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Solution-Gas Drive
Bernard Tremblay, SPE, George Sedgwick, SPE, and Don Vu, Alberta Research Council
Summary
The cold production process has increased primary heavy oil production and has been applied with commercial success in the
Lloydminster area ~Alberta, Canada!. In this process, the production of sand is encouraged in order to form high permeability
channels ~wormholes! within the formation. The process depends
on the formation and flow of foamy oil into the wormholes as
these grow away from the wellbore and into the reservoir. The
formation and growth of a wormhole was visualized using a computed tomography scanner, in an experiment in which oil flowed
through a horizontal sandpack and out an orifice. The only drive
mechanism was the formation and expansion of methane bubbles
within the live oil. The pressure gradient at the tip of the wormhole was approximately 1 MPa/m when it started to develop at the
orifice. Two conditions appear necessary for wormholes to keep
growing: ~1! the pressure gradient at the tip of the wormhole must
be sufficiently large to dislodge the sand grains, ~2! the pressure
gradient along the wormhole must be large enough to transport the
sand from the tip to the orifice. The pressure gradient at the tip of
the wormhole was 2.9 MPa/m when it reached its maximum
length. This suggests that, although the pressure gradient at the tip
was sufficient for erosion to occur, the sand could not be carried
along the wormhole causing the wormhole to stop growing. The
pressure depletion experiment suggests that wormholes can easily
develop in uncemented sand in the field since the maximum oil
production rate during wormhole growth ~18 cm3/day! was significantly lower than in the field. The minimum pressure gradient
~11 kPa/m! necessary for sand transport along the wormhole is
important in calculating the extent of wormhole growth in the
field.
Introduction
Cold production is a nonthermal recovery process used in uncemented heavy oil reservoirs in which sand and oil are produced
together. Production rates from wells on cold production can be
up to 30 times larger than the rate predicted by Darcy flow without sand production. In order to better understand the role of sand
production in the cold production process, tracer injection tests
were performed by well operators.1,2 Tracer dye velocities of 7
m/min were measured between certain wells. The dye showed up
18 h later at 2 km away from the injection well.1,2 The rapid flow
of the tracer suggested that it flowed through a small channel
excluding the possibility of a fracture or cavity around the well.
We confirmed directly the development of high conductivity
channels wormholes in the laboratory in two previous
experiments.3,4 An orifice was located at the end of a sandpack
and heavy oil was injected into the sandpack at constant flow
rates. The heavy oil did not contain any dissolved gas. A high
permeability channel ~wormhole! was observed to develop at a
Copyright 1999 Society of Petroleum Engineers
This paper (SPE 54658) was revised for publication from paper SPE 39638, first presented
at the 1998 SPE/DOE Improved Oil Recovery Symposium, Tulsa, Oklahoma, 1922 April.
Original manuscript received for review 8 April 1998. Revised manuscript received 17
November 1998. Paper peer approved 23 November 1998.
Materials
The Clearwater sand used in preparing the pack was obtained
from collection tanks at Suncors former cold production pilot
field in Burnt Lake, Alberta, Canada. The sand was packed in 2
cm layers with a hydraulic press under 27.6 MPa. The high packing stress was necessary to obtain a porosity of 34% representing
field conditions ~3234%! and to give the sand a cohesive
strength comparable to field values by creating more interlocking
between sand grains. The porosity of naturally deposited sand
ranges from 37% for a well-sorted, well-rounded, medium to
coarse sand, to more than 50% for poorly sorted, fine-grained
sands with irregular shaped grains.6 Either compaction or cementation is required to reduce the porosity of naturally deposited
sands to field values. Porosity reduction by compaction of sand
sediments can occur by plastic flow, crushing, fracturing, or pressure solution at grain contacts.7 An average particle size distribution of the sand after packing at 27.6 MPa is shown in Fig. 1. The
average size of the sand grains was 198 microns. The fines content
~less than 37 microns! was 8.4% by weight. The permeability of
the sand pack was 1.7 Darcy. The pore volume of the sandpack
was 2336 cm3.
The pack was placed horizontally and flooded with water ~8.8
pore volumes! and then with live oil ~2.2 pore volumes!. The
viscosity of the dead oil ~80 300 cP at 19 C! was measured using
a Carrimed shear rheometer. The viscosity of the live oil ~30 000
cP at 19 C! was calculated from the pressure drop across a 1.75
mm i.d. tube, 530 mm in length at a constant flow rate. The
compressibility of the live oil at pressures above the saturation
pressure was measured to be 7.4310210/Pa. The asphaltene content was measured to be 16.6%. The oil was saturated in a large
pressure vessel containing methane by recirculating the oil until
1094-6470/99/2~1!/37/9/$3.5010.15
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Fig. 1Particle size distribution. Produced Clearwater sand after packing under 27.6 MPa.
Experimental Procedure
After the sandpack was flooded with live oil, the pump was shut
off and sufficient time was allowed for the pressure to stabilize
evenly in the pack. A scaled drawing of the pressure vessel is
shown in Fig. 2. The inlet port remained closed throughout the
pressure depletion experiment. The pressure in the sample cup
~back pressure! was decreased in steps of 205 kPa/day until it
reached 0 kPa. The experiment was allowed to continue until the
pressure everywhere inside the pack was close to 0 kPa. The
scanning length of the medical scanner was limited to 35.2 cm.
The full length of the sandpack was 85.0 cm however. Therefore,
only the production end of the sandpack was scanned. The produced sand, oil, and water flowed through the orifice ~1.91 cm
diameter! and was collected within a pressurized sampler at the
end of the pressure vessel. Samples of the produced solids and
liquids were taken by closing the ball valve, blowing down the
pressure in the cup to atmospheric pressure, and unbolting the
cup. The oil, sand, and water were then collected. The cup was
then bolted back on, the pressure within the cup was increased by
injecting methane to the same pressure as upstream of the ball
valve and the valve was reopened.
Pressure Profiles
The pressure was measured at ports 1, 3, 4, 5, 6, 7 ~Fig. 2! along
the top of the sandpack and on the face of the production end cap
at different times after the start of the experiment. Longitudinal
profiles of the pressure are shown in Figs. 3 and 4. The locations
of the wormhole tip at different times are indicated by arrows.
~1!
38
sand matrix where any measured change is attributed to the evolution of a gas phase:
S g 5 ~ s H m 2H m ! / ~ s H m 2 d H m ! ,
~2!
Cross-Sectional CT Images
Computed tomography images of the sand pack before the pressure depletion was started are shown in Fig. 5 at different locations from the orifice. The porosity within the sandpack before the
pressure depletion started was calculated from the attenuation
numbers in each pixel using Eq. ~1!. A cavity can be observed at
the 4 mm scan. The radius of the cavity was approximately 11
mm which is slightly larger than the orifice radius ~9.52 mm!.
This cavity was created when the screen, used to prevent sand
production into the orifice during oil saturation, was removed. A
porosity gradient can be observed in the images. This gradient
was caused by the bending of the hydraulic piston during packing.
CT images taken 24 days and 47 days after the start of the
experiment are shown in Figs. 6 and 7, respectively, at the same
locations as in Fig. 5. In these images the gray scale represents the
attenuation number difference between the initial scan ~before the
pressure depletion started! and the scan at the time indicated in
Figs. 6 and 7. The lighter shades indicate regions of higher attenu-
Fig. 5Cross-sections of sandpack. Porosity prior to pressure depletion time50 days. Numbers below images indicate distance
from orifice.
Tremblay, Sedgwick, and Vu: CT Imaging
39
Fig. 6Cross-sections of sandpack. Attenuation number difference 24 days after experiment started. Numbers below images
indicate distance from orifice.
positions closer to the orifice. The cavity around the orifice shows
up in the initial profiles at 4 mm in Fig. 8. The radius of the cavity
was measured from the profile to be approximately 11 mm.
Longitudinal CT Images
Three longitudinal sections of the pack were assembled from
cross-sectional images taken along the pack and are shown in Fig.
9. The top image in Fig. 9 shows the sandpack before the pressure
depletion started. The cavity around the orifice created when the
screen was removed is clearly observed. The middle and bottom
images shows the sandpack 20 days and 47 days after the start of
pressure depletion. The back pressure at the time the scans were
taken is shown below each image. Since the wormhole meandered
as seen from the cross-sections in Fig. 7, the longitudinal slice
was prepared from vertical chords which passed through the axis
of the wormhole. Therefore, the longitudinal sections in Fig. 9 are
not a single plane but shift according to the location of the wormhole axis. The sandpack was not scanned over its full length. The
scanning length was 35.2 cm whereas the pack length was 85 cm.
The wormhole started to grow after the back pressure reached
3.10 MPa. This pressure was 2.07 MPa below the saturation pressure ~5.17 MPa!. The average diameter of the wormhole was 40
mm. The wormhole was stable throughout the experiment.
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Gas Saturation
The average gas saturation, outside the wormhole, along the
length of the sand pack was plotted in Fig. 10 as a function of the
SPE Reservoir Eval. & Eng., Vol. 2, No. 1, February 1999
Fig. 7Cross-sections of sandpack. Attenuation number difference 47 days after experiment started. Numbers below images
indicate distance from orifice.
distance from the orifice. Each cross-sectional image was composed of pixels approximately 1.5 mm by 1.5 mm in section by 8
mm in length. The letter W indicates the position of the wormhole
tip. The gas saturation profile was flat at 0% ~within experimental
error! when the back pressure was 4.55 MPa which was 0.62 MPa
below the saturation pressure of 5.17 MPa. This profile was taken
3 days after the start of the experiment. The slope of the saturation
profile was 8%/meter when the back pressure was 3.1 and 1.45
MPa.
The average gas saturation within the sand pack outside the
wormhole at 164 mm away from the orifice was plotted in Fig. 11
as a function of the time after the pressure depletion started. The
gas saturation started to increase 10 days after the start of the
experiment. The rate of gas saturation increase was 1%/day until
the saturation reached 23% after 30 days. The wormhole at this
time reached its maximum length. The saturation then remained
approximately constant at 23%. The total recovered oil was 18.3%
of the original oil in place ~OOIP!. The volume percentage of the
produced oil, water, and sand ~21.5%! should be equal to the
average gas saturation within the sandpack ~including the wormhole!. The average methane saturation ~23%! within the scanned
length of the sandpack ~excluding the wormhole! was obtained
from Eq. ~2! by averaging the gas saturation at the individual
pixels. Only the production end of the sandpack was scanned
since the scanning length of the medical scanner was limited to
35.2 cm. The full length of the sand pack was 85 cm. The final gas
saturation is therefore expected to be lower in the unscanned
Tremblay, Sedgwick, and Vu: CT Imaging
41
Fig. 8Vertical attenuation number profiles. Triangles: initial scan. Thin line: after 24 days. Thick line: after 47 days. Numbers
below images indicate distance from orifice.
although the pressure gradient at the tip of the wormhole was 2.7
MPa/m. This indicates that the pressure gradient along the wormhole was not large enough to carry the sand. The oil production
rate at this time was 8.5 cm3/day. The pressure gradient at which
the wormhole stopped developing was estimated to be 11 kPa/m.
This estimate is important in calculating how far wormholes grow
out in the field.
Critical Pressure Gradient
A criterion was developed by Fjaer et al.8 for the failure of a sand
arch. They assumed that the sand around the cavity was in a
plastic state and that the radial and tangential stresses were related
by the MohrCoulomb criterion. The radial stress profile at the
surface of the cavity was given by
d s r /dr52C 0 /R,
~3!
~4!
The unconfined compressive strength ~UCS!, C 0 , of the reconstituted oil sands was measured previously for oil sands of different
porosity9 using a shear cell and a triaxial cell. The pressure gradient at the surface of the hemispherical cavity was calculated
from Darcys law:
dp/dr5 m 0 Q/ ~ 2 p KR 2 ! ,
~5!
where K5permeability of sandpack; 51.7 Darcy, m 0 5live oil viscosity; 530 000 cP, Q flow rate.
SPE Reservoir Eval. & Eng., Vol. 2, No. 1, February 1999
Fig. 9Longitudinal section of the sandpack. Attenuation number. Note: only production end of pack was scanned. Top image:
before pressure depletion, middle image: 20 days after start of pressure depletion, bottom image: 47 days after start of pressure
depletion.
Fig. 10Longitudinal gas saturation profile. Arrows indicate location of wormhole tip. Numbers above curves indicate back
pressure at time profile measured.
Tremblay, Sedgwick, and Vu: CT Imaging
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~A-1!
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