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Article history:
Received 31 May 2011
Received in revised form
12 September 2011
Accepted 13 September 2011
a b s t r a c t
This paper addresses the grain characteristics and growth model of nano CaO under high-temperature
calcination conditions. Nano CaO samples derived from nano CaCO3 were prepared with a chamber
calciner under different calcination times (10480 min) and temperatures (750900 C) to study the
nano CaO grain growth. X-ray diffractometer and the Scherrer formula were used to test and calculate
the grain size of nano CaO. The microstructure and sorption performances of nano CaO were observed
by a nitrogen adsorption/desorption apparatus and a thermogravimetric analysis. The results showed
that the grain size of CaO grew faster as the calcination temperature increased. A growth asymptote
was approached by prolonging the consecutive calcination time. A grain growth model for nano CaO
was built according to solid phase sintering theory for the following conditions: 10120 min isothermal
calcination at 750900 C. The activation energy for nano CaO grain growth was calculated as 120 kJ/mol.
In addition, the relation of grain growth, structural properties and CO2 adsorption performance of nano
CaO are discussed.
2011 Elsevier B.V. All rights reserved.
Keywords:
Nano CaO
Calcination
Grain characteristics
Growth model
1. Introduction
CaO has been identied as the most promising candidate for
CO2 capture because CaO-based adsorbent has the following advantages: a high reactive sorption capacity for CO2 , a low cost and
the abundance of its natural precursors [1]. CaO-based adsorbents for CO2 capture through carbonationcalcination cycles are
widely studied in zero-emission power generation technologies
[2,3], reactive sorption-enhanced reforming for hydrogen production (ReSER) [46] and energy storage systems in chemical heat
pumps [7,8]. In these technologies, CaO are used repeatedly based
on the reversible reactions given in Eq. (1):
carbonation
calcination
(1)
The calcination process determines the structural characteristics of fresh CaO, which is an active sorbent for CO2 . Sun et al.
[9] investigated sintering during repeated cycles of calcination and
carbonation with limestone. And they found that the carbonation
time has little effect on the pore size distribution of sorbents, i.e.
that sintering of limestone largely occurs during calcination processes. Actually, the sintering of CaO is a common phenomenon
that happens simultaneously with calcination. Many researchers
have studied the consequences of sorbent sintering. Borgwardt
[10] studied the sintering rate of CaO in a N2 atmosphere at
Corresponding author. Tel.: +86 571 87953138; fax: +86 571 87953735.
E-mail address: wsf@zju.edu.cn (S. Wu).
1385-8947/$ see front matter 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.cej.2011.09.084
513
Nomenclature
C
d
E
G
0
G
K
M
R
T
t
cycles (carbonation in 100%CO2 and calcination in 100%N2 at temperature of 850 C). He found that the CaO grain size increased from
37 to 62 nm after 6 carbonationcalcination cycles. Li et al. [24]
assumed that limestone modied by acetic acid solution had better sintering-resistance because the modied limestone protected
CaO grain growth. The aforementioned research only studied CaO
grain size change; there has been no detailed investigation of the
grain growth model and its consequences (Table 1).
In this study, nano CaCO3 with a particle size of 70 nm was
adopted as a precursor of nano CaO-based CO2 sorbent. The nano
CaO grain growth characteristics were investigated more systematically under continuous changes in calcination conditions
with X-ray diffractometer (XRD) and Scherrer equation. The grain
growth model of nano CaO related to calcination temperature and
time were investigated. The relation of nano CaO grain growth,
pore size distribution and specic surface area was studied by
nitrogen adsorption isotherm measurement. And the adsorption
performance of CaO sample tested by a thermogravimetric analysis
(TGA) was discussed.
2. Experimental
Nano CaCO3 (>95% purity) (Hu Zhou Ling Hua Ltd. China) was
used as the CaO-based adsorbent precursor. The X-ray diffraction
pattern tested with XRD and the morphology tested with transmission electron microscope (TEM) were shown in Figs. 1 and 2. Nano
CaCO3 used here is hexagonal calcite with an average particle size
about 70 nm. Nano CaO samples for studying grain growth were
derived from different calcination conditions with a chamber calciner. A 3 g sample of nano CaCO3 was placed in corundum crucible
and put into the chamber of the calciner. The calciner was heated
to 750900 C at a rate of 12 C/min in a N2 ow (0.8 L/min). The
N2 ow was maintained to prevent CaO from reacting with CO2 or
moisture in the atmosphere. The temperature was held constant for
Table 1
Experimental data for CaO grain size during calcination.
t/min
T/K
d/nm
10
60
120
240
1023.5
35.9
42.2
51.7
58.9
1073.5
41.8
51.5
63.0
75.1
1123.5
55.6
63.3
85.2
101.8
1173.5
65.2
91.8
102.7
133.8
514
use in grain size calculations. The mean grain size was determined
by the Scherrer equation, as follows:
d=
K
cos
(nm)
(2)
(3)
were found in Fig. 5 and no CaCO3 was existed because of complete decomposition. The image of CaO was shown in Fig. 6. From
Fig. 6 we found that CaO derived from nano CaCO3 decomposition agglomerated in some extent, and the separated grains were
80100 nm.
3.2. The grain growth characteristic of nano CaO under
calcination
To investigate the effect of calcination temperature and accumulation of the consecutive calcination time on CaO grain growth, four
calcination temperatures (750 C, 800 C, 850 C and 900 C) and
ve isothermal times (10, 60, 120, 240 and 480 min) were selected.
The grain size of the nano CaO under the different calcination conditions is shown in Fig. 7. When raising the calcination temperature
for a xed isothermal time, the grain size of CaO grew signicantly.
Prolonging the calcination time at a xed temperature led to a rapid
increase in the CaO grain size; an asymptote can well describe the
growth curve for longer calcination times.
We also found that the CaO grain size increased 64% at 750 C
after 240 min and gradually accelerated to 105% at 900 C after
240 min. The higher the calcination temperature was, the faster
1.6
594.4 C
1.5
1.4
TGA was adopted to investigate the decomposition temperature of nano CaCO3 . The quality curve of nano CaCO3 was shown in
Fig. 4 when temperature programmed heating from 150 to 850 C
at a rate of 15 C/min in N2 atmosphere. From Fig. 4 we found that
the starting and the complete decomposition temperature of nano
CaCO3 were 594.4 C and 721.1 C respectively. To investigate nano
CaCO3 decomposition in the xed bed, 750 C calcination for 10 min
in N2 atmosphere was adopted. The component and morphology
of decomposition product were examined with XRD and TEM. The
X-ray diffraction pattern was shown in Fig. 5. Typical peaks of CaO
weight(mg)
1.3
1.2
1.1
1.0
0.9
0.8
721.1 C
100
200
300
400
500
600
700
temperature (C)
Fig. 4. Decomposition curve of nano CaCO3 .
800
900
515
110
100
90
grain size(nm)
80
70
60
50
40
30
20
10
20
30
40
runs
Fig. 5. XRD pattern of CaO derived from nano CaCO3 decomposition (decomposition
conditions: N2 atmosphere, 750 C, 10 min in xed bed).
Fig. 8. Nano CaO grain size over multiple cycles (carbonation conditions: 650 C,
40 min (N2 : 40 mL/min, CO2 : 10 mL/min); calcination conditions: 800 C, 30 min (N2 :
40 mL/min)).
The CaO grain growth over multiple cycles was examined, and
the results are shown in Fig. 8. The CaO grain size grew from 47.6
to 82.8 nm after the rst 6 cycles and then leveled out at approximately 90 nm over a total of 40 cycles. This result indicates that the
intermittent calcination time scattered over multiple cycles had a
cumulative effect on the grain growth speed only in the rst few
cycles. The grain size also approached an asymptote as the number
of cycles increased.
3.3. Nano CaO grain growth kinetics
Fig. 6. TEM image of CaO derived from nano CaCO3 decomposition (decomposition
conditions: N2 atmosphere, 750 C, 10 min in xed bed).
2 = Ct
2 G
G
0
140
750 C
120
grain size(nm)
The grain growth kinetics of nano CaO derived from the decomposition of fresh CaCO3 was investigated. CaCO3 calcination to
regenerate CaO is actually a process of simultaneous decomposition
and sintering. Small CaO grains emerge after decomposition and
then migrate to the growth interface of large grains, growing larger
during calcination. This process is similar to the sintering process
of solid-phase materials. The grain growth model of solid-phase
sintering is as follows [20]:
800 C
850 C
900 C
100
80
(4)
is a
In Eq. (4), the instantaneous average grain size of CaO, G,
parabola (opening to the right) for growth as a function of calcination time. Here, we treated C as a grain growth rate constant that
can be used to represent the speed of grain growth. The initial grain
0 , and C are both a function of the
size of CaO after decomposition, G
calcination temperature. C follows the Arrhenius equation, which
can be written as given in Eq. (5). The E in Eq. (5) represents the
activation energy of the grain growth.
E
RT
60
C = C0 exp
40
-50
50
t(min)
Fig. 7. CaO grain size under different calcination conditions.
the CaO grains grew. The CaO grain size increased as the consecutive calcination time increased, but the growth was not unlimited.
Increasing the calcination temperature caused the CaO grain size
to increase and the growth rate to accelerate.
ln C = ln C0
(5)
E1
.
RT
(6)
R2 = 0.9537
(7)
516
140
C0 = 1.25 107
120
120000
RT
(8)
calculated data(nm)
E = 120kJ/mol
100
80
60
40
20
20
40
60
80
100
120
140
experimental data(nm)
Fig. 9. Comparison of the calculated and experimental data.
(a)
-3
3.5x10
(b)
-3
3.0x10
3.0x10
10min
60min
120min
240min
-3
2.0x10
2.5x10
dvp/drp
-3
2.5x10
dvp/drp
3.5x10
-3
1.5x10
-3
1.0x10
2.0x10
1.5x10
1.0x10
-4
5.0x10
5.0x10
0.0
0.0
0
20
40
60
80
-3
10min
60min
120min
240min
-3
-3
-3
-3
-3
-4
100
20
40
3.5x10
3.0x10
dvp/drp
2.5x10
2.0x10
1.5x10
1.0x10
5.0x10
-3
80
100
(d)
3.5x10
80
100
-3
-3
10min
60min
120min
240min
-3
-3
3.0x10
2.5x10
dvp/drp
(c)
60
rp(nm)
rp(nm)
-3
2.0x10
1.5x10
-3
1.0x10
-4
5.0x10
0.0
-3
10min
60min
120min
240min
-3
-3
-3
-3
-4
0.0
0
20
40
60
rp(nm)
80
100
20
40
60
rp(nm)
Fig. 10. The pore size distribution of CaO for different calcination times (a) C = 10 (750 C calcination); (b) C = 17 (800 C calcination); (c) C = 33 (850 C calcination); (d) C = 57
(900 C calcination).
was calcined for 240 min under 850 C (shown in Fig. 10(c)).
And under 900 C calcination, many micropores appeared within
60 min calcination but sharply decreased in number when the
sample was calcined more than 120 min (shown in Fig. 10(d)).
Under different calcination temperature the trends of pore size
distributions of nano CaO were not uniform. The grain growth rate
constant C was determined by the calcination temperature according to Eq. (5). Under calcinations at 750 C, 800 C, 850 C and 900 C,
C was calculated as 10, 17, 33 and 57, respectively. When C was
1017, the grain growth of nano CaO was relatively slow. Small
grains coalesced and grew to large grains resulted to the original
mesopores between small grains disappeared and transformed to
micropores with smaller space. The pore size tended to be microporous. However, when C continued to increase to 33, the small
grains grew rapidly and the micropores sharply decreased when
the grain size of CaO grew over 100 nm. When C was 57, the grain
size of CaO was already more than 100 nm over 120 min calcination.
The pore size tended to be nonporous. As discussed above, this nding indicated that when sintering was mild, the pore size tended to
be microporous at low grain growth speeds, whereas the material
tended to be nonporous at rapid grain growth speeds, which was
attributed to severe sintering.
The BET-specic surface areas of the CaO samples derived from
different calcination conditions were shown in Fig. 11. It appeared
that the specic surface areas of the CaO were little change at
750800 C calcination within 120 min, and only a slight decline
was observed at 240 min of calcination. However, the specic surface areas of the CaO were little larger during initial times (<60 min)
(a)
20
750 C
50
150
200
250
Fig. 11. Specic surface area of CaO derived at different calcination conditions.
7
6
5
4
10min
60min
120min
240min
8
7
6
5
4
3
10min
60min
120min
240min
2
1
0
-1
-1
0
t(min)
(d)
10min
60min
120min
240min
0
2
t(min)
10min
60min
120min
240min
7
6
5
4
3
2
1
0
-1
t(min)
(c)
reactive sorption capacity(mol/kg)
100
t(min)
900 C
12
(b)
850 C
800 C
16
517
t(min)
Fig. 12. The reactive sorption capacity of the 1st cycle (a) 750 C calcination; (b) 800 C calcination; (c) 850 C calcination; (d) 900 C calcination.
518