Beruflich Dokumente
Kultur Dokumente
101
102
103
104
105
106
107
SUBJECT NAME
Applied Mathematics
Physics - I
Chemistry - I
Communication Skills
Applied Mechanics
Physics - I (P)
Chemistry - I (P)
MARKS
INTERNAL THEORY TOTAL PASS
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
2nd Semester
S. NO. SUB. CODE
1
2
3
4
201
202
203
204
5
6
7
207
208
209
SUBJECT NAME
Mathematics - I
Physics - II
Chemistry - II
Concepts in Information
Technology
Physics II (P)
Chemistry II (P)
Information Technology (P)
MARKS
INTERNAL THEORY TOTAL PASS
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
30
30
30
70
70
70
100
100
100
40
40
40
2nd YEAR
3rd Semester
S. NO. SUB. CODE
1
301
2
3
4
302
303
304
SUBJECT NAME
Heat Power Engineering - I
Automobile Engine - I
Strength of Material
Automobile Chassis - I
MARKS
INTERNAL THEORY TOTAL PASS
30
30
30
30
70
70
70
70
100
100
100
100
40
40
40
40
5
6
7
305
306
307
30
30
30
70
70
70
100
100
100
40
40
40
4th Semester
S. NO. SUB. CODE
1
2
3
4
5
6
7
401
402
403
404
405
406
407
MARKS
INTERNAL THEORY TOTAL PASS
SUBJECT NAME
Fluid Mechanics & Hydraulics
Heat Power Engineering - II
Automobile Engine - II
Automobile Chassis - II
Hydraulics (P)
Automobile Drawing - II (P)
Automobile Engine - II (P)
30
30
30
30
30
30
30
70
70
70
70
70
70
70
100
100
100
100
100
100
100
40
40
40
40
40
40
40
3rd YEAR
5th Semester
S. NO. SUB. CODE
1
2
3
4
5
6
7
501
502
503
504
505
506
507
SUBJECT NAME
Industrial Management
Theory of Machine
Manufacturing Process
Automotive Transmission
Manufacturing Process (P)
Automotive Transmission (P)
Automobile Repair & Maintenance
Workshop I
MARKS
INTERNAL THEORY TOTAL PASS
30
30
30
30
30
30
70
70
70
70
70
70
100
100
100
100
100
100
40
40
40
40
40
40
30
70
100
40
6th Semester
S. NO. SUB. CODE
1
2
3
4
5
6
7
601
602
603
604
605
606
607
608
SUBJECT NAME
Automotive Electrical Systems
Machine Tools
Optimization Technique
Farm Machinery
Automotive Electrical Systems (P)
Farm Machinery (P)
Automobile Repair & Maintenance
Workshop II
Project Work
MARKS
INTERNAL THEORY TOTAL PASS
30
30
30
30
30
30
70
70
70
70
70
70
100
100
100
100
100
100
40
40
40
40
40
40
30
70
100
40
30
70
100
40
TRIGONOMETRY
Measurement of an angle (degree and radian). Relation between degree and radian. Trig
ratios of 00 , 300 , 450 etc. Fundamental identities
TRIGONOMETRIC RATIOS
SUBMULTIPLE ANGLES
OF
ALLIED,
COMPOUND,
MULTIPLE
&
FORMULAE
INVERSE
properties.
Applications
Work done and moment of force about a point & line
UNIT 3
HEAT TEMPERATURE AND ITS MEASUREMENT
Concept of heat and temperature on the basis of K.E. of molecules Unit of heat Basic
Principles of measurement of temperature, Thermocouple, Bimetallic and resistance,
Pyrometers and Thermometers - Criteria for the selection of thermometers
EXPANSION OF SOLIDS
Coefficient of linear, Surface and cubical expansions and relation amongst them, Thermal
stresses (qualitative only) and their applications.
UNIT 4
HEAT TRANSFER
Three modes of transfer of heat, Coefficient of thermal conductivity, its determination by
Searles method and Lees disc method. Conduction through compound media (Series and
parallel for two materials only), Heat radiation, Characteristics of heat radiations, Prevosts
theory of heat exchange, Black body radiations, Emissivity and absorbtivity - Kirchhoffs
law and Stefans law of radiation.
--------------------------------------------------------------------------------------------------
IONIC EQUILIBIRIUM
Ionization. degree of ionization, Focus effecting ionization Ionization of water, ionization
equilibrium in aqueous solutions, common ion effect
ACIDS AND BASES
Concept of acids and bases, their strength in ionization constant. PH value, acid base
titration, choice of indicators. Hydrolysis - Buffer solution.
ELECTROLYSIS
Concept of electrolysis. Faradays law of electrolysis. Engineering applications
(electrometallurgy, electroplating & electro refining)
UNIT 4
WATER Hard and soft water, removal of hardness by
a. Soda lime process.
b. Pruitts process.
c. Ion exchange method.
Disadvantages of hard water in industrial use, boiler scales, priming, foaming corrosion and
caustic embrittlement.
Expressing the degree of hardness of water in (with simple problems)
a. Clarks degree
b. OHare s method
--------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------
Concept of mechanics and applied mechanics Explanation of Mechanics and applied Mechanics, its importance and necessity, giving suitable examples on bodies at rest and in
motion, - explanation of branches of this subject - Concept of rigid bodies
UNIT - II
Laws of Forces - Force and its effects, units and measurement of force, characteristics of
force vector representation - Bows notation, Types of forces, action and reaction, tension,
thrust and shear force - Force systems: Coplanar and space force systems - Coplanar
concurrent and non-concurrent forces. Free body diagrams, Resultant and components
concept of equilibrium - Parallelogram law of forces - Equilibrium of two forces,
superposition and transmissibility of forces - Newtons third law, triangle of forces, different
cases of concurrent coplanar, two force systems, extension of parallelogram law and triangle
law to many forces acting at one point - polygon law of forces, method of resolution into
orthogonal components for finding the resultant, graphical methods, special case of three
concurrent coplanar forces - Lamis theorem.
UNIT - III
Concept of moment - Varignons theorem (statement only) - Principle of moments
application of moments to simple mechanism - parallel forces - calculation of their resultant concept of couple properties and effect - moving a force parallel to its line of action - general
cases of coplanar force system - general conditions of equilibrium of bodies under coplanar
forces.
Concept of friction, laws of friction, limiting friction and coefficient of friction, sliding
friction.
UNIT - IV
Concept of gravity - gravitational force, centric and center of gravity - centric for regular
lamina and center of gravity for regular solids - Position of center of gravity of compound
bodies and centric of composition area - CG of bodies with portions removed.
UNIT - V
Laws of Motion - Concept of momentum - Newtons laws of motion & their application derivation of force equation from second law of motion - numerical problems on second law
of motion, piles, lifts and bodies tied with string - Newtons third law of motion and
numerical problems based on it - conservation of momentum - impulsive force (definition
only).
Concept of machine - mechanical advantage, velocity ratio and efficiency of a machine their
relationship - law of machine - simple machines (lever, wheel and axle, pulleys, jacks winch
crabs only)
--------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------
Geometrical meaning of Derivative, Equation of tangent and Normal Rates and Motion
Maxima and minima Radius of Curvature
Complex number
Definition of Complex number. Cartesian, polar, Exponential forms of Complex number.
Algebra of Complex number (Equality, addition, Subtraction, Multiplication and Division)
De-Moirs theorem (without proof) and simple problems. Eulers form of Circular
functions, hyperbolic functions and relations between circular &hyperbolic functions
UNIT 5
Numerical Solution of Algebraic Equations
Bisection method, Regula-Falsi method and Newton-Raphson method
Numerical Solution of Simultaneous Equations
Gauss elimination method Iterative methods-Gauss Serial and Jacobis method
--------------------------------------------------------------------------------------------------
Refraction and refractive index. Defects in image formation (Qualitative), Simple and
compound microscope, astronomical and Galileo telescopes and their magnifying powers
Electrostatics
Coulombs law, Unit charge - Electric field and Electric lines of force. Electric intensity
due to charged straight conductor and plane sheet. Capacitance and its units, Parallel plate
capacitor.
Grouping of capacitors in series and parallel (simple problems). Dielectric constant its
functions.
UNIT 3
D.C. Circuits
Ohms law - Kirchhoffs law - Wheatstone Bridge Principle. Simple Problems on series
and parallel circuits.
UNIT 4
Electromagnetism
Magnetic fields and its units. Magnetic field around a current carrying conductor. Circular
loop and solenoids. Force on a moving charge and current in a magnetic field. Force
between two current carrying parallel conductors. Moving coil galvanometer; Conversion
of galvanometer into Ammeter and Voltmeter. Permeability; Dial part and Ferro magnetic
materials.
Modern Physics
Introduction to laser, its characteristics and important applications. Introduction to common
modes of communication, viz Fax, Email, Internet etc
--------------------------------------------------------------------------------------------------
UNIT-2
Polymers & Composites covering, Basics of Polymer Chemistry, Molecular weight,
Molecular shape, Crystalline, Glass transition temperature and melting point, Visioelasticity, Structure-property relationship; Methods of polymerization, Thermoplastics and
Thermo-sets, Copolymerization, Elastomers-Structure, Applications, curing techniques;
Advanced polymeric materials; Conducting polymers, Liquid crystal properties. Dendrites
and their difference from polymers, degradable polymer materials, solubility of polymeric
& dendrimeric molecules, physicochemical properties of polymers; Fabrication of
polymers-Compression/Injection/Extrusion moldings. Synthesis, Properties and Uses of
PE, PVC, PMMA, Formaldehyde resins; Melamine formaldehyde- urea resins, adhesives
and their adhesive mechanism; Composites- Basics of composites, Composition and
Characteristic properties of composites; Types of Composites-Particle, Fiber, Reinforced,
Structural, & their applications; Metallic and non-metallic fillers, molecular and
oligomerization mechanism, nano-composites.
UNIT- 3
Surfactants and Lubricants covering, Surface active agents- Methods of preparation of soap,
Cleaning mechanism, Types and advantages of detergents; Critical micelles concentration,
hydrophilic and hydrophilic interactions. Fricoohestiy of surfactant solutions, HLB values;
Lubricants- Concept of tribology; Types of lubricants and Mechanism of lubrication,
Physical and Chemical properties of lubricants, Additives of lubricants, Selection of
lubricants, freezing points of lubricants.
UNIT- 4
Biotechnology covering, Significance and application of Biotechnology, Bio-reactors,
Biotechnological processes; Fermentation, Production of Alcohol, Production of Vitamins;
Industrial enzymes, Bio-fuels, Biosensors, Bio-fertilizers, Bio-surfactants; Applications of
Biochips; Intra-molecular multiple force theory (IMMFT) of Bio-surfactants. (6 Lectures)
UNIT-5
Green Chemistry covering, Introduction, Significance and latest research in this field;
Various Industrial applications of green chemistry; Green technology- Latest green
laboratory technology for saving experimental resources and infrastructural framework;
R4M4 (Reduce, Reuse, Recycle, Redesign; Multipurpose, Multidimensional, Multitasking,
Multi-tracking;) model with special reference of survismeter, econoburette; Safer
Technique for Sustainable Sodium Extract Preparation for Extra Elements Detection;
Concept of molecular and atomic economy & its use in green chemistry; Life cycle analysis
technique (cradle to grave approach) (6 Lectures)
UNIT- 6
Instrumental Techniques covering, Fundamentals of Spectroscopy; Principles and
--------------------------------------------------------------------------------------------------
2. To find volume of solid cylinder and hollow cylinder using a venire caliper.
3. To determine the thickness of glass strip and radius of curvature of a concave surface using
a Speedometer
4. To verify the parallelogram law of forces.
5. To determine the atmospheric pressure at a place using Fortins Barometer.
6. To determine the surface tension of a liquid by capillary rise
method.
6. Create a table, chart in excel and implement all formula as addition, subtraction,
multiplication and division.
7. How to use Mail Merge in MS Word.
8. Create a Power point presentation using slide designing.
9. Create, Save & print the power point presentation.
10. Create a power point presentation using clipart, Word art gallery & then add transition
& Animation
Effects
Engine. Working Principle of I.C. Engine.Concepts of 2-stroke and 4-stroke Petrol and
Diesel Engines, Comparison.Classification of I.C. Engines based on various parameters like
fuels, number of cylinder, number of strokes, position of stroke, arrangement of cylinder,
uses etc.
CONSTRUCTIONAL FEATURES
Construction details, specification, function and working of: Cylinder block, cylinder
head, cylinder liners.Piston, Piston rings, Piston (Wrist) pin.Crank shaft, Connecting Rod,
flywheel, dampers.Valve operating mechanism, side valve, overhead valve (Single and
Double)Types of Camshaft drives, Rotary valve, sleeve valve mechanism, Timing Gears.Use
of Reed Valve in the two-stroke engine.Inlet and exhaust manifolds.Various types of
silencers. Valve timing diagram for 2-stroke and 4-stroke engines.
UNIT-2
COOLING SYSTEM
Necessity of cooling. Types of cooling.Air-cooling system, Components of air-cooling
system.Water-cooling system. Thermosyphon and pump assisted types. Liquid cooling
system.Water cooling system layout, different components of water cooling system like
cooling fan, water jackets, water pump, hoses, thermostats, radiator, PVRV cap etc. and their
detail. Comparison between Air-cooling and water-cooling. Overcooling and under cooling,
Anti freeze solution, additives.
UNIT-3
LUBRICATION SYSTEM
Purpose of lubrication. Properties of good lubricant, grading of lubricants.Different types of
lubricants and their makes.Different methods of lubrication Splash lubrication, Gravity
lubrication, wet sump lubrication and dry sump lubrication. Components of wet sump
lubrication system like strainer, fuel pump, filter, pressure gauge, Dipstick, relief valve, oil
coolers.Causes of oil consumption and oil contamination, Crank case ventilation. Oil
additives.
UNIT-4
FUEL FEED SYSTEM (GASOLINE ENGINE)
Types of fuel feed system gravity and pump feed. Mechanical fuel pump and Electrical
fuel pump working principle, other components of fuel supply system line, dry and wet air
cleaners, carburettor.
Theory of Carburetion, Properties of Air-feed mixture, working of simple carburettor and its
limitations.
Circuits of complete carburettor, A/F mixture requirement at different
condition.Construction and working of solex carburettor.Dual & multi barrel carburetion
system.
UNIT-5
PETROL INJECTION
Timed and continuous injection system. Port injection (MPFI) and throttle body injection.
Advantages of port injection (MPFI) system.Electronic petrol injection system.Comparison
between carburetion and Petrol injection.
UNIT-3
Deflections of beams
Deduction of maximum deflection and slope for cantilevers with: point load at free ends,
point load at any position,uniformly distributed load throughout the length. Deduction of
maximum deflection and slope of simple supported beam with: point load at mid span,
uniformly distributed load throughout the length, combination of (a) & (b) using standard
formula and principal of superposition (no deduction of formula).
UNIT-4
Columns and struts
Problems using Eulers formula for long column (no deduction)
Problems using Rankine Gordons formula (no deduction).
Torsion of solids and hollow circular shafts
Introduction theory of torsion and assumptions, derivation of torsion formula, polar
modulus, torsional rigidity
Power transmission
Strength and stiffness of shafts
Comparison of hollow and solid shafts advantage of using a hollow shaft Problems
UNIT-5
Springs
Types of springs, uses Closely coiled helical spring subjected to axial load, shear stress,
deflection, stiffness, strain energy stored for closely coiled helical spring Simple problem.
Riveted joints
Types of rivets and riveted joints
Strength of rivet & plate, strength of riveted joints, efficiency of riveted joints (lap and butt
joints)
Failure of riveted joints
Simple problems
AUTOMOBILE CHASSIS
History and Developments of Automobiles Classification of Vehicles Components of
Automobile Chassis Layout of Conventional Type Chassis Front Engine Front Wheel
Drive Rear Engine Rear Wheel Drive Four Wheel Drive Comparison between
various types of Chassis Layout Mono Coquet Chassis.
UNIT-2
FRAMES
Automobile Frame Types of Frame Alignment of frames Two wheeler frames
Stresses on frames Defects in frames.
BODY CONSTRUCTION
Automobile Body Construction Vehicle Body Architecture Aerodynamic
consideration in body profiling Comparison between Integral body and Framed
Construction
UNIT-3
FRONT AXLE
Live Axles, Dead Axles Types of Front Axle Arrangement Front Wheel Assembly
Trans-axle
STEERING SYSTEM
Steering Geometry Camber, Castor, King Pin Inclination or Steering Axis Inclination,
Combined Angle, Centre Point Steering, Toe-in, Toe-out.Correct Steering Angle.Steering
Gears worm and sector, Rack and pinion, ball Re-circulating type.Steering Linkage
Components and functions.Factors affecting Steering Under-steering, Over-steering.Steering
System Troubleshooting
UNIT-4
POWER STEERING
Principles of Power Steering Comparison between Conventional Steering System and Power
Steering System. Power Steering System Types. Construction and working of different
power steering system.Power Steering Pumps.Four Wheel Steering.Power Steering System
Troubleshooting
---------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------
Types of fluid flow (steady, unsteady, uniform, non uniform, laminar and turbulent),
Equation of continuity, Discharge of flowing fluid, mean velocity, Reynoldss number and
its use.
Fluid Dynamics Energy possessed by flowing liquid. Pressure energy, kinetic energy and
potential energy, Bernoullis Theorem statement, assumption and explanation. Hydraulic
grade line, energy line and stagnation pressure. Problems.
UNIT-3
FLOW MEASUREMENT
Hydraulic coefficients ( coefficient of contraction, coefficient of velocity, coefficient of
discharge), Find the discharge through Venturimeter, Orificemeter (circular), and Pitot tube,
Problems.
FLOW THROUGH PIPES
Laws of fluid friction for laminar and turbulent, Darcys equation for frictional loss (no
proof). Minor head loss and Major Head loss, Loss of head due to sudden enlargement,
contraction, obstruction, bend & loss at exit (no proof), problem
UNIT-3
HYDRAULICMACHINES IMPACT OF JETS
Impact of jet on stationery and moving flat plate, stationery and moving curved vane,
calculation of work done and its efficiency, Problems.
CENTRIFUGAL PUMPS
Construction and working of centrifugal pump, Types of centrifugal pump, Priming,
Cavitation, Calculation of work done, Power, efficiency, Velocity diagram. Problem.
RECIPROCATING PUMPS
Construction of pumps, working of single acting and double acting reciprocating pumps,
Discharge, Work done, Power, efficiency, slip, Indicator diagram, Problems.
UNIT-4
HYDRAULIC TURBINE
Classification of Turbines Impulse and Reaction turbine, components and working of
Pelton wheel, Francis Turbine and Kaplon Turbine.
Gear Pump: working principle, theoretical discharge, volumetric efficiency. Vane Pumps:
Working principle, Discharge.
UNIT-5
HYDRAULIC DEVICES
Fluid CouplingFunction, Construction, Operation, efficiency, Slip, Speed ratio, Power.
Torque ConverterWorking Principle, Construction, Power and efficiency.
Hydraulic LiftWorking Principle, Construction, Efficiency.
UNIT-2
REFRIGERATION SYSTEM
Air refrigeration System, Bell-Coleman cycle application & its limitation. Vapour
Compression Cycle, effect of sub cooling and superheating.Simple mathematical calculation
with pressure enthalpy charts.Vapour absorption Cycle.Actual vapour absorption cycle and
application.
UNIT-3
REFRIGERANTS
Properties of refrigerant.Properties and application of commonly used refrigerants such as
R11, R12, R22, NH3 & water.Newer and environment friendly refrigerants.
REFRIGERATION SYSTEM COMPONENTS
Function,
types,
specification
and
constructional
overview
ofCompressor.Condenser.Throttling Device.Evaporator.Oil Separator.Accumulator.Control
System in refrigeration solenoid valve, thermostat etc
PSYCHROMETRY Definition and meaning of Saturated air, Dry & Wet bulb
temperature, Dew point temperature, Specific humidity, absolute humidity, relative
UNIT-4
AIR CONDITIONING
Concept of air conditioning.Metabolism in human body.Human Comfort.Classification and
application of air conditioning. Automotive air conditioning System Principles of automotive
air conditioning.Ventilation and heating of passenger compartment in a vehicle.Automotive
air conditioning system operating conditions, car air conditioning, bus and truck air
conditioning, heater-air-conditioner, manually and automatically controlled air conditioners,
typical installations.Causes of failure of automotive air conditioners.Trouble shooting.
UNIT-2
SUPERCHARGING
Supercharging, objectives of supercharging, supercharging on S.I. & C.I. Engines.
Advantages of supercharging on C.I. engines over S.I. engines.Effect of supercharging
on power, efficiency and fuel consumption and its limitations on S.I. & C.I. engine.Method
of Supercharging, Types of Superchargers, Turbo charging.
UNIT-3
SCAVENGING
Scavenging, Theoretical scavenging process perfect scavenging, perfect mixing & short
circuiting.
Scavenging Parameters delivery ratio, scavenging efficiency, Trapping efficiency. Types
of scavenging uniflow, cross flow and loop or reverse scavenging. Scavenging pumps.
UNIT-4
THEORY OFCOMBUSTION
Introduction.Combustion theory in S.I. Engine.Stages of combustion in S.I. Engines.
Effects of engine variables on Ignition lag, flame propagation. Abnormal combustion
Detonation, Pre-ignition, Surface ignition, factors affecting detonation and its control.S.I.
Engines combustion chamber.
Combustion theory in C.I. Engine.Stages of combustion in C.I. Engines.Air-fuel ratio, Delay
Period and variables affecting delay period.Diesel knock and variables affecting diesel
knock.C.I. Engines combustion chamber.Difference between knocking phenomena in S.I.
and C.I. Engines.
UNIT-5
FUELS
Introduction (Properties of fuels, Heating Value of fuels, Concept of A/F ratio, Theoretical
air requirement for complete combustion).S.I. engine fuel.Octane number requirement.Diesel
engine fuel.Cetane number.Fuel additives and its effects.
UNIT-6
ALTERNATIVEFUELS FORI.C.ENGINES.
L.P.G, CNG, Alcohol & Hydrogen as Automotive fuels.CNG Kit.Comparison between CNG
& LPG with gasoline.
AIR POLLUTIONAND EMISSION CONTROL
Pollutants from Petrol and Diesel Engines.Sources of pollutants from petrol and diesel
engines Causes and effects of pollution from petrol and diesel engines on human health,
vegetation and other materials. (like on paper, plastic, paint etc.)Comparison of Diesel and
Gasoline emissions.Emission control system for S.I. engines and C.I. engines Catalytic
Converter, positive crankcase ventilation, Evaporation loss control device ( ELCD ) by
charcoal canister, Exhaust gas re-circulation ( EGR ).
Diesel
smoke,
odour
and
control.Emission norms for petrol and diesel vehicles ( Euro series and Bharat stage I & II
).Introduction to Green House Effect.
UNIT-2
Power Brakes.
Necessity of Power Brakes.Types of Power Brakes.Construction and working principle of
power brakes( pedal assisted & combined unit type).vacuum pump, manifold
vacuumAntilock Brake System.Power Brake Troubleshooting.
UNIT-3
Wheels and Tyres
Wheels-types.Hub attachmentWheel Specification.Light Alloy Wheels.Tyres.Requirements
of tyre.Constructional features of tyres.Types of tyres.Tread Patterns.Tyre
specifications.Inflation pressure and its effects.Factors affecting tyre performance and
life.Balancing of wheel tyre assembling( static and dynamic ).Tyre Rotation.Tyre
Retreading.Tube Vulcanizing.
UNIT-4
Suspension Systems
Functions of suspension system. * sprung weight, unsprung Weight.Types of suspension
system( Rigid axle suspension system, Independent suspension system).Springs( Leaf spring,
coil spring).Helper springs (variable rate springs).Air and Hydro-pneumatic Suspension.
To study an epicyclic gearbox, sketch the same and calculate gear ratio. To perform the
Morse Test on petrol / diesel engine.
To perform the Heat Balance Test on petrol / diesel engine.
To study the performance characteristics of petrol / diesel engine by using an engine test rig.
UNIT-2
ORGANISATIONAL BEHAVIOUR
Objectives Brief introduction to: Motivation & Morale Perception Leadership &
Leadership Styles Communication Team Building Work Culture.
UNIT-3
HUMAN RESOURCES MANAGEMENT
Scope & Functions Human Resources Planning Selection & Recruitment Training &
Development Performance Appraisal Industrial Safety.
UNIT-4
PRODUCTION MANAGEMENT
PRODUCTION PLANNING:
Routing Loading Scheduling PRODUCTION CONTROL: Expediting Dispatching
Materials Handling Work Study Productivity QUALITY MANAGEMENT:
Tools & Techniques Quality Management System.
MATERIALS MANAGEMENT
UNIT-5
FINANCIAL MANAGEMENT : Financial Ratios Elements of Costing Auditing
MARKETING &SALES MANAGEMENT
Objectives & Functions Marketing of products & Services Advertising & Sales
Promotion Consumer Behaviour
QUANTITATIVE TECHNIQUES
Linear
CPM
UNIT-2
BELTS &PULLEY DRIVE
Types of belt drive, velocity ratio of simple and compound belt drive, length of belt (no
deduction), tension in tight side and slack side of belt, their relation (no deduction), power
transmitted by belt, slip of belt, creep of belt, angle of contact (definition only
UNIT-3
GEAR DRIVE
Nomenclature of gear, gear train simple and compound, epi-cyclic gear train, idle gear,
differential gear, power transmitted by gears.
UNIT-4
FLY WHEEL &TURNING MOMENT DIAGRAM
Functions of fly wheel, turning moment diagram for a two-stroke and four-stroke I.C. engine
(graph only), fluctuation of energy, maximum fluctuation, coefficient of fluctuation of
energy, coefficient of fluctuation of speed, size of fly wheel, energy stored in a fly wheel,
simple numerical problems.
UNIT-5
GOVERNORS
Types of governors, terms used in governors, watt governor, porter governor, sensitiveness
of governors, stability, Hunting of governor, effort and power of governors (definition only),
BRAKES&DYNAMOMETER
Classification of brakes and dynamometer, internal expanding brakes, braking effect in a
vehicle, rope brake dynamometers,
UNIT-2
HEAT TREATMENT OF METALS AND ALLOYS
Purpose and methods of heat treatment annealing, normalizing, hardening, tempering,
hardening, , effects of heat treatment on the mechanical properties.
UNIT-3
UNIT-4
WELDING
Definition, classification of welding, weldability, resistance welding, butt welding, spot
welding, seam welding, gas welding oxy-acetylene, welded joints and edge preparation.
UNIT-5
MECHANICAL WORKING OF METALS
Introduction, hot working, hot rolling, piercing, drawing, hot spinning, extrusion, cold
working, cold rolling, cold drawing, cold spinning, cold extrusion, squeezing, peering
operation.
UNIT-2
MANUAL TRANSMISSION
Necessity and Function of the Transmission (Gear Box).Types of Gear Box Sliding mesh,
Constant mesh & Synchromesh.Construction Details and Working principle of various types
Of Gearbox and comparison between them.Forward and Reverse Gear Ratio for different
vehicles.Gear Shift Mechanism.Common faults and remedies.
UNIT-3
AUTOMATIC TRANSMISSION
Elements of Automatic TransmissionPrinciple of Epi-cyclic Gearing.Function, Construction
& Working of Three member epi-cyclic Gearbox .Torque Converter.Freewheel (
UNIT-4
UNIVERSAL JOINTS AND PROPELLOR SHAFT ( DRIVE LINES)
Necessity of Universal Joints.Types of Universal Joints.Constructional details of Hooke's
JointLimitation of Hooke's Joint.Constant Velocity Joint.Propeller Shaft, Function and
constructional details.Driveline for front wheel drive.Driveline for rear engine, rear wheel
drive.Whirling of shaft, Two-piece Propeller Shaft.Common faults and remedies.
UNIT-5
FINAL DRIVE AND DIFFERENTIAL
Necessity of Final Drive.Gear types for Final Drive, Their comparison.Final Drive Ratio,
Overall Ratio.Differential Necessity and Working Principle.Differential lock, Differential
Slip.Common troubles and remedies.
UNIT-6
REAR AXLE & REAR AXLE DRIVES
Types of Rear Axle Semi Floating, Three quarter Floating and Fully Floating.Rear Axle
Drives-Hotch kiss Drive, Torque Tube Drive, Comparison between two.Rear Axle
CasingTwo wheel and Four Wheel Drive, Transfer Case.
of cylinder bores, Ovality and Taper Boring procedure for Multi cylinder Engines Honning
and lapping.
Valve refacing in Valve refacer machine, Valve Seat cutting setting and grinding to match
with valves. Lapping of Valves.Testing of fuel Injectors in fuel Injector Tester. \Phasing and
calibration of F.I.P.Steering Geometry-Checking and adjustment of camber, caster, toe-in,
toe-out, KPI, SAI. Servicing and adjustment of Mechanical, Hydraulic and Pneumatic
Brakes. Bleeding of BrakesPractice in brake drum lathe, measuring ovality shimming the
brake drum.
UNIT-2
Charging System
General construction of Automotive Generator and alternator.Advantage and disadvantages
of dynamo and Alternator drives.Cut out Relay.Generator and Alternator troubleshooting.
Regulation- Voltage and current regulation. Regulator for Alternators
UNIT-3
Starting System.
Purpose, construction and operation of starting system.Starting motor torque and power
requirement.Starting motor Drives-Bendix drive, Overrunning clutch etc.Starting Motor
troubleshooting.
UNIT-4
Ignition System
Contact point Ignition system (Battery Ignition and Magneto ignitionConstructional details
of coil, distributor, condenser, Magneto.Cam angle, Ignition timing.Ignition Advancing
Mechanism (centrifugal & vacuum).Comparison between Battery and Magneto Ignition
System.Spark plugs- constructional details, classification as per reach, heat range, diameter,
care and maintenance of spark plugs.Electronic Ignition System, Electronic Spark Control,
Electronic Spark advance. Comparison with conventional system.Distributor less Ignition
System.Ignition System Troubleshooting.
UNIT-6
Lighting System.
Various lighting circuitsHeat lamp types and constructional details.Vertical and Slide control
of lightsFog light, Slide light, Brake light, indicator lights, and instrument light, reverse light,
parking light.Trailer lighting, Florescent lighting, Interior lighting.Lighting System
Troubleshooting.
Wiring.
H.T. cables and L.T. cables-their applicationsCable colour codes.Wiring harness, cable
connections and fuses. Wiring diagram of vehicle.Faults and rectification of wiring system
UNIT-2
LATHE MACHINE
Function, types of lathe, specification of lathe, descriptions and functions of different lathe
parts, feed mechanism, thread cutting mechanism, lathe accessories and attachments,
centering, turning operations, tapers and taper turning, chamfering and other related
operations, cutting speed, feed and depth of cut.
UNIT-3
DRILLING MACHINE
Types of drilling machine, main parts of a drilling machine, size of drilling machine, feed
mechanism, work holding devices, tool holding devices, drilling machine tools, drilling
machine operations, tap drill size, twist drill nomenclature, designation of drill, cutting
speed, feed and depth of cut.
UNIT-4
MILLING MACHINE
Types of milling machine, main parts of a milling machine, size of a milling machine, work
holding devices, tool holding devices, milling cutters, up milling and down milling, face
milling, safety measures, gear cutting indexing and dividing heads, indexing methods
simple and differential, , gear hobbling.
UNIT-5
SURFACEFINISHING PROCESSES
Necessity of surface finishing, grinding kinds of grinding, wet and dry grinding, grinding
wheel specification, grade and structure of wheels, wheel shapes and size, selection of
grinding wheels, glazing and loading in wheels, dressing and truing, balancing of grinding
wheel, diamond wheels, other surface finishing processes, lapping, honing, super finishing,
polishing.
UNIT-6
NON-TRADITIONAL MACHINING PROCESSES
Introduction, classification of machining processes, AJM, USM, CHM, ECM, EDM, ECG,
LBM, PAM working principle, applications, advantages and limitations
NUMERICALCONTROL MACHINING
Introduction, NC and its components, position and motion control in NC machines open
and closed loop, axis of motion, classification of NC system, tool positioning systems, NC
part programming, NC machines (brief discussion).
UNIT-2
Different types of shovel dipper shovel, drag line, clam shell, back hoe, - their specific
function, revolving shovels, and their mechanism.
UNIT-3
PLANTPROTECTIONEQUIPMENT~
Different types sprayer and duster their components and functions.
HARVESTINGMACHINERY ~
Short description of mowers, reapers, binders, forge harvester, vegetable and food harvester
---------------------------------------------------------------------------------------
3. Operation and Maintenance of Paddy Thresher.( Both Manual and Power Operated)
4. Operation and Maintenance of Pump Set of Different HorsePower & Power Input.
5. Operation and Maintenance of Sprayer & Duster (Both Manual and Power Operated)
6. Operation and Maintenance of Rice Transplanter (Both Manual and Power Operated)
7. Operation and Maintenance of Seed Driller and Vegetable Transplanter (Both Manual and
Power Operated)