ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023

REV

METHOD STATEMENT OF
INSTALLING CIRCULATING WATER
PIPE

CLIENT

PROJECT NAME

PROJECT TITLE
JOB NUMBER
LOCATION

:
:
:

19-July2010

DATE

Page Number
1 of 9

PT. PLN (PERSERO)

LAMPUNG 2X100 MW
COAL FIRED STEAM POWER PLANT
PLG
G-2001
LAMPUNG, INDONESIA

Method statement of
installing Circulating Water
Pipe

DESCRIPTION

YDS / DRK

SFR

PREPD

CHKD

APPD

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023

Method Statement of Installing

Circulating Water Pipe

Page Number
2 of 9

TABLE OF CONTENT
1

General

Purpose
...

General
..

Responsibilty

Basic
requirement
..

Preparation
of
...

work

Circulating
Water
.

Erection

Inspection

Reference

Pipe

Note

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023

Method Statement of Installing

Circulating Water Pipe

Page Number
3 of 9

GENERAL
This procedure provides information about the erection of Circulating Water Pipe Of

x 100 MW Coal Fired Steam Power Plant.

2

PURPOSE
This Procedure is to make sure that all people involve in the erection, assembly and
welding of Circulating Water Pipe Erection activity understand and familiar to doing the
work with quality control system for getting quality result as per client specification and
requirement, drawing, standard and code.

GENERAL NOTE
3.1

Inspection

As per the works required inspection, carry out inspection under attendance of
Superintendent / Engineer and as surreally record is result.
3.2

Safety

Refer to document Job Safety Analysis for Circulating Pipe erection.

3.3

Lifting

Prior to commencement of lifting works, assuredly carry out check of wire etc, use the
lifting works and confirm that no any defective point exist.
3.4

Assembly and erection

Assembly and erection of Circulating Water Pipe accordance to approved drawing for
construction from ADHI-JEPOE JO.
4

RESPONSIBILITY

4.1

Construction Manager

Responsible for the overall planning, coordination and control of the erection job.

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023
4.2

Method Statement of Installing

Circulating Water Pipe

Page Number
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Field Engineer

Responsible for field erection work implementation and maintaining acceptable quality
standard.

4.3

Field Superintendent and Supervisor

Responsible for the actual performance of the erection crew and actual checking of the
work progress to make sure that its per drawing specification and standard.

4.4

Quality Control Engineer

Responsible to monitor and inspect the erection activities to ensure it is being done in
compliance with procedure, ITP (Inspection and Test Plant), drawing, Project
specification and other reference standard document and procedures.
For these activity will support by Material Control, Quality Control, Welding Sec, and others
section related with these activities.
5

BASIC REQUIREMENT
5.1

Schedule and Planning

Master schedule is usually provided by the client. The detailed schedule is prepared by
the contractor according to his planning which is based on the clients master schedule.
The millstone and the critical path can be identified which require proper planning. The
sequence of erection activities and the resources required is included in the planning.
5.2

Erection Drawing and Erection Manual

Erection drawing and manual usually provided by the clients. The Field Engineer,
Superintendent shall check all drawings intended Circulating Water Pipe. All the
information required is completed and all drawings shall be of current revision.
5.3

Packing List

Packing List shall be made available by the client to the contractor. This included all the
listing of materials, equipment and parts that are supplied.
The Packing List should indicate the quantity of the material and equipment supplied
and its specification as described in the erection drawing. This will also indicate the
size and the total weight of the component and the method of storage. Also the packing
number and material coding is very essential.

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023
5.4

Method Statement of Installing

Circulating Water Pipe

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Storage Area and Warehouse

Upon a thorough check on the drawing and the packing list, the quantity of materials
and equipment is already known, including the method of storing, the size of the
storage area and the warehouse can be identifies.
5.5

Resources

Identification of resources is integral part of planning and scheduling is the most

essential part of the basic requirement in undertaking boiler erection job in particular
and in all jobs in general. Resources means, the materials, labor and equipment
needed to perform Circulating Water Pipe erection job.
6

PREPARATION WORK
6.1

Checking of Circulating Water Pipe Drawings

This has to be done by the Construction Manager, Field Engineer, Superintendent and
Supervisor to determine the correct resources needed to perform the job.
6.2

Checking of Client Supplied Material and Equipment

Checking and inspection of the materials and equipment including the spare parts is to
be done by the material control. He will make sure that all materials, equipment and
spare parts received from the supplier or the client conform to the quantity and the
specifications started in the packing list or shipping.
6.3

Checking of Erection Materials, Equipment, Tools and Machinery

In the early stage of planning, these resources had been already identified. The
schedule of mobilization is as planed schedule made by the Construction Manager and
Field Engineer.
6.4

Checking of Labor

Labor requirement for every stage of erection job is prepared by the Chief Engineer
and his erection team, which is in accordance to their planning.
7

Circulating Water Pipe Erection

The following sequence on this procedure may be change depend actual condition at
site.

FLOW CHART ERECTION OF CIRCULATING WATER PIPE

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023

Method Statement of Installing

Circulating Water Pipe

Page Number
6 of 9

Location, Center Line and Elevation Check of Excavation Area, Pump Area, Condenser Area and Seal Pit Area

BEDDING
Crushed Stone Course and
Medium & Coarse Sand Bedding Course

WELDING OF PIPE
Pre-Assembly every 2 spool
Assembly

INSPECTION

HYDROSTATIC TEST

PAINTING AND WRAPPING

BACKFILL

FINISH

7.1 Check Location, Centerline and Elevation

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023

Method Statement of Installing

Circulating Water Pipe

Page Number
7 of 9

Check Location, Centerline, and Elevation of Excavation Area, Pump Area, Condenser Area
and Seal Pit Area is important before bedding course and assembly of circulating pipe begin.
Location, Centerline, and Elevation show on the drawing No. PLG-309-DW-PI-2000.

7.2 Bedding

Fig. 1.0 Piping Lay out circulating

water pipe

Bedding shall be done before put the pipe into location. Circulating Water Pipe laying for the
first course from tamped original soil is crushed stone from the one of diameter 3-5 cm and
maximal diameter of few sand is 5 cm. The gradation of crushed stone should be good and
hard, the clay content of crushed stone is not larger than 5%. The height of crushed stone
bedding course is 500 mm. Second course is medium sand and coarse sand with height 300
mm, bedding course of medium sand and coarse sand will be hierarchical compaction.

Fig. 2.0 Circulating water pipe laying

7.3 Welding of Pipe

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023

Method Statement of Installing

Circulating Water Pipe

Page Number
8 of 9

Welding of circulating pipe divide into pre-assembly and assembly, Assembly will be start
from the Pump area for the pipe diameter 72 inch to condenser unit 1.

Fig. 3.0 Piping Lay out Pump Area to

condenser

Fig. 4.0 Isometric Circulating Water

Line

After completed welding pipe 72 inch, pipe 56 inch and 24 inch can start to connect to
Pump area and Condenser Unit#1. Stage two for welding pipe 72 inch start from condenser
unit#2 to Seal Pit Area and continue welding for the pipe 56 inch and 24 inch which
connect to Condenser area.

ADHI KARYA JEPOE JOINT OPERATION

METHOD OF WORK
Document No.:
P-2001 ENG
023

Method Statement of Installing

Circulating Water Pipe

Page Number
9 of 9

Fig. 5.0 Piping Lay out Seal Pit Area to

condenser

Excavated area on welding area of pipe is decided by site condition to get acces during
welding. To prevent water come to excavated area when rain come, pump water must be
provided. Welding Procedure Specification for welding Circulating Water Pipe is WPS No.
03/GE/ASME/07. Welding will be carry out on both position inside and outside to get full
penetration welding, sequence welding and fit-up should be more attention to get sound weld
quality.
7.4 Hydrostatic Test
Before Hydrostatic test all support and stopper should be already installed, explanation about
hydrostatic test provided on Hydrostatic Test Procedure for Circulating Water Pipe.
7.5 Painting and Wrapping
Painting and Wrapping can be start after Hydrostatic Test completed and accepted. Painting
and wrapping type is designed based on the drawing and project specification.
8.0 Inspection
For Quality Inspection during installation of Circulating Water Pipe describe on Inspection
and Test Plan (ITP) Of Electrostatic Precipitators.
9.0 Reference
- Approved drawing for construction.