Beruflich Dokumente
Kultur Dokumente
GENERAL
ENGINEERING
MANUAL
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Short setting
Open Lineshaft
Below floor discharge
Enclosed Lineshaft
In-line nozzles
Vertical Turbine
Pumps
Barrel or can
Suction nozzle in barrel
Well
Open pit mounting
Submersible
Short setting
Barrel mounting
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Section
xxx-Sx
Date
Rev.
08.02.2011
0
13 inches
100 m
30 m
20 m
50 m
50 m
2.5 m
0.5 m
103 m
60 l/s
Sand-free, non-corrosive, 20C, Sp. Gr. 1.0
380 Volt, 3 phase, 50 Hz
Head/Stage
32.5 m
35.0 m
38.5 m
Bowl. Eff.
79.7 %
80.0 %
77.8 %
The 10RM impeller is obviously the best selection because of high efficiency and high head per stage. The total pumping head
required is 103 m, and the head per stage is 35.0 m, thus:
103
2.9 stages
35.0
Obviously it should be a 3 stage bowl assembly. The 10RM 3 stages bowl assembly will deliver 60 l/s at 105 m which is slightly in
excess of the head required. This is acceptable since we did not consider any head losses in the system. From the power curve,
approximate bowl power required by 10RM 3 stages bowl assembly is 78 kW.
Section
xxx-Sx
Date
Rev.
08.02.2011
0
C COLUMN SELECTION
The pump bowls must be submerged at all times; therefore, the column length must be minimum equal to the dynamic water level.
To provide protection against decrease water level and for applications where pump will sometimes operate at lower head and
higher capacity than design point (resulting in lower dynamic water level) pump setting should be from 3 to 6 m lower than normal
dynamic water level. The column length is commonly referred to as setting. In this case the required setting is taken as 55 m.
Following factors are established: Size and number of stages of bowl assembly; approximate bowl power required; depth of setting
and TPH.
Shaft selection table gives the maximum power that can be transmitted by a shaft at a given thrust load. Downthrust is the total
thrust load expressed in kilograms carried by the thrust bearing in the motor, gear drive or thrust assembly. It is the sum of the
weight of the rotating elements and the hydraulic downthrust of the impeller. Hydraulic thrust factors of the impellers are read
from performance curves. In this example, we calculate the hydraulic downthrust as:
HT 105 12.41 1300 kg hydraulic downthrust
Hence, 1 3/16 AISI 420 shaft is selected regarding these data and the shaft friction loss is calculated as:
kWL 2.8 2
55
3.1 kW
100
From the same table, oil tube size for 1 3/16 shaft is found to be 2. From the column friction loss table, we select 8 column pipes
and calculate the column friction loss as:
hC 3.18
55
1.75 m
100
Discharge head loss (hDH) is read from discharge head loss graph as 0.14 m for 8 nominal elbow size. Total Bowl Head (TBH) is
calculated as:
TBH TPH hC hDH 103 1.75 0.14 104.89 105 m
This head fall exactly on 10RM 3 stages bowl assembly curve so no impeller trim is required. Pump power is now calculated as:
kWP
Q l / s TBH m
1.02 B
kWL
60 105
3.1 80.2 kW
1.02 80.0
Section
xxx-Sx
SUMMARY OF CALCULATIONS
1
2
3
4
5
6
7
8
60
30
20
50
50
2.5
0.5
103
l/s
m
m
m
m
m
m
m
1.75
0.14
105
61.8
80.0
77.1
3.1
300
1300
1600
0
80.2
76.9
92.5
86.7
71.1
m
m
m
kW
%
kW
kW
kg
kg
kg
kW
kW
%
%
kW
%
Calculated Values
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Date
Rev.
08.02.2011
0
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Datum
It is the reference line where altitude is taken as zero. Generally discharge pipe centerline is taken as datum.
2.
Ground
Discharge Axis
It is the vertical distance from ground to the water level in the well while pump is not operating.
5.
It is the vertical distance from ground to the water level in the well while pump is operating at specified capacity.
6.
Drawdown
It is the vertical distance between static water level and pumping water level.
7.
Geometric Head
It is the vertical distance from the ground to the desired location in the discharge line. It can also be expressed by a discharge
pressure.
8.
Velocity Head
It is the head due to the velocity of the fluid at a given pipe section.
9.
It is the head loss occurring in the whole discharge line after the discharge head.
10. Total Pump Head (TPH)
It is the head specified by the customer and equal to pumping water level plus geometric head plus discharge line losses plus
velocity head.
11. Total Bowl Head (TBH)
It is the head that should be delivered by the bowl assembly and equal to TPH plus column friction loss plus discharge head
loss.
12. Water Power
It is the power imparted to the fluid.
13. Bowl Efficiency
It is the ratio of the bowl output based on TBH to bowl power. Generally it is the efficiency read from performance curves.
Section
xxx-Sx
Date
Rev.
08.02.2011
0
kg / m3 g m / s 2 Q m3 / s H m
PW
1000
Q l / s H m
PW
PB
102
PW
B
PP PB PLF PTF
PW
PP
PI
PP
3 V I PF
M
746
PW
PI
where
Q
Capacity
PW :
Water Power in kW
PB
Bowl Power in kW
PL
PT
PP
Pump Power in kW
PI
Pump Efficiency
M :
Motor Efficiency
Overall Efficiency
PF :
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Section
xxx-Sx
Date
Rev.
08.02.2011
0
atm
1
0.98692
0.00987
0.96784
0.09678
0.06805
bar
1.01325
1
0.01
0.98067
0.09806
0.06895
kPa
101.325
100
1
98.0665
9.80638
6.89476
kgf/cm
1.03323
1.01972
0.01020
1
0.10000
0.07031
mWC
10.33256
10.19744
0.10197
10.00028
1
0.70309
psi
14.69594
14.50377
0.14504
14.22334
1.42229
1
Capacity
liter/second
cubic meter/second
cubic meter/hour
liter/minute
gallon/minute (US)
gallon/minute (GB)
l/s
1
1000
3.6
0.01667
0.06309
0.07577
m/s
0.001
1
0.0036
1.67E-05
6.31E-05
7.58E-05
m/h
0.27778
277.77778
1
0.00463
0.01753
0.02105
l/min
60
60000
216
1
3.78541
4.54609
gpm (US)
15.85032
15850
57.06116
0.26417
1
1.20095
gpm (GB)
13.19815
13198
47.51334
0.21997
0.83267
1
Length
millimeter
meter
inch
foot
yard
mm
1
1000
25.4
304.8
914.4
m
0.001
1
0.0254
0.3048
0.9144
in
0.03937
39.37008
1
12
36
ft
0.00328
3.28084
0.08333
1
3
yd
0.00109
1.09361
0.02778
0.33333
1
Area
millimeter square
meter square
inch square
foot square
yard square
mm
1
1000000
645.16
92903.04
836127.36
m
0.000001
1
0.00065
0.09290
0.83613
in
0.00155
1550.0031
1
144
1296
ft
1.08E-05
10.76391
0.00694
1
9
yd
1.20E-06
1.19599
0.00077
0.11111
1
Volume
liter
cubic meter
inch cube
foot cube
yard cube
l
1
1000
0.01639
28.31685
764.55486
m
0.001
1
1.64E-05
0.02832
0.76455
in
61.02374
61023.74409
1
1728
46656
ft
0.03531
35.31467
0.00058
1
27
yd
0.00131
1.30795
2.14E-05
0.03704
1
Rotational Speed
radian/second
radian/minute
revolution/second
revolution/minute
rad/s
1
0.01667
6.28319
0.10472
rad/min
60
1
376.99112
6.28319
rps
0.15915
0.00265
1
0.01667
rpm
9.54930
0.15915
60
1
Power
watt
kilowatt
horsepower
W
1
1000
746
kW
0.001
1
0.746
hp
0.00134
1.34048
1
Mass
kilogram
pound
ounce
kg
1
0.45359
0.02835
lb
2.20462
1
0.0625
oz
35.27396
16
1
Force
kilogram-force
Newton
pound-force
kgf
1
0.10197
0.45359
N
9.80665
1
4.44822
lbf
2.20462
0.22481
1
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Pipe
Diameter
inch
3
4
5
6
8
10
12
250
300
350
400
450
500
4.6
8.1
12.7
18.3
32.6
50.9
73.3
5.5
9.8
15.3
22.0
39.1
61.1
88.0
6.4
11.4
17.8
25.7
45.6
71.3
102.7
7.3
13.0
20.4
29.3
52.1
81.5
117.3
8.2
14.7
22.9
33.0
58.7
91.7
132.0
9.2
16.3
25.5
36.7
65.2
101.8
146.7
D mm
550
600
650
700
Approximate Capacity l/s
10.1
11.0
11.9
12.8
17.9
19.6
21.2
22.8
28.0
30.6
33.1
35.6
40.3
44.0
47.7
51.3
71.7
78.2
84.7
91.3
112.0 122.2 132.4 142.6
161.3 176.0 190.7 205.3
750
800
850
900
950
1000
13.7
24.4
38.2
55.0
97.8
152.8
220.0
14.7
26.1
40.7
58.7
104.3
163.0
234.7
15.6
27.7
43.3
62.3
110.8
173.1
249.3
16.5
29.3
45.8
66.0
117.3
183.3
264.0
17.4
31.0
48.4
69.7
123.8
193.5
278.6
18.3
32.6
50.9
73.3
130.4
203.7
293.3
Section
xxx-Sx
Date
Rev.
08.02.2011
0
500
1000
1500
2000
30.0
14.9
10.0
7.5
71.5
35.5
23.8
17.8
119.9
59.5
39.8
29.8
241.8
120.1
80.3
60.0
382.6
190.0
127.1
95.0
579.2
287.6
192.4
143.8
29.3
14.6
9.7
7.3
71.0
35.3
23.6
17.6
119.5
59.3
39.7
29.7
241.5
119.9
80.2
60.0
382.4
189.9
127.0
95.0
579.0
287.5
192.3
143.8
28.2
14.0
9.4
7.0
70.2
34.9
23.3
17.4
118.8
59.0
39.5
29.5
240.9
119.7
80.0
59.8
381.9
189.7
126.9
94.8
578.6
287.3
192.2
143.7
26.5
13.2
8.8
6.6
69.0
34.3
22.9
17.1
117.8
58.5
39.1
29.2
240.2
119.3
79.8
59.6
381.3
189.4
126.7
94.7
578.0
287.1
192.0
143.5
500
1000
1500
2000
26.0
12.9
8.7
6.5
62.1
30.9
20.6
15.4
104.2
51.8
34.6
25.9
210.2
104.4
69.8
52.2
332.7
165.2
110.5
82.6
503.6
250.1
167.3
125.1
25.3
12.5
8.4
6.3
61.6
30.6
20.5
15.3
103.7
51.5
34.5
25.8
209.9
104.2
69.7
52.1
332.4
165.1
110.4
82.5
503.4
250.0
167.2
125.0
23.9
11.9
7.9
5.9
60.6
30.1
20.1
15.0
102.9
51.1
34.2
25.6
209.2
103.9
69.5
52.0
331.9
164.8
110.3
82.4
502.9
249.8
167.1
124.9
21.9
10.9
7.3
5.4
59.2
29.4
19.7
14.7
101.8
50.6
33.8
25.3
208.3
103.5
69.2
51.7
331.2
164.5
110.0
82.2
502.3
249.5
166.9
124.7
Thrust Load kg
3000
4000
5000
6000
7500
9000
Maximum Transmissible Horsepower kW
20.9
8.0
10.4
4.0
6.9
2.7
5.2
2.0
65.5
60.2
52.7
41.7
32.5
29.9
26.2
20.7
21.8
20.0
17.5
13.8
16.3
15.0
13.1
10.3
114.9 110.8 105.2
98.0
83.1
60.1
57.1
55.0
52.3
48.7
41.3
29.9
38.2
36.8
35.0
32.6
27.6
20.0
28.5
27.5
26.1
24.3
20.6
14.9
237.9 234.8 230.7 225.5 215.8 203.2
118.2 116.6 114.6 112.0 107.2 100.9
79.0
78.0
76.6
74.9
71.7
67.5
59.1
58.3
57.3
56.0
53.6
50.5
379.5 377.1 373.8 369.8 362.4 353.1
188.5 187.3 185.7 183.7 180.0 175.4
126.1 125.3 124.2 122.9 120.4 117.3
94.2
93.6
92.8
91.8
90.0
87.7
576.5 574.3 571.6 568.1 561.8 553.9
286.3 285.2 283.9 282.2 279.0 275.1
191.5 190.8 189.9 188.7 186.6 184.0
143.2 142.6 141.9 141.1 139.5 137.5
Thrust Load kg
3000
4000
5000
6000
7500
9000
Maximum Transmissible Horsepower kW
14.6
7.3
4.9
3.6
55.1
48.7
39.0
22.0
27.4
24.2
19.4
10.9
18.3
16.2
13.0
7.3
13.7
12.1
9.7
5.5
98.5
93.6
87.0
78.1
58.3
10.1
48.9
46.5
43.2
38.8
29.0
5.0
32.7
31.1
28.9
25.9
19.4
3.4
24.5
23.2
21.6
19.4
14.5
2.5
205.8 202.1 197.3 191.3 179.7 164.4
102.2 100.4
98.0
95.0
89.3
81.7
68.4
67.1
65.6
63.6
59.7
54.6
51.1
50.2
49.0
47.5
44.6
40.8
329.1 326.3 322.5 317.9 309.2 298.3
163.5 162.0 160.2 157.9 153.6 148.1
109.3 108.4 107.2 105.6 102.7
99.1
81.7
81.0
80.1
78.9
76.8
74.1
500.5 498.0 494.8 490.9 483.5 474.3
248.6 247.3 245.8 243.8 240.1 235.6
166.3 165.5 164.4 163.1 160.6 157.6
124.3 123.7 122.9 121.9 120.1 117.8
10500
12000
15000
20000
187.3
93.0
62.2
46.5
341.8
169.7
113.5
84.9
544.5
270.4
180.9
135.2
167.1
83.0
55.5
41.5
328.2
163.0
109.0
81.5
533.4
264.9
177.2
132.4
103.4
51.4
34.4
25.7
293.2
145.6
97.4
72.8
505.7
251.2
168.0
125.6
197.1
97.9
65.5
48.9
440.1
218.6
146.2
109.3
10500
12000
15000
20000
144.3
71.7
47.9
35.8
284.8
141.4
94.6
70.7
463.3
230.1
153.9
115.0
116.8
58.0
38.8
29.0
268.4
133.3
89.2
66.6
450.2
223.6
149.6
111.8
224.1
111.3
74.4
55.6
417.0
207.1
138.5
103.6
56.0
27.8
18.6
13.9
334.4
166.1
111.1
83.1
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Oil Pipe
Diameter
3500
2980
3/4
1
1 3/16
1 1/2
1 11/16
1 15/16
55 mm
60 mm
65 mm
70 mm
75 mm
80 mm
85 mm
90 mm
95 mm
100 mm
105 mm
110 mm
1 1/4
1 1/2
2
2 1/2
3
3
4
4
4
5
5
5
5
5
6
6
6
6
1.3
2.4
3.3
5.3
6.7
8.9
11.1
13.2
15.5
17.9
20.6
23.4
26.5
29.7
33.1
36.6
40.4
44.3
1.1
2.0
2.8
4.5
5.7
7.6
9.4
11.2
13.2
15.3
17.5
20.0
22.5
25.3
28.1
31.2
34.4
37.7
990
880
740
0.4
0.7
0.9
1.5
1.9
2.5
3.1
3.7
4.4
5.1
5.8
6.6
7.5
8.4
9.4
10.4
11.4
12.5
0.3
0.6
0.8
1.3
1.7
2.2
2.8
3.3
3.9
4.5
5.2
5.9
6.7
7.5
8.3
9.2
10.2
11.1
0.3
0.5
0.7
1.1
1.4
1.9
2.3
2.8
3.3
3.8
4.4
5.0
5.6
6.3
7.0
7.7
8.5
9.4
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Friction
Loss
m / 100 m
1 1/4
1 1/2
1 1/4
1 1/2
0.4
0.6
0.7
0.9
1.2
1.4
1.7
1.9
2.3
2.6
2.9
3.3
3.7
4.1
4.5
5.0
5.5
6.0
6.5
7.0
0.7
0.9
1.1
1.3
1.5
1.6
1.8
2.0
2.2
2.4
2.5
2.7
2.9
3.1
3.3
3.4
3.6
3.8
4.0
4.2
0.7
0.8
1.0
1.1
1.3
1.5
1.6
1.8
1.9
2.1
2.3
2.4
2.6
2.7
2.9
3.1
3.2
3.4
3.6
3.7
2.3
2.9
3.4
4.0
4.6
5.1
5.7
6.2
6.8
7.4
7.9
8.5
9.1
9.6
10.2
10.8
11.3
11.9
12.4
13.0
1.9
2.4
2.8
3.3
3.8
4.2
4.7
5.2
5.6
6.1
6.6
7.0
7.5
8.0
8.4
8.9
9.4
9.8
10.3
10.8
1.3
1.7
2.0
2.3
2.7
3.0
3.3
3.7
4.0
4.3
4.7
5.0
5.3
5.6
6.0
6.3
6.6
7.0
7.3
7.6
Friction
Loss
m / 100 m
1 1/2
2 1/2
0.4
0.6
0.7
0.9
1.2
1.4
1.7
1.9
2.3
2.6
2.9
3.3
3.7
4.1
4.5
5.0
5.5
6.0
6.5
7.0
23.3
29.0
34.6
40.3
46.0
51.7
57.4
63.1
68.8
74.5
80.2
85.9
91.6
97.3
103.0
108.7
114.4
120.1
125.8
131.5
17.2
21.4
25.6
29.8
34.0
38.2
42.4
46.7
50.9
55.1
59.3
63.5
67.7
71.9
76.1
80.3
84.5
88.8
93.0
97.2
16.2
20.1
24.1
28.0
32.0
35.9
39.9
43.8
47.8
51.8
55.7
59.7
63.6
67.6
71.5
75.5
79.4
83.4
87.4
91.3
13.2
16.4
19.7
22.9
26.1
29.4
32.6
35.8
39.1
42.3
45.6
48.8
52.0
55.3
58.5
61.7
65.0
68.2
71.4
74.7
35.7
44.4
53.2
61.9
70.6
79.4
88.1
96.9
105.6
114.3
123.1
131.8
140.6
149.3
158.0
166.8
175.5
184.3
193.0
201.7
6
1 1/2
2 1/2
8.0
9.9
11.8
13.8
15.7
17.7
19.6
21.6
23.5
25.5
27.4
29.4
31.3
33.3
35.2
37.2
39.1
41.1
43.0
44.9
7.6
9.5
11.3
13.2
15.1
16.9
18.8
20.7
22.5
24.4
26.3
28.1
30.0
31.9
33.7
35.6
37.5
39.3
41.2
43.1
5.9
7.3
8.8
10.2
11.7
13.1
14.5
16.0
17.4
18.9
20.3
21.8
23.2
24.6
26.1
27.5
29.0
30.4
31.9
33.3
4.3
5.4
6.4
7.5
8.5
9.6
10.7
11.7
12.8
13.8
14.9
15.9
17.0
18.1
19.1
20.2
21.2
22.3
23.3
24.4
12
2 1/2
55.4
69.0
82.5
96.1
109.7
123.2
136.8
150.4
163.9
177.5
191.1
204.6
218.2
231.8
245.3
258.9
272.5
286.0
299.6
313.2
51.1
63.6
76.1
88.6
101.1
113.7
126.2
138.7
151.2
163.7
176.2
188.7
201.3
213.8
226.3
238.8
251.3
263.8
276.3
288.9
43.7
54.5
65.2
75.9
86.6
97.3
108.0
118.7
129.4
140.2
150.9
161.6
172.3
183.0
193.7
204.4
215.2
225.9
236.6
247.3
35.7
44.4
53.2
61.9
70.6
79.4
88.1
96.9
105.6
114.3
123.1
131.8
140.6
149.3
158.0
166.8
175.5
184.3
193.0
201.7
30.4
37.9
45.3
52.7
60.2
67.6
75.1
82.5
90.0
97.4
104.9
112.3
119.8
127.2
134.7
142.1
149.6
157.0
164.4
171.9
Section
xxx-Sx
Date
Rev.
08.02.2011
0
2.4
2.9
3.4
3.8
4.3
4.8
5.2
5.7
6.1
6.6
7.1
7.5
8.0
8.5
8.9
9.4
9.8
10.3
10.8
11.2
5.1
6.0
6.9
7.9
8.8
9.8
10.7
11.7
12.6
13.6
14.5
15.5
16.4
17.3
18.3
19.2
20.2
21.1
22.1
23.0
8.9
10.6
12.2
13.9
15.6
17.2
18.9
20.5
22.2
23.8
25.5
27.1
28.8
30.4
32.1
33.8
35.4
37.1
38.7
40.4
15.1
17.8
20.6
23.4
26.1
28.9
31.7
34.4
37.2
40.0
42.7
45.5
48.3
51.0
53.8
56.6
59.3
62.1
64.9
67.6
32.1
38.0
43.8
49.6
55.5
61.3
67.2
73.0
78.9
84.7
90.6
96.4
102.2
108.1
113.9
119.8
125.6
131.5
137.3
143.1
14
16
18
20
121.8
143.6
165.4
187.2
209.0
230.8
252.6
274.4
296.2
318.0
339.8
361.6
383.4
405.2
427.0
448.8
470.6
492.4
514.2
536.0
175.8
207.1
238.5
269.8
301.1
332.5
363.8
395.2
426.5
457.8
489.2
520.5
551.9
583.2
614.6
645.9
677.2
708.6
739.9
771.3
242.4
285.5
328.6
371.7
414.8
457.9
501.0
544.1
587.1
630.2
673.3
716.4
759.5
802.6
845.7
888.8
931.8
974.9
1018.0
1061.1
322.8
380.0
437.2
494.4
551.6
608.8
666.0
723.2
780.4
837.6
894.8
952.0
1009.2
1066.4
1123.6
1180.8
1238.0
1295.3
1352.5
1409.7
Section
xxx-Sx
Date
Rev.
08.02.2011
0
10x4
10x5
10x6
10AC6
12AC8
17x8
17AC8
20AC12 25AC14
0.1
10
100
Capacity l/s
Reference: Hydraulic Institute Engineering Data Book, 2nd edition, 1990
1000
Section
xxx-Sx
Date
Rev.
08.02.2011
0
3''
4''
5''
6''
8''
0.1
10
100
Capacity l/s
Reference: Hydraulic Institute Engineering Data Book, 2nd edition, 1990
1000
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Motor
Key
Setscrew
Motor Shaft Coupling
Key
Setscrew
Head Shaft Coupling
Pressure Gage
Deflector Ring
Head Shaft
Pre-Lubrication Pipe
Discharge Head
Upper Column Pipe
Snap Ring
Washer
Column Pipe Coupling
Column Flange
Bearing Retainer
Line Shaft Bearing
Column Pipe
Non-Reverse Plate
Non-Reverse Pin
Adjusting Nut
Key
Pin Safety Plate
Drive Coupling
Pipe Plug
Intermediate Part
Copper Pipe
Gland
Deflector Ring
Grease Cup
Lantern Ring
Seal
Packing Box
Packing Box Bearing
Section
xxx-Sx
Date
Rev.
Motor
Setscrew
Key
Pressure Gage
Pipe Plug
Head Shaft
Discharge Head
Column Flange
Upper Column Pipe
Line Shaft Bearing
Column Pipe Coupling
Tube Stabilizer
Column Pipe
Non-Reverse Plate
Non-Reverse Pin
Adjusting Nut
Key
Pin Safety Plate
Drive Coupling
Pipe Plug
Pipe Bushing
Pipe Plug
Lock Nut
Intermediate Part
Oil Level Indicator
Sealing Pipe
Thrust Bearing
Thrust Bearing Cover
Thrust Assembly Body
Tension Nut
Tube Connector
Tube Connector Bearing
08.02.2011
0
Section
xxx-Sx
Date
Rev.
OIL LUBRICATED
Column Pipe
Pump Shaft Coupling
Oil Tube
Pump Shaft
Tube Adapter
Deflector Ring
Discharge Case
Discharge Case Bearing
Bowl
Bowl Rubber Bearing
WATER LUBRICATED
Column Pipe
Pump Shaft Coupling
Pump Shaft
Discharge Case Bearing Cap
Discharge Case
Discharge Case Bearing
Bowl
Bowl Rubber Bearing
Bowl Bearing
Impeller Lock Collet
Impeller
Bowl Bearing
Impeller Lock Collet
Impeller
Sand Collar
Suction Case
Suction Case Bearing
Sand Collar
Suction Case
Suction Case Bearing
Pipe Plug
Suction Pipe
Conical Strainer
Pipe Plug
Suction Pipe
Conical Strainer
08.02.2011
0
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Item
1
2
Nomenclature
Discharge Case
Check Valve
Rubber Seat
Pump Shaft
Intermediate Bowl
Impeller
10
Suction Case
11
Strainer
12
Intermediate Part
13
Coupling
4
5
11
10
13
12
Material
Cast Iron
ASTM A48 Class 30B
Stainless Steel Sheet
ASTM A582 Type 304
Rubber
Shore 70
Stainless Steel
ASTM A582 Type 420
Steel
ASTM A307-61 Gr. A
Cast Iron
ASTM A48 Class 30B
Leaded Red Bronze
C83600
Stainless Steel
ASTM A582 Type 420
Leaded Red Bronze
C83600
Cast Iron
ASTM A48 Class 30B
Stainless Steel Sheet
ASTM A582 Type 304
Cast Iron
ASTM A48 Class 30B
Stainless Steel
ASTM A582 Type 420
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Shaft
Extension
E inch
248
248
356
356
356
356
356
356
356
356
st
Shaft
Diameter
inch
1
1
1 3/16
1 3/16
1 3/16
1 11/16
1 1/2
1 11/16
1 15/16
1 15/16
1 Impeller
Position
A mm
110
133
130.5
143
177
217.5
209.5
228.5
217
203
Single Stage
Shaft Length
B mm
602.5
654
740
848
896.5
975
930
990
1041
1048
Additional Stage
Shaft Length
C mm
91.5
132
158
165
178
210
193.5
222.5
254
279.5
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Steel
Gr. 1
4
8
15
38
75
132
210
312
461
651
895
1166
AISI
304
4
8
15
38
75
132
210
312
461
651
895
1166
AISI
316
4
8
15
38
75
132
210
312
461
651
895
1166
Steel
Gr. 5
11
20
38
95
190
339
549
814
1044
1465
1994
2645
Steel
Gr. 8
15
31
54
134
269
475
768
1150
1689
2373
3221
4252
Section
xxx-Sx
Date
Rev.
08.02.2011
0
mm
25.40
30.16
38.10
42.86
49.21
Range of
Clearance
mm
0.20 to 0.36
0.20 to 0.38
0.20 to 0.38
0.20 to 0.38
0.25 to 0.43
mm
Less than 50.80
50.80 to 101.35
101.60 to 126.75
127.00 to 152.15
152.40 to 177.55
203.20 to 279.15
279.40 to 304.55
304.80 to 507.75
508.00 to 761.75
Nominal
Clearance
Range of
Clearance
mm
0.40
0.50
0.60
0.70
0.80
0.80
0.90
0.90
0.90
mm
0.40 to 0.50
0.50 to 0.60
0.60 to 0.70
0.70 to 0.80
0.80 to 0.90
0.80 to 0.90
0.90 to 1.00
0.90 to 1.00
0.90 to 1.00
Section
xxx-Sx
Date
Rev.
08.02.2011
0
IMPELLER IDENTIFICATION
Impeller
6NTM
6RL
6RM
6RH
7NRL
8NRL
8RM
8RH
8NFM
10RL
10RM
10RH
10JKL
10JKM
10JKH
10JKXH
10FHM
10FHH
12RXL
12RL
12RM
12RH
12FHL
12FHM
12FHH
Maximum
Diameter
A mm
114.7
113.8
113.8
113.8
144.9
151.9
151.9
151.9
162.4
199.6
199.6
199.6
199.6
199.6
199.6
199.6
204.2
204.2
235.8
235.8
235.8
235.8
243.7
243.7
243.7
Machining
Angle
C mm
22.0
26.0
31.0
31.0
31.0
26.0
25.0
25.0
31.0
25.0
25.0
25.0
22.0
22.0
22.0
22.0
40.0
40.0
30.0
25.0
25.0
25.0
27.5
27.0
27.0
Number
Of
Vanes
6
6
5
7
6
6
6
8
5
5
6
7
5
8
8
8
5
7
6
5
6
8
5
4
8
Section
xxx-Sx
Date
Rev.
08.02.2011
0
IMPELLER TRIM
The effect on hydraulic performance of a centrifugal pump due to speed change or impeller trim can be determined by the
application of the formulae below. Different producers may use different formulae. These equations are theoretical and do
not always give the same results as an actual test. However, for small changes in speed and small impeller trims, they serve
as an excellent guide for calculating unknown performance characteristics from known values when test data are not
available.
N D
Q2 Q1 2 2
N1 D1
2
N D
H 2 H1 2 2
N1 D1
3
N D
P2 P1 2 2
N1 D1
Subscript 1 represents known values and subscript 2 represents unknown values. Efficiency is assumed to remain the same
for calculation purposes. Some variation may occur according to the amount of change or the design of the impellers and
bowls.
It can be seen from above equations that when we make a diameter trim (which is at constant speed), power approximately
changes with the cube of the diameter ratio, head approximately changes with the square of the diameter ratio and capacity
approximately changes directly with the diameter ratio.
There are two things to consider when making an impeller trim:
1 The impeller diameter is measured at the bottom shroud of the waterway as indicated on the drawing.
2 Machining angle C is the same for trimmed impeller as the maximum diameter impeller.
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Temperature Range C
Remarks
Synthetic Rubber
~ 0 to 40
Bronze
~ -2 to 50
Teflon
(Carbonized or Pure)
~ 0 to 150
Good for extreme temperature and nonabrasive fluids. Also excellent where fluid has
poor lubricating properties.
Different materials with special machining tolerances can be used for other duties.
Section
xxx-Sx
Date
Rev.
08.02.2011
0
Backspin with no check valve or the check valve fails, the water in the drop pipe and the water in the system can flow
back down the discharge pipe when the motor stops. This can cause the pump to rotate in a reverse direction as the
water flows back down the pipe. If the motor is started while this is happening, a heavy strain may be placed across the
pump-motor assembly. It can also cause excessive thrust bearing wear because the motor is not turning fast enough to
ensure an adequate film of water in the thrust bearing.
b) Upthrust with no check valve, or with a leaking check valve, the unit starts each time under zero head conditions. With
most pumps, this causes an uplifting or upthrust on the impellers. This upward movement carries across the pumpmotor coupling and creates an upthrust condition in the motor. Repeated upthrust at each start can cause premature
wear and failure of either or both the pump and the motor.
c) Water Hammer if the lowest check valve is more than 30 feet (9.1 m) above the standing water level or the lower
check valve leaks and the check valve above holds, a partial vacuum is created in the discharge piping. On the next pump
start, water moving at very high velocity fills the void and strikes the closed check valve and the stationary water in the
pipe above it, causing a hydraulic shock. This shock can split pipes, break joints and damage the pump and/or motor.
Water hammer is an easily detected noise. When discovered, the system be shut down and the pump installer contacted
to correct the problem.
Section
xxx-Sx
Date
Rev.
08.02.2011
0
175 l
60 m
45 m
30 m
350 l
105 m
90 m
60 m
45 m
35 m
700 l
1000 l
120 m
105 m
90 m
180 m
Non-reverse mechanisms should be used to prevent the back flow of the water through the pump when the pump is
shut down. If there is no non-reverse mechanism, pre-lubrication should be done as explained before. Also make sure
that when the pump is started there is no reverse rotation of the pump due to back flow of water. This may induce a
very critical load to the driver. For low settings, non-reverse mechanisms may not be used.
<=
1.00
<=
1.00
<=
1.00
(REF.)
(~)
(~)
TS EN 100883
<=
BS 970 A 27602
1.4404
0.030
316 S11
316L
X2CrNiMo17122
(~)
(~)
<=
BS 970 A 27602
0.07
304 S31
304
(~)
(REF.)
0.18
BS 970 A 10899
(~)
(REF.)
0.43
BS 970 A 10899
(REF.)
Chromium Nickel
TS EN 100883
Steel
1.4306
Low Carbon
X2CrNi1911
(REF.)
Chromium Nickel TS EN 100883
Steel
1.4301
X5CrNi1810
(~)
TS EN 100832
1.0402
C22
(~)
TS EN 100832
1.053
C45
Chromium Nickel
Molybdenum
Steel
Low Carbon
(REF.)
Chromium Nickel
(~)
(~)
TS EN 100883
<=
Molybdenum
BS 970 A 27602
1.4401
0.07
Steel
316 S31
316
X5CrNiMo17122
(~)
(~)
<=
BS 970 A 27602
0.030
304 S11
304L
Chromium
Steel
Carbon Steel
Carbon Steel
S2
S3
S4
S5
S6
S7
S8
0.60
0.90
<=
<=
0.030 0.050
<=
<=
0.030 0.050
<=
<=
0.045 0.030
<=
<=
0.045 0.030
<=
<=
0.045 0.030
<=
<=
0.045 0.030
<=
0.040
0.15
0.35
<=
0.11
<=
0.11
<=
0.11
<=
0.11
17.00
19.50
18.00
20.00
16.50
18.50
16.50
18.50
12.00
14.00
12.00
14.00
Cr
2.00
2.50
2.00
2.50
<=
0.60
Mo
8.00
10.50
10.00
12.00
10.00
13.00
10.00
13.00
SA
SA
SA
SA
Q&T 650
<= 215
HB
<= 215
HB
<= 215
HB
<= 215
HB
>= 190
MPa
>= 180
MPa
>= 200
MPa
>= 200
MPa
450
MPa
<= 220
HB
500 700
MPa
460 680
MPa
500 700
MPa
500 700
MPa
650 850
MPa
<= 730
MPa
800 950
MPa
Q&T 650
600
MPa
<= 760
MPa
700 850
MPa
500
MPa
<= 230
HB
Q&T 650
Heat
Yield
Tensile
Hardness
Treatment
Strength Strength
Date
Rev.
0.30
0.60
<=
<=
0.040 0.030
MECHANICAL PROPERTIES
Section
xxx-Sx
<=
2.00
<=
2.00
<=
2.00
<=
2.00
<=
1.50
<=
1.50
Mn
CHEMICAL COMPOSITION
<=
1.00
<=
1.00
(~)
(~)
0.06
BS 970 A 27602
416 S21
416
0.15
(REF.)
TS EN 100883
1.4005
X12CrS13
<=
1.00
Si
(~)
(~)
0.16
BS 970 A 27602
420 S29
420
0.25
S1
STANDARD
(REF.)
TS EN 100883
1.4021
X20Cr13
DESCRIPTION
Chromium
Steel
LAYNE
BOWLER
NO.
(REF.)
TS EN 10283
1.4468
GX2CrNiMoN2563
(REF.)
TS EN 10283
1.4469
GX2CrNiMoN2674
(REF.)
TS EN 10283
1.4470
GX2CrNiMoN2253
(REF.)
TS EN 10283
1.4517
GX2CrNiMoCuN25633
Duplex Stainless
Steel
Duplex Stainless
Steel
Duplex Stainless
Steel
Duplex Stainless
Steel
Carbon Steel
S55
S56
S57
S58
S59
S60
<=
0.03
<=
0.80
<=
<=
<=
0.60 0.050 0.60
<=
<=
<=
1.50 0.035 0.025
<=
<=
<=
2.00 0.035 0.025
<=
<=
<=
1.00 0.035 0.025
<=
<=
<=
2.00 0.035 0.025
18.00
20.00
18.00
20.00
18.00
20.00
18.00
20.00
12.00
13.50
Cr
Cu
0.120 21.00
0.200 23.00
0.120 25.00
<=
1.30
0.220 27.00
0.120 24.50
0.250 26.50
<=
<=
<=
<=
2.00 0.035 0.025 0.200
<=
<=
<=
1.50 0.040 0.030
<=
<=
<=
<=
2.00 0.035 0.025 0.200
<=
<=
<=
1.50 0.040 0.030
9.00
12.00
8.00
11.00
1.00
2.00
2.50
3.50
2.50
3.50
3.00
5.00
2.50
3.50
5.00
7.00
4.50
6.50
6.00
8.00
5.50
7.00
2.00 9.00
2.50 12.00
2.00 9.00
2.50 12.00
0.20
0.50
Mo
>= 200
MPa
>= 380
MPa
Heat
Yield
Tensile
Hardness
Treatment
Strength Strength
Date
Rev.
(~)
(REF.)
<=
BS 3100 A 2700
0.30
AM1 Gr 6030
<=
1.00
<=
1.00
<=
1.00
<=
1.00
MECHANICAL PROPERTIES
Section
xxx-Sx
(~)
<=
A 89099
0.03
1B
(~)
<=
A 89099
0.03
4A
(~)
<=
A 89099
0.03
5A
<=
1.50
<=
1.50
<=
<=
<=
1.00 0.035 0.025
Mn
CHEMICAL COMPOSITION
(~)
DIN 1681
GS38
GE200
(REF.)
TS EN 10283
1.4409
GX2CrNiMo19112
Chromium Nickel
Molybdenum
Steel
Low Carbon
S54
<=
0.03
(~)
(~)
<=
BS 3100 A 35100
0.07
316 C16 CF8M
(REF.)
Chromium Nickel
TS EN 10283
Molybdenum
1.4408
Steel
GX5CrNiMo19112
S53
(~)
(~)
<=
<=
BS 3100 A 35100
0.030 1.50
304 C12 CF3
(REF.)
Chromium Nickel
TS EN 10283
Steel
1.4309
Low Carbon
GX2CrNi1911
<=
1.50
(~)
(~)
<=
BS 3100 A 35100
0.07
304 C15 CF8
<=
1.00
Si
S52
(~)
(~)
<=
BS 3100 A 35100
0.10
410 C21 CA15
(REF.)
Chromium Nickel TS EN 10283
Steel
1.4308
GX5CrNi1910
(REF.)
TS EN 10283
1.4008
GX7CrNiMo121
STANDARD
S51
DESCRIPTION
Chromium
Steel
LAYNE
BOWLER
NO.
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
NiResist
NiResist
C1
C2
C3
C4
C5
C6
C7
C8
C9
C51
C52
LAYNE
BOWLER DESCRIPTION
NO.
(REF.)
TS EN 1561
0.6015
GG15
(REF.)
TS EN 1561
0.6020
GG20
(REF.)
TS EN 1561
0.6025
GG25
(REF.)
TS EN 1561
0.6030
GG30
(REF.)
TS EN 1561
0.6035
GG35
(REF.)
TS EN 1563
0.7040
GGG40
(REF.)
TS EN 1563
0.7050
GGG50
(REF.)
TS EN 1563
0.7060
GGG60
(REF.)
TS EN 1563
0.7070
GGG70
(REF.)
TS EN 13835
0.7660
GGG-NiCr 20 2
(REF.)
TS EN 13835
0.7676
GGG-NiCr 30 3
2.20
2.90
2.20
2.90
0.50
1.50
(~)
(~)
3.40
BS 2789 A 53684
<=
2.60
(~)
(~)
BS 3468 A 43983
S-NiCr202 Type D2
(~)
(~)
BS 3468 A 43983
S-NiCr303 Type D3
<=
0.080
<=
0.04
<=
0.04
<=
0.04
<=
0.04
<=
0.10
<=
0.10
<=
0.12
<=
0.12
<=
0.12
2.50
3.50
1.00
3.50
Cr
<=
0.50
<=
0.50
0.60
0.80
0.60
0.80
Cu
28.00
32.00
18.00
22.00
230 320
HB
210 300
HB
170 240
HB
150 200
HB
210 250
HB
200 240
HB
180 250
HB
170 210
HB
160 190
HB
>= 379
MPa
>= 400
MPa
>= 687
MPa
>= 589
MPa
>= 491
MPa
>= 412
MPa
>= 350
MPa
>= 300
MPa
>= 250
MPa
>= 200
MPa
>= 150
MPa
Heat
Yield
Tensile
Hardness
Treatment
Strength Strength
Date
Rev.
0.50
1.50
<=
0.080
<=
0.08
<=
0.08
<=
0.08
<=
0.08
<=
0.20
<=
0.20
<=
0.25
<=
0.40
<=
0.50
Section
xxx-Sx
0.50
1.50
0.30
0.50
0.30
0.40
0.30
0.50
0.05
0.20
0.60
0.80
0.40
0.70
0.40
0.70
0.50
0.80
0.50
0.80
Mn
MECHANICAL PROPERTIES
0.50
1.50
2.20
2.90
1.70
2.00
(~)
(~)
3.40
BS 2789 A 53684
(~)
A 4800
Gr 50B
(~)
BS 1452
Gr 350
2.95
3.10
1.85
2.10
2.20
2.90
(~)
A 4800
Gr 45B
(~)
BS 1452
Gr 300
3.00
3.25
2.10
2.30
(~)
(~)
3.40
BS 2789 A 53684
(~)
A 4800
Gr 40B
(~)
BS 1452
Gr 260
3.20
3.40
2.30
2.50
Si
1.70
2.00
(~)
A 4800
Gr 30B
(~)
BS 1452
Gr 220
3.40
3.60
3.00
3.26
(~)
A 4800
Gr 25B
(~)
BS 1452
Gr 150
STANDARD
CHEMICAL COMPOSITION
BzAlNi
Aluminum nickel
Bronze
B5
B50
B51
4.0
11.0
4.0
10.0
80.0
90.0
73.0
87.0
>=
79.0
>=
83.0
<=
3.0
3.5
4.5
<=
1.0
3.0
5.0
<=
1.0
<=
0.20
<=
0.25
<=
0.25
Sb
<=
0.25
<=
0.20
<=
0.30
Fe
<=
2.0
<=
2.0
4.0
5.0
<=
1.5
<=
0.8
<=
1.0
<=
1.0
Ni
<=
0.05
<=
0.05
<=
0.08
Al
Si
8.5
9.5
10.0
11.5
<=
0.1
<=
<=
<=
0.05 0.005 0.005
<=
<=
<=
0.25 0.005 0.005
<=
<=
<=
0.05 0.005 0.005
0.8
1.5
<=
0.5
<=
1.0
<=
1.0
Mn Other
Heat
Yield
Tensile
Hardness
Treatment
Strength Strength
Date
Rev.
9.0
15.0
<=
6.0
<=
0.50
<=
0.7
4.0
6.0
Zn
MECHANICAL PROPERTIES
Section
xxx-Sx
<=
6.0
<=
0.09
<=
0.30
1.0
2.5
4.0
6.0
Pb
CHEMICAL COMPOSITION
ASTM
C95800
ASTM
C95400
BzAl
Aluminum
Bronze
B4
9.2
11.0
89.0
91.0
ASTM
C90250
Bz 9010
Tin Bronze
B3
9.0
11.0
86.0
89.0
ASTM
C92700
Bz 88102
Leaded Tin
Bronze
B2
4.0
6.0
84.0
86.0
ASTM
C83600
Bz 85555
Sn
Cu
STANDARD
Leaded Red
Bronze
DESCRIPTION
B1
LAYNE
BOWLER
NO.
COPPER ALLOYS