Beruflich Dokumente
Kultur Dokumente
ON
The Project
for
Capacity Development
of
Water Supply Authorities in Lao
March 2006
2) Types, etc
(1) Horizontal-flow basin(without flocculation)
(2) Horizontal-flow basin(with flocculation)
(3)Horizontal-flow basin with inclined parallel plates
3) Settled sludge
4) Maintenance
7 Filtration process
7.1 Slow sand filter basin
1) Functions
2) Structure
3) Sand scraping
4) Note on operation
5) Maintenance
7.2 rapid sand filter basin
1) Functions
2) Structure
3) Washing of filter
(1) Washing of rapid sand filter
(2) Washing operation
(3) Washing criteria
(3-1)Head loss of filter layer
(3-2)Duration time
(3-3)Surface washing
(3-4)Backwashing
(3-5)Air-blowing, air washing
4) Note on operation
5) Maintenance
6) Abnormal phenomenon, causes and measures
8 Disinfection process
8.1 Mixing basin
1) Functions
2) Maintenance
8.2 Post-chlorination equipment
1) Setup of equipment
2) Dissolving procedure of calcium hypochlorite
3) Feeding point
4) Feeding rate
9 Clear water reservoir
1) Functions
2) Maintenance
10 Machinery
1) Pumps
(1) Observation of operation state
(2) Maintenance
(2-1) Pumps
(2-2) Submerged motor pumps
2) Valves
3) Chemical feeding facilities and equipments
11 Electrical facilities
1) Motors
2) The others
12 Notes of daily inspection works
13 Regular inspection excluding daily inspection work
14 Recording and reporting
1) Recording
2) Daily operation report
3) Daily inspection and maintenance report
4) Other records and reports to be prepared
15 Prior provisions for accidents and emergency states
1) Necessity and causes of accidents
2) Preparation against accidents and disasters
3) Phone tree against an emergency
4) Measures against an emergency
Introduction
This manual describes basic and common matters on water treatment process and
facilities so that technicians who are responsible for the operation and maintenance of
water treatment plant can properly understand and do their daily work in their
workplaces. You may revise and correct this manual so that you can easily use this one
hereafter. The standard values in this manual are average values and should not be
always applied to all water treatment plants impartially.
If you want to precisely know about how to start or stop the machine and
equipments, you should refer to the other instruction manuals which are issued by
manufacturers.
A schematic drawing of water treatment plant is shown below.! ! ! ! !
Chemicals
Water quality in
Figure 1
Water quality 1, 2 ,.
This schematic drawing shows that several kinds of thing, for example chemicals,
electric & mechanical energy, are inputted to water treatment process and then water
quality of finished water (Water quality out shown above) is finally outputted as well as
the volume of finished water as the result. The workers in WTP have to understand the
matters written below.
1) The fundamental water treatment process.
2) The characteristics of raw water.
Post-chlorination
Pre-chlorination
Flocculation
& Sedimentation
Raw water
Filtration
Finished
water
Coagulant
Intermediate-chlorination
Figure 2
Chlorination
Finished
water
Raw water
(Seasonally)
Chlorination, Flocculation,
Sedimentation & Filtration
Figure 3
(Reference 1)
Stokes equation : V= g (p ) d2 18
V: settling velocity, g : gravity acceleration, p : density of the particle
: density of water, d: diameter of particle, : viscosity coefficient of water
Mainly settling velocity is in proportion to d2.
d
Particle
(Density p)
Figure 4
A schematic
drawing of settling
velocity
Water
(Density)
(Reference 3)
Filtration velocity (m/day)
This is the velocity of water passing thorough the filter vertically. This means the
volume of water a day passing through 1m2 sand area of filter ( a value which the
volume of treated water a day divided by filter area ).
Namely, =Q/A(m/day) -------(1) Q: the volume of treated water a day
(m3/day), A: sand area of filter ( m2 )
Q:
=Q/A (m/day)
A : Sand area of filter
Sand layer
Under drain system
Color
Raw water
After sedimentation
Filtrated water
Finished water
place or point
pH
Alkalinity
Others
DO()
------
-------------
DO(),Note(1)
-------
R-C()
Turbidity
Color
pH
Alkalinity
Turbidity
Color
pH
Turbidity
pH
Receiving
Well
Raw water
Sedimentation
Basin
Turbidity
pH
Alkalinity
R-C
Filter
Basin
Finished water
Reservoir
Finished
water
Chlorine
Figure 6
Observation
Raw water
Turbidity
After sedimentation
Filtrated water
place or point
Color
------
pH
Alkalinity
Others
Note2
------
-------
R-C()
-------
R-C()
Finished water
------
R-C()
Note2: Odor materials(),Organic materials(),Ammonia nitrogen(), R-C is free
chlorine.
10
Turbidity
Color
pH
Alkalinity
Receiving
Well
Raw water
Turbidity
R-C
Flocculation
Basin
Sedimentation
Basin
Turbidity
Color
pH
R-C
Filter
Basin
Turbidity
pH
Alkalinity
R-C
Finished water
Reservoir
Finished
water
Coagulant
Post-Chlorine
Pre-Chlorine
11
The disinfection with chlorine is more effective along with the pH value of water goes
down. So, it is important to observe pH of water.
4) Alkalinity
Coagulant makes flocks reacting to alkalinity in raw water.
If the amount of alkalinity is poor, appropriate flocculation (coagulation) can not be done.
More than 20mg/of alkalinity in raw water is desirable.
In case of poor alkalinity, we need add alkali chemical into raw water before flocculation.
In case of excess, we add acids before flocculation.
5) Ammonia nitrogen
Ammonia nitrogen in raw water increases with the discharge of factory, sewage and
human waste and so forth.
Ammonia nitrogen of 1mg/ consumes chlorine of around 10 mg/.
You have to pay attention to pre-chlorination dosage since ammonia nitrogen
concentration of raw water is changeable while raining.
If pre-chlorination feeding is not enough, residual chlorine disappears in a sedimentation
basin. It is not desirable from the point of view for removing iron and manganese and
disinfection.
6) Residual chlorine
This value shows the effect of disinfection.
It is necessary for the residual chlorine to be kept at the end of supply area.
The minimum value of residual chlorine at the tap in supply area is 0.1mg/.
2.3 Examination methods
See a manual of Water quality examination .
2.4 The operation criteria of water treatment plant
The general operation criteria, by which we can judge whether the operation is proper or
not, is mentioned below.
The case of flocculation, sedimentation plus filtration and disinfection(pre-disinfection
and post-disinfection) is mentioned below as a standard type.
In case of disinfection only, we judge the properness from finished water.
The residual chlorine value of finished water should be adjusted by taking account of the
characteristics of supply area.
12
Table 3
Judgment criteria
13
! ! Bridging by
! ! ! Synthetic polymer
Synthetic polymer
Figure 9
14
! ! ! !
! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
Figure 10
H!
Optimum
coagulation pH
Explanation of figure 10
This shows the relationship between alum(mg/) required for 50% removal of materials
(kaolin and fulvic acid) in water and pH of the water.
In a range of 6 to 8 pH, alum required for removing turbid material (shown as kaolin)
becomes the least. This means pH of this range is very effective in coagulation of
turbidity.
On the other hand, alum required for removing color and organic material (shown as
fulvic acid) becomes the least in a range of around 5 to 6 pH.
In any event, pH have a strong effect on coagulation process.
(3)Alkalinity
Alkalinity is needed for coagulation. In case of poor alkalinity, coagulant does not work
well.
(4)Mixing with raw water
(4-1)Rapid mixing (for coagulation)
As soon as feeding coagulant into raw water, coagulation instantaneously begins.
Coagulant has to be mixed with water rapidly after feeding so that the chemical disperse
rapidly and uniformly as much as possible in water.
Coagulant must be fed continuously.
(4-2)Slow mixing (for flocculation)
After reaction, relatively rapid mixing is needed to make larger flocks.
After then, relatively slow mixing is needed not to break up the flocks and to make the
flocks much larger.
15
3) Inorganic coagulant
(1)Aluminum sulfate (Al2(SO4)3 XH2O) (the most popular coagulant in Laos)
(1-1) Characteristics
Solid type aluminum oxide 15% or more and liquid type (aluminum oxide around 8%)
Good points are,
not to color treated water
to be effective to almost all the suspended solid like turbidity, color and so on.
to be able to use in large quantities because of no toxicity.
Weak points are,
to make light flocks.
to be narrow range of pH for coagulation.
The most suitable range of pH for coagulation is around 6 to 7.
This coagulant reacts to alkalinity in water and makes sodium sulfate(Na2SO4),
aluminum hydroxide(Al(OH)3) and carbon dioxide(CO2).
Sodium sulfate dissolves into water, aluminum hydroxide settles out.
Because of carbon dioxide, we can see bubbles in a flocculation basin.
Picture
! ! !
16
(Reference 5)
A reaction formula for coagulation is shown below.
Al2(SO4)3+6NaHCO3 2Al(HCO3)3+3Na2SO4 (dissolved) ----------------
Al(HCO3)3+3H2O Al(OH)3 (precipitated) +3H2O+3CO2 (gas) ---------
Namely, aluminum sulfate reacts to alkalinity in water, then sodium sulfate dissolves
into water, aluminum hydroxide is precipitated and carbon dioxide results as gas.
Solid aluminum sulfate is usually used in a solution with concentration of 3 to 30%
(weight volume).
Make sure not to mix with sodium hypochlorite and the solution of calcium hypochlorite
because the mixture gives off chlorine gas.
(1-2) Calculation for feeding and dissolving of solid aluminum sulfate.
Vv=(Q Rs 100 10 3) C ----------- (2)
!
! Vv feeding chemical volume (/h)Q treated water volume(m3/h),
Rs aluminum sulfate feeding rate(mg/)
!
! C solution concentration of solid aluminum sulfate(weight/volume%)
! = weight of solid aluminum sulfate(kg) (water volume(m3) 1000)
(Example 1)
1)Dissolution tank volume is 200solution concentration is 10%.
Calculate the weight of solid aluminum sulfate needed.
Since 0.1=W (0.2 1000)
W=20kg
2)Treated volume of water is 8,000m3/day(333m3/h), feeding rate is 20mg/.
Calculate feeding volume of solution of aluminum sulfate.
Vv=(333 20 100 10 3) 10=66.6(/h)
In general, since solution concentration of solid aluminum is almost same in daily
operation, feeding volume is expressed as blow.
Vv=Ka Q R(/h)---------(3)
Q: m3/h, R: mg/
Ka: 1/(C 10)
Table 4 Ka value with solution concentration(%) of aluminum sulfate
Alum.(%)
Ka
3
0.0333
5
0.020
10
0.01
0.0067
0.005
0.004
0.0033
17
Fine particles
Adsorption & Bridging
(Polymer)
Figure 11
Lager flocks
Anionic type
Effects of treatment
Inorganic and
organic colloidal
suspension
Flocculation &
sedimentation,
Dehydration
Nonionic type
Cationic type
Organic colloidal
suspension
Dehydration
Amphoteric type
18
Characteristics
Largely effective to
flocculation &
sedimentation
Effective to acid
waste water
Effective to
dehydration of
sludge by machine
Effective to sludge of
difficult to
dehydrate
In water treatment process, high molecular coagulant of anion type ( molecular amount is
10 million to 20 million, poly-acryl amide type) is generally used.
(2) Characteristics
Even if the feeding amount is small, this coagulant shows an outstanding effect on
flocculation because the capacity of neutralization of electric charge is very large.
This coagulant gathers flocks by bridging. It looks like strings which entwine flocks
together.
Flocculation
Coagulation
Action of polymer
Action of coagulant
! ! ! ! !
! ! ! ! ! Figure12
The larger the molecular amount is, the stronger the capacity of flocculation becomes.
The pH of water is not affected by adding polymer so much unlike an inorganic
coagulant.
(3) Concentration of polymer solution
It is very important for polymer to uniformly mix with colloidal particles in water.
Dilution over a certain limit is needed for that.
The lower concentration of solution is more effective because of the easiness of mixing
in flocculation process.
The concentration of 0.05 to 0.2 % in solution of anion and nonionic polymer type is
recommended. Namely, this means 0.5 to 2 kg of polymer is dissolved into 1 m3 volume
of water.
(4) Feeding rate
Feeding rate is decided by jar testing. See details in a manual Water quality
examination.
(5) Feeding volume of polymer solution
Vv = Q R 10
(/h)! ---------(2)! Vv Feeding volume of polymer(/h)
Q Treated water volume(m3/h)
R Feeding rate of polymer(mg/)(By jar-testing)
19
(Example 2
Feeding rate is decided to 0.05mg/,Q=3,000m3/h
Feeding volume of polymer?
Vv = 3000 0.05/1000 = 0.15(/h)
(6) Note on dissolving and using
Water not contained impurities should be prepared to dissolve polymer.
Not to inhale the dust of polymer while dissolving.
To dissolve polymer not so as to make lumps of polymer is required. The method is below.
Pour water into half of a solution tank and then polymer is added to the tank little by
little along with water as stirring as strong as possible at the same time.
Finish adding polymer before the tank is filled with water. And polymer particles
should be added so as to be dispersed over the water surface.
Around 1 hour for dissolving is needed. Rotation number for mixing is 200 to 400 rpm.
Avoid a mixing of long time.
Make a distance between a solution tank and feeding point as short as possible.
Use the solution up as soon as possible because the solution is easy to degrade and the
flocculation capacity deteriorates.
The practical shelf life of anion polymer solution is around 7days.
Over-feeding of polymer brings about reverse effects.
Since polymer gets hard by moisture, be careful for keeping and handling. Keep them! in
a dry and cool dark place.
3.2 Chemicals for pH adjustment
1) Roles of the chemicals
For adjusting pH of water into the most suitable range for coagulation, anti-corrosion..
In case of running off the most suitable pH range for coagulation, alkali chemical or acid
chemical is needed to adjust pH of water.
In case of lowering of pH after treatment (around less than 6), alkali chemical is needed
to prevent corrosion of pipes.
2) Alkali chemical
To be used to increase pH of raw and finished water.
The reasons of pH lowering are due to high turbidity, much usage of coagulant, mixing of
waste water from factories and so on.
Calcium hydroxide(Ca(OH)2) and sodium hydroxide(NaOH) are used as alkali chemical.
Alkali chemical is injected at the upstream of coagulant feeding point to raise pH of raw
water( called pre-alkali). Fully agitation is needed.
To raise pH of finished water, alkali is injected between sedimentation basin and finished
water reservoir(called post-alkali).
3) Acid chemical
To be used to decrease pH of raw and finished water.
The reasons of pH uprising are due to assimilation of carbonic-acid gas by algae, mixing
of waste water from factories and so on.
Sulfuric acid(H2SO4) and hydrochloric acid(HC) are used as acid chemical.
Acid chemical is injected into raw water after measuring pH of raw water.
20
3) Roles of disinfectant
Disinfectant is injected to the water after filtration and the clear water like groundwater
as the final process.
In general, chlorine is used as post-chlorination after filtration.
Post-chlorination feeding absolutely must not be stopped while processing the water to be
supplied.
Continuous feeding without any intermittent is indispensable to ensure safe supply
water.
4) Chlorine chemical
In general, chlorine chemical is used in the water supply services. The reasons are shown
below.
The effect of disinfection is perfect.
The disinfection to huge volume of water can be done easily
The effect of disinfection remains for long
The effect of disinfection can be easily checked and confirmed at the tap.
To be harmless for human beings and not to make the taste bad.
There are liquid chlorine, sodium hypochlorite(liquid),calcium hypochlorite(solid) and so
forth as chlorine chemicals.
(1) Sodium hypochlorite (NaOCl)
Liquid of light yellow color with effective concentration of chlorine 5 to 12 % (It means
1kg of sodium hypochlorite contains 0.05 to 0.12 kg of pure chlorine.).
This chemical is corrosive and has strong alkalinity.
Tank and pipe made from corrosion-proof material should be used. Be careful to handle
not so as to get it to skin, mucous, especially to eyes.
This chemical is unstable and decomposes giving off the oxygen in normal temperature.
This reaction is facilitated by sunlight, ultraviolet rays, heavy metals, temperature
raising and lowering of pH.
This chemical is rapidly decomposed by acid and give off chlorine gas. Make sure not to
be mixed with acid materials, acid solutions like aluminum sulfate.
(2)Calcium hypochlorite (Ca(OCl)2) (the most popular disinfectant in Laos)
Powder, granule or tablet of white or silvery white color with effective concentration of
chlorine 60 to 70 % (It means 1kg of calcium hypochlorite contains 0.6 to 0.7 kg of pure
chlorine.).
It slightly smells like chlorine and is readily soluble in water.
It has good stability and is durable to keep for long time.
To be used dissolving in water. In case of high concentration, be careful of scaling in pipes
and lowering of effective chlorine.
To be kept in sealed up in a dry, cool and dark place keeping away from water,
combustibles and explosive materials.
In case of fire, the chemical gives off chlorine gas with decomposition.
To be injected with solution of effective chlorine concentration 1 to 6 %.
This chemical is rapidly decomposed by acid and give off chlorine gas. Make sure not to
be mixed with acid materials, acid solutions like aluminum sulfate.
22
Make sure to put on glasses, a mask and outer wear to keep the dust away from while a
solution working.
Picture 2
Calcium hypochlorite
23
(Example 5)
Tank volume is 190. Effective chlorine concentration of solution is 5%.
In case of calcium hypochlorite with effective chlorine concentration 70%, how much
weight of the chemical is needed?
0.05=W 0.7 190 W=(190 0.05)/0.7=13.57kg
(Example 6)
How much volume of the chlorine solution mentioned above is needed to make the chlorine
concentration of water of 5,000m3 to 0.5mg/.
Total chlorine weight needed to this water is,
5000 1000 0.5=2,500,000mg=2,500g
The 5% solution mentioned above contains 50g in one litter of the solution.
Then to keep the chlorine weight 0.5 mg/ in the water,
we need 2,500/50=50 of the solution.
(Reference 8
1mg/= 0.001g/ = 1g/m3
1% = 1g/100g = 10g/1kg = 10kg/1,000kg = 10,000mg/= 10g/(in case of water)
(Example 7)
Treated water volume 8,000m3/day(333m3/h), chlorine feeding rate 0.5mg/, effective
chlorine concentration of calcium hypochlorite 70%, density 1.01, tank volume 1m3,
effective chlorine concentration of solution 5%, Calculate the weight of calcium
hypochlorite for solution and feeding rate.
From 0.05=W 0.7/1000
W=71.4kg
3
From Vv=(333 0.5 100 10 ) (5 1.01)
Vv=3.3(/h)
In general, since effective chlorine concentration of solution is almost same in daily
operation, feeding rate is expressed as below.
Vv=Kc Q R (/h)--------- (6)
Q m3/h , R mg/
Kc 1/ 10 effective chlorine concentration of solution density (= const.)
A graph or tables between Q and R will be convenient for daily operation.
Table 6! Kc value with effective chlorine concentration(%) of calcium hypochlorite
solution
%
Kc
10
0.099
0.0495
0.033
0.0248
0.0198
0.0165
0.0141
0.0124
0.01
0.0099
24
25
! ! ! ! ! ! ! ! Table 7
26
Table 8
27
4 Intake facilities
4.1Maintenance
Table 9 Daily routine inspection cycle and items
Cycle
Items
River state (Oil, Dead fish, Water level, A pile of earth
Twice a daytime
and sand around an intake point)
River
Once / 2hours
Pump state (Current, Voltage, Pressure)
Twice a daytime
Well surrounding areas
Once / 2hours
Well pump state (Current, Voltage, Pressure)
Wells
Twice a daytime
Well water level
Twice a daytime
Once / 2 hours
(Note
Items
Empty tank
Stop mixing
Check
a specific gravity
Ready to feed
( plan view )
Figure 14
!
Take notice that the space of baffling wall gets wider as water flows down.
! ! ! ! !
Picture 3
L
!
A=L W(m2)
V=L W D(m3)
Q
Figure 15
32
Detention time
The index means a period of time which is needed for the water to pass through the
sedimentation basin from entrance to exit.
t=24 V Q ------- (8) t: detention time(h), Q: treated water volume(m3/day)
V: volume of sedimentation basin(=L W D)(m3),
L: length(m), W: width(m), D: depth(m)! of a sedimentation basin
(Example 8)
Treated water volume per basin 4,000m3/day, depth 2.5m, width 5m, length 20m,
Calculate detention time t.
t = 24 (2.5 5 20)/4000=1.5(h)
Overflow rate
The index means the effect of flock removal in sedimentation basins.
u= Q A = Q 1000 (L W 1440) -------- (9)
u
overflow rate(mm/min)
Q treated water volume(m3/day),
A plan area of a basin(=L W)
(Note: 1440= 24(h) 60(min))
(Example 9)
Treated water volume per basin 4,000m3/day, width 5m, length 20m,
Calculate overflow rate.
u=4000 1000/(20 5 1440)=27.8(mm/min)
Mean velocity
The index means the velocity of the stream of water in the basin.
= Q
24 60 W D --------- (10)
mean velocity(m/min),
Q treated water volume (m3/day),
D depth(m), W width(m)
(Example 10)
Treated amount of water per basin 4000m3/day, width 5m, depth 2.5m
Calculate mean velocity.
= 4000/(24 60 5 2.5)= 0.22(m/min)
2) Types, etc
(1) Horizontal-flow basin (without flocculation)
Suspended solids can be settled by flowing water slowly. This is the most basic one.
Standard value of overflow rate is 5 to 10 mm/min.
Standard value of mean velocity in a basin is 0.3m/min or less.
(2) Horizontal-flow basin (with flocculation)
The same as mentioned above.
Standard value of overflow rate is 15 to 30 mm/min.
Standard value of mean velocity in a basin is 0.4 m/min or less.
(3) Horizontal-flow basin with inclined parallel plates
Many inclined parallel plates are installed in the horizontal-flow basin to make the plan
area larger for the improvement of settling efficiency.
33
T=H/v
t=h/v
Then, t < T
v : Settling velocity
! ! ! ! Namely, settling time T decreases to t and the efficiency becomes H/h (>1).
! ! ! ! !
Note: Water flows perpendicularly to this figure.
!
Figure 16 Inclined parallel plates
3) Settled sludge
The more settled sludge is piled up in the bottom, the harder the sludge gets because of
compaction.
! That makes a cross section of basin narrower and velocity faster in the basin.
! In the end, that becomes to an obstacle to sedimentation of flocks.
Settled sludge should be drained earlier.
4) Maintenance
Table 13 Daily routine inspection items and cycle
Cycle
Items
Flow states, sedimentations states of flocks
States of inclined parallel plates
Quality of settled water(*)
Suspended dust and trash
Collecting apparatus
Once a daytime
Leakage from outer surface of the basin
Once a week
Measurement of settled sludge amount
(Note * : by water quality examination)
Twice a daytime
34
Filtration process
Figure 17
35
3) Sand scraping
Slow sand filters do not need the washing operation like rapid sand filters because
filtration of this filter is done by biotic filter membrane.
In case that the biotic filter membrane becomes too thick due to piling up of suspended
matters and breeding of microorganism by long time filtration, the capacity of filtration
decreases. So, scraping off the biotic membrane is needed to recover the capacity.
(Reference 11)
Scraping off the biotic membrane (sand) and replenishing of sand
( Extraction from The instruction manual of water treatment and quality control by
Kanagawa prefectural waterworks bureau
(1) Scraping off the biotic membrane (sand)
By confirming the head loss of filter once a day, in case that the head loss shows
500mm(this means the filtration becomes difficult.) or the duration time of filtration
runs up to 30days, the scraping of sand is needed.
The thickness of sand scraped is around 1.5cm. This sand is washed and stored for
reuse.
Immediately after scraping off the sand, the filter can be put to use because the biotic
membrane is formed below the surface. But the examination of quality examination of
filtrated water, mainly turbidity, is needed before putting the filter to use in practice.
In case that there is a tendency of increasing head loss, scraping work is needed
earlier.
(2) Replenishing of sand
! !
The sand layer is needed to be replenished with sand when the thickness of layer
decreases to half through scraping
After replenishing, the filtrated water has to be drained until the formation of biotic
filter membrane is confirmed.
The confirmation of forming biotic membrane is done by examination of turbidity,
general bacteria and coliform group.
Two to four weeks is needed for recovering the capacity of filtration after replenishing.
The recovering of filtration capacity is facilitated by scattering the old sand, which has
been scraped but not washed, on the surface of new sand after replenishing.
4) Note on operation
The water depth above sand surface should be kept to be 0.9 to 1.2m.
If possible, slow sand filters should be operated on fixed flow rate. The flow rate must not
be changed so often according to demand.
It takes much time to show the real capacity of filtration because the function is due to
biological action.
Immediately after scraping off or replenishing sand, observation of filtrated water quality
is especially needed.
36
The partial use of the slow sand filter surface is not desirable.
The use of chlorine to water flowing into slow sand filters must be avoided.
5) Maintenance
Table 14 Daily inspection items and cycle
Cycle
Items
Water level of filter basin
Twice a daytime
Inflow state of water
Quality of filtrated water(*)
Breeding algae and living things
Once a daytime
Surface state of sand
Leakage from outer surface of the basin
(Note (*): by water quality examination)
7.2 Rapid sand filter basin
1) Functions
The rapid sand filter needs flocculation and sedimentation process by coagulant as the
pretreatment process to cope with higher turbidity and large volume of treated water.
Standard value of filtration velocity for normal types is 120 to 150 m/day.
Rapid sand filters is suitable for large volume of treated water.
Substances which can be removed by rapid sand filters are limited because the function
of filter is based on physical actions.
! Turbidity is easy to be removed but ammonia, taste, odor and so on can not be removed at
all.
Disinfection after filtration is indispensable.
Iron and manganese can be removed on the surface of sand through contact oxidation by
residual chlorine in water.
2) Structure
To be the same as that of slow sand filter
While filtrating, treated water flows through sand layer down to under drain system.
While backwashing, washing water flows through bottom to upward and into washing
trough.
3) Washing of filter
(1)Washing of rapid sand filters
A certain time of use makes the function of rapid sand filter lower because turbid
substance is clogged in sand layer.
The filters are needed to be washed to recover the function and to keep sand clean.
In case of resuming filtration after suspension for a certain period of time, washing
should be needed to wash away flocks on filter layer.
Normally finished water contained residual chlorine is used for washing.
37
(2)Washing operation
Washing of filters is the operation that washing water washes away flocks clogged in
sand by loosening and fluidizationing sand layer and making sand particles collide each
other.
A combination of backwashing and surface washing is standard.
In addition to this, a combination of backwashing and air-blowing instead of surface
washing is also used.
Air-blowing is used to disturb and to inflate sand layer by air from the bottom.
(3)Washing criteria
Criteria for washing are written below.
Head loss of filter reaches a permissible limit,
Duration time period of filtration passes over certain time limit,
Turbidity of filtrated water is above certain limit,
The total amount of filtrated water reaches certain value.
(3-1)Head loss of filter layer
The more the filter layer gets clogged while filtrating, the lower water pressure of
discharge becomes.
Head loss of filter layer is the difference of water levels between water level of filter basin
and that of discharge side (See figure 17).
! ! ! ! ! ! ! ! ! !
! ! ! ! ! ! ! ! ! ! ! ! ! Figure 18
In case that head loss does not increase so much, washing is needed in a certain period of
time because filter media is firmly fixed with flocks by long-time filtration and the
function can not be recovered by normal washing operation.
(3-3) Surface washing
Flocks spreads on the surface of filter like a mat. Surface washing is done to break this
mat.
Pressurized water from the equipment installed above the surface of sand breaks the mat
of flocks.
(3-4) Backwashing
Pressurized water from the bottom of filter flows through sand layer, inflates it and
washes away turbid matters clogged in sand.
In general, inflating sand layer by 20 to 30% is needed. This pressurized water is
provided from an elevated tank or back washing pumps.
! ! ! !
Figure 19
Backwashing
39
Picture 5
(Reference 12)
Washing procedure
(1)Surface washing + backwashing
To lower the level of water to around 15 cm above the sand surface.
To start surface washing
After surface washing for 1 or 2 minutes, open the backwashing valve a certain extent
and then open full after several minutes.
Backwashing time with back washing velocity of 0.6 to 0.9 m/min is 5 to 15 minutes
according to the dirt condition of filter.
To stop surface washing before around 1 minute of finishing backwashing.
(2)Air-blowing + backwashing
(A design specification of Chinaimo WTP in Vientiane city)
Backwashing with air(1.0m3/min/m2) + water(0.36m3/min/m2) for 5 minutes.
Backwashing with water only (0.36m3/min/m2: 0.3
10minutes.
(An actual example of Chinaimo WTP )
To lower the level of water to around 20 to 30 cm below the normal water level.
To blow air for 2 or 3 minutes.
To stop air-blowing and leave still for 2 minutes. This is a step to keep sand from
flowing out of basin.
To start backwashing.
Backwashing lasts for 20 to 30 minutes according to the dirt condition of filter.
(An actual example of Phanom WTP in Luangprabang city)
40
To lower the level of water to around 30 to 40 cm below the normal water level.
To blow air for 4 minutes. Backwashing is used together for last 1 minute of
air-blowing.
To stop air-blowing and continue backwashing for more than ten minutes.
Picture 6
Air-blowing only
Picture 7
Air-blowing + backwashing
Picture 8
Backwashing only
41
Picture 9
Finishing of backwashing
(Reference 13)
Backwashing velocity ( Backwashing rate )
This means the amount of washing water per minute to be given to sand surface area of
1m2 while backwashing.
= Q
(m2) = m / min
Cycle
Items
Water level of filter basin
Inflow state of water
Twice a daytime
Once a daytime
Leakage from outer surface of the basin
(Note (*): by water quality examination)
6) Abnormal phenomenon, causes and measures
Table 16
Phenomenon
Causes
Becoming clouded
of inflow water
Leak of turbidity,
color and
microorganism
Countermeasures
Proper feeding of coagulant.
Lowering of filtration velocity
or Reducing volume of treated
water.
Increasing of coagulant and
chlorine injection. Improving of
washing.
Shortening of washing interval.
Improving of washing,
Introducing of pH control.
Abnormal partial
spouting of sand
while washing
Outflow of sand
Adjustment of volume of
washing water and air. Stop
using them at the same time.
Cave-in of sand
surface
Poor washing.
Reconsideration of washing
conditions. Maintenance of
filter.
8 Disinfection process
8.1 Mixing basin (for post-chlorination)
1) Functions
A basin with buffering walls inside so that chlorine for disinfection is well mixed with
water.
Not always be installed because chlorine is mixed in a finished water reservoir or a water
main.
43
2) Maintenance
Table 17 Daily routine inspection cycle and items
Cycle
Items
Once / 2 hours
Post-chlorine feeding
Twice a daytime
Solution and storage tanks, measuring devices, feeding pipe
8.2 Post-chlorination equipment
1) Setup of equipment
It consists of solution tanks or storage tanks, mixers, feeding pumps, measuring devices
and pipes.
The solution tanks of chlorine chemical must not be installed close to the tank of
coagulant.
2) Dissolving procedure of calcium hypochlorite
An example of Chinaimo WTP is shown below.
Drain & Clean tank
Stop mixing
Calcium Hypochlorite:70%
Concentration of Hypo solution:2.65%
Ready to feed
Figure 20
3) Feeding point
To be injected at the entrance of mixing basin so as to be well mixed with treated water.
44
4) Feeding rate
Post-chlorination is done for disinfection of treated water.
Residual chlorine value at the exit of clear water reservoir must be decided so that
residual chlorine can be kept in a whole supply area taking the characteristics of the
area into account.
Feeding rate of post-chlorination must be decided by taking things shown below into
account.
the gap between the residual chlorine value at the exit of clear water reservoir and
that of filtrated water.
the detention time in a clear water reservoir.
In case of increasing turbidity and color of finished water because of overload, feed
chlorine more than as usual in order to prevent waterborne disease.
In case of flooding or an outbreak of infectious disease in supply area, feed chlorine more
than as usual in order to prevent waterborne disease.
!
(Example 13)
Residual chlorine value at the exit of WTP is 0.8mg/,which is a standard value. And that
of filtrated water is 0.5mg/,Detention time in a reservoir may be ignored here.! !
Feeding rate as post-chlorination is 0.8
9
1) Functions
Alleviation and regulation of the difference between the volume of treated water and
supply water .
Storage function of finished water preparing for some accidents, troubles and
maintenance of facilities.
To be used for keeping the contact time with chlorine and mixing chlorine with filtrated
water.
2) Maintenance
Table 18! Daily routine inspection items and cycle
Cycle
Items
Exterior and surrounding state of reservoirstate of
Once a daytime
ventilators
Twice a daytime
Quality of finished water(*)
(Note (*): by water quality examination)
After newly constructing or repairing a clear water reservoir, it was washed and filled
with finished water with concentration of 10mg/chlorine and left for 2 to 4 hours.
(According to AWWA manual, For 6 hours left filling with water with 50mg/. )
Hereafter, washing and this disinfection process is repeated several times.
45
Since the drain water after disinfection has high concentration of chlorine and pH, the
water has to be discharged through dechlorination or neutralization in order to prevent
harmful influence to aquatic life.
1
Machinery
1) Pumps
(1)Observation of operation state
It is very important to observe the operation states of pumps and motors from the point
of view of confirmation of pump capacity.
The delivery amount, the relationship of suction pressure and delivery pressure, electric
current value, abnormal vibration or wobbling and so on should be confirmed.
The leak state of axial sealing, which can not be observed by equipments, should be
inspected while a patrol and adjusted if needed. Generally it is standard that liquid
from a gland packing runs down continuously.
In case of plural pumps, running time a pump should be grasped in order to average the
accumulated running time of each.
! That leads to extend the useful life of pumps through the deliberate parts change.
(2)Maintenance
(2-1) Pumps
Table 19 Daily routine inspection items and cycle on pumps
Machinery
Cycle
Items
Appearance, abnormal vibration, unusual sounds,
Pumps
Twice
a daytime
Items
Twice
a daytime
46
2) Valves
Table 21 Daily routine inspection cycle and items
Machinery
Cycle
The part which
can be observed
by eyes
Items
Twice
a daytime
Twice
storage tanks
a daytime
Feeding pumps
Measuring
devices
Pipes and valves
Items
Twice
a daytime
Once / 2 hours
Twice
a daytime
! ! ! ! ! ! !
Picture 10
!
47
To confirm feeding volume of chemical, you should check actual feeding volume per min(
/min) at feeding point.
In case that feeding volume is set up at 66.6(/h), if feeding volume per minute(/min)
is around 1, feeding condition will be practically no problem.!
11
Electrical facilities
1) Motors
(1) Table 23! Daily routine inspection cycle and items on motors
Facilities
Cycle
Items
Appearance, abnormal vibration, unusual sounds,
Motors & Control
Twice
devices
a daytime
smells,
indicator lamps, electric current and voltage value
2) The others
(2) Table 24 Daily routine inspection cycle and items on other electrical facilities
Facilities
Cycle
Items
Appearance, abnormal vibration, unusual sounds,
C/C board etc
Twice
a daytime
Regular inspection works based on a weekly, monthly and yearly plan are desirable and
important.
See instruction manuals about detailed items to be inspected (Attached in Reference
Part).
48
Twice a daytime
Once a daytime
Once a week
(Note: Examples of recording form are attached in reference part of this manual.)
) Daily operation report
The volume of treated water, the amount of chemicals and power consumed, water
quality and so on should be recorded on a report in a certain time interval a day.
! Several kinds of report form are attached in the reference part of this manual.
The report should be signed by the person in charge and submitted to a administrator for
approval every day.
The reports should be kept for a certain period of time.
) Daily inspection and maintenance report
The inspection results and data should be recorded on a report in a certain time interval
a day. Several kinds of report form are attached in the reference part of this manual.!
The report should be signed by the person in charge and submitted to a administrator for
approval every day.
The reports should be kept for a certain period of time.
) Other records and reports to be prepared
A facilities register in which the spec, the date of manufacture, the history of repairs and
the place installed on machinery are written should be prepared.
Completion documents, testing reports and instruction manuals of machinery.
15
In water treatment plant, natural and human causes could be thought as the causes of
accidents and disasters.
! The sorts of accidents and disasters and the consequences are shown below.
Table 26
Causes of
accidents &
disasters
Natural
Intake &
Conveyance
Drought
Intake
restriction
Flood
Downpou
r
Scouring,
/Inflow of
driftwoods,
earth and sand
/Clogging of
screen/Damag
e of pipes and
conduits
Earthquake
Human
Classification of facilities
Damage of
pipelines,
conduits and
buildings
/Leakage
Water
quality
Intake
suspension
/Chemical use
(Activated
carbon, etc)
Power
failure
Pump
suspension
Fire
Damage
of
facilities
Pump
suspension
Intake or
conveyance
suspension
Treatment
Transmission
& Distribution
Supply
Increase of
turbidity
Fluctuation of
supply
volume(decrease
of pressure, etc)
/Colored water
Poor supply
/Water
suspension
Increase of
turbidity
/Inflow of foul
water into pipes
and conduits
Inflow of foul
water into basins
and manholes
/Damage of
pipeline by mud
slides and
cave-ins
Damage of
service
installations
by mud slides
and cave-ins
Damage of
basins,
tanks, pipes and
conduits,
/Secession of
pipes /Leakage/
Outflow of filter
sand /Chemical
leak
Damage of
pipelines and
appurtenants
/Leakage
Damage of
service
installations
/Leakage
Change of
treatment/ Odor
Supply
restriction
Poor supply
/Water
suspension
Pump suspension
Pump suspension
/Colored water
Decrease of
pressure
/Water
suspension
Pump suspension
Indoor
leakage
Decrease of
pressure /Water
suspension
/Decrease of
supply /Colored
water
Decrease of
pressure
/Water
suspension
Pump suspension
/Chemical feeding
suspension
/Chemical leak
/Explosion
Decrease of
finished water
volume
50
51
WTP
Discoverer
WTPoperation
room
Report
Discoverers
Tel: 020-///////
Report
Supervisor
Tel:020-///////
Police department
Manager
Tel:020-///////
Tel:020-///////
Fire department
Tel:020-///////
The others
Tel:020-///////
HQs
Director
Tel:020-///////
( Deputy director)
Tel:020-///////
The headquarters
(Administrative section)
Tel:021-///////
Government
administrative bodies
A: Tel:021-///////
B:Tel:021-///////
C:Tel:021-///////
Report
Discoverers
( Note:
Figure 21
52