicating related valves should be posted in all control areas.
2) Ships registered to this Society and having a notation of UMA1 or above are
required that all valves related to the operation of BWTS and ballast pumps
should be remote controllable, and such a system should be interconnected with
the existing remote control devices of the ballast pumps for automatic control.

5.13.3 By-pass and Override


1) Ships equipped with a BWTS should install a means of by-pass or override for
the protection of the ships or their crews in case of emergency. Also, in case of
by-pass, audible/visual alarm should be activated automatically by the monitoring
system and the by-pass event should be recorded in the control system.
2) In case of existing ships, the BWTS is generally installed in one side of the
ballast lines. For the reason, the usage of other ballast lines should be monitored.
In relation to this, suppliers should submit the list of situations where by-pass
may occur considering the ships's ballast piping arrangements for review.

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Gas Carriers
1. General
According to the requirements of KR-Rules Part7 Chapter 5 402(IGC Code Reg. 4.2), a
cargo containment system is categorized into Membrane Tank, Semi Membrane Tank,
Independent Tank (Type A, B, and C), and Internal Insulation Tank.
1.1 LPG Carrier
As seen in Fig. IV-4-A ~ B, most LPG tankers have an independent tank type cargo
containment system.

Fig. IV-4-A General Arrangement of LPG TANKER-TYPE A

Fig. IV-4-B Midship Section of LPG TANKER-TYPE A


1.1.1 LPG Carrier-Type A
1) FIg. IV-4-A and IV-4-B show examples of a typical general arrangement and
midship section of a traditional Type A LPG Carrier. Most of the Type A cargo
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containment systems are maintained at low temperature and low pressure, and
widely applied in medium to large LPG Carriers having cargo tank capacity of 20K,
40K, or 80K.
2) As shown in the midship section of Fig.62, type A LPG carriers having an
independent type cargo containment system have separate hold spaces where the
cargo containment system is confined by the ship's hull structure, and the ballast
tanks are arranged alongside the hold spaces. However, because the hull structure
may act as a 2nd barrier when the cargo space temperature is above -55 under
atmospheric pressure, both Port & STBD side of the hold spaces and parts of the
front side should not be in contact with ballast tanks. In addition, the midship
section of a Type A LPG Carrier is similar to that of a typical single hull bulk
carrier.
3) Installation of ballast pumps in the engine room is accepted according to KR-Rules
Part 7 Chapter 5 307.4 (GC Code Reg. 3.7.4). For the reason, most of the type A
LPG carriers have 2 sets of ballast pumps installed in the engine room in addition
to Bilge, Fire & G/S Pumps or Bilge & Fire Pumps. Filling and discharging of
A.P.T

and

all

ballast

tanks

are

carried

out

by

means

of

ballast

pumps.

Furthermore, in case of large ships, there are cases where a separate ballast
stripping pump such as an eductor is installed.
1.1.2 LPG Carrier-Type C
1) Fig. IV-4-C and D show the general arrangement and midship section of a typical
Type C LPG Carrier, respectively. In general, the Type C cargo tanks have ball or
cylindrical shape. This type is commonly used in medium to small LPG Carrier
having cargo tank capacity below 10K.
2) As shown in the midship section of Fig. IV-4-D, Type A LPG carriers having an
independent type cargo containment system have separate hold spaces where the
cargo containment system is confined by the ship's hull structure, and the ballast
tanks are arranged alongside the hold spaces. Therefore, these ballast tanks are
not in direct contact with the cargo containment system.
3) Installation of ballast pumps in the engine room is accepted according to the
KR-Rule Part 7 Chapter 5 307.4 (IGC Code Reg. 3.7.4). Therefore, most type C
LPG carriers carry out filling or discharging of A.P.T by means of Bilge, Fire &
G/S Pumps or Bilge, Ballast & Fire Pumps in the engine room.

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Fig. IV-4-C General Arrangement of Typical LPG TANKER-TYPE C

Fig. IV-4-D LPG Midship Section of Typical LPG TANKER-TYPE C


1.2 LNG Carrier
LNG carriers can be generally categorized into Moss Type LPG Carrier (Independent
Type B Containment System) and Membrane type LNG Carrier (MARK III, GT N0.96,
CS 1).
1.2.1 Moss Type LNG Carrier
1) Fig. IV-4-E and F show the general arrangements and the midship section of a
typical Moss Type LNG Carrier respectively. As shown in Fig. IV-4-F, the Moss
Type LNG Carriers having the Moss Type independent cargo containment system
have hold spaces where cargo spaces are confined by the hull structure. And
ballast tanks are arranged alongside the hold spaces. Therefore, the ballast tanks
are not in direct contact with the cargo containment system.

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2) Installation of ballast pumps in the engine room is accepted according to the


KR-Rules Part 7 Chapter 5 307.4 (GC Code Reg. 3.7.4). For the reason, most of
the Moss Type LNG carriers have 2 sets of ballast pumps installed in the engine
room in addition to Bilge, Fire & G/S Pumps or Bilge & Fire Pumps. And filling
and discharging of A.P.T and all ballast tanks are carried out by means of ballast
pumps. Furthermore, In case of large ships, there are cases where a separate
ballast stripping pump such as an eductor is installed.

Fig. IV-4-E General Arrangement of LNG TANKER-MOSS TYPE

Fig. IV-4-F Midship Section of LNG TANKER-MOSS TYPE

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Fig. IV-4-G General Arrangement of LNG TANKER-MEMBRANE TYPE

Fig. IV-4-H Midship Section of LNG TANKER-MEMBRANE TYPE


1.2.2 Membrane Type LNG Carrier
1) The membrane type cargo constrainment system consists of the primary barrier that
houses LNG, the secondary barrier that houses the primary barrier and can
contain the LNG for a limited period, and the Inner Hull Structure that supports
these barriers. And ballast tanks are arranged between the inner hull structure and
the ship's outer shell.
2) Fig. IV-4-G and H show typical general arrangement and midship section of a
Membrane Type LNG Carrier respectively. As shown in Fig. IV-4-H, the cargo
containment system of Membrane Type LNG Carrier consists of a primary barrier
that contains the LNG cargo, a secondary barrier that houses the primary barrier
and can contain the LNG cargo for a limited period, and the Inner Hull Structure
that supports these barriers. And the ballast tanks are arranged between the inner
hull structure and the ship's outer shell. Therefore, the ballast tanks are in direct
contact with the cargo containment system.
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3) Installation of ballast pumps in the engine room is accepted according to the


KR-Rules Part 7 Chapter 5 307.4 (GC Code Reg. 3.7.4). For the reason, most of
the Membrane type LNG carriers have 2 sets of ballast pumps installed in the
engine room in addition to Bilge, Fire & G/S Pumps or Bilge & Fire Pumps. And
filling and discharging of A.P.T and all ballast tanks are carried out by means of
ballast pumps. Furthermore, there are cases where a separate ballast stripping
pump such as an eductor is installed.
2. Related Rules
2.1 KR-Rules for the Classification of Steel Ships Part 7, Chapter 6 305(IBC Code Reg. 3.5)
Ballast spaces, including wet duct keels used as ballast piping, fuel-oil tanks and
gas-safe spaces may be connected to pumps in the machinery spaces. Dry duct keels
with ballast piping passing through, may be connected to pumps in the machinery
spaces, provided the connections are led directly to the pumps and the discharge from
the pumps lead directly overboard with no valves or manifolds in either line which could
connect the line from the duct keel to lines serving gas-safe spaces. Pump vents should
not be open to machinery spaces.
3. Dangerous space
Dangerous space is classified under space 0, space 1, and space 2 according to the
probability of existence of flammable gas and its dangerousness, where each level
demands different requirements for electrical installation. In case of gas carriers,
designation of dangerous spaces is given according to whether the containment system
requires the secondary barrier or not. For example, the cargo spaces of Type C gas
carriers whose cargo containment system does not require the secondary barrier are
classified as space 1, and therefore not considered as dangerous spaces. For more
information regarding dangerous space and protection of electrical equipment, please refer
to Appendix "Hazardous Areas and Requirements for Electrical Installation in Each Ship
Type", chapter 2.
3.1 LPG Carrier-Type A
As in Fig. IV-4-A and B, the cargo holds are classified as space 0 and the adjacent
cargo holds and vent pipe surroundings are classified as space 0. Also, spaces on
upper deck above cargo holds is classified as space 2.
3.2 LPG Carrier-Type C
As in Fig. IV-4-C and D, the cargo containment system is classified as space 0 and the
adjacent cargo holds and vent pipe surroundings are classified as space 1. Also, the
upper deck above the cargo holds is classified as space 2. But, the ballast tanks
adjacent to the cargo spaces are regarded as safe spaces.
3.3 LNG Carrier-Moss Type
As in Fig. IV-4-E and F, the cargo containment system and the adjacent cargo holds
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are classified as space 0, and the adjacent ballast tanks and vent pipe surroundings are
classified as space 1. Also, spaces on upper deck above the cargo holds is classified
as space 2.
3.4 LNG Carrier-Membrane Type
As in Fig. IV-4-G and H, the membrane cargo containment system including a primary
and secondary barriers is classified as space 0. And the adjacent ballast tanks and
vent pipe surroundings are classified as space 1. Also, spaces on upper deck above
the cargo hold are classified as space 2.
4. Installation of BWTS
4.1 Installation in Engine Room
Installation of ballast pumps for ballast tanks adjacent to cargo holds is accepted
according to the KR-Rules Part 7, Chapter 5, 307.4 (IGC Code Reg. 3.7.4). Therefore,
in general, gas carriers carry out filling and discharging ballast water by means of the
ballast pump installed in the engine room. For gas carriers requiring a secondary
barrier, although ballast pipes are regarded as space 1, according to the definition of
dangerous space specified in IEC 60092-502, installation of ballast pumps in the engine
room is exceptionally permitted according to the IGC Code. Therefore, installation of
BWTS inside the engine room is deemed not violating the rule requirements. However,
because the ballast pipes are regarded as space 1, the BWTS or sensors for control
and monitoring that are directly connected to the ballast pipes are required to be
explosion-proof type. Also. in order to mitigate the risk of gas leakage from ballast
pipes, a number of flanges or valves that are the cause of the risks should be
minimized. For type C ships not requiring the secondary barrier of cargo containment
system, the ballast tanks are classified as safe spaces and hence as long as the
electric installation is not installed in a dangerous space, the BWTS need not
necessarily be of explosion-proof type.
4.1.1 LPG Carrier-Type C
Fig. IV-4-I is an outline drawing of a Type C LPG Carrier, where the BWTS is
installed in the engine room. In general, filling or discharging of ballast water is
carried out by means of Bilge, Fire & G/S Pumps or Bilge, Ballast & Fire Pumps
which are installed in the engine room.
1) Because the ballast tank of a Type C LNG Carrier is considered a safe space, the
BWTS need not be of explosion-proof type.
2) If the BWTS is equipped with an ozone (O3) generator, an ozone detecting device
that activates alarm in case of leakage is required to be installed in which the
ozone generator is installed. Also, due consideration should be given to O3 pipes
to prevent leakage; for example, using double pipes or welded joint SUS pipes.
3) If the BWTS is such a type that generates hazardous gases such as hydrogen gas
after treatment, the discharge pipe of the hazardous gases should be led to a safe
area outside the enclosed space since the hazardous gas may be accumulated in
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the enclosed space.

Fig. IV-4-I Installation of BWTS in Engine Room : LPG Carrier-Type C


4.1.2 Gas Carriers Other than LPG Carrier-Type C
FIg. IV-4-J, K and L are outline drawings showing installation of the BWTS in the
engine room of a Type A LPG Carrier, Moss Type LNG Carrier and Membrane Type
LNG Carrier respectively. In general, filling and discharging of ballast water is carried
out using dedicated ballast pumps installed in the engine room. As shown in Fig.
IV-4-A&B and IV-4-E~H, ballast tanks adjacent to the cargo containment system are
considered as space 1. But, according to the KR-Rules Part 7 Chapter 5 307.4 (IGC
Code Reg. 3.7.4), installation of ballast pumps in the engine room for the purpose of
filling/discharging adjacent to ballast tanks is accepted and therefore treatment of
ballast water may be carried out by the BWTS installed in the engine room. Because
the ballast tanks are classified as space 1, the following should be considered.

FIg. IV-4-J Installation of BWTS in Engine Room : LPG Carrier-Type A


1) A BWTS that treats during filling only may be exempted from explosion-protection
requirements, only if approved by KR. But those requiring an additional treatment
process during discharge, electrical installation for the control of the BWTS should
be of approved explosion-proof type. In case of a non-explosion-proof type BWTS,
the system should be designed so as to prevent random power supply to the
BWTS while discharging.
2) Ships with a BWTS that treats ballast water during ballast intake and discharge, all
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electrical equipment of the BWTS related to ballast pipes are to be of approved


explosion-proof type.
3) When installing a drain pipe in a TSU (TRO Sensor Unit) or a GSU (Gas Sensor
Unit) which is part of the BWTS, the drain pipe should led to a safe space outside
the enclosed space.
4) When installing air vent pipes on an AVU (Auto Air Vent Unit) which is installed as
part of the BWTS, the air pipe should be led to a safe space outside the confined
space.
5) A sampling pipe which is attached on the ballast discharge pipe should be led
outside the enclosed space. If the BWTS is such a type that produces dangerous
gas during treatment process, there is a risk of accumulation of dangerous gas in
the enclosed space. For the reason, discharge pipes should be led to a safe
space outside the enclosed space. If the BWTS is equipped with an ozone (O3)
generator, an ozone detection device that activates alarm in case of leakage is
required to be installed in which the ozone generator is installed. Also, due
consideration should be given to O3 pipes to prevent leakage; for example, using
double pipe or welded joint SUS pipe.

Fig. IV-4-K Installation of BWTS in Engine Room : LNG Carrier-Membrane Type

Fig. IV-4-L Installation of BWTS in Engine Room : LNG Carrier-MOSS Type


4.2 Installation of BWTS in Areas Other than Engine Room
Installation of BWTS requires a sufficient installation space. But, there are cases where
the BWTS is installed outside the engine room due to limited installation space in the
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engine room or difficulty in pipe arrangements or etc. If installed in an enclosed space


on weather deck, the enclosed space may increase the vessel's total DWT, and the
change in total DWT may result in drastic change of the rule requirements that the
vessel should comply with. For the reason, it is recommended to consult with Korean
Register's 'Stability, Loadlines and Tonnage Team' regarding this matter.
4.2.1 LPG Carrier-Type C
Fig. IV-4-M is an outline drawing of a Type C LNG Carrier where the BWTS is
installed outside the engine room. When the BWTS is installed outside the engine
room such as on weather deck, the following should be additionally considered.
1) As in Fig. IV-4-C and D, the BWTS should be installed outside the marked
dangerous spaces. However, If installation in a dangerous space is inevitable, a
BWTS of explosion-proof type should be installed.
2) In case that the BWTS is installed on ship's upper deck requiring ballast water to
be pumped up to the BWTS, head loss of the ballast pump should be considered.
Also, excessive vacuum may be found in ballast pipes when shifting the ballast
water downstream from an elevated place, hence countermeasures such as
installation of vacuum valves should be considered.
3) Many spaces on upper deck are considered as dangerous spaces, therefore when
installing the BWTS, care should be taken so as to avoid the installation of the
BWTS in the dangerous space. If installation in the dangerous space is inevitable,
due consideration should be given to the explosion-proof level of the electrical
installation.
4) If the BWTS is equipped with an ozone (O3) generator, an ozone detecting device
that activates alarm in case of leakage is required to be installed in which the
ozone generator is installed. Also, due consideration should be given to O3 pipes
to prevent leakage; for example, using double pipes or welded joint SUS pipes.
5) If the BWTS is such a type that generates hazardous gas such as hydrogen gas
after treatment, the discharge pipe of the hazardous gas should be led to a safe
area outside the enclosed space since the hazardous gas may be accumulated in
the enclosed space.
6) When installing the BWTS on weather deck, a suitable IP grade should be
selected for the components that are part of the BWTS.

Fig. IV-4-M Installation of BWTS Outside the Engine Room : LPG Carrier-Type C
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4.2.2 Gas Carriers Other than LPG Carrier-Type C


Fig. IV-4-N, O and P are outline drawings showing installation of the BWTS outside
the engine room of a Type A LPG Carrier, Moss Type LNG Carrier and Membrane
Type LNG Carrier, respectively. The ballast tanks adjacent to the cargo containment
system of the Type A LPG Carrier, Moss Type LNG Carrier and Membrane Type
LNG Carrier are classified as space 1.
1) When installing the BWTS in an enclosed space which is considered as a space,
the following should be considered.
a. A BWTS that treats during filling only is not subject to explosion-proof
requirements in relation to electrical installation.
b. When installing a drain pipe in a TSU (TRO Sensor Unit) or a GSU (Gas
Sensor Unit) which is a part of the BWTS, the drain pipe should led to a safe
space outside the enclosed space.
c. When installing air vent pipes on an AVU (Auto Air Vent Unit) which is installed
as a part of the BWTS, air pipes should be led to a safe space outside the
enclosed space.
d. A sampling pipe which is attached on the ballast discharge pipe should be led
outside the enclosed space.
e. If the BWTS is equipped with an ozone (O3) generator, an ozone detection
devices that activates alarm in case of leakage is required to be installed in
which the ozone generator is installed. Also, due consideration should be given
to O3 pipes to prevent leakage; for example, using double pipes or welded joint
SUS pipes.
f. If the BWTS is such a type that produces dangerous gas during treatment
process, there is a risk of accumulation of dangerous gas in an enclosed space.
For the reason, discharge pipes should be led to a safe space outside the
enclosed space

Fig. IV-4-N Installation of BWTS Outside the Engine Room : LPG Carrier-Type A
2) In case that the BWTS is installed on ship's upper deck requiring ballast water to
be pumped up to the BWTS, head loss of ballast pump should be considered.
Also, excessive vacuum may be found in the ballast pipes when shifting the
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ballast water downstream from an elevated place, hence countermeasures such as


installation of vacuum valves should be considered.
3) The BWTS should be installed in the marked spaces out side the dangerous
spaces as shown in Fig. IV-4-A, E and G. However, If installation in a dangerous
space is necessary, a type approved explosion protected type BWTS should be
applied.
4) The components of the BWTS, when installed on weather deck, should have an
appropriate IP grade for the installation space.

Fig. IV-4-O Installation of BWTS Outside the Engine Room : LNG Carrier-MOSS Type

Fig. IV-4-P Installation of BWTS Outside the Engine Room : LNG Carrier-Membrane Type
4.3 Matters that Require Attention When Installing BWTS
4.3.1 Measures for Penetration Parts of Pipes and Cables
The penetrating parts of pipes and cables for the BWTS installation, when penetrating
a bulkhead or a deck, are required to be of the same water-tight or fire protection
level to that of the penetrated bulk head or the deck. Additionally, when the cable is
penetrating a boundary between a safe space and a dangerous space, gas-tight
requirements should be complied with. For more detail about the penetrating parts,
please refer to KR-Rules Part 8, Annex 8-2 "Penetrations through Divisions".
4.3.2 Electrical Installation for Ballast Sampling Type BWTS
Those sampling directly from ballast pipes such as a TRO(Total Residual Oxidant)
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Sensor Unit or a Gas Sensor Unit should be of approved explosion-proof type even
when installed outside the dangerous area. If installed in a safe space, the electrical
equipment should be of appropriate type for the area.
4.3.3 Special Considerations for Electrolysis Type BWTS
1) Voltage Drop over Cable Runs
In the case of an electrolysis type BWTS, AC 440V (or 220V) is converted into
DC 36V by a rectifier so that a large amount of electric current flows in the circuit,
hence the distance of power transmission may be a cause of voltage drop.
Therefore, for safe operation, the length of cables should be within manufacturer's
recommendation.
2) Composition of Cable Runs Using Bus-bar
The electrolysis type BWTS, when its capacity become larger, the required electric
current transmission also become larger resulting in increase of size and number
of cables. For the reason, a Bus-bar is often used to reduce the installation space.
And in this case, the Bus-bar should be of KR type-approved type and be installed
in a trunk whose protection grade is IP54 or above. Installation in dangerous
spaces or on weather deck should be avoided. If installed in dangerous spaces,
the Bus-bar should be explosion-protection type. Particularly, when penetrating a
boundary between a safe area and a dangerous space, fire protection and sealing
requirements for penetrating pieces should be complied with. Also, on-board
installation methods and the details of penetration parts should be approved by this
Society.
5. Particulars
5.1 By-pass Alarm and Recording for BWTS
It is stated in the BWM Convention Guidelines G8 4.5.4 that "any by-pass of the BWTS
should activate an alarm, and the by-pass event should be recorded by the control
equipment". "By-pass" means filling/discharging of untreated ballast water in/out of ballast
tanks without passing the BWTS. Therefore, all valves related to the by-pass event
should be of remote controllable type or be equipped with an open/close indicator so
that automatic detection and alarm is enabled from BWTS's control device.
5.1.1 Installation in narrow space
In general, 2 or more ballast pumps are installed onboard ships, and in most of the
cases, ballast water is filled/discharged in/out of ballast tanks via 2 main ballast pipes
on the ballast pump's discharge side. However in small ships, there are cases where
the BWTS is installed on only one side of ballast pipes due to limited installation
space. In this case, the below design considerations should be taken into account.
Fig. IV-2-M is an example where the BWTS is installed on only one side of the main
ballast pipes.
1) All pipes related to the by-pass of BWTS should be removed, or an automatic
alarm system activated in the event of by-pass should be equipped for all valves
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that may cause by-pass when adjusted. And the by-pass event should be recorded
by the control equipment.
2) In general, although 2 ballast pumps are used, ballast water is carried through 1
main pipe line. For the reason, design consideration such as over pressure of
pipes or excessive flow of ballast water into the BWTS should be taken into
account (In general, piping system is designed for abt. 2~3m/s)

Fig. IV-4-Q Example of Installation where BWTS Is Installed in


Only One Side of the Main Ballast Lines
5.1.2 Initial Operation of BWTS
For a BWTS that requires by-pass or re-circulation for some periods during its initial
operation, valves controling filling and discharging are generally designed to have an
automatic interlock function to prevent filling/discharging of untreated ballast water flow.
This design feature is included in the most type approval conditions or stated in type
approval drawings. Especially, when installing this type of BWTS in existing ships, the
type and arrangement of automatic control valves and interlock valves should be
checked, and the capacity of hydraulic power pack should be sufficient. Also, initial
operation procedure should be included in the BWTS' operation manual that is to be
furnished onboard ships.
5.1.3 Eductor for Ballast Water Stripping
Ships having large-capacity ballast tanks such as chemical tankers often equip with an
eductor for the purpose of striping ballast tanks. If this kind of ship is equipped with a
BWTS that require post-treatment of ballast water when discharging, the system
should be designed so that all flows through stripping pipes are treated by the BWTS.
In addition, all pipes that may enable by-pass of the BWTS should be removed, or an
automatic audible/visual alarm system activated in the event of by-pass is to be
equipped for all valves connected to the striping pipes. And the by-pass event should
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be recorded by the control equipment.


5.1.4 Retroactive Application to Existing Ships
In most existing ships, 2 or more ballast pumps are installed, and their discharge
outlets are connected to ballast tanks through 2 main ballast pipes. However, in small
ships, there are cases where the BWTS is connected to only 1 of the main ballast
pipes due to limited installation space. In such cases, the following should be
considered.
1) All pipes related to the by-pass of BWTS should be removed or, all valves related
to the by-pass should comply with the requirements described in above 5.1.
2) In general, although 2 ballast pumps are used, ballast water is carried through 1
main pipe line. For the reason, design consideration such as over pressure of
pipes or excessive flow of ballast water into the BWTS should be taken into
account.
5.2 Filling and Discharging by Gravity
5.2.1 A BWTS that Treats During Ballast Water Intake Only
1) Ships designed to discharge ballast water by gravity such as large LPG carriers or
LNG carriers may discharge the ballast water by gravity if a BWTS that treats
ballast water during filling only is installed. FIg. IV-4-R shows an example of a
ship capable of discharging ballast water by gravity.
2) There should be no ingress of untreated ballast water into ballast tanks during
ballast intake. For the reason, check valves should be used in the discharge
section. If stop valves are used, requirements in above 5.1 should be met since
by pass may occur at the stop valve.
5.2.2 A BWTS Having an Additional Treatment Stage During De-ballasting
1) Ships equipped with a BWTS that treats ballast water not only during filling
process but also during discharging process are required to close the valves that
are attached to the sea chests at all time. Also, the valves should comply with the
requirements of above 5.1. as by-pass may occur at the valves.
2) Above 1) should be considered, in particular, if an overflow pipe for the ballast
exchange is installed in an existing ship for the purpose of complying with the
BWM Convention D1 (Ballast Water Exchange Method).

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Fig. IV-4-R Ballast Water Discharge by Gravity


5.3 When Using Ballast Pump for Other Purposes
For ships whose fire pumps also serve as a ballast pump, if the BWTS is of
remote-controllable type, the valves in the in/outlet of the fire pumps should also be
remote-controllable. The same should be applied when the bilge pumps serve as the
ballast pump.
5.4 Ships having a KR Class Notation of UMA or above
Ships registered to this Society and having a Class Notation of UMA or above (UMA,
UMA1, UMA2, UMA3) are required to equip with a remote-controllable fire pump
according to KR-Rules Pt 9, Ch 3. Hence, those using fire pumps also for ballasting
should take above into account.
5.5 Ships Having a KR Class Notation of UMA1 or Above
Ships registered to this Society and having a Class Notation of UMA1 or above (UMA,
UMA1, UMA2, UMA3) are, according to KR-Rules Pt 9, Ch 3, 502.1, required to equip
with a system that can control ballasting remotely. Hence, for ships with UMA1 or
above and having a BWTS installed onboard, all valves related to the filling/discharging
of ballast water or operation of the BWTS should be remote controllable.
5.6 Fresh Water Tank
When a fresh water tank is served as a ballast tank, chemicals contained in fresh water
may potentially be discharged. In this regards, the application of the BWM Convention
to portable water is under discussion at IMO.
5.7 Electric Consumption and Composition of Electric Circuit
Electric load analysis should be carried out and the result should be submitted to this
Society to make sure that the electric power installed on-board is sufficient to cover the
increased electric consumption. Also, electrical components of the BWTS should be
protected from overloading or short-circuit.
5.8 Fire Integrity for Areas Where BWTS Is Installed.
The BWTS can also be installed in a space inside the deckhouse. In this case, the
said space is defined, according to SOLAS Reg. II-2/3 regulation, as a machinery space
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or service space. For the reason, bulkheads or decks of living area adjacent to the
machinery space or service space are required to have fire integrity of A-0 or above
according to SOLAS Reg. II-2/9 regulation.
5.9 Modification of Ballast Tanks
According to the BWM Convention Annex A-1, Reg.5, an existing ship carrying out
major conversion is considered as a new ship. "Major conversion" means a conversion
of a ship :
1) which changes its ballast water carrying capacity by 15% or greater, or
2) which changes the ship type, or
3) which, in the opinion of the Administration, is projected to prolong its life by ten
years or more, or
4) which results in modification to its ballast water system other than component
replacement-in-kind.
5.10 Control, Monitoring and Alarm of BWTS
The BWM Convention Guidance8, Chapter4, describes the requirements of control
equipment and monitoring & alarm equipment.
5.10.1 Control Device and Monitoring and Alarm Device
1) The injection amount or the injection level of BWTS that is required for the
treatment

of

ballast

water

should

be

controlled

automatically.

The

control

equipment should be capable of continuous self-monitoring during operation, and


operation related items should be automatically monitored and control.
2) Malfunctions or errors occurring in the system should be monitored. And should
this kind of problem affects operation of the BWTS, audible/visual alarm should
be activated in all areas in which the ballast water treatment process is
regulated.
5.10.2 Operation and Control
1) Operation and control of the BWTS should be simple and effective, and all control
should be remote controllable, as far as practicable. However, this does not
necessarily mean the automation of all valves related to the BWTS, but easy and
effective manual operation is acceptable, except those that may cause BWTS's
malfunction. In this case, it is recommended that guidelines for the handling
procedure of manual valves when filling/discharging ballast water and piping
diagrams indicating related valves should be posted in all control areas.
2) Ships registered to this Society and having a notation of UMA1 or above are
required that all valves related to the operation of BWTS and ballast pumps
should be remote controllable, and such a system should be interconnected with
the existing remote control device of the ballast pumps for automatic control.
5.10.3 By-pass and Override
1) Ships equipped with a BWTS should install a means of by-pass or override for
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the protection of the ships or their crews in case of emergency. Also, in case of
by-pass, audible/visual alarm should be activated automatically by the monitoring
system and the by-pass event should be recorded in the control system.
2) In case of existing ships, the BWTS is generally to be installed in one side of the
ballast lines. For the reason, the usage of other ballast lines should be monitored.
In relation to this, suppliers should submit the list of situations where by-pass
may occur, considering the ships's ballast piping arrangement, for review.

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Part V Ballast Water Sampling

Part V Ballast Water Sampling

General
1.1 According to the regulation A-2 of the BWM Convention, discharge of ballast water
should only be conducted by ballast water management in accordance with the provision
of the annex to the convention. Also, article 9 of the BWM Convention provides that a
ship to which the convention applies may, in any port or offshore terminal of another
parties, be subject to inspection by officers duly authorized by that party for the purpose
of determining whether the ship is in compliance with the convention.
1.2 Sampling requirements for complying with regulations D-1 and D-2 of the Convention will
differ as these two regulations have significantly different parameters. In this part of the
guidelines, location of sampling points and installation of sampling devices in compliance
with regulations D-1 and D-2 of the convention will be discussed.
1.3 Although the Convention contains no requirement for provisions of sampling points, the
Guidelines for approval of ballast water management systems (G8) adopted by
resolution MEPC.174(58) do expressly call for the provision of sampling facilities, not
only for the purpose of type approval, but also for the purpose of the Draft Guidelines
for Ballast Water Sampling (G2).
1.4 Currently, there is much discussion on ballast sampling and approval methods at IMO,
and related guidelines will be finalized later.
1.5 Definitions
1) "Sampling point" means that place in the ballast water piping where the sample is
taken.
2) "Sampling Facilities" mean the equipment installed to take the sample.

Requirements for Ballast Water Sampling


2.1 Requirements for Compliance with the Ballast Water Exchange Standard (Regulation D-1)
Ballast water sampling from ballast tanks may be taken via sounding or air pipes and
manholes by using pumps, sampling bottles or other water containers. Sampling may also be
taken from the discharge line.
2.2 Requirements for Compliance with the Ballast Water Exchange Standard (Regulation D-2)

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2.2.1 Sampling should be taken from the discharge line as near to the point of discharge
as practicable. Especially, those requiring ballast water treatment during discharge
must take sample ballast water from the discharge line near to the point of discharge.
2.2.2 In case where the ballast system design does not enable sampling from the discharge
line, other sampling arrangements should be provided.
2.2.3 An exception to this is the case when tanks are emptied through direct overboard
discharge valves in upper side wing tanks, rather than using ballast pumps. In such a
case, sampling from the a tank may be an appropriate approach.
2.2.4 Sampling ballast water via sounding pipes or air vent pipes is against regulation D-2
and hence not appropriate due to following reasons.
1) As a result of extensive scientific investigations, it is concluded that accurate
assessment of the concentration of substances and organisms in the discharge is not
possible.
2) In-tank sampling is allowed only when ballast water treatment occurs during uptake
or in the tank. However, If any part of the treatment process occurs during the
ballast water discharge, the in-tank sampling is not allowed.
2.3 Requirements When Sampling from the Ballast Discharge Line
2.3.1 The sampling point should be determined in a straight part of the discharge line as near to the
ballast water discharge overboard as practicable. The sampling facility should be positioned
such that a representative sample of the ballast water is taken. Also, the sample taken from
the main pipeline at a location where the flowing stream at the sample point is representative
of the contents of the stream. The sample point facilities should be placed at a point where
the flow in the main pipe is fully mixed and fully developed.
2.3.2 The opening of the sample pipe should be chamfered to provide a smooth and gradual
transition between the inside and outside pipe diameters. The length of the straight sample
pipe facing into the flow can vary, but should not usually be less than one diameter of the
sampling pipe. The sampling port should be oriented such that the opening is facing
upstream and its lead length is parallel to the direction of flow and concentric to the discharge
pipe which may require sampling pipes to be "L" shaped with an upstream facing leg if
installed along a straight section of the discharge pipe.
2.3.3 The sampling pipe should be retrievable either manually, or mechanically, or it should
be in a system which can be isolated. Because the potential for the opening and
interior of the sample pipe to become occluded by biological or inorganic fouling, it is
recommended that samplers be designed to be closeable at the opening, removed
between sampling intervals or be easily cleaned prior to sampling.
2.3.4 The sample pipe should be galvanized and be constructed of corrosion resistant
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material. If flow control of the sample water is required, gate and butterfly valves
should be avoided. For flow control, it is recommended that diaphragm valves or
similar valve type are to be used. Additionally, if flow distribution is required, ball
valve type should be used.

Assessment of Sampling Pipe Installation Using CFD


3.1 Isokinetic Property
3.1.1 In order to undertake an accurate measurement on the organism concentration in
ballast water, it is recommended to install an "isokinetic" sampling facility. To do that,
flow stream in the main flow of the pipe should not diverge or converge as they
approach the opening of the sampler.
3.1.2 The isokinetic sample port diameter should be generally determined according to the
equation :

Diso = Dm

Qiso
Qm

* Diso : Diameter of the sample port opening


* Dm : Diameter of the main flow in the discharge line
* Qiso : Respective volumetric flow rate through the sample pipe
* Qm : Respective volumetric flow rate through the discharge pipe
3.2 Examples of Sample Pipe Installation
3.2.1 The example shown in Fig. II-4-A is not appropriate as the ballast water flow strikes
the suction part of the sample pipe causing both recirculation and rapid velocity
increase of the flow.

Fig. V-4-A 45o Cut-off Sample Flow(3D Flow Trajectories)

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Fig. V-4-B Elbow Sample Flow

Fig. V-4-C Extended Tee Sample Flow

Fig. V-4-D Actual Sample Port onboard and Flow


3.2.2 The sampling port should be oriented such that the opening is facing upstream and its
lead length is parallel to the direction of flow and concentric to the discharge pipe
which may require sampling pipes to be "L" shaped with an upstream facing leg if
installed along a straight section of discharge pipe. Fig. II-4-B shows a good example of
sample port installation where the sampling pipe is oriented such that the opening is facing
upstream and its lead length is parallel to the direction of flow and concentric to the
discharge pipe.
1) Fig. II-4-C shows an example where the ballast water flow is disturbed by the sample pipe
causing a back flow. Hence, this design is not appropriate.
2) Fig. II-4-D shows the installation of sample pipe in the discharge pipe of an existing
ship
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Part Vi Approval of Ballast Water Treatment Systems

Part VI Approval of Ballast Water Treatment Systems


Requirements for Ballast Water Treatment Systems
1.1 Ballast Water Treatment Systems
1.1.1 Outline of BWTS
1) The BWTS should be assessed whether it meets the standard of Regulation D-2 (See Fig.
II-2-C) via a test. According to Part 2 and 3 of the Annex to the BWM Convention
Guidelines (G8), a land-based test or on-board test should be conducted and the
BWTS should be certified for a type approval by the Administration.
2) Ships subject to the BWM Convention should install a type approved BWTS according to the
application schedule that varies by ships tonnage (see Fig. II-2-C).
1.1.2 Definitions
1) Shipboard Testing : is a full-scale test of a complete BWTS carried out on board a ship
according to Part 2 of the annex to the guidelines of the BWTS Convention, to confirm that
the system meets the standards set by Regulation D-2 of the Convention.
2) Land-based Testing : is a test of a BWTS carried out in a laboratory, equipment factory or
pilot plant including a moored test barge or test ship, according to Part 2 and 3 of the Annex
to the G8.
3) Control Equipment : refers to the installed equipment required to operate and control
the Ballast Water Treatment Equipment.
4) Monitoring Equipment : refers to the equipment installed for the assessment of the
effective operation of the Ballast Water Treatment Equipment.
5) Treatment Rated Capacity(TRC) : is the maximum continuous capacity expressed in
cubic meters per hour for which the BWTS is type approved. It states the amount of
ballast water that can be treated per unit time by the BWTS to meet the standard in
Regulation D-2 of the Convention.
1.2 General Requirements for BWTS
1.2.1 Alarm Device and Automation Arrangements
1) Alarm Device

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No.

Case

Activity

1.

In the event of a malfunction disrupting normal


operation

Audible and visual alarm


(All spaces where ballasting is
regulated)

2.

In the event of cleaning, calibration, or repair

3.

Any event of by-pass (in the event of an


emergency, suitable by-pass or overrides to
protect the safety of the ship and personnel
should be installed)

Visual Alarm, Automatic recording


by Control Equipment
Alarm, Automatic recording by
Control Equipment

By-pass means the flow of untreated ballast water through or into ballast tank without
passing the BWTS.

2) Automation Arrangements
a. The BWTS should be provided with simple and effective means for its operation
and control. It should be provided with a control system that should be such that
the services need for the proper operation of the Ballast Water Treatment
Equipment are ensured through the necessary automatic arrangements.
b. The Control Equipment should incorporate a continuous self-monitoring function
during the period in which the BWTS is in operation.
c. The Monitoring Equipment should record the proper functioning or failure of the
BWTS.
d. It is recommended that simple means of checking movement, repeatability and
reset ability of the control equipment should be provided as a part of the control
equipment.
1.2.2 Recording and Maintenance
1) All working parts of the BWTS subject to wear or damaged should be easily accessible for
maintenance. The routine maintenance of the BWTS and troubleshooting procedures should
be clearly defined by the manufacturer in the Operating and Maintenance Manual. All
maintenance and repairs should be recorded.
2) Facilities should be provided for checking, at the renewal survey and according to the
manufacturer's instruction, the performance of the BWTS components that take
measurements. A calibration certificate certifying the date of the last calibration check,
should be retained on board for inspection purposes. Only the manufacturer or persons
authorized by the manufacturer should perform the accuracy checks.
3) To facilitate compliance check for Regulation B-2, the Control Equipment should also be able
to store data for at least 24 months, and should be able to display or print a record for official
inspections as required. In the event the Control Equipment is replaced, means should be
provided to ensure the data recorded prior to replacement remains available on board for 24
months.

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Part Vi Approval of Ballast Water Treatment Systems

1.3 General Requirements for BWTS


1.3.1 Control Equipment
1) The BWTS should be provided with a control system that should be such that the services
need for the proper operation of the BWTS are ensured through necessary automatic
arrangements.
1.3.2 Dangerous Spaces
1) The Ballast Water Treatment Equipment should, if intended to be fitted in locations
where flammable atmospheres may be present, comply with the relevant safety
regulations for such spaces.
2) Any electrical equipment that is part of the BWTS should be based in a non-hazardous area,
or should be certified by the Administration as safe for use in a hazardous area. Any moving
parts, which are fitted in hazardous areas, should be arranged so as to avoid the formation of
static electricity.
1.4 Cautions When Applying in Existing Ships
1.4.1 Electric Consumption and Main Power Capacity
1) In prior to the installation BWTS, it is to be checked whether the main power is
sufficient to cover the electrical consumption of the BWTS. For the reason, an electric
load table including the load of BWTS should be submitted to this Society for review.
2) It is to be checked whether the electric consumption of BWTS has been reflected in
the electric load table. The electric load table is calculated, as shown in Fig. V-1.4.1-A,
according to ship's operating conditions (normal sea going, at port in/out, at cargo
handling, and at harbor). And because the BWTS may be operated while
loading/unloading cargoes, the electric consumption required for loading/unloading
conditions should be included in the calculation. Therefore, an additional generator may
be considered, if required.
3) If the capacity of additionally installed generator is above 100KVA, the generator is
subject to drawing approval and materials and equipment inspection.
4) The larger the ship, the larger the ballast tanks, accordingly, the electric consumption
of BWTS become larger. For the reason, electric power should be checked in the
electric load table, especially in case of large ships.

Guideline for Application of BWTS in Ships

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Part Vi Approval of Ballast Water Treatment Systems

1.4.2 Example of Electric Load Table


1) The format of electric load table may vary by design parties however, in case of cargo
ships, operating modes are classified under 4 conditions as shown in Fig. V-1.4.1-A.
The electric load of the BWTS should be added to the conditions where the ballast
pump is operational because the BWTS operates only when the ballast pump is
working
2) When calculating the mode of highest load, it can be checked that whether the main
power of the ship is sufficient to cover the demands of the BWTS.
Fig. V-1.4.1-A Electric Load Table : Oil/Chemical Tanker(DWT8,000), 475KW X 3 sets
Normal
Seagoing
278.6
198.8
40
79.5
358
475
1
75.3%

Continuous Load(kW)
Intermittent Load(kW)
Diversity Factor(%)
Actual Intermittent Load(kW)
Total Load(kW)
Capacity of Generator(kW)
Number of Working Generator
Generator Load Factor(%)

At Port
In/Out
1148
145
40
58
1206
475
3
84.6%

At Cargo
Handling
1123
280.7
40
112.3
1235.3
475
3
86.6%

At Harbor
230.2
194.8
40
77.9
308
475
1
64.8%

3) Table V-1.4.1-B shows an electric load table where a BWTS whose electric consumption
is 60kW is installed onboard the ship. For the calculation, it is assumed that the
highest load is "At Cargo Handling" mode and the ballast pump is operational at this
mode.
Table V-1.4.1-B Electric Load Table Including Electric Consumption of BWTS

Continuous Load(kW)
Intermittent Load(kW)
Diversity Factor(%)
Actual Intermittent Load(kW)
Ballast Treatment System(kW)
Total Load(kW)
Capacity of Generator(kW)
Number of Working Generator
Generator Load Factor(%)

Normal
Seagoing
278.6
198.8
40
79.5

At Port
In/Out
1148
145
40
58

358
475
1
75.3%

1206
475
3
84.6%

At Cargo
Handling
1123
280.7
40
112.3
60
1295.3
475
3
90.9%

At Harbor
230.2
194.8
40
77.9
308
475
1
64.8%

4) In the table, the generator load factor is 90.9% at cargo handling mode, in other word,
the existing power is sufficient to cover the increased load demand. If this figure
exceeds 100%, installation of additional generator should be considered.
1.4.3 Installation in Dangerous Spaces
1) Electrical equipment should not be installed in dangerous spaces. However, an
explosion protected type which is approved for safe use in hazardous areas, may
exceptionally be accepted.
Guideline for Application of BWTS in Ships

134

Machinery Team

Part Vi Approval of Ballast Water Treatment Systems

2) Only a BWTS approved for safe use in hazardous area may be installed in dangerous
spaces. However, not all parts of the BWTS are type approved for explosion-proof but
only those necessarily be installed in hazardous area are type approved. For the
reason, it is to be checked whether the parts in hazardous area are type approved for
explosion-proof or not.
1.4.4 Protection Against Explosion
1) A dangerous space may, according to IEC, be classified as in table V-1.4.3-A.
Table V-1.4.3-A Classification and Definition of Dangerous Space
Classificaiton of
Dangerous Space

Definition

space 0

A space containing cargo or developing flammable


gases or vapors

space 1

A space where the concentration of flammable gas may


reach a dangerous level under normal operating condition

space 2

A space where flammable gases may present in


emergency condition.

2) Explosion-proof level may be classified as in table V-1.4.3-B where explosion-proof


requirements differ in each level. In case of space 0, only an intrinsic safety type may
be used.
Table V-1.4.3-B Types of Explosion Protection and its Application
Type of Explosion Protection
Flameproof
Pressurization
Increased Safety
Intrinsic Safety
Oil Immersion
Powder Filling
Encapsulation
Special

Code
d
p
e
ia, ib
o
q
m
s

Applicable Zone
1, 2
1, 2
2
0*, 1, 2
1, 2
2
1, 2
1, 2

ia : Zone 0,1,2 ib : Zone 1,2 (Not Zone 0)

* Applicable explosion protected constructions by different zones.


Zone 0 : Intrinsic Safety (ia)
Zone 1 : Zone 0 + Intrinsic Safety (ib), Flame-proof (d), Pressurization
(p), Oil-Immersion (0)
Zone 2 : Zone 1 + Zone 2 + Increased Safety (e)
3) A dangerous space in ships varies by cargo type and ship type and is generally found
in tankers, bulk carriers, and car carriers. Especially, in case of chemical tankers, due
consideration should given as the dangerous space is presented over a wide area such
as ballast line and related spaces, double bottom, decks and cofferdams.
Guideline for Application of BWTS in Ships

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Part Vi Approval of Ballast Water Treatment Systems

Drawing Approval and On-board Inspection


2.1 Drawing Approval in Prior to BWTS Installation Onboard Ships
2.1.1 A list of drawings to be approved by Machinery Team for the installation of BWTS in
new

ships

is

as

follows.

And

the

BWTS

should

be

type-approved

by

the

Administration.
1) Supplier's detail drawings (ship owner or manufacturer) - should include followings :
a. Installation drawings of the BWTS
b. Sampling faculties
c. Pumping and piping arrangements
2) A generic operation and technical manual (Ship owner or manufacturer) - should include
followings :
a. A description of major components and the operation and maintenance of the
BWTS;
b. Normal operation procedures;
c. Procedures for the discharge of untreated water in the event of malfunction of the
Ballast Water Treatment Equipment, maintenance procedures, and emergency
action necessary for securing the ship;
d. A technical section of the manual including adequate information (description and
diagrammatic drawings of the monitoring system and electrical/ electronic wiring
diagrams) to enable faultfinding. This section should include instructions for
keeping a maintenance record;
e. Requirements for the location and mounting of components, arrangements for
maintaining the integrity of the boundary between safe and hazardous spaces
f. A technical installation specification defining the arrangement of the sample piping.
3) A description of BWTS side streams (e.g., filtered materials, centrifugal concentrate, waste
or residual chemicals) including a description of the actions planned to properly manage and
dispose of such wastes (ship owner or manufacturer);
4) A recommended test and checkout procedure specific to the BWTS (ship owner or
manufacturer);
a. Including all the checks carried out in a functional test
5) Machinery arrangements in relation to BWTS installation (ship yard)
6) Machinery arrangements in relation to BWTS installation (ship yard)
7) General arrangement for electrical systems (ship yard)
8) Wiring diagram for power systems (ship yard)
9) Investigation table of electrical load analysis (ship yard)
2.1.2 When installing a BWTS in existing ships, the list of drawings to be approved by
Machinery Team is follows. And the BWTS should be type-approved by the
Administration.
1) Supplier's detail drawings (ship owner or manufacturer) - should include followings :
Guideline for Application of BWTS in Ships

136

Machinery Team

Part Vi Approval of Ballast Water Treatment Systems

a. Installation drawings of the BWTS


b. Sampling faculties
c. Pumping and piping arrangements
2) A generic operation and technical manual (Ship owner or manufacturer)- should include the
followings :
a. A description of major components and the operation and maintenance of the
BWTS;
b. Normal operation procedures;
c. Procedures for the discharge of untreated water in the event of malfunction of the
Ballast Water Treatment Equipment, maintenance procedures, and emergency
action necessary for securing the ship;
d. A technical section of the manual including adequate information (description and
diagrammatic drawings of the monitoring system and electrical/ electronic wiring
diagrams) to enable faultfinding. This section should include instructions for
keeping a maintenance record;
e. Requirements for the location and mounting of components, arrangements for
maintaining the integrity of the boundary between safe and hazardous spaces
f. A technical installation specification defining the arrangement of the sample piping.
3) A description of BWTS side streams (e.g., filtered materials, centrifugal concentrate, waste
or residual chemicals) including a description of the actions planned to properly manage and
dispose of such wastes (ship owner or manufacturer);
4) A recommended test and checkout procedure specific to the BWTS (ship owner or
manufacturer);
a. Including all the checks carried out in a functional test
5) Machinery arrangements in relation to BWTS installation (ship yard)
6) Machinery arrangements in relation to BWTS installation (ship yard)
7) General arrangement for electrical systems (ship yard)
8) Wiring diagram for power systems (ship yard)
9) Investigation table of electrical load analysis (ship yard)
2.1.3 An additional requirement for BWTS that make use of active substances (G9)
1) Toxicity tests should include assessments of the effects of hold time following
treatment, and dilution, on the toxicity. Toxicity tests of the treated water should be
conducted in accordance with procedures in G9 and its result should provided together
with the test manual.
2.2 Materials and Equipment Inspection
2.2.1 Type Approval by Korean Government
1) Considering the fact that Korean Resister has been participating in the part of the final
drawing approvals and feasibility tests as a Recognized Organization for Feasibility Test
and been provided with relevant drawings and information, a type approval by this Society
will be exempted. However, drawing approval and material and equipment inspection for
registered ships should be conducted and a certificate will be issued.
Guideline for Application of BWTS in Ships

137

Machinery Team

Part Vi Approval of Ballast Water Treatment Systems

2.2.2 Type Approval by Non-Korean Government (including those type-approved by RO of


the country)
1) Considering the fact that Korean Resister has not been able to participate in the process of
final approval and difficulties in checking conformity between products and submitted
drawings, for those type approval by this Society, a certificate will be issued after drawing
approval and materials and equipment inspection.

2.2.3 Inspection of Materials and Equipment for a Single Product


1) Inspection will be carried out by a KR branch office covering the location of manufacturers.
2) Items for inspection
a. Inspection of structure and exterior according to the drawings and specifications.
And checking labeling requirements.
b. Hydro test, if applicable
c. Insulation resistance test/high voltage test for Control Panel/Starting Panel
d. Performance Test (excluding biological tests)
2.3 Inspection On-board Ships
2.3.1 List of Drawings to be kept Aboard a Ship
1) Above mentioned KR-approved drawings and below lists documents should be kept
on-board ships.
a. A copy of the type approval certificate of BWTS
b. A statement from the Administration, or from a laboratory authorized by the
Administration, to confirm that the electrical and electronic components of the
BWTS

have

been

type-tested

in

accordance

with

the

specifications

for

environmental testing.
c. Specifications for Installation
d. Installation commissioning procedures
e. Initial calibration procedures
2.3.2 The followings are to be verified that :
1) the BWTS installation has been carried out in accordance with the technical installation
specification.
2) the BWTS is in conformity with the Type Approval Certificate of BWTS issued by the
Administration or its representative;
3) the installation of the complete BWTS has been carried out in accordance with the
manufacturer's equipment specification;
4) any operational inlets and outlets are located in the positions indicated on the drawing of the
pumping and piping arrangements;
Guideline for Application of BWTS in Ships

138

Machinery Team

Part Vi Approval of Ballast Water Treatment Systems

5) the workmanship of the installation is satisfactory and, in particular, that any bulkhead
penetrations or penetrations of the ballast system piping are to the relevant approved
standards;
6) the control and monitoring equipment operates correctly and be able to store records for 24
months, and the records are viewable and printable when required for official survey.
7) the BWTS is provided with sampling facilities so arranged in order to collect
representative samples of the ship's ballast water.

Application of Local Regulations (Korea)


3.1 Inspection of Ships
3.1.1 Drawing Approval
1) Ship owners wishing to install a BWTS on-board ships are required to receive an approval
from the Ministry of Land, Transport, Maritime Affairs
2) Ship owners are required to furnish an approved drawing on-board ships.
3.1.2 Renewal Inspection
1) Ships having a BWTS installed onboard and operating it for the first time for normal
seagoing, or whose renewal survey period (5 years) has been expired are subject to a
renewal survey.
2) A certificate for the inspection of BWTS should be provided for those passed the renewal
survey.
3) Ship owners are required to furnish a certificate of the survey on-board the ship.

Guideline for Application of BWTS in Ships

139

Machinery Team

Appendix

A. Hazardous Areas and Requirements for Electrical Installation in


Each Ship Type
B. Requirements for Ballast Water Treatment in California
C. Requirements for Ballast Water Treatment in New York
D. Means to Verify Ballast Water Treatment Systems for Ships
Entering Australian Ports
E. Questionnaires [BWTS Manufacturers]

Appendix
Hazardous

Areas

and

Requirements

for

Electric

Installation in Each Ship Type


1. Ships carrying dangerous goods and materials according to IMSBC code or IMDG code
(General cargo ship, bulk carrier, container ship, RoRo ship, car carrier)
1.1 Classification of dangerous goods specified in the IMO documents
a) Dangerous goods in packaged form
Class 1

Explosives, except goods in division 1.4, compatibility group S of the IMDG


Code

Class 2.1

All flammable gases, compressed, liquefied or dissolved under pressure

Class 3

All flammable liquids having a flashpoint from 18 C up to 23 C


(closed-cup test)

Class 6.1

All toxic substances having a flashpoint below 23 C (closed-cup test)

Class 8

All corrosive liquids having a flashpoint 23 C and below (closed-cup test)

b) Solid dangerous goods in bulk


Class 4.1

Flammable solids

Class 4.2

Substances liable to spontaneous combustion

Class 4.3

Substances which, in contact with water, emit flammable gases

Class 5.1

Oxidizing substances

Class 9

Miscellaneous dangerous substances, that is, any other substance which


experience has shown, or may show, to be of such a dangerous character
that the provisions of this part will apply to it

c) MHB
Materials which, when carried in bulk, present sufficient hazards to require specific
precautions

1.2 Electrical installation for each class of dangerous goods

1.2.1 Class 4.1, 4.2 in bulk


(1) The electric equipments fitted in enclosed cargo spaces and its ventilation ducts
are to be of a explosion proof type suitable for each cargo.

1.2.2 Class 4.3 in bulk, Class 2.1, 3, 6.1, 8


(1) Electrical equipment installed in the following areas is to be of a certified
explosion proof type suitable for each cargo(at least IIB T3)
1) Closed cargo spaces
2) Enclosed or semi-enclosed spaces having a direct opening into any of the
cargo spaces

Appendix
3) The ventilation ducts of cargo spaces and areas within 3m of any exhaust
ventilation outlet of cargo spaces
(2) Where equipments such as flanges, valves, pumps, etc are installed in the
enclosed spaces(e.g. pipe space, duck keel) containing the bilge pipes for cargo
spaces, the following types of electrical equipments are accepted to be installed
in the enclosed space unless provided with a minimum overpressure of 25 Pa
according to IEC60092-506.
1) Electrical equipment with the type of protection as permitted in cargo spaces,
or
2) Equipment of protection class Exn, or
3) Electrical equipment which ensures absence of sparks or arcs during normal
operation and whose surface does not reach unacceptably high temperature

1.3 Protection type of electric equipment for solid bulk cargoes

Table 1 Protection type of electric equipments

2. Hazardous areas in tankers carrying flammable liquids having a flashpoint below 60


(crude Oil, oil products, chemical products)
In case of tankers carrying flammable liquids not exceeding flashpoint 60, hazardous area
is classified from zone 0 to zone 2 according to IEC 60092-502 4.2 and the types of

Appendix
allowable electrical equipments vary depending on the class of hazardous area.

2.1 Zone 0
(1) Cargo tanks
(2) Cargo ventilation pipes and ducts
(3) Cargo pipes

2.2 Zone 1
(1) Spaces adjacent to cargo tanks such as cofferdams, ballast tanks, etc

Fig. 1 Example of hazardous area


(2) Enclosed or semi-enclosed spaces, immediately above cargo tanks or having
bulkheads above and in line with cargo tank bulkheads
(3) Cargo pump rooms, compartments for cargo hoses, enclosed or semi-enclosed
spaces in which pipes containing cargoes are located
(4) Areas within 3m of any cargo tank outlet, gas or vapour outlet, cargo manifold
valve, cargo valve, cargo pipe flange, cargo pump room outlets and cargo tank
openings for pressure release.
(5) Areas within a vertical cylinder or unlimited height and 6m radius centered upon the
center of the outlet, and within a hemisphere of 6m radius from any cargo gas
outlet intended for the passage of large volumes of gas or vapour mixture
(6) Areas within 1.5m of cargo pump room entrance, cargo pump room ventilation inlet,
opening into cofferdams or other zone 1 spaces
(7) Areas on open deck within spillage coaming surrounding cargo manifold valves and
3m beyond these, up to a height of 2.4m above the deck
(8) Enclosed spaces or semi-enclosed spaces having direct openings to zone 1

Appendix

Fig. 2 Example of hazardous area

Fig. 3 Example of hazardous area

Fig. 4 Example of hazardous area

Appendix
2.3 Zone 2
(1) Areas of 1.5m surrounding zone 1 as specified in 2.2

Fig. 5 Example of hazardous area

(2) Areas on open deck over all cargo tank and to the full breadth of the ship plus 3m
fore and aft of the forward-most and aft-most cargo tank bulkhead, up to a height
of 2.4m above the deck
(3) Spaces 4m beyond the cylinder and 3m beyond the sphere defined in 2.2.5)

Fig. 6 Example of hazardous area

2.4 Types of explosion proof equipments suitable for each cargo


Please refer to relevant requirements in Chapter 17 of IBC Code.

3. Hazardous areas in tankers carrying flammable liquids having a flashpoint exceeding 60


Cargo tanks, cargo ventilation pipes and ducts, cargo pipes are considered to be
hazardous area zone 2 according to IEC 60092-502, 4.3.

Appendix
4. Hazardous area in gas carriers
In case of gas carrier, hazardous areas are classified from zone 0 to zone 2 according to
IEC 60092-502, 4.4 depending on likelihood of the presence of an explosive atmosphere
and the level of danger.

4.1 Zone 0
(1) Cargo tanks, slop tanks, cargo pipes, cargo ventilation pipes and ducts
(2) Interbarrier spaces where the cargo tank requires a secondary barrier.

Fig. 7 Example of hazardous area


4.2 Zone 1
(1) Areas as specified in 2.2 including cargo compressor rooms

Fig. 8 Example of hazardous area

(2) A space separated from a hold space, where cargo is carried in a cargo

Appendix

Fig. 9 Example of hazardous area

(3) Enclosed or semi-enclosed spaces in which pipes containing cargo products for boil-off
gas fuel burning system are located, unless special precaution is applied according to
Ch.7, Pt.6 Sec.16 of Rules for the Classification of Steel Ships

Fig. 10 Example of hazardous area

Fig. 11 Example of hazardous area

4.3 Zone 2
(1) Areas as specified in 2.3
(2) Area within 2.4m of the outer surface of a cargo tank where such surface is
exposed to the weather

Appendix

Figure 12 Example of hazardous area

4.4 Types of explosion proof equipments suitable for each cargo according to IGC Code

Table 2 Protection type of electric equipments

Appendix
Requirements for Ballast Water Treatment in California

KR

KOREAN REGISTER OF SHIPPING

TECHNICAL
INFORMATION
NO. 2009027/IMO

23-7, Jang-Dong, Yusung-gu,


Yusung P. O. Box 29, Taejon,
The Republic of Korea
Phone
Fax
E-mail
Date

:
:
:
:

+82-42-869-9346
+82-42-862-6098
kr-clt@krs.co.kr
1 September 2009

Person in charge : Kim Kyong-Min

Subject : The notice for the application date for each ship and the
approval for Ballast Water Management Plan with regard to BWM
Convention
International Convention for the Control and Management of Ship's Ballast Water and
Sediments, 2004(hereinafter referred to "the convention) was adopted in February 2004
and has not been in effective yet. However, the convention will be retroactively applied
to the existing ships and new ships distinguished by the ship's delivery year of
2009(based on keel laying date) when it is entered into force.
The purpose of this Technical Information is to inform that First, the application date for
each vessel for Ballast water exchange standard(D-1) and Ballast water performance
standard, Second, the approval for Ballast water Management Plan(BWMP) which is dealt
with the procedure of Ballast water exchange and Ballast performance standard for the
ship, Third, the three methods which are described in the convention for Ballast water
exchange standard(D-1).
This Technical Information contains additional information to the previously KR issued
Technical Informations, 2007006/IMO(14 May 2007) and 2009007/IMO(04 March 2009)
which are issued with regard to the BWM Convention.

- Contents -

1. The application date for each vessel for Ballast water exchange
standard(D-1) and Ballast water performance standard(D-2) (Reg.B-3)
: The convention shall be applied to all ships including existing ships as shown in the table.

Korean Register of Shipping

Page 1/7

Based on ship's keel laying date, the D1 or D2 requirement shall be complied regardless
of the effective date of the convention.
"Constructed" referred in the convention and this technical Information means "ship's
Keel was laid" and "Anniversary date of delivery of the ship" means the day and the
month of each year based on the delivery date referred in IOPP(International Oil
Pollution Prevention) Cert. for the ship.
D1(Reg.D-1) means Ballast Water Exchange Standard and D2(Reg.D-2) means Ballast
Water Performance Standard.

[The application date of D1 and D2 for the existing ships and new ships]
Reg.B-3 Keel laying

BW tank
2009 2010 2011 2012 2013 2014 2015 2016 2017
capacity,
Existing ships ; ships constructed before 2009

less than
1,500
between
Para 1.1 before 2009 1,500 and
5,000
greater than
Para 1.2 before 2009
5,000
Para.1.2 before 2009

D1 or D2

D2

D1 or D2

D2

D1 or D2

D2

New ships ; ships constructed on or after 2009


On or after
2009
on or after
Para. 4
2009,
before 2012
or after
Para. 5 on 2012
Para. 3

less than
5,000

D2
D1 or D2

5,000 or
more
-

D2
D2

1.1 For the existing ship(constructed before 2009), when the convention is
in effective
1) The existing ship shall comply

with the D1(Ballast water exchange standard)

requirement not later than the first intermediate or renewal survey, whichever occurs
first, after the anniversary date of delivery of the ship in the year 2009 regardless of the
capacity of ballast water tanks.

Korean Register of Shipping

Page 2/7

2) D2(ballast water performance standard) requirement shall be complied not later than
the following date depending on the capacity of ship's ballast water tank.
a) Ships carrying Ballast water less than 1,500 or greater than 5,000
Not later than the first intermediate or renewal survey, whichever occurs first, after
the anniversary date of delivery of the ship in the year 2016.
b) Ships carrying Ballast water capacity between 1,500 and 5,000
Not later than the first intermediate or renewal survey, whichever occurs first, after
the anniversary date of delivery of the ship in the year 2014.

1.2 For the new ship(constructed on or after 2009), when the convention is
in effective
a) Ships carrying ballast water less than 5,000 which constructed on or after 2009
D2 requirement shall be applied at the time of construction of the ship
(According to Res.A.1005(25), a ship constructed in 2009(2009.01.01 2009.12.31)
with a ballast capacity of less than 5,000 may not be required to comply with regulation
D-2 until its second annual survey, but no later than 31 December 2011 subject to the
approval by the Administration as follows: ).
Notice
However, it should be noted that a ship constructed in 2009(2009.01.01 2009.12.31)
with a Ballast Water Capacity of less than 5,000 shall install BWMS which at least
meets the standard described in regulation D-2 as far as practicable except for the ship
owner's particular request.
b) Ships carrying ballast water more than 5,000 which are constructed between 01
January 2009 and 31 December 2011
D1 requirement shall be applied as soon as the convention is in effective and D2
requirement shall be complied with not later than 31 December 2016.
c) Ships carrying ballast water capacity more than 5,000 which are constructed on or
after 2012
D2 requirement shall be applied at the time of construction of the ship.

Korean Register of Shipping

Page 3/7

2. The approval and the contents of Ballast Water Management


Plan(BWMP) (Reg. B-1)
: Each ship shall have the BWMP on board which was approved by This classification
society or Administrations in accordance with Guideline 4(Res.MEPC.127(53)).
If BWMP is approved only in accordance with the standard of Res.A868(20), it is
not an official Plan complying with the requirements of BWM Convention. Therefore,
BWM Certificate(or Statement of Compliance for BWM) can not be issued.
If "BWMP for BW exchange standards" only had been approved, "BWMP for Ballast
Water Management System" shall be approved additionally prior to installation of
BWMS.

2.1 The application date for approval of Ballast Water Management Plan
1) For existing ships(Constructed before 2009),
For the existing ships, when the convention is in effective, it will be retroactively
applied to the existing ships, therefore BWMP shall be approved not later than the first
intermediate or renewal survey, whichever occurs first, after the anniversary date of
delivery of the ship.
2) For new ships(Constructed on or after 2009),
a) Ships carrying ballast water capacity less than 5,000 which are constructed on or
after 01 January 2009 or Ships carrying ballast water capacity more than 5,000 which
are constructed on or after 01 January 2012
BWMP complying with D2 requirement shall be approved at the time of the
construction of the ships.
b) Ships carrying ballast water capacity more than 5,000 which are constructed
between 1 January 2009 and 31 December 2011
BWMP shall be approved at the time of the construction of the ships because D1
requirement shall be applied as soon as the convention enters into force.

Korean Register of Shipping

Page 4/7

2.2 The composition of BWMP (Reg. B-1)


.1 detail safety procedures for the ship and the crew associated with Ballast Water
Management as required by this Convention;
.2 provide a detailed description of the actions to be taken to implement the Ballast
Water Management requirements and supplemental Ballast Water Management
practices as set forth in this Convention;
.3 detail the procedures for the disposal of Sediments:
) at sea; and
) to shore;
.4 include the procedures for coordinating shipboard Ballast Water Management that
involves discharge to the sea with the authorities of the State into whose waters
such discharge will take place;
.5 designate the officer on board in charge of ensuring that the plan is properly
implemented;
.6 contain the reporting requirements for ships provided for under this Convention;
and
.7 be written in the working language of the ship.

If the language used is not

English, French or Spanish, a translation into one of these languages shall be


include

3. The three methods described in the convention for Ballast water


exchange standard(D-1) (Refer to the convention Guideline 11 para.2 and
para.3.5)
: the three methods which are described in the convention are as follows. Among them
Flow-through method and Sequential method are used more often.
Attention:
If the existing ships use Flow-through method to comply with D1, additional works may
be necessary(such as installation of new air vents) to avoid over-pressure. In this case,
the prior consideration should be necessary before D1 requirement is applied to the ship
especially when the work only can carry out during Dry Docking for the ships. If
Sequential method is used, a particular attention should be given to the calculation of
ship's longitudinal strength.

3.1 Flow-through method

Korean Register of Shipping

Page 5/7

a)

Flow-through

Method

means

process

by

which

the

replacement

ballast water is pumped into a ballast tank intended for the carriage of ballast water,
allowing water to flow through overflow or other arrangements.
b) Consideration: where the flow through method is to be used adequate provision
should be made to avoid the risk of over pressurization of ballast tanks or ballast
piping. The installation of additional air pipes, access hatches (as an alternative to deck
manholes), internal overflow pipes (to avoid flowing over the deck) and interconnecting
ballast

trunks

between

tanks

where

applicable

and

possible

may

be

considered. Water on decks and/or direct contact posses a safety and occupational
health hazard to personnel. The design should, where possible, be such that it avoids
water overflowing directly on to decks to avoid the direct contact by personnel with the
ballast water;

3.2 Sequential method


a) Sequential Method means a process by which a ballast tank intended for the
carriage of ballast water is first emptied and then re-filled with replacement ballast water
to achieve at least a 95 percent volumetric exchange.
b) Consideration: where the sequential method is to be used, particular attention
should be given to the ballast tank layout, total ballast capacity, individual tank
configuration and hull girder strength. If the plan requires simultaneously emptying and
refilling closely matched diagonal tanks then consequential torsional stresses should be
considered. In addition, particular cautions should be required to the longitudinal
strength, dynamic load, excessive stress, propeller immersion, intact stability and bridge
visibility for the ship.

3.3 Dilution method


a) Dilution Method means a process by which replacement ballast water is filled
through the top of the ballast tank intended for the carriage of ballast water with
simultaneous discharge from the bottom at the same flow rate and maintaining a
constant level in the tank throughout the ballast exchange system.
b) Consideration: where the dilution method is to be used adequate provision should
be made for appropriate piping arrangements to facilitate the ballast water pumping into
the previously ballasted tanks through the top of the ballast tank and, simultaneously,

Korean Register of Shipping

Page 6/7

discharging the ballast water through the bottom of the tank at the same flow rate while
maintaining a constant ballast water level in the tank throughout the exchange operation.
Adequate provision should also be made to avoid the risk of over pressurization of
ballast tanks or ballast piping. The hydrodynamic performance of the ballast tank is
crucial to ensure full water exchange and sediment scouring. - the end -

Lim Sam-Taek
Executive Vice President
Statutory Survey Division

Korean Register of Shipping

Distributions : Ship owners, Shipyards and KR surveyors


Disclaimer :
Although all possible efforts have been made to ensure correctness and completeness of the
contents contained in this information service, the Korean Register of Shipping is not
responsible for any errors or omissions made herein, nor held liable for any actions taken by
any party as a result of information retrieved from this information service.

Korean Register of Shipping

Page 7/7

Appendix
Requirements for Ballast Water Treatment in New York

Port Rule Information


No. 2010006/port

5th July 2010

Subject : New York State Ballast Water Standards


Statutory Zone New York three mile territorial sea or inland waters
Regulatory

Port Rule

Applicability

All ship owners

This is to inform to ship owners/operators additional detailed information in accordance with


Ballast Water Standards included in Vessel General Permit of Environmental Protection
Agency.
As we previously informed through the KR technical information No. 2009003/ETC,
2010002/ETC, on 6 February 2009, all commercial vessels with discharges of pollutants
incidental to their normal operation, including but not limited to ballast water discharges,
into the US three mile territorial sea or inland waters became subject to the Environmental
Protection Agency's (EPA) Vessel General Permit (VGP) requirements and needs permit
coverage for all vessels with their length of 24 meters (79 feet) or longer, except fishing
vessels.
In this regard, the supplement 2.2.3(Discharges of Ballast Water) of Vessel General Permit
(VGP) provides the instruction to ship owners/operators in respect of caution points for
implementation of Ballast Water Standards as below.
1. Maintain a vessel-specific ballast water management plan.
- Master and crew must understand and follow plan.
- Plan must be available to EPA, upon request.
2. Clean ballast tanks regularly(no sediment discharge allowed).
3. Treat ballast water onshore, if available and economically practicable, and achievable or
use onboard ballast water treatment system approved by U.S Coast Guard.
On a basis of VGP, especially Ballast Water Management, New York State notifies that each
vessel covered under the VGP that operates in New York waters shall have a ballast water
treatment system that meets the standards prescribed by the states by not later than 1
January 2012.
Furthermore, new ships which are constructed on or after 1 January 2013 covered under
the VGP that operates in New York waters shall have a ballast water treatment system that
meets more stringent standards prescribed by the state.

Port Rule Information

The Requirements of New York State Ballast Water Standards are as following.
Organisms, microbes
Organisms 50m or over
Organisms 10m-50m

New York State


Year 2012
Year 2013
(All)
<0.1 / m
<0.1 / ml

(New Ship)
0 / m
<0.01 / ml

Toxicogenic vibrio cholerae

< 1 cfu / 100ml


< 1 cfu / 100ml
(0 1, 0 139)
Escherichia coli
< 126 cfu / 100ml < 126 cfu / 100ml
Intestinal Enterococci
< 33 cfu / 100ml < 33 cfu / 100ml
Bacteria
N.A.
< 1,000 / 100ml
Viruses
N.A.
< 10,000 / 100ml
(cfu : colony forming unit)

IMO's standard
(Regulation D-2)
<10 / m
<10 / ml
< 1 cfu / 100ml
< 250 cfu / 100ml
< 100 cfu / 100ml
N.A.
N.A.

There are the relevant information written in original document of VGP including overall
content of Ship Ballast Water Discharges and instruction of Marshall Islands and ICS
(International Chamber of Shipping) explaining approval procedure and extension request of
Ship Ballast Water Discharges in New York State.
The original document of VGP and Marine Guideline No.2-11-10 issued by the Marshall
Islands and MC(10)43 issued by ICS can be available through the following URL
respectively and attached files on this port information.
http://www.epa.gov/npdes/pubs/vessel_vgp_permit.pdf
Marine Guideline No.2-10-11
http://www.register-iri.com/forms/upload/MG-2-11-10.doc
MC(10)43
http://www.marisec.org/icsorange/icscirculars10/MC_10_43%20-%20NYState%20BW%20Requi
rements.pdf
Ship owners/operators are kindly requested to be noticed and pay attention to the above
information against checking for basis compliance with New York State Ballast Water
Standards in the VGP at the time of arriving at New York port.

General Manager
Convention & Legislation Service Team
Korean Register of Shipping
T +82-42-869-9340
F +82-42-862-6098
E kr-clt@krs.co.kr
Disclaimer
Although all possible efforts have been made to ensure correctness and completeness of the contents contained in
this information service, the Korean Register of Shipping is not responsible for any errors or omissions made herein,
nor held liable for any actions taken by any party as a result of information retrieved from this information service.

Appendix
Means to Verify Ballast Water Treatment Systems for
Ships Entering Australian Ports

Port Rule Information


No. 2010007/port

11th October 2010

Subject : Verification tools of Ballast Water Management System for the


ships berthing in the Australia Port
Statutory Zone

Australia inland waters

Regulatory

Port Rule (PSC)

Applicability

All ship owners

This Port Rule Information is to inform to ship owners/operators the Guideline for the
Port

State

Control of Australia

State,

even

though

the Ballast

Water Management

Convention is not effective, some ships already installed and operated onboard the
type-approved Ballast Water Management System, therefore, the Australia State have plans
to verify whether the ship complies with the specifications and instruction of manufacturer
or not, for the ships which installed onboard the Ballast Water Management System,
berthing in the Australia Port. Therefore, Korean-Register would like to provide the
detailed information as follows in accordance with verification tools for the Ballast Water
Management System and PSC inspection items on a basis of the document which was
submitted by Australia State(MEPC 61/INF.19).
-

Contents

1. HARMFUL AQUATIC ORGANISMS IN BALLAST WATER - MEPC 61/INF.19


1.1 Australia has applied ballast water management requirements in Australia waters since
2001

and

is

currently

working

towards

the

ratification

of

the

Ballast

Water

Management(BWM) Convention. Australia is progressing development of new legislation,


supporting tools and procedures to assist the effective implementation, compliance and
enforcement of the Convention.
1.2 In recognizing that some ships are being fitted or retrofitted with type-approved ballast
water management systems (BWMS), the development of tools to facilitate the
verification of the operation of these new systems is of particular interest. These tools
will assist compliance activity to verify that the system meets Australia's current
requirements and also for when the BWM Convention is in force.
1.3 These tools include a Treatment System Particular (TSP) document on individual
BWMS detailing its function and relevant aspects specific to the system (e.g., treatment

on uptake and discharge, flow rates or retention periods, etc.). These TSPs are being
developed in consultation with BWMS manufacturers, local governments and industry.
1.4 The TSP and associated verification procedure is designed to provide inspection officers
with information to verify that the particular system has been operated in accordance
with the manufacturer's instructions and the ship's ballast water management plan. The
TSP and verification procedure will complement port state control guideline under the
Convention. An example of a TSP and verification checklist is provided at the annex.
Also, Australia invites Member States to consider the benefit of using these tools and
procedures to assist in the inspection and verification of the operation of BWMS, this is
already mentioned through the Marine Environment Protection Committee 61st session
Agenda item 2.
1.5 At the time of MEPC 61st session, on the Treatment System Particulars (TSP)
attached on the document of MEPC 61/INF.19 submitted by Australia State, verification
check items of BWMS which were made for PSC inspection officers are as below.

Verification Check Items


The number of AOT units should correspond to the

Sterilisation

Control Panel,
Storage in BW tanks
and discharge,
Cleaning in Place Unit

BW pump capacity (1 unit[AOT] = 250 m/h)


Request crew to open the AOT unit control box to
ascertain operational activity with no warning lights
Request maintenance log to examine records
of routine crew checks (note every 3 months)
Cleaning solution should be pH 3 or lower
Note CIP fluid levels which should be replaced/refilled
whenever pH is > 3, or level is low
How often is filter inspected or replaced?
What is minimum number of UV lamps that can be

Maintenance

faulty in a reactor? (all lamps need to be operational)


How often are UV lamps checked?
(lifetime expectancy is 1500 hours of operation)
What is pH of the cleaning solution in the CIP unit,
and how often is it checked?
Compare the recent ballast activity (total volume
and pump capacity) with the Ballast Water Record

Data

Book and the Ballast Water Management Plan


Identify if any system alarms have been triggered (Note that the
system will be shut down automatically when a problem occurs)

Port Rule Information

Ascertain that no components of


the system have been bypassed
Ascertain that the system has not shutdown during
ballasting and/or deballasting.(If it has, then it is
important to ascertain that any problems have been fixed)
* If all the verification checks are positive then the ballast water management system
should be considered to be operating effectively.

In addition, attached files are Treatment System Particular (TSP) including functional details
of Ballast Water Management System designed by a specific manufacturer and verification
check items. Accordingly, ship owners/operators are kindly requested to be noticed and pay
attention to the above information against checking for compliance with Treatment System
Particular (TSP) and verification checklists in accordance with PSC inspection of BWMS.
-The end-

General Manager
Convention & Legislation Service Team
Korean Register of Shipping
T +82-42-869-9340
F +82-42-862-6098
E kr-clt@krs.co.kr
Disclaimer
Although all possible efforts have been made to ensure correctness and completeness of the contents contained in
this information service, the Korean Register of Shipping is not responsible for any errors or omissions made herein,
nor held liable for any actions taken by any party as a result of information retrieved from this information service.

Appendix
Questionnaire [BWTS Manufacturers]
Questionnaires in Appendix E were provided by each BWTS manufacturer at the request
of Korean Register to help readers to verify the characteristics of each BWTS (as of Mar.
2010. Please note that there may be changes or updates in their system configuration,
performance, explosion protection design, etc.

1. Techross : Electro-Cleen System


2. NK : NK-03 BlueBallast System
3. Panasia : GloEn-Patrol
4. SAMGONG VOS : VOS(Venturi Oxygen Stripping) System
5. Hyundai Heavy Industries : HiBallast
6. 21st Centry Shipbuilding : ARA Ballast
TM

7. Techwineco : Purimar

8. Aquaeng. Co. Ltd : AquaStarTM BWMS


9. Electrichlor Hypochlorite Generators : Electrichlor EL BWTS
10. Severn Trent De Nora : BalPure
11. RWO Gmbh : CleanBallast
12. MAHLE Industriefiltration Gmbh : Ocean Protection System
13. Siemens Water Techologies : SiCURE BWMS
14. OptiMarin AS : OptiMarin Ballast Water Treatment System
15. Nutech O3, Inc. : O3 Ballast Water Treatment System
16. Alfa Laval : PureBallast
TM

17. SunRui Marine Environment Engineering Company : BalClor

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr
1. Please describe about your company
Company name

Techcross

Person in Charge

Mr. J. W. Lee

Telephone No.

02 3775 7777

Fax. No.

02 3775 7788

E-mail

mike@techcross.net

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :
- ECS (Electro-Cleen TM System)
2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :
- Electrolysis Disinfection
3) In which process does the ballast water treatment occur ?
Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)

3. Please list strengths of your BWTS.

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Consider the maintenance space for ECS components
2) Consider the electric consumption of ECS components
3) Consider the equal flow rate when the ECU(Electro-Chamber Unit)s are operated in
parallel
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
1) ECU300 Model

2) ECU600 Model

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
Explosion
(e.g. ECU, UV chamber)

(Cargo/Ballast)

On-deck

On-deck

Other Space

Pump Room

(Hazardous Area)

(Non-Hazardous Area)

[If applicable, fill out the belows]

E/R

Proof Type

ECU
O

TRO Sensor Unit

Gas Sensor Unit

Flow Meter Unit

Conductivity Sensor Unit

Power Distributor Equip.

Power Control Unit

(Electro-Chamber Unit)
Ballast Water
ANU
Treatment
(Auto Neut. Unit)
Equipment
PRE
(Power Ref. Equip)

Control and
Monitoring
Equipment

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :

Yes No
E/R
(Ballast or Cargo)Pump Room
Others :

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)
NaOcl, Ocl-, OBr-, HoBr

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
The operation range of ECS is from 10% to 110%. In case of the operation range from
100% ~ 110%, the alarm is activated. In case that the operation range over 110%, ECS shut
down automatically.
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
TRO Sensor Unit

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
The sampling is carried out with a manhole in ECS.
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

No

Toxic
Flammable
Asphyxiant
Others :

What are properties of the by- product?

What is the generation rate of dangerous gases


ECS300(1set) :
per each type of BWTS ? (e.g. 1m3/hr, etc)
H2 0.7m3/Hr, 63g
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type? Yes

No

Where are the residue gases ventilated to after


- Monitor H2 continuously
gas detection?
- Vent H2 to poop deck
(e.g. installation location of the gas detection unit,
mechanical vent. system
or safety area on the exposed weather deck)

by

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr
1. Please describe about your company
Company name

NK

Person in Charge

Mr. S. J. Park

Telephone No.

051-200-0810

Fax. No.

051-207-2208

E-mail

Sjpark1@nkcf.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :
- NK-O3 BlueBallast System
2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :
- Onzone : Side Stream Ozone Injection
3) In which process does the ballast water treatment occur ?
Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)

3. Please list strengths of your BWTS.


1) Applicable all kinds of vessels
2) To install on new/existing vessels without correction of design
3) No head loss
4) Low operating cost (0.8 cent/m3)

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) To design an inserting line in ballast discharge lines
2) To consider the installation space
3) To arrange an injection piece at the side of a pump discharge in case that ballast pumps
are installed in dangerous area or underwater
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.

(m /h)

(kW)

(L x B x H)m

250

36.2

4.2

300

36.5

4.2

600

60.4

6.6

800

68.4

9.1

1000

86.9

8.3

1500

123.2

10.6

2000

148.4

14.5

3000

243.5

17.0

4000

317.6

20.3

5000

385.8

23.9

6000

438.3

25.3

: 8000

613.8

36.8

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast
Water
Treatment
Equipment

Control
and
Monitoring
Equipment

E/R

(Cargo/Ballast)
Pump Room

On-deck
(Hazardous
Area)

On-deck
Other Space

Hazardous

[If applicable, fill out the belows]

Neutralization Unit

Injection

Proof Type

Area)

Treatment Unit

: Side Stream Ozone

Explosion

(Non-

TRO Sensor Unit

Gas Sensor Unit

Conductivity Sensor Unit


Flow Meter Unit
Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :

Yes No
E/R
(Ballast or Cargo)Pump Room
Others :

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
To activate alarm in excess of its capacity or control flow rate
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
TRO Sensor

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast discharge line
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

No

Toxic
Flammable
Asphyxiant
Others :

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type? Yes

No

Where are the residue gases ventilated to after


gas detection?
Natural vent. space
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr
1. Please describe about your company
Company name

PANASIA CO., LTD.

Person in Charge

Hyun-O, Kim

Telephone No.

051-970-1537

Fax. No.

051-831-1399

E-mail

lab@worldpanasia.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name : GloEn-PatrolTM
2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :
Filter + UV Disinfection
The 1st stage is a filter that was specially designed for ballast water applications. It significantly
reduces the sediment load of the ballast water and also removes some of the microorganisms.
The UV unit employs high-intensity, medium-pressure ultra violet (MPUV) lamps to destroy living
microorganisms present in the liquid being treated.

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting
De-ballasting
Ballasting and De-ballasting

In the ballast tank


Others
(describe in detail)

3. Please list strengths of your BWTS.


1) Automatic cleaning, Easy maintenance.
2) No biocide chemicals are required.
3) No toxic by-products are formed. No corrosion problems in ballast tanks.
4) The process requires little maintenance and easy handling.
5) Optimized design for each sizes and type of ship.

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Installation of Filter back-flushing pump (It depend on ships design) : Option
2)
3)
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
(m3/h)

Power Consumption (kW)

Required Space (L x B x H)m

100
200
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
3500
4000
4500
5000
6000
7000
Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Treatment Unit
Ballast
Water

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

(2010.06)

Neutralization Unit

Treatment Others :
Equipment

TRO Sensor Unit


Control

Gas Sensor Unit

and

Flow Meter Unit

Monitoring
Equipment Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions. : There are no devices which take samples from ballast pipe lines in our BWMS.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :

Yes No
E/R
(Ballast or Cargo)Pump Room
Others :

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A
TRO Sensor Unit

Yes No

Gas Sensor Unit


Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Yes No

Yes No
Yes No

Yes No

Yes No
Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns. None
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Alarm: over 20%
Automatic shut down: over 32%
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
None.

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast water discharge line. (after BWMS)
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows. None
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

No

Toxic
Flammable
Asphyxiant
Others :

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type? Yes

Where are the residue gases ventilated to after


gas detection?
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

No

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr
1. Please describe about your company
SAMGONG VOS CO., LTD

Company name

Cho, Young Mook

Person in Charge
Telephone No.

051-200-3080

Fax. No.

051-200-3046
mooki@sam-gong.co.kr

E-mail

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :

VOS (Venturi Oxygen Stripping) System

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


De-oxygenation
This system injects Inert Gas which is generated by an IGG (Inert Gas Generator) into
ballast water through a Ventury Injector to maintain the rate of dissolved oxygen in the
ballast water to a certain level (7ppm 1ppm) to sterilize micro-organisms in the ballast
water and consequently meet the requirements of IMO D-2.
3) In which process does the ballast water treatment occur ?
Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)

3. Please list strengths of your BWTS.


1) User friendly equipment (Similar to inerting equipment for cargo tanks)
2) Effective for ballast tank corrosion protection
3) Can be used in hazardous areas
4) Does not make use of dangerous active substances
5) Easy to assess system performance (Simply by measuring the rate of dissolved oxygen
(below 1ppm))

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Riser loop piping coupled to a ballast pump need to be installed on main deck level.
2) The system requires secondary deck piping for an inert gas system inside the ballast
tank.
3) Since the I.G.G. burns DMA, relevant fire safety protection and ventilation (E/R only)
should be considered.
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity

Power Consumption (kW)

Required Space (L x B x H)m

100

17.3

2.5x0.9x1.9 (4.8x3.4x2.4)

200

17.3

2.5x0.9x1.9 (4.8x3.4x2.4)

300

17.3

2.5x0.9x1.9 (4.8x3.4x2.4)

400

24.3

2.5x0.9x1.9 (4.8x3.4x2.4)

500

24.3

2.5x0.9x1.9 (4.8x3.4x2.4)

600

24.3

2.7x1.5x2.2 (5.0x4.0x2.7)

700

24.3

2.7x1.5x2.2 (5.0x4.0x2.7)

800

24.3

2.7x1.5x2.2 (5.0x4.0x2.7)

900

24.3

2.7x1.5x2.2 (5.0x4.0x2.7)

1000

40.3

2.7x1.5x2.2 (5.0x4.0x2.7)

1500

62.3

3.2x1.8x2.6 (5.5x4.3x3.1)

2000

62.3

3.2x1.8x2.6 (5.5x4.3x3.1)

2500

92.3

3.8x2.1x3.0 (6.1x4.6x3.5)

3000

92.3

3.8x2.1x3.0 (6.1x4.6x3.5)

3500

112.3

4.0x2.2x3.4 (6.3x4.7x3.9)

4000

152.3

4.0x2.2x3.4 (6.3x4.7x3.9)

4500

152.3

5.0x2.6x3.6 (7.3x5.1x4.1)

5000

152.3

5.0x2.6x3.6 (7.3x5.1x4.1)

6000

182.3

5.0x2.6x3.6 (7.3x5.1x4.1)

7000

224.5

3500 Model x 2 sets

(m3/h)

Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

E/R

Treatment Unit
Ballast
Water

Pump Room
O

Others :
SGG (Stripping

(Cargo/Ballast)

Gas Generator)

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

N/A

SGG can be installed in E/R, Engine


Casing or Steering gear room

NO

TRO Sensor Unit


Gas Sensor Unit
Control
and

Flow Meter Unit

Monitoring Others :
Equipment - Control Panel
- Alarm Monitor
Panel

Control Panel - Ballast control room


O

AMP - E/R

NO

Recorder - W/house

- Recorder

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :
Dissolved Oxygen Monitoring
Yes No (I.S. Type)
E/R
(Ballast or Cargo)Pump Room
Others :

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others : N/A

7-1. In the above case and where components are directly fitted in ballast pipe line, please
answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit

Yes No
Yes No
Yes No

Other 1 :
Yes No
Dissolved Oxygen Sensor
Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect Use all welding joints
the supplying pipe of active substances ? Others :

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
This system controls ballast water flow rate by using a Throttle valve inside the Venturi
Injector.
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
The system is equipped with 2 sets of air blowers (each 50% of system requirement)

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Sounding pipe
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

No

Low Oxygen Inert Gas (N2, CO2)

Toxic
Flammable
Asphyxiant
Others :

What are properties of the by- product?

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)
Ballast pump design capacity
X 1.25
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type? Yes

Where are the residue gases ventilated to after


gas detection?
N/A
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

No

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr
1. Please describe about your company
HYUDAI HEAVY INDUSTRY CO., LTD

Company name
Person in Charge

Kim, Ha Jong

Telephone No.

052-202-6327

Fax. No.

052-202-6330
bogoos@hhi.co.kr

E-mail

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :

HiBallast

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


Electrolysis type
During ballasting operation, filter unit removes particles or organisms larger than 50
and disinfectant produced by Electrolysis Unit is injected to the main ballast pipe to kill
micro-organisms in ballast water.
3) In which process does the ballast water treatment occur ?
Treatment process

Put a mark() in the relevant row

Ballasting

O (Neutralization during de-ballasting)

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)

3. Please list strengths of your BWTS.


1) Low cost
2) Easy to install
3) Easy to maintenance
4) Low electric power consumption
5) Automatic and remote control using PLC

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) To install a booster pump for the operation of the system.
2) Not suitable for hazardous area (Explosion proof type to be developed later)
3) Require a mechanical vent. system
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.

Treatment Capacity (m3/h) Power Consumption(kW)

Required Space (L x B x H)m

100
200
300

< 33 kW

400
500

< 48 kW

600

4000x3500x2000

700
800
900
1000

< 92 kW

1500

< 133 kW

2000

< 176 kW

2500

< 216 kW

4000x3500x2000

7000x3500x2000

3000
3500
4000
4500
5000

< 430 kW

6000

< 507 kW

8000x3500x2000

7000
Others :

* Base on the maximum electric consumption of each system


* Models with blank spaces are under development.

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast
Water
Treatment
Equipment

Control
and
Monitoring
Equipment

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous

(Non-Hazardous

Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Treatment Unit

NO

Neutralization Unit

NO

NO

TRO Sensor Unit

NO

Gas Sensor Unit

Yes

N/A

NO

N/A

NO

NO

Others : (PDE, PRE),


Sampling Tank

Conductivity Sensor
Unit
Flow Meter Unit
Others :
(LOP, AVU)

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :
Dissolved Oxygen Monitoring
Yes No
E/R
(Ballast or Cargo)Pump Room
Others : Require additional cabinet on
deck
Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

To be installed in a dedicated room for


BWTS installation which is arranged in a
non-hazardous space.

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
HOCl (hypochlorite )
OCl- (hypochlorite ion)

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Alarm and recording in the event of excessive flow
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
Gas Leak Detector

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast water discharge line(50A)
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

No

Hydrogen (H2), Chlorine (Cl)

Toxic
Flammable
Asphyxiant
Others :

What are properties of the by- product?

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)
Varies with treatment capacity. To
be informed later
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type? Yes

Where are the residue gases ventilated to after


gas detection?
To a safe area outside the
(e.g. installation location of the gas detection unit, installation space.
or safety area on the exposed weather deck)

No

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr
1. Please describe about your company
21st Century Shipbuilding Co., Ltd

Company name

Moon, Sung Won

Person in Charge
Telephone No.

055-715-1600

Fax. No.

055-715-1604
Wdr_wondybest@21csb.com

E-mail

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :

ARA Ballast

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


Filter + Plasma + MPUV
3) In which process does the ballast water treatment occur ?
Treatment process

Put a mark() in the relevant row

Ballasting
De-ballasting
Ballasting and De-ballasting

O (MPUV only in de-ballasting)

In the ballast tank


Others
(describe in detail)

3. Please list strengths of your BWTS.


1) Compact size (2.1 - 350(/h))
2) Low power consumption (less than 30 kW)
3) Easy installation
4) Easy Maintenance
5) Low cost
6) Fully automated system
7) Environmentally friendly (does not use any chemical substances)
8) The system offers continuous sterilization.
9) Does not produce sediments during treatment.

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Select a model according to the treatment capacity.
2) Check installation space to verify whether the system need to explosion-proof type or not
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Flow rate

Power

(m /h)

consumption(kW)

ARA-350

350

30

1.79

1860 x 964 x 1865

ARA-500

500

60

2.74

2650 x 1035 x 2540

ARA-750

750

85

2.78

2684 x 1035 x 2540

ARA-1000

1000

125

5.06

4098 x 1235 x 2680

ARA-1500

1500

170

5.19

4204 x 1235 x 2875

ARA-2000

2000

250

10.12

4098 x 2470 x 2680

ARA-3000

3000

350

10.38

4204 x 2470 x 2875

Model of system

Footprint

Dimension summary
(L x B x H)

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast
Water
Treatment
Equipment

Treatment Unit

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous

(Non-Hazardous

Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Yes

Yes

Yes

Neutralization Unit
Others : (PDE, PRE),
Sampling Tank
TRO Sensor Unit
Gas Sensor Unit

Control
and
Monitoring
Equipment

Conductivity Sensor
Unit
Flow Meter Unit
Others :
(LOP, AVU)

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

an

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :
Dissolved Oxygen Monitoring
Yes No
E/R
(Ballast or Cargo)Pump Room
Others : ECR, CCR, Up Decker
Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 : Throttle valve

Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
N/A

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
In the event of excessive flow, the flow will be controlled by a throttle valve and an alarm will
activate.
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
N/A

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
At suction side of a filter and ballast water discharge line.
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

No

Low Oxygen Inert Gas (N2, CO2)


Toxic
Flammable
Asphyxiant
Others :

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type? Yes

Where are the residue gases ventilated to after


gas detection?
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

No

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.

The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.

The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.

In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.

Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr

1. Please describe about your company


Company name

Techwineco

Person in Charge

Lim, Jae-dong

Telephone No.

043-271-8191

Fax. No.

043-271-8193

E-mail

jdlim@techwineco.co.kr

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
TM

1) Product Name : Purimar

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


Electrolysis

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)

3. Please list strengths of your BWTS.


1) Space-saving design
2) Non toxic by-products
3) Corrosion and coating protection
4)

Cost saving

5) Automatic operation
6)

Global support

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Explosion-proof type should be considered when installed in pump room.
2) Vent pipes for Hydrogen gas should be installed in a safe space.
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.

Instal dimensionandweight
Flow
No.

Rate
3

(m /h)

Power
ElectrolysisUnit

NeutralizationUnit

SensorUnit

Consumption

Dimension

Weight

Dimension

Weight

Dimension

Weight

(LxWxH)

(Kg)

(xH)

(Kg)

(LxWxH)

(Kg)

(kW)

200

1950x1530x1800

900

1100x1400

60

900x300x1600

80

14.4

500

2000x2000x2050

1030

1400x1900

150

900x300x1600

80

25.6

700

2150x2000x2040

1120

1500x2100

210

900x300x1600

80

32.5

1,000

2600x2400x2130

1610

1700x2200

300

900x300x1600

80

46.9

1,500

2800x2500x2400

1850

2000x2500

450

900x300x1600

80

64.2

2,000

3100x2600x2560

2390

2100x2800

600

900x300x1600

80

81.5

2,500

3200x2600x2560

2600

2200x2500

750

900x300x1600

80

99.6

3,000

3300x2700x2600

3120

2400x2800

900

900x300x1600

80

117.0

3,500

4300x2900x2650

3640

2500x3500

1050

900x300x1600

80

134.3

10

4,000

4600x3200x2700

3930

2600x3200

1200

900x300x1600

80

151.6

11

4,500

4650x3300x2800

4500

2700x3200

13510

900x300x1600

80

168.9

12

5,000

4700x3300x2800

4830

2800x3200

1500

900x300x1600

80

188.3

13

6,000

5000x3300x3000

5550

3000x3300

1800

900x300x1600

80

223.7

14

7,000

5200x3500x3200

6000

3000x4000

2100

900x300x1600

80

258.3

* Power consumption for auto back-flush pump not included.

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)
E/R

Ballast
Water

(Cargo/Ballast)
Pump Room

Treatment Unit

Neutralization Unit

TRO Sensor Unit

Gas Sensor Unit

On-deck

On-deck

(Hazardous

(Non-Hazardous

Area)

Area)

Explosion
Other Space

Proof Type

[If applicable, fill out the belows]

No

Yes

Treatment
Equipment Others : Filter

Control
and
Monitoring
Equipment

Conductivity Sensor
Unit
Flow Meter Unit
Others :
Control Panel

Yes
O

Yes

Yes

Yes

Yes

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

an

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :
Dissolved Oxygen Monitoring
Yes No
E/R
(Ballast or Cargo)Pump Room
Others :
Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes

No

Gas Sensor Unit

Yes

No

Flow Meter Unit

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 : Throttle valve
Other 2 :

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

NaOCl

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

Answer

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Alarm

Shut-down

10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
TRO Sensor Unit, Flow meter, Hydrogen gas dilution fan, Pressurization pump, Control
panel (network system)

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast water discharge Line, Over board line
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.

Question

Answer

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?


What is the generation rate of dangerous gases
3
per each type of BWTS ? (e.g. 1m /hr, etc)

No

Hydrogen, Chlorine
Toxic
Flammable
Asphyxiant
Others :
Under 2%

Please use a separate sheet if needed.


5

Is the gas detection unit an explosion-proof type?

Yes

No

Where are the residue gases ventilated to after


gas detection?
Safe area on upper deck
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.

The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.

The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.

In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.

Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr

1. Please describe about your company


Company name

Aquaeng. Co. Ltd

Person in Charge

Song, Jae-keong

Telephone No.

051-728-1270~2

Fax. No.

051-728-1273

E-mail

jksong@aquaeng.kr

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.

1) Product Name : AquaStar

TM

BWMS (Ballast Water Management System)

In-line Electrolysis Type

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :

Electrolysis

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)

3. Please list strengths of your BWTS.


1) Directly installed in ballast pipe line, Easy installation (compact size)
2) Low power consumption
3) No filter system, no plugging
4) Automatic operation
4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.

Machinery Team of KR

1) Interconnectivity with ballast pump


2) Availability of shipboard GPS
3) Location of gas vent.
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
3

(m /h)

Power Consumption (kW)

Required Space (L x B x H)m


Ballasting, / De-ballasting

100
200
300
400
500

[~55(max.)]x2

(3x3x1)x2, / (2x2x2)

[~121(max.)]x2

(3x3x1)x2, / (2x2x2)

[~158(max.)]x2

(3x3x1)x2, / (2x2x2)

[~264(max.)]x2

(4x4x1.5)x2, / (2x2x2)

600
700
800
900
1000
1500
2000
2500
3000
3500
4000
4500
5000
6000
7000
Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)
E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion
Other Space

Proof Type

[If applicable, fill out the belows]

Treatment Unit

Yes

Neutralization Unit

TRO Sensor Unit

Yes

Gas Sensor Unit

Yes

Yes

Ballast
Water

Others :

Control

Conductivity Sensor

and

Unit

Monitoring

Flow Meter Unit

Equipment
Others :
- Master Control

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others :
Dissolved Oxygen Monitoring
Yes No (I.S. Type)
E/R
(Ballast or Cargo)Pump Room
Others :

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others : N/A

7-1. In the above case and where components are directly fitted in ballast pipe line, please
answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes

No

Gas Sensor Unit

Yes

No

Flow Meter Unit

Yes

No

Yes

No

Yes

No

Yes

No

Other 1 :
Yes
Dissolved Oxygen Sensor

No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit

Other 2 :
Yes

No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
NaOCl

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
Use all welding joints
What measures are considered to protect
Others : Supply line not required (In-Line
the supplying pipe of active substances ?
type)

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
- Controls TRO production suitable for ballast water flow.
- If out of control, the system first activates alarm and then shut-down the system.
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
- The BWMS is installed in each ballast pump so as to give redundancy to the system.
- Pressure indicator (transmitter)

Machinery Team of KR

- Temperature indicator (transmitter), etc

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast Water Discharge Line
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

No

Hydrogen

Toxic
Flammable
Asphyxiant
Others :

What is the generation rate of dangerous gases [0.7m3/hr of H2 treats 200on/hr of


3
ballast water]
per each type of BWTS ? (e.g. 1m /hr, etc)
3
1,000 ton/hr 3.5m /hr
3
2,000 ton/hr 7.5m /hr
Please use a separate sheet if needed.
3
3,000 ton/hr 10.5m /hr

Is the gas detection unit an explosion-proof type?

Yes

No

Where are the residue gases ventilated to after


gas detection?
Safe area on upper deck
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.

The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.

The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.

In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.

Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr

1. Please describe about your company


Company name
Person in Charge

Electrichlor Hypochlorite Generators Inc.


M. Barrie Bentley

Telephone No.

574 304-5060

Fax. No.

574 773-5889

E-mail

mbb@electrichlor.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :
Electrichlor EL BWTS

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


Hypochlorination from seawater during ballasting.
Dechlorination during de-ballasting

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting

Ballasting and De-ballasting

In the ballast tank


Others
(describe in detail)

Chlorination into ballast piping after ballast pump

3. Please list strengths of your BWTS.


1) Known process ( has been used successfully for over 80 years)
2) 99.9% effective on micro organisms
3) Automatic during ballast water charging & discharging
4) Small footprint
5)

Very low installation & running cost

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Small piping installation from sea chest to unit and into upstream of ballast pump piping
2) Whether to install on deck on in machinery space
3) Hydrogen discharge to be piped upwards to atmosphere

5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
3

(m /h)

Power Consumption (kW)

100

.45

200

.9

300

1.35

400

1.8

500

2.25

600

2.7

700

11.25

800

3.6

900

4.05

1000

4.5

1500

6.75

2000

2500

11.25

3000

13.5

3500

15.75

4000

18

4500

20.25

5000

22.5

6000

27

7000

31.5

Required Space (L x B x H)m

Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast
Water

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Treatment Unit

Neutralization Unit

Other Space
[If applicable, fill out the belows]

Explosion Proof
Type

Class1, Div 2
Groups C&D

Treatment Others :
Equipment

TRO Sensor Unit


Control

Gas Sensor Unit

and

Flow Meter Unit

Monitoring
Equipment Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

What sampling type of monitoring


equipment is used?

Answer
N/A
TRO Sensor Unit
Gas Sensor Unit
Others : Total Chlorine Analyzer

Is the monitoring equipment


explosion-proof type?

Yes No

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

E/R
(Ballast or Cargo)Pump Room
Others : At the ballast water discharge
point

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

TRO Sensor Unit

Yes

No

Gas Sensor Unit

Yes

No

Flow Meter Unit

Yes

No

Level Sensor Unit

Yes

No

Yes

No

Yes

No

Yes

No

Yes

No

What components are directly fitted in


Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Other 2 :

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)
Sodium Hypochlorite

Toxic NO
Flammable NO
Asphyxiant NO
Others :

Gas Detection
Mechanical Vent
None
What means are provided to protect crews
Others : There is a drip tray that directs
from the leak of active substances ?
any leaks to drain

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others : Can be installed anywhere

Mechanical Vent.
3
(Air change rate : 800m /H)
Natural Vent.
None
Others :

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others : PVC Lined Steel Pipe
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
No the unit is sized for the maximum ballast water flow rate

10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
Redundant dosing pumps and blowers

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)

12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)

No

Hydrogen

Toxic
Flammable - Hydrogen
Asphyxiant
Others :

.03 m /h

Please use a separate sheet if needed.


5

Is the gas detection unit an explosion-proof type?

Yes

No

Where are the residue gases ventilated to after


gas detection?
Safety area on exposed weather
(e.g. installation location of the gas detection unit,deck
or safety area on the exposed weather deck)

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr
1. Please describe about your company

Severn Trent De Nora

Company name
Person in Charge

William Burroughs

Telephone No.

+1 281 274 8472

Fax. No.

+1 281 240 6762


bburroughs@severntrentdenora.com

E-mail

2. Please describe briefly about the Ballast Water Treatment System (hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :

BalPure

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


UPTAKE:

40m pre-filtration + electrolysis (NaHOCl)

DISCHARGE: TRO neutralization

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting

Neutralization only Sodium Bisulfite

Ballasting and De-ballasting


In the ballast tank

Optional to prevent reqrowth/can circulate & redoes


in the ballast tanks.

Others

(describe in detail)

DISCHARGE TRO Neutralization only

3. Please list strengths of your BWTS.


1) Meets current interim California performance standards & current MEPC D-2
2) Meets USCG Phase 1 & Phase 2 proposed standards
3) Will meet California Final performance standards (CY 2020)

Machinery Team of KR

4) Filtration provides improvement to sediment control (Regulation B-5). Also, provides


compliance with MEPC 150(55) Guidelines
5)

Fully automated/integrated into ships ballast water control system. Instant on-

instantaneous production of sodium hypochlorite for disinfection of uptake ballast water.


Electronic compliance with Regulation B-2 & Appendix II, Form of Ballast Water Record
Book.
6) Very low maintenance approximately 4 hours per month.
7) Specialized/revolutionary DSA electrode coating allows full-power at reversed current
totally eliminating any/all electrolyzer cleaning requirements. Automatic self-cleaning system.
8) Slip-stream bypass feed to electrolytic generator. BalPure is installed in engine
room/machinery room to avoid added capital expense for hazardous area costs. Can be
single-skid mounted or modularized for retrofit in spaces available.
4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1)

Filter can be provided as Atex/Hazardous location/Ex-Proof for hazardous cargo

applications when needed.


2)

BalPure system can be installed single skid or multiple/modularized for retrofit

applications
3)

Requires salt water at > 10 psu.

ballast tank.

This can be taken from the harbor or carried in a small

Requirement is 1% of total ballast volume rate.

5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
3

(m /h)
250 - 750
750 1150
1150 1550
1550 2500
2500 3500

Power Consumption (kW)


40 MAX
Discharge ~ 250 W
72 MAX (uptake only)
Discharge ~ 250 W
104 MAX (uptake only)
Discharge ~ 250 W
189 MAX (uptake only)
Discharge ~ 500 W
231 MAX (uptake only)
Discharge ~ 500 W

Required Space (L x B x H)m


4.8 x 1.8 x 2.8
4.8 x 1.8 x 2.8
4.8 x 1.8 x 2.8
6.2 x 2.0 x 3.2
6.6 x 2.0 x 3.2

Machinery Team of KR

3500 4500
4500 - 5800
6000
7000
8000
9000

275 MAX (uptake only)


343 MAX (uptake only)

6.6 x 2.0 x 3.2

Discharge ~ 750 W
360 MAX (uptake only)

6.6 x 2.0 x 3.2

Discharge ~ 1 kW
420 MAX (uptake only)

6.6 x 2.5 x 3.2

Discharge ~ 1.25 kW
480 MAX (uptake only)

6.6 x 2.5 x 3.2

Discharge ~ 1.50 kW
540 MAX (uptake only)

7.0 x 3.0 x 3.2

Discharge ~ 1.75 kW
Each

Others :

6.6 x 2.0 x 3.2

Discharge ~ 750 W

specified

size
DC

is

optimized

with

power

source

(transformer/SCR-

based rectifier) & specialized


electrolytic cells.

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Treatment Unit

Reduced Capex when installed in E/R

Neutralization Unit

Reduced Capex when installed in E/R

Water
Treatment Others :
Equipment

TRO Sensor Unit

Control

Gas Sensor Unit

and

Flow Meter Unit

Hydrogen gas detector

Monitoring
Equipment Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

Answer

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

N/A
X TRO Sensor Unit
X Gas Sensor Unit (hydrogen)
Others :

X Yes No
X E/R
X (Ballast or Cargo)Pump Room
Others :

X Mechanical Ventilation
If the monitoring equipment of sampling X Gas Detection & Alarm
type is installed in safety areas (e.g. Self-closing Gas-tight Door
E/R, Dedicated space) outside the Others :
cargo dangerous area, what kind of Hydrogen byproduct is diluted to less than
safety measures is taken against the
1% H2 in air & vented to safe location.
H2 detector is adjacent to equipment
risk of toxic or flammable gas?

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

X TRO Sensor Unit

X Yes No

Gas Sensor Unit


Flow Meter Unit

Yes No
Yes No

What components are directly fitted in Level Sensor Unit


ballast pipe line? Flow meter is outside the Temp. Sensor Unit
ballast line; no penetration needed
Pressure Sensor Unit
X Other 1 : ORP bisulfite

Yes No
Yes No
Yes No
X Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Electronics are intrinsically safe

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
Sodium hypochlorite generated from
electrolysis of seawater.

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

X E/R
Pump Room
Dedicated space
X Others : Can be installed anywhere on
ship to accommodate space available
X Mechanical Vent. Hydrogen produced
(byproduct) is known/Faradays laws &
dilution blowers to remove all hydrogen
safely from the degas separation vessel.
Natural Vent.
None
Others :

Use double pipes


Use the stainless steel
What measures are considered to protect Use all welding joints
the
X Others : skid equipment has PVC/CPVC
supplying pipe of active substances ?
piping assemblies. Slip stream is small
(75mm dia typical) PVC/CPVC pipe.

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ? BalPure is sized to match the ships ballast water
capacity/flow rate, etc. Design will prevent shortage of generation capacity. System is
designed to treat during ballasting for most efficient operation but active substance can be
added to each ballast tank as a post fill operation. Therefore this is not an issue.
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)

Machinery Team of KR

10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
Dual TRO sensors, dual dilution blowers, dual dechlorination (neutralization) pumps, dual
booster pumps, dual flow meters. Reliability studys over 30 years of similar manufacturing
used to formulate accurate failure analysis of components.
11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast discharge line
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
Question
Answer
No.
1

Are dangerous gases generated as by-products


X Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

No

Hydrogen gas (byproduct) is


generated during the electrolytic
generation
of
sodium
hypochlorite in seawater. Gas is
separated at the BalPure
equipment/skid & diluted to less
than 25% of LEL (approx 1%
hydrogen in air) & vented safely.
Once diluted, the hydrogen/air
mixture can never be ignited/it is
not flammable.
Toxic
X Flammable
Asphyxiant
X Others : Hydrogen is flammable
in air at concentrations above
4%.

Faradays laws govern production of


sodium hypochlorite & hydrogen
(byproduct).
What is the generation rate of dangerous gasesFor 1000m3/h treatment, production
3
per each type of BWTS ? (e.g. 1m /hr, etc)
of hydrogen gas is 5.22 Nm3/h.
Blowers dilute hydrogen to less than
Please use a separate sheet if needed.
1% hydrogen in air (LEL of H2 in air
is 4%).

Is the gas detection unit an explosion-proof type?

X Yes

No

Machinery Team of KR

Gasses are wholly contained in the


process. 2-phase (liquid/gas) is
separated in degas vessel &
hydrogen is directed to a vent duct.
Where are the residue gases ventilated to afterDilution air is added & the entire
gas detection?
hydrogen/air mixture is directed via a
(e.g. installation location of the gas detection unit,vent duct outside the engine room.
or safety area on the exposed weather deck)
Detection unit is installed adjacent to
the hydrogen vent duct to detect any
unintentional
duct
failure/piping
breaks at the BalPure unit.

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.

The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.

The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.

In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.

Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr

1. Please describe about your company


Company name

RWO GmbH, Marine Water Technology

Person in Charge

Mr Steffen Schlricke

Telephone No.

0049-421-53705225

Fax. No.

0049-421-53705442

E-mail

steffen.schloericke@veoliawater.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name : CleanBallast

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


Filtration plus advanced electrolysis Ectosys

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting
De-ballasting
Ballasting and De-ballasting

In the ballast tank


Others
(describe in detail)

3. Please list strengths of your BWTS.


1) High reduction of sediment loads
2) Low pressure loss
3) Low power consumption
4) No increase in corrosion or material damage
5)

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1)
2)
3)

5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
(m3/h)

Power Consumption (kW)

Required Space (L x B x H)m

100
200
300
400
Installed total power: 170 kW 3 Disc filters, each: =980;
Power consumption: 10 - 55

depth=1080; height=1300

kW/h

EctoSys, each: 700;


height=1100
Electrical cabinet: width=1200;

500

height=2000; depth=700
Rectifier: width=600;
height=2000; depth=750
Flushing pump: 600;
height=2200
All in mm indication

600
700
800
900
1000
1500
2000
2500
3000
3500
4000

Machinery Team of KR

4500
5000
6000
7000
Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous

(Non-Hazardous

Area)

Area)

[If applicable, fill out the belows]

Treatment Unit

In non hazardous area

Neutralization Unit

In non hazardous area

In non hazardous area

TRO Sensor Unit

In non hazardous area

Control

Gas Sensor Unit

In non hazardous area

and

Flow Meter Unit

In non hazardous area

In non hazardous area

Ballast

Explosion

Other Space

Proof Type

Water
Treatment Others :
Equipment

Monitoring
Equipment Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

Answer

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

N/A
X TRO Sensor Unit
X Gas Sensor Unit
X Others :algae monitor, salinity meter

Yes X No
X E/R
(Ballast or Cargo)Pump Room
X Others : at BWTS

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
X Others : no safety measures are taken

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A

X TRO Sensor Unit

Yes

X No

X Gas Sensor Unit

Yes

X No

X Flow Meter Unit


Level Sensor Unit

Yes
Yes

X No
X No

Yes

X No

Yes

X No

Yes

X No

Yes

X No

What components are directly fitted in


Temp. Sensor Unit
ballast pipe line?
X Pressure Sensor Unit
X Other 1 : salinity meter

X Other 2 : algae monitor

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

BWTS: current design is not suitable for


hazardous area

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
Hydroxyl Radicals, OH*
Hypochloric acid, HOCL
Hypochlorite, OCL

Toxic
Flammable
Asphyxiant
X Others : electrochemical oxidation

Gas Detection
Mechanical Vent
What means are provided to protect crews None
X Others : N/A
from the leak of active substances ?

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

X E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
X Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
X Others : N/A
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Alarm

10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
No redundancy in case of standard equipment

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
There are any recommendation by manufacture. Installation of sampling equipment has to be
installed acc. to G2.

12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
Question
Answer
No.
1

Are dangerous gases generated as by-products


X Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

No

HOBr, OBr, CHBr2CL

Toxic
Flammable
Asphyxiant
X Others : oxidation

What is the generation rate of dangerous gases Less than 2% H2 of the lower
per each type of BWTS ? (e.g. 1m3/hr, etc)
explosion limit (LEL)
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type? Yes

Where are the residue gases ventilated to after


gas detection?
To open deck
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

X No

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr
1. Please describe about your company
Company name

MAHLE Industriefiltration GmbH

Person in Charge

Ralph Michael

Telephone No.

+49 (0)40 - 53 00 40-24110

Fax. No.

+49 (0)40 - 53 00 40-24193

E-mail

ralph.michael@mahle.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :
Ocean Protection System (OPS)

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


Filtration + UV (low-pressure lamps)

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting
De-ballasting
Ballasting and De-ballasting

In the ballast tank


Others
(describe in detail)
3. Please list strengths of your BWTS.
1) no chemicals, energy efficient UV disinfection
2) minimum operating cost, low power consumption
3) low pressure drop, can use already installed BW-pumps
4) system can be supplied as modular, skid mounted or installed in a container
5)

no holding time in tanks necessary, no reaction nor chemical tanks

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) nothing
2)
3)
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
3

(m /h)

Power Consumption (kW)

Required Space (L x B x H)m


3

Variable construction (m )

100
200

~ 19

~ 12

300

~ 25

~ 18

500

~ 37

~ 26

600

~ 49

~ 32

700

~ 54

~ 35

800

~ 60

~ 40

1000

~ 77

~ 49

1500

~ 120

~ 65

2000

~ 159

~ 93

400

900

2500
3000
3500
4000
4500
5000
6000
7000
Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Treatment Unit
Ballast

Neutralization Unit

Water
Treatment Others :
Equipment

TRO Sensor Unit


Control

Gas Sensor Unit

and

Flow Meter Unit

Monitoring
Equipment Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

Answer

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

N/A
TRO Sensor Unit
Gas Sensor Unit
Others :

Yes No
E/R
(Ballast or Cargo)Pump Room
Others :

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A
TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Not intended but possible.
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
Not intended but possible.

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast Water Discharge Line
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

No

Toxic
Flammable
Asphyxiant
Others :

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type?

Where are the residue gases ventilated to after


gas detection?
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

Yes

No

Questions 6 and 7: The OPS can be safely installed on-board ships with hazardous areas such
as tankers. However there are limitations as to the location of the individual system components.
By modifying system components, it can be made into an explosion proof system, such as
required for use on oil and gas carriers and chemical tankers.
Questions 8 and 12: The OPS uses no chemicals and produces no by-products. The treatment
is a physical system only. It emits light with a primary wavelength of 253.7 nm, which reaches
organisms in the water and affects their DNA directly.

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr
1. Please describe about your company
Company name

Siemens Water Technologies

Person in Charge

Louis Lombardo

Telephone No.

+1 908 851 6930

Fax. No.

+ 1 908 851 6906

E-mail

louis.lombardo@siemens.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :
SiCURE Ballast Water Management System
2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :
Filtration and electrochlorination with proprietary control logic.
3) In which process does the ballast water treatment occur ?
Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)
3. Please list strengths of your BWTS.
1) The production of active substance in a side stream generates several advantages as:
Low pressure drop, flexible footprint, easy to install
2) Treatment only on uptake of ballast water results in low operating expenses
3) No need of handling or storage of chemicals due to in-situ production of active substance,
no need for de-chlorination chemicals and self cleaning design (no cleaning chemicals)
4) Based on more than 35 years proven Chloropac technology guarantees for safety and
reliability

Machinery Team of KR

5) Dual Action option: The SiCURE System can be customized to be used for BWT while
ballasting and for Biofouling control of sea water pipelines for cooling water circuits during
voyage
4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
No special requirements
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
(m3/h)

Power Consumption (kW)

Required Space (L x B x H)m

100

15

Flexible footprint ca. 9.5 m2

200

21

Flexible footprint ca. 9.5 m2

300

28

Flexible footprint ca. 9.5 m2

400

33.7

Flexible footprint ca. 9.5 m2

500

41

Flexible footprint ca. 10.1 m2

600

46

Flexible footprint ca. 10.1 m2

700

53

Flexible footprint ca. 10.1 m2

800

60

Flexible footprint ca. 10.1 m2

900

69

Flexible footprint ca. 10.1 m2

1000

73

Flexible footprint ca. 12.7 m2

1500

107

Flexible footprint ca. 15.2 m2

2000

145

Flexible footprint ca. 15.8 m2

2500

190

Flexible footprint ca. 15.8 m

3000

216

Flexible footprint ca. 23.0 m

3500

265

Flexible footprint ca. 23.0 m2

4000

292

Flexible footprint ca. 30.7 m2

4500

339

Flexible footprint ca. 30.7 m2

5000

368

Flexible footprint ca. 30.7 m2

6000

440

Flexible footprint ca. 42.8 m2

7000

513

Flexible footprint ca. 44.8 m2

Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Treatment Unit
Ballast

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Neutralization Unit

Not applicable with SiCURE

Water
Treatment Others :
Equipment Filter Unit

TRO Sensor Unit n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

Control

Gas Sensor Unit

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

and

Flow Meter Unit

n.a.

n.a.

n.a.

n.a.

n.a.

n.a.

Monitoring
Equipment Others :
ORP sensor

As by-pass of the ballast water main

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

Answer

What sampling type of


equipment is used?

monitoring

Is the monitoring
explosion-proof type?

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

equipment

an

N/A
TRO Sensor Unit
Gas Sensor Unit
x Others : ORP sensor

Yes x No
X E/R
(Ballast or Cargo)Pump Room
Others :
Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
x Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
x N/A
TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Not applicable

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
hypochlorite

x Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
x Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

x E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
/H)
Natural Vent.
None
x Others : No special requirement

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
x Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Not necessary with SiCURE design
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
Redundancy can be provided if requested

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
In the ballast water discharge line
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
Question
Answer
No.
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

x No

Hydrogen is produced as a byproduct


when
generating
hypochlorite.
Hydrogen
is
removed before the ballast water
treatment
process
(Before
introducing the hypochlorite into
the ballast water main)

Toxic
x Flammable
Asphyxiant
Others :

What are properties of the by- product?

0.3 Nm3 Hydrogen gas is produced


What is the generation rate of dangerous gases
per every 100 m3 treated ballast
per each type of BWTS ? (e.g. 1m3/hr, etc)
water
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type?

Yes

No

Where are the residue gases ventilated to after Hydrogen is degassed and diluted
gas detection?
constantly during the process. No
(e.g. installation location of the gas detection unit,accumulation can occur. Gas
or safety area on the exposed weather deck)
detection not necessary.

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr
1. Please describe about your company
Company name

OptiMarin AS
Pal Sanner

Person in Charge
Telephone No.

+47 51 11 45 33

Fax. No.

+47 51 12 31 03

E-mail

info@optimarin.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name : OptiMarin Ballast Water Treatment System.
The patented OptiMarin Ballast System is based on solid separation (filter) as pre-t
reatment and high doses of UV irradiation for inactivation of marine organisms, viru
ses and bacteria, without affecting the normal operation of the ship. Ballast water is
treated both during ballasting and de-ballasting to ensure a dual effect.
The OptiMarin Ballast System can be fitted in new ships and retrofitted in older
ships. The MicroKill Medium Pressure UV can handle almost any flow when
multiple chambers are built into a manifold system. The components in the
OptiMarin system are flexible; the filter can be installed either horizontally or
vertically. The installation is normally in the pump room or engine room and in
close proximity to the ballast pumps. Being flexible in design, the various
components do not need to be side by side but can be installed wherever they will
fit.

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


One Filter plus UV lamps/chambers based on flow rate.
3) In which process does the ballast water treatment occur ?
Treatment process

Put a mark() in the relevant row

Ballasting

Filtering and UV

De-ballasting

UV only

Ballasting and De-ballasting

(filter & UV for ballast / UV for deballast)

In the ballast tank

None

Machinery Team of KR

Others

None

(describe in detail)
3. Please list strengths of your BWTS.

1) Environmentally friendly chemical free (no chemicals stored or made)


2) Simple and flexible design modular, pieces can be placed where they fit
3) Few movable parts 1 filter with 1 movable part, lamps are cleaned by flow no
moving parts
4) Highly effective (99.999% removal of zoo plankton, 99.99% of phytoplankton)
5) Exceeds IMO Reg D-2. Type approval certificate issued by DnV
6) Low need for maintenance
7) No extra noise
8) Low weight / small foot print
9) Relatively low cost.

The OptiMarin Ballast System has been tested successfully according to the
INTERNATIONAL CONVENTION FOR THE CONTROL AND MANAGEMENT
OF SHIPS BALLAST WATER AND SEDIMENTS, 2004, D2 standard by NIVA
(Norwegian Institute for Water Research). Verified by DNV:
Based on these results we have also received confirmation from the California State
Land Commission that we meet their standard for best available technologies to be
implemented starting 2010. We meet current New York state regulations and the
proposed US Coast Guard Regulations.
4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) UV chambers must be installed horizontally
2) Service area for filter and UV chambers
3) Max distance between UV power cabinets and UV chambers should not exceed 25
meters. ( Pls contact Optimarin if longer distance is needed)
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Please note that the system requires 1 x UV lamp/chamber for every 167m3/hr. Each uses
approximately 38kw of power. We added numbers in parenthesis in the first column which
represents the maximum flow an OptiMarin system can handle for the requested flow.
Treatment Capacity
(m3/h)
100 (167)

Power Consumption (kW)


38

Required Space (L x B x H)m


See attached table

Machinery Team of KR

200 (334)

76

See attached table

300 (334)

76

See attached table

400 (500)

114

See attached table

500 (501)

114

See attached table

600 (668)

152

See attached table

700 (835)

190

See attached table

800 (835)

190

See attached table

900 (1,002)

228

See attached table

1000 (1,002)

228

See attached table

1500 (1,503)

342

See attached table

2000 (2,004)

456

See attached table

2500 (2,505)

570

See attached table

3000 (3,006)

684

See attached table

3500

Etc.

4000
4500
5000
6000
7000
Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
We are currently not EX certified, but we are in the process of completing a feasibility study, and hope to have this completed by summer of 2010.
In the meantime, the filter is EX rated, so can be placed anywhere.

The UV chambers and control/power system must be located in non-

hazardous areas.
Installed Spaces
(e.g. ECU, UV chamber)

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Treatment Unit
Ballast

Neutralization Unit

Water
Treatment Others :
Equipment

Control

TRO Sensor Unit

and
Monitoring Gas Sensor Unit
Equipment Flow Meter Unit

Machinery Team of KR

Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
See above. We do not have any ex certified equipment at the moment.
No.

Question

Answer

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

an

N/A
TRO Sensor Unit
Gas Sensor Unit
Others :

Yes No
E/R
(Ballast or Cargo)Pump Room
Others
Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A
TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

x Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :
UV intensity measurement

Yes No
x Yes No
xYes No
x Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Not Applicable

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns. We do not use any active substances, yet we exceed the IMO Ballast
Water Standards from Reg D-2.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

What means are provided to protect crews


from the leak of active substances ?

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

Answer
None

None

No substances, so no leakage

No active substances

No gases or chemicals, so no venting


needed

What measures are considered to protect No active substances.


the
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Installed on all systems is a flow & pressure control valve (FPV). Should the limit be reached
this valve will restrict flow so as not to exceed the limit of the ballast water treatment system.
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?

Machinery Team of KR

In case of break-down/failure of the system, the OBS will shut-down and the bypass will open.
This will ensure continued safe operation of the vessel.
11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
The sampling points are located within the Ballastwater lines before and after treatment.
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
Question
Answer
No.
1

Are dangerous gases generated as by-products


after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)

No

None

None

No gases, so not applicable

Please use a separate sheet if needed.


5

Is the gas detection unit an explosion-proof type?

No need for such a unit

Where are the residue gases ventilated to after


gas detection?
No gases, so not applicable
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr
1. Please describe about your company
Company name

Nutech O3, Inc.

Person in Charge

Joel C. Mandelman

Telephone No.

703-288-4694

Fax. No.

301-277-7496

E-mail

joelm@nutech-o3.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :
Nutech O3 Ballast Water Treatment System

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :


Ozone Injection

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting

De-ballasting
Ballasting and De-ballasting
In the ballast tank
Others
(describe in detail)
3. Please list strengths of your BWTS.
1) Meets proposed and more stringent United States Treatment Standard and IMO
Standard
2) Cost of system recovered in as little as 1 year
3) Toxicity of discharged water is within acceptable levels
4) No corrosion to ship or human exposure to ozone

Machinery Team of KR

5) No toxic consumables are stored on ship


4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Ballast loading rate/frequency of ballasting
2) Space Available in engine room for installation/can be modular installation
3) Layout of ballast tanks
optimal location of system will be determined after engineering survey
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
(m3/h)

Power Consumption (kW)

Required Space (L x B x H)m

100
200

36.2

4.2 m2

300

36.5

4.2 m2

60.4

6.6 m2

68.4

9.1 m2

1000

86.9

9.1 m2

1500

123.2

10.6 m2

2000

148.4

14.5 m2

243.5

17.0 m2

317.6

20.3 m2

5000

385.8

23.9 m2

6000

438.3

25.3 m2

613.8

36.8 m2

400
500
600
700
800
900

2500
3000
3500
4000
4500

7000
Others :
8000

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Treatment Unit

yes

Neutralization Unit

yes

Water
Treatment Ozone injector &
Equipment Pumps

yes

TRO Sensor Unit

yes

Control

Gas Sensor Unit

yes

and

Flow Meter Unit

yes

Monitoring
Equipment Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

Answer

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

N/A
x TRO Sensor Unit
Gas Sensor Unit
Others :

x Yes No
x E/R
x (Ballast or Cargo)Pump Room
Others :

x Mechanical Ventilation
x Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A
x TRO Sensor Unit

x Yes No

Gas Sensor Unit

Yes No

Flow Meter Unit

Yes No

Level Sensor Unit


What components are directly fitted in
Temp. Sensor Unit
ballast pipe line?
Pressure Sensor Unit
Other 1 :

Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

All will be explosion proof

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)
ozone

x Toxic
Flammable
Asphyxiant
x Others : oxidant

x Gas Detection
x Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

x E/R
Pump Room
x Dedicated space
x Others : on deck in container
all 3 options available
x Mechanical Vent.
(Air change rate :
/H)
x Natural Vent.
None
Vent and blower will be sized to
accommodate whatever air change rate
is required

Use double pipes


x Use the stainless steel
What measures are considered to protect
x Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Flow rate sensors will trigger alarms and automatic shut down of system
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?
Essential spare parts will be supplied with system, (ozone electrodes,sensing, units, flow meters,
etc)

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)
Ballast water discharge line
12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
Question
Answer
No.
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)

x No

N/A

Toxic
Flammable
Asphyxiant
Others :

N/A

Please use a separate sheet if needed.


5

Is the gas detection unit an explosion-proof type? x Yes

Where are the residue gases ventilated to after


gas detection?
N/A
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

No

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.
The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.
The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.
In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 31 March 2010 at the latest.
Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
Email : krmac@krs.co.kr
(Contact : Jee Jae-hoon, +82-42-869-9474)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jee Jae-hoon, KR Machinery Team by phone: +82-42869-9474 or email: krmac@krs.co.kr
1. Please describe about your company
Company name

Alfa Laval

Person in Charge
Telephone No.

Per Warg, Business Manager


+46 8 530 654 33

Fax. No.
E-mail

per.warg@alfalaval.com

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name : PureBallast

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) : Advanced


Oxidation Technology

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting
De-ballasting
Ballasting and De-ballasting

In the ballast tank


Others
(describe in detail)
3. Please list strengths of your BWTS.
1) Free of chemicals
2) Modular design and small footprint, which means easy installation
3) Ballast & deballast as you do today
4) Experienced marine supplier with global sales and service network

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.
1) Space
2) Availability of power
3) Ballast pump pressure head
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity
(m3/h)

Power Consumption (kW)

Required Space (L x B x H)m

100
200
300
400
500

120

1000

240

12

1500

360

15

2000

480

20

2500

600

25

60

600
700
800
900

3000
3500
4000
4500
5000
6000
7000
Others :
250

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast
Water
Treatment
Equipment

Control

E/R

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Treatment Unit

Neutralization Unit

na

na

Na

na

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Others :
Filter
Cleaning-in-place
unit

TRO Sensor Unit

and
Monitoring
Equipment

Gas Sensor Unit


Flow Meter Unit

Machinery Team of KR

Others :
Control&
power distribution

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

Answer

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

X N/A
TRO Sensor Unit
Gas Sensor Unit
Others :

Yes No
E/R
(Ballast or Cargo)Pump Room
Others :

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer
N/A
TRO Sensor Unit

Yes No

Gas Sensor Unit

Yes No

X Flow Meter Unit

X Yes No

X Level Sensor Unit


What components are directly fitted in
X Temp. Sensor Unit
ballast pipe line?
X Pressure Sensor Unit
Other 1 :

X Yes No
X Yes No
X Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

Answer
(Please describe briefly)

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)
Alarm

10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure ?

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.) PureBallast is equipped with sampling equipment.

12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
No.
Question
Answer
1

Are dangerous gases generated as by-products


Yes
after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

X No

Toxic
Flammable
Asphyxiant
Others :

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)
Please use a separate sheet if needed.

Is the gas detection unit an explosion-proof type?

Where are the residue gases ventilated to after


gas detection?
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

Yes

No

Machinery Team of KR

Questionnaire about
Ballast Water Treatment System
Korean Register of Shipping, with the objective of GLOBAL TOP+, will always do our best
to provide the costumers with quicker and better quality services.

As the implementation of the Ballast Water Management Convention is imminent,


consideration is being given to the ship's design changes in relation to the installation of
Ballast Water Treatment System (hereinafter referred to as 'BWTS'), which is now put in
place on board some new ships.

The Machinery Team of this Society is planning to publish a Guidance for Installation of the
BWTS.

The KR's BWTS Guidance is intended to assist shipyards and ship owners in selecting
appropriate BWTS by describing the physical and mechanical properties of the BWTS,
technical aspects to be considered at the time of installation, and specific considerations
per each ship type.

In order for us to be able to complete the BWTS Guidance, we would highly appreciate it if
you could fill the questionnaire in as much as possible, and submit to us the completed
questionnaire by 30 April 2011 at the latest.

Your responses to the questionnaire are required for guidance purposes only and will not
be disclosed partly or wholly if specifically requested by the respondents.

Oh Joo-won / General Manager of Machinery Team

Korean Register of Shipping


Please return completed questionnaire to ;
Fax : +82 42-862-6016
E-mail : krmac@krs.co.kr
(Contact : Jang Jae-shik, +82-42-869-9456)

Machinery Team of KR

Thank you for participating in the BWTS Guidance questionnaire. If you have any questions
about how to complete it, please contact Jang Jae-shik, KR Machinery Team by phone: +82-42869-9456 or E-mail: krmac@krs.co.kr

1. Please describe about your company


Company name
Person in Charge

SunRui Marine Environment Engineering Company


Mr Yu Jiangshui

Telephone No.

+86 (0)532-68725831

Fax. No.

+86 (0)532-68725001

E-mail

yujs@sunrui.net

2. Please describe briefly about the Ballast Water Treatment System(hereinafter referred to as
'BWTS') manufactured by your company.
1) Product Name :

BalClorTM

2) Treatment Type (e.g. electrolysis, UV, ozone, ozone+electrolysis, etc.) :

Filtration + Electrolysis +Neutralization

3) In which process does the ballast water treatment occur ?


Treatment process

Put a mark() in the relevant row

Ballasting
De-ballasting

Ballasting and De-ballasting


In the ballast tank
Others
(describe in detail)

3. Please list strengths of your BWTS.

1)
2)
3)
4)
5)

side-stream
low power consumption
low maintenance cost
flexible modular design
function unaffected by water condition

Machinery Team of KR

4. Please describe what needs to be specially considered when your BWTS is installed on
board ships.

None
5. Please fill in all applicable columns of the following table about the power consumption and
the required space.
Treatment Capacity

Power Consumption (kW)

Required Space (L x B x H)m

100

15

250018002200

200

15

250018002200

300

15

250018002200

400

25

260018002300

500

25

260018002300

600

50

290023002200

700

50

290023002200

800

50

290023002200

900

50

290023002200

1000

50

290023002200

1500

75

300026002100

2000

100

330025002200

2500

125

350029002400

3000

150

350029002400

3500

175

390028002500

4000

200

380024002600

4500

250

400028002600

5000

250

400028002600

3
(m /h)

6000
7000
Others :

Machinery Team of KR

6. In case of ships carrying dangerous cargoes (such as Oil / Chemical Tanker, Gas Carrier), please indicate the spaces where each part and
equipment of your BWTS are installed.[Put () or description in all relevant rows and columns]
Installed Spaces
(e.g. ECU, UV chamber)

Ballast

E/R

Treatment Unit

Neutralization Unit

(Cargo/Ballast)
Pump Room

On-deck

On-deck

(Hazardous (Non-Hazardous
Area)

Area)

Explosion

Other Space
[If applicable, fill out the belows]

Proof Type

Water
Treatment Others :
Equipment

TRO Sensor Unit


Control

Gas Sensor Unit

and

Flow Meter Unit

Monitoring
Equipment Others :

Machinery Team of KR

7. In case where the BWTS is installed on board Oil/Chemical Tankers and if it is equipped with
monitoring devices which take samples from ballast pipe lines, please answer the following
questions.
No.

Question

Answer

What sampling type of monitoring


equipment is used?

Is the monitoring equipment


explosion-proof type?

an

Where is the monitoring equipment


installed?

If the monitoring equipment of sampling


type is installed in safety areas (e.g.
E/R, Dedicated space) outside the
cargo dangerous area, what kind of
safety measures is taken against the
risk of toxic or flammable gas?

N/A
TRO Sensor Unit
Gas Sensor Unit
Others :

Yes

E/R
(Ballast or Cargo)Pump Room
Others :

No

Mechanical Ventilation
Gas Detection & Alarm
Self-closing Gas-tight Door
Others :

7-1. In the above case and where components are directly fitted in ballast pipe line,
please answer the following questions.
No.

Question

Explosion
Proof Type

Answer

N/A

TRO Sensor Unit

Gas Sensor Unit

Flow Meter Unit

What components are directly fitted in


ballast pipe line?

Level Sensor Unit


Temp. Sensor Unit
Pressure Sensor Unit
Other 1 :

Yes
No
Yes No
Yes
No
Yes No
Yes No
Yes No
Yes No

Other 2 :
Yes No

If the components are not of an


explosion-proof type, what kind of safety
measures is taken against the expected
hazard?

Machinery Team of KR

8. If your BWTS uses active substances (e.g. Ozone, hydrogen peroxide), please fill in relevant
rows and columns.
No.

Question

Type of active substances


(e.g. Ozone, hydrogen peroxide, etc)

Characteristics of active substances

(Please describe briefly)

Toxic
Flammable
Asphyxiant
Others :

Gas Detection
Mechanical Vent
What means are provided to protect crews None
from the leak of active substances ?
Others :

Where is the generating unit of active


substances installed on board ship ?

Is ventilation unit to be provided to the


location where the BWTS is installed ?

Answer

E/R
Pump Room
Dedicated space
Others :

Mechanical Vent.
(Air change rate :
Natural Vent.
None
Others :

/H)

Use double pipes


Use the stainless steel
What measures are considered to protect
Use all welding joints
the
Others :
supplying pipe of active substances ?

9. Are any measures put in place for the case where the volume of ballast water exceeds the
maximum rated capacity of the BWTS ?
(e.g; Alarm, Automatic shut-down, Auto slow down, etc.)

Alarm
10. Does your BWTS have any redundancy for essential equipment and parts (e.g. TRO
sensing units, flow meter unit, etc) to keep the system running in case of failure?

No

Machinery Team of KR

11. Where are the spaces that you recommend to install sampling equipment according to BWM
Convention/Guideline G2 ?
(e.g; Ballast Water Discharge Line, etc.)

Near de-ballasting pipe outlet


12. Regarding the bi-products that are generated from the ballast water treatment process,
please fill in all relevant rows.
Question
Answer
No.
1

Are dangerous gases generated as by-products

after ballast water treatment process?

What type of dangerous gases is generated?


(e.g; Hydrogen, chlorine, etc.)

What are properties of the by- product?

Yes

No

Hydrogen

Toxic
Flammable
Asphyxiant
Others :

What is the generation rate of dangerous gases


per each type of BWTS ? (e.g. 1m3/hr, etc)

Please use a separate sheet if needed.


5

Is the gas detection unit an explosion-proof type?

Where are the residue gases ventilated to after


gas detection?
(e.g. installation location of the gas detection unit,
or safety area on the exposed weather deck)

Yes
No

On Deck

Machinery Team of KR

Guidelines for Application of Ballast Water


Treatment Systems in Ships
Issued date

30th Dec. 2010

Published by

KOREAN REGISTER OF SHIPPING


90 Gajeongbukro, 23-7 Jang-dong Yuseong-gu
Daejeon, Republic of Korea
TEL : 042-869-9440
FAXZ : 042-862-6016
Website : http://www.krs.co.kr

In order to avoid any potential damage to Korea Register, dissemination, distribution or


copying of this document is prohibited without prior permission from the publishing division.
For any inquiries regarding this book, please contact

Jang, Jae-shik / Senior Surveyor


(Email : krmac@krs.co.kr, TEL : 042-869-9456, FAX : 042-862-6016)
Guideline for Application of BWTS in Ships

Machinery Team

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