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HIMALAYAN UNIVERSITY, ARUNACHAL PRADESH

DIPLOMA IN ENGINEERING & TECHNOLOGY


(AUTOMOBILE)
1st YEAR
1st Semester
S. NO. SUB. CODE
1
2
3
4
5
6
7

101
102
103
104
105
106
107

SUBJECT NAME
Applied Mathematics
Physics - I
Chemistry - I
Communication Skills
Applied Mechanics
Physics - I (P)
Chemistry - I (P)

MARKS
INTERNAL THEORY TOTAL PASS
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40
30
70
100
40

2nd Semester
S. NO. SUB. CODE
1
2
3
4

201
202
203
204

5
6
7

207
208
209

SUBJECT NAME
Mathematics - I
Physics - II
Chemistry - II
Concepts in Information
Technology
Physics II (P)
Chemistry II (P)
Information Technology (P)

MARKS
INTERNAL THEORY TOTAL PASS
30
70
100
40
30
70
100
40
30
70
100
40
30

70

100

40

30
30
30

70
70
70

100
100
100

40
40
40

2nd YEAR
3rd Semester
S. NO. SUB. CODE
1

301

2
3
4

302
303
304

SUBJECT NAME
Heat Power Engineering - I
Automobile Engine - I
Strength of Material
Automobile Chassis - I

MARKS
INTERNAL THEORY TOTAL PASS
30
30
30
30

70
70
70
70

100
100
100
100

40
40
40
40

5
6
7

305
306
307

Automobile Drawing I (P)


Material Testing (P)
Automobile Engine - I (P)

30
30
30

70
70
70

100
100
100

40
40
40

4th Semester
S. NO. SUB. CODE
1
2
3
4
5
6
7

401
402
403
404
405
406
407

MARKS
INTERNAL THEORY TOTAL PASS

SUBJECT NAME
Fluid Mechanics & Hydraulics
Heat Power Engineering - II
Automobile Engine - II
Automobile Chassis - II
Hydraulics (P)
Automobile Drawing - II (P)
Automobile Engine - II (P)

30
30
30
30
30
30
30

70
70
70
70
70
70
70

100
100
100
100
100
100
100

40
40
40
40
40
40
40

3rd YEAR
5th Semester
S. NO. SUB. CODE
1
2
3
4
5
6
7

501
502
503
504
505
506
507

SUBJECT NAME
Industrial Management
Theory of Machine
Manufacturing Process
Automotive Transmission
Manufacturing Process (P)
Automotive Transmission (P)
Automobile Repair & Maintenance
Workshop I

MARKS
INTERNAL THEORY TOTAL PASS
30
30
30
30
30
30

70
70
70
70
70
70

100
100
100
100
100
100

40
40
40
40
40
40

30

70

100

40

6th Semester
S. NO. SUB. CODE
1
2
3
4
5
6
7

601
602
603
604
605
606
607

608

SUBJECT NAME
Automotive Electrical Systems
Machine Tools
Optimization Technique
Farm Machinery
Automotive Electrical Systems (P)
Farm Machinery (P)
Automobile Repair & Maintenance
Workshop II
Project Work

MARKS
INTERNAL THEORY TOTAL PASS
30
30
30
30
30
30

70
70
70
70
70
70

100
100
100
100
100
100

40
40
40
40
40
40

30

70

100

40

30

70

100

40

HIMALAYAN UNIVERSITY, ARUNACHAL PRADESH


DIPLOMA IN ENGINEERING & TECHNOLOGY
(AUTOMOBILE)

1ST YEAR 1ST SEMESTER


PAPER 101:- APPLIED MATHEMATICS
UNIT 1
ALGEBRA
Laws of Indices - Formula of factorization and expansion ( (a2-b2), (a+b) 2 etc.) Laws of
logarithm with definition of Natural and Common logarithm
PARTIAL FRACTION
Definition of polynomial fraction proper & improper fractions and definition of partial
fractions. To Resolve proper fraction into partial fraction with denominator containing non
repeated linear factors, repeated linear factors and irreducible non repeated quadratic
factors. To resolve improper fraction into partial fraction.
DETERMINANT AND MATRICES. Determinant
Definition and expansion of determinants of order 2 and 3. Cramers rule to solve
simultaneous equations in 2 and 3 unknowns
Matrices
Definition of a matrix of order m X n and types of matrices. Algebra of matrices such as
equality, addition, Subtraction, scalar multiplication and multiplication. Transpose of a
matrix. Minor, cofactor of an element of a matrix, adjoin of matrix and inverse of matrix by
adjoint method. Solution of simultaneous equations containing 2 and 3 unknowns by matrix
inversion method
BINOMIAL THEOREM
Definition of factorial notation, definition of permutation and combinations with formula.
Binomial theorem for positive index. General term. Binomial theorem for negative index.
Approximate value (only formula)
UNIT 2

TRIGONOMETRY
Measurement of an angle (degree and radian). Relation between degree and radian. Trig
ratios of 00 , 300 , 450 etc. Fundamental identities
TRIGONOMETRIC RATIOS
SUBMULTIPLE ANGLES

OF

ALLIED,

COMPOUND,

MULTIPLE

&

(Questions based on numerical computations, which can also be done by calculators,


need not be asked particularly for allied angles
FACTORIZATION
AND
DEFACTORIZATION
TRIGONOMETRIC RATIOS

FORMULAE

INVERSE

Definition of inverse trigonometric, ratios, Principal values of inverse trigonometric ratios.


Relation between inverse trigonometric ratios.
PROPERTIES OF TRIANGLE
Sine, Cosine, Projection and tangent rules (without proof) - Simple problems
UNIT 3
COORDINATE GEOMETRY POINT AND DISTANCES
Distance formula, Section formula, midpoint, Centerior of triangle. Area of triangle
and condition of co linearity
STRAIGHT LINE
Slope and intercept of straight line. Equation of straight line in slope point form, slopeintercept form, two-point form, two-intercept form, normal form. General equation of
line. Angle between two straight lines condition of parallel and perpendicular lines.
Intersection of two lines. Length of perpendicular from a point on the line and
perpendicular distance between parallel lines
CIRCLE
Equation of circle in standard form, centre radius form, diameter form, two intercept
form. General equation of circle, its centre and radius
UNIT 4
VECTORS
Definition of vector, position vector, Algebra of vectors (Equality, addition, subtraction and
scalar multiplication) - Dot (Scalar) product with properties. Vector (Cross) product with

properties.
Applications
Work done and moment of force about a point & line

--------------------------------------------------------------------------------------PAPER 102:- PHYSICS I


UNIT 1
UNITS AND DIMENSIONS
Fundamental and derived units in SI System, Dimensions of Physical Quantities, Principle
of homogeneity - Dimensional equation, Applications of dimensional analysis: Checking
the correctness of physical equations, Derivation of simple physical relations, Limitation of
Dimensional Analysis, significant figures and Error Analysis.
FORCE AND MOTION
Scalars and Vectors, Velocity & acceleration, Equations of motion, Newtons law of
motion, Force & its derivation from Newtons laws of motion, Composition and resolution
of forces, Parabolic Motion -Horizontal projection and projection at an angle, time of flight,
Horizontal range and maximum horizontal range, Simple Problems, Centripetal
acceleration, centripetal and centrifugal forces, Concept of friction and its application.
Application to banking of roads
UNIT 2
WORK, POWER AND ENERGY
Work and its Units, Work done on bodies moving on horizontal and inclined planes
(consider frictional forces also). Concept of Power and its units, Calculations of power
(simple cases).
Concept of Kinetic energy and potential energy Expressions for P.E and K.E, Conservation
of energy in the case of freely falling bodies, Principle of conservation of energy.
ROTATIONAL AND SIMPLE HARMONIC MOTIONS
Definition of moment of inertia, Moment of inertia of disc, ring & sphere, Torque and
angular momentum and their inter relation, Principles of conservation (angular momentum
and its applications). Kinetic energy of rolling body, S.H.M derivation of displacement,
velocity, acceleration, time period and frequency, Motion of cantilever, Free, forced and
resonant vibrations (No derivation).

UNIT 3
HEAT TEMPERATURE AND ITS MEASUREMENT
Concept of heat and temperature on the basis of K.E. of molecules Unit of heat Basic
Principles of measurement of temperature, Thermocouple, Bimetallic and resistance,
Pyrometers and Thermometers - Criteria for the selection of thermometers
EXPANSION OF SOLIDS
Coefficient of linear, Surface and cubical expansions and relation amongst them, Thermal
stresses (qualitative only) and their applications.
UNIT 4
HEAT TRANSFER
Three modes of transfer of heat, Coefficient of thermal conductivity, its determination by
Searles method and Lees disc method. Conduction through compound media (Series and
parallel for two materials only), Heat radiation, Characteristics of heat radiations, Prevosts
theory of heat exchange, Black body radiations, Emissivity and absorbtivity - Kirchhoffs
law and Stefans law of radiation.

--------------------------------------------------------------------------------------------------

PAPER 103:- CHEMISTRY I


UNIT 1
STRUCTURE OF ATOM
Chemistry as important branch of science, Basic concept of Elements Mixture and
compound, Chemical Equation, its balancing , implications and limitations. Recapitulation
of Fundamental Particles of atom i.e. electron. Proton and neutron. Bohrs model of atom Line Spectrum of Hydrogen - Modern concept of atom four - quantum numbers,
shells,subshells, orbital (shapes of s & p Orbitals ) Paulis exclusion principle.- Abu
Energy ranking rule. Orbital concept types of bonds covalency, formation of ss, sp, pp,
bonding with examples. Hybridization sp, sp2, sp3, (consider BeF2, BF3, CH4) molecules.
Brief concept of modern periodic table of elements
UNIT 2
CHEMICAL EQUATION, OXIDATION & REDUCTION Concept of Oxidation &
Reduction. Electronic concept of oxidation and reduction. Redox reactions (direct and
indirect). Oxidation No. balancing of simple redox reactions by oxidation No.
UNIT 3

IONIC EQUILIBIRIUM
Ionization. degree of ionization, Focus effecting ionization Ionization of water, ionization
equilibrium in aqueous solutions, common ion effect
ACIDS AND BASES
Concept of acids and bases, their strength in ionization constant. PH value, acid base
titration, choice of indicators. Hydrolysis - Buffer solution.
ELECTROLYSIS
Concept of electrolysis. Faradays law of electrolysis. Engineering applications
(electrometallurgy, electroplating & electro refining)
UNIT 4
WATER Hard and soft water, removal of hardness by
a. Soda lime process.
b. Pruitts process.
c. Ion exchange method.
Disadvantages of hard water in industrial use, boiler scales, priming, foaming corrosion and
caustic embrittlement.
Expressing the degree of hardness of water in (with simple problems)

a. Clarks degree
b. OHare s method

Determination of degree of hardness by (with simple problems)


a. Soap titration method:
b. OHeners method:
Water for drinking purposes.
SOLUTIONS & COLLOIDS
Solute, solvent, solution & colloids. Particle size and colloidal state - Tindal effect,
Brownian movement , coagulation.

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PAPER 104:- COMMUNICATION SKILLS


UNIT - 1
Introduction to communication:
Definition, communication cycle/ process, The elements of communication : sendermessage channel- Receiver Feedback & Context. Definition of communication process.
Stages in the process : defining the context, knowing the audience, designing the message,
encoding , selecting proper channels, transmitting, receiving, decoding and giving feedback.
UNIT - 2
Types of communication
Formal- Informal, Verbal- Nonverbal, Vertical- horizontal diagonal
UNIT- 3
Principals of effective communication:
Definition of effective communication - Communication barriers & how to overcome them.
Developing effective messages: Thinking about purpose, knowing the audience, structuring
the message, selecting Proper channels, minimizing barriers & facilitating feedback
UNIT- 4
Non verbal- graphic communication:
Non- verbal codes: A- Kinesics, B- Polemics, C Hap tics D-Vocalic , E- Physical
appearance. F Chromatics, G Artifacts - Aspects of body language interpreting visuals &
illustrating with visuals like tables, charts & graphs.
UNIT- 5
Formal written skills:
Office Drafting: Circular, Notice, and Memo. Job Application with resume. Business
correspondence: Enquiry, Order letter, Complaint letter, and Adjustment letter. Report
writing: Accident report, fall in production, Progress / Investigative. Defining & describing
objects & giving Instructions.

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PAPER 105 :- APPLIED MECHANICS


UNIT - I

Concept of mechanics and applied mechanics Explanation of Mechanics and applied Mechanics, its importance and necessity, giving suitable examples on bodies at rest and in
motion, - explanation of branches of this subject - Concept of rigid bodies
UNIT - II
Laws of Forces - Force and its effects, units and measurement of force, characteristics of
force vector representation - Bows notation, Types of forces, action and reaction, tension,
thrust and shear force - Force systems: Coplanar and space force systems - Coplanar
concurrent and non-concurrent forces. Free body diagrams, Resultant and components
concept of equilibrium - Parallelogram law of forces - Equilibrium of two forces,
superposition and transmissibility of forces - Newtons third law, triangle of forces, different
cases of concurrent coplanar, two force systems, extension of parallelogram law and triangle
law to many forces acting at one point - polygon law of forces, method of resolution into
orthogonal components for finding the resultant, graphical methods, special case of three
concurrent coplanar forces - Lamis theorem.
UNIT - III
Concept of moment - Varignons theorem (statement only) - Principle of moments
application of moments to simple mechanism - parallel forces - calculation of their resultant concept of couple properties and effect - moving a force parallel to its line of action - general
cases of coplanar force system - general conditions of equilibrium of bodies under coplanar
forces.
Concept of friction, laws of friction, limiting friction and coefficient of friction, sliding
friction.
UNIT - IV
Concept of gravity - gravitational force, centric and center of gravity - centric for regular
lamina and center of gravity for regular solids - Position of center of gravity of compound
bodies and centric of composition area - CG of bodies with portions removed.
UNIT - V
Laws of Motion - Concept of momentum - Newtons laws of motion & their application derivation of force equation from second law of motion - numerical problems on second law
of motion, piles, lifts and bodies tied with string - Newtons third law of motion and
numerical problems based on it - conservation of momentum - impulsive force (definition
only).
Concept of machine - mechanical advantage, velocity ratio and efficiency of a machine their
relationship - law of machine - simple machines (lever, wheel and axle, pulleys, jacks winch
crabs only)

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PAPER 106:- PHYSICS I (P)

1. To determine the density of a cylinder using dernier calipers and balance.


2. To determine area of cross section of wire using screw gauge.
3. To determine the thickness of glass piece using speedometer.
4. Calculation and verification of period of vibration of a cantilever (use graph)
5. Verify Parallelogram law of forces.
6. Measurement of K.E. gained by a body dropped through height h.
7. To find the coefficient of linear expression of given rod.
8. Calibration of Thermocouple.

--------------------------------------------------------------------------------------------------

PAPER 107:- CHEMISTRY I (P)


1. Introduction of basic concepts of volumetric analysis & other related equipment.
2. Find the strength in grams per liters of the given solution or sodium hydroxide with the
help of standard oxalic acid solution.
3. Find the strength of sulphuric acid in grams per litter using standard oxalic acid solution
and an intermediate alkali solution indicator phenolphthalein.
4. Determine the strength of oxalic acid solution in grams per litre using standard sulphuric
acid, Indicator methyl orange.
5. Determine the total alkalinity in pomp in the given sample of water by soap solution
method.
6. Estimate the total hardness of a sample of water by soap solution method.
7. Estimate the amount of chlorides present in water using silver nitrate solution. Indicator
potassium chromate.
8. Determine percentage purity of commercial samples like blue vitriol and green vitriol
volumetrically.
9. Qualitative analysis of some important acidic & basic radicals with direct testing with
demonstration of group analysis.

--------------------------------------------------------------------------------------1ST YEAR 2ND SEMESTER


PAPER 201:- MATHEMATICS I
UNIT I
Function
and
Limit Function
Definitions of variable, constant, intervals such as open, closed, semi-open etc. Definition
of Function, value of a function and types of functions, Simple Examples
Limits
Definition of neighborhood, concept and definition limit. Limits of algebraic, trigonometric,
exponential and logarithmic functions with simple examples
UNIT 2
Derivatives
Definition of Derivatives, notations. Derivatives of Standard Functions Rules of
Differentiation. (Without proof). Such as Derivatives of Sum or difference, scalar
multiplication, Product and quotient. Derivatives of composite function (Chain rule)
Derivatives of inverse and inverse trigonometric functions. Derivatives of Implicit
Function Logarithmic differentiation Derivatives of parametric Functions. Derivatives of
one function writ another function Second order Differentiation.
UNIT 3
Statistics and Probability Statistics
Measures of Central tendency (mean, median, mode) for ungrouped and grouped frequency
distribution.
Graphical representation (Histogram and Ogive Curves) to find mode and median Measures
of Dispersion such as range, mean deviation, Standard Deviation, Variance and coefficient
of variation. Comparison of two sets of observations.
Probability
Definition of random experiment, sample space, event, Occurrence of event and types of
events (impossible, mutually exclusive, exhaustive, equally likely). Definition of
Probability, addition and multiplication theorems of Probability
UNIT 4
Applications of Derivative

Geometrical meaning of Derivative, Equation of tangent and Normal Rates and Motion
Maxima and minima Radius of Curvature
Complex number
Definition of Complex number. Cartesian, polar, Exponential forms of Complex number.
Algebra of Complex number (Equality, addition, Subtraction, Multiplication and Division)
De-Moirs theorem (without proof) and simple problems. Eulers form of Circular
functions, hyperbolic functions and relations between circular &hyperbolic functions
UNIT 5
Numerical Solution of Algebraic Equations
Bisection method, Regula-Falsi method and Newton-Raphson method
Numerical Solution of Simultaneous Equations
Gauss elimination method Iterative methods-Gauss Serial and Jacobis method

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PAPER 202:- APPLIED PHYSICS II


UNIT 1
Waves
Generation of waves by vibrating particles, wave motion and its parameters. Equating a
wave. Energy transfer by particle and wave. Superposition of waves and interference
(graphical). Sound and light as waves frequencies, wavelength and velocities and their
relationship.
UNIT 2
Applications of Sound Ultrasonics
(a) Production of ultrasonic waves by using magnetostriction and piano electric methods.
(b) Applications to drilling cold welding, cleaning, flaw detection and exploration (Sonar).
Acoustics
(a) Reflection, refraction and absorption of sound waves by surfaces.
(b)Echo and reverberation.
Applications of Light

Refraction and refractive index. Defects in image formation (Qualitative), Simple and
compound microscope, astronomical and Galileo telescopes and their magnifying powers
Electrostatics
Coulombs law, Unit charge - Electric field and Electric lines of force. Electric intensity
due to charged straight conductor and plane sheet. Capacitance and its units, Parallel plate
capacitor.
Grouping of capacitors in series and parallel (simple problems). Dielectric constant its
functions.
UNIT 3
D.C. Circuits
Ohms law - Kirchhoffs law - Wheatstone Bridge Principle. Simple Problems on series
and parallel circuits.
UNIT 4
Electromagnetism
Magnetic fields and its units. Magnetic field around a current carrying conductor. Circular
loop and solenoids. Force on a moving charge and current in a magnetic field. Force
between two current carrying parallel conductors. Moving coil galvanometer; Conversion
of galvanometer into Ammeter and Voltmeter. Permeability; Dial part and Ferro magnetic
materials.
Modern Physics
Introduction to laser, its characteristics and important applications. Introduction to common
modes of communication, viz Fax, Email, Internet etc

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PAPER 203:- CHEMISTRY II


UNIT- 1
Water covering, Types of hardness- Units, Determination of hardness by EDTA method,
Alkalinity of water and its significance, Numerical problems. Softening methods and
Numerical problems based on these methods; Membrane-based processes; Problems with
Boiler feed water and its treatments, Specifications for drinking water (BIS and WHO
standards), Chlorination of Water; Sources and quality of drinking water, concept of water
drainage systems; Concept of water harvesting, storage and recycling; Nature and uses of
sludge obtained on treatment of municipal and industrial effluent water, role of aforestation for water recycling; Toxicity of water; Sources of water pollutants, water
pollution through analytical laboratories in schools, colleges and universities, measures for
minimization and recycling of laboratory waste water.

UNIT-2
Polymers & Composites covering, Basics of Polymer Chemistry, Molecular weight,
Molecular shape, Crystalline, Glass transition temperature and melting point, Visioelasticity, Structure-property relationship; Methods of polymerization, Thermoplastics and
Thermo-sets, Copolymerization, Elastomers-Structure, Applications, curing techniques;
Advanced polymeric materials; Conducting polymers, Liquid crystal properties. Dendrites
and their difference from polymers, degradable polymer materials, solubility of polymeric
& dendrimeric molecules, physicochemical properties of polymers; Fabrication of
polymers-Compression/Injection/Extrusion moldings. Synthesis, Properties and Uses of
PE, PVC, PMMA, Formaldehyde resins; Melamine formaldehyde- urea resins, adhesives
and their adhesive mechanism; Composites- Basics of composites, Composition and
Characteristic properties of composites; Types of Composites-Particle, Fiber, Reinforced,
Structural, & their applications; Metallic and non-metallic fillers, molecular and
oligomerization mechanism, nano-composites.

UNIT- 3
Surfactants and Lubricants covering, Surface active agents- Methods of preparation of soap,
Cleaning mechanism, Types and advantages of detergents; Critical micelles concentration,
hydrophilic and hydrophilic interactions. Fricoohestiy of surfactant solutions, HLB values;
Lubricants- Concept of tribology; Types of lubricants and Mechanism of lubrication,
Physical and Chemical properties of lubricants, Additives of lubricants, Selection of
lubricants, freezing points of lubricants.
UNIT- 4
Biotechnology covering, Significance and application of Biotechnology, Bio-reactors,
Biotechnological processes; Fermentation, Production of Alcohol, Production of Vitamins;
Industrial enzymes, Bio-fuels, Biosensors, Bio-fertilizers, Bio-surfactants; Applications of
Biochips; Intra-molecular multiple force theory (IMMFT) of Bio-surfactants. (6 Lectures)
UNIT-5
Green Chemistry covering, Introduction, Significance and latest research in this field;
Various Industrial applications of green chemistry; Green technology- Latest green
laboratory technology for saving experimental resources and infrastructural framework;
R4M4 (Reduce, Reuse, Recycle, Redesign; Multipurpose, Multidimensional, Multitasking,
Multi-tracking;) model with special reference of survismeter, econoburette; Safer
Technique for Sustainable Sodium Extract Preparation for Extra Elements Detection;
Concept of molecular and atomic economy & its use in green chemistry; Life cycle analysis
technique (cradle to grave approach) (6 Lectures)
UNIT- 6
Instrumental Techniques covering, Fundamentals of Spectroscopy; Principles and

applications of UV-visible, IR & Atomic absorption Spectroscopy; Flame photometry;


Principles and applications of chromatographic techniques including Gas, Column, HPLC.
NMR & DSC working

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PAPER 204:- CONCEPTS IN INFORMATION TECHNOLOGY


UNIT I
Concepts in computer & Programming; Computer Appreciation: Definition of
electronic Computer, Generations, Characteristic and Application of Computers, Computer
Hardware, CPU, RAM/ROM, Various I/O devices, Software Definition, Role and
Categories.
UNIT II
Computer Languages: Classification & Program Methodology, Generation of
Language, Translators, Interpreters, Assemblers Compilers, Software Development life
cycle: Waterfall model. Software Testing
Number System: Various codes, decimal, binary, octal, hexadecimal conversion.
UNIT III
Internet and Web Technologies; Internet & World Wide Web: Hypertext Marks
Language, WWW, Gopher, FTP, Web Browsers, Search Engines, Email.
UNIT IV
Concepts in Operating System & Data Management: Elementary Concepts in Operating
System, textual Vs GUI Interface, Introduction to DOS, MS Office Tools MS WORD, MS
EXCEL, MS Power Point.
UNIT V
Application of IT to Areas like E Commerce, Multimedia, and Entertainment
Information Representation: Introduction to Information representation in Digital Media,
Text, Image, graphics, Animation, Audio, Video etc, Introduction to JPEG & MPEG.

--------------------------------------------------------------------------------------PAPER 205:- PHYSICS II (P)


1. To find the diameter of wire using a screw gauge.

2. To find volume of solid cylinder and hollow cylinder using a venire caliper.
3. To determine the thickness of glass strip and radius of curvature of a concave surface using
a Speedometer
4. To verify the parallelogram law of forces.
5. To determine the atmospheric pressure at a place using Fortins Barometer.
6. To determine the surface tension of a liquid by capillary rise
method.

--------------------------------------------------------------------------------------PAPER 208:- CHEMISTRY II (P)


1. To determine the Chloride content in supplied water sample by using Mohrsmethods.
2. Determination of temporary hardness of water sample by O-Heners method.
3. To determine the total hardness of water sample in terms of CaCO3 by EDTA titration
method using EBT indicator.
4. To determine the percentage of available Chlorine in the supplied sample of Bleaching
powder.
5. Identification of Nitrogen, Sulphur and Halogens in an organic compound.

--------------------------------------------------------------------------------------PAPER 209:- INFORMATION TECHNOLOGY (P)


1. Create a document using functions: Save as, page number, Bullets and numbering.
2. Create a document using styles and Formatting options.
3. Create a document using different fonts.
4. Create a document, using the function page set up, & page preview, and then print that
document.
5. Create a table & perform operation in it.

6. Create a table, chart in excel and implement all formula as addition, subtraction,
multiplication and division.
7. How to use Mail Merge in MS Word.
8. Create a Power point presentation using slide designing.
9. Create, Save & print the power point presentation.
10. Create a power point presentation using clipart, Word art gallery & then add transition
& Animation
Effects

--------------------------------------------------------------------------------------2ND YEAR 3RD SEMESTER


PAPER 301 HEAT POWER ENGINEERING I
UNIT-I
FUNDAMENTALS OF THERMODYNAMICS
Definition of force, pressure, temperature, work, heat and power their units and dimensions
in M.K.S. and S.I. System. System and Surroundings, working substance, thermodynamic
equilibrium, property, state and process reversible and irreversible
GAS LAWS
Definition of Gas, perfect gas, Boyles Law, Charles Law & Joules Law, Characteristics
gas equation, Universal gas constant its physical significance, Numerical Problems.
UNIT-2
LAWS OF THERMODYNAMICS
Zeroth Law of Thermodynamics (statement only), First Law of Thermodynamics, internal
energy, non-flow energy equation Q=W+U, enthalpy h=u+pv. Second Law of
Thermodynamics, entropy.
Thermodynamic property and sp. Heat of gases (du=CvdT & dh=CpdT), relation between sp.
heats and gas constant.
UNIT-3
THERMODYNAMIC PROCESS

Constant Volume process (Isochoric), Constant pressure (Isobaric), Constant temperature


(Isothermal), adiabatic, polytropic processes, representation on p-v & T- diagram,
numerical problems. Flow energy equation, throttling, continuous throttling.
GROUP- B (2ND HALF)
UNIT-4
PROPERTIES OF STEAM
Phase transformation, Steam generation process on T-H diagram, effect of pressure on
saturation temperature critical pressure & temperature, qualities of steam, total heat,
dryness fraction, degree of superheat, use of steam table & Mollier chart, numerical problem
using steam table.
AIR STANDARD CYCLE
Thermodynamic cycles, air standard cycles, air standard efficiency, Carnot cycle its
efficiency and importance, Otto cycle, diesel cycle, dual cycle their efficiencies,
application and comparison. Joule Cycle its efficiency. Numerical Problems.
UNIT-5
HEAT TRANSFER
Modes of heat transfer, Fouriers law of conduction, thermal conductivity its units. Heat
transfer through walls, hollow cylinders (single and composite), Convective heat transfer
Newtons law of cooling, convection Co-efficient its units, overall heat transfer coefficient. Numerical problems.
AIR COMPRESSOR
Uses of compressed air, classification of compressor, air compressor terminology free air
delivery, clearance volume, volumetric efficiency etc.Construction and working principle of
reciprocating compressor, effects of different processes on compression, power required to
drive compressor, single and double acting, single and multistage compression, effect of
clearance volume on volumetric efficiency, representation on p-v & T- diagram. Rotary
compressor centrifugal compressor, axial flow compressor description & working only

--------------------------------------------------------------------------------------PAPER 302 AUTOMOBILE ENGINE- I


UNIT-I
BASIC CONCEPTS OF I.C.ENGINES

Engine. Working Principle of I.C. Engine.Concepts of 2-stroke and 4-stroke Petrol and
Diesel Engines, Comparison.Classification of I.C. Engines based on various parameters like
fuels, number of cylinder, number of strokes, position of stroke, arrangement of cylinder,
uses etc.

CONSTRUCTIONAL FEATURES
Construction details, specification, function and working of: Cylinder block, cylinder
head, cylinder liners.Piston, Piston rings, Piston (Wrist) pin.Crank shaft, Connecting Rod,
flywheel, dampers.Valve operating mechanism, side valve, overhead valve (Single and
Double)Types of Camshaft drives, Rotary valve, sleeve valve mechanism, Timing Gears.Use
of Reed Valve in the two-stroke engine.Inlet and exhaust manifolds.Various types of
silencers. Valve timing diagram for 2-stroke and 4-stroke engines.
UNIT-2
COOLING SYSTEM
Necessity of cooling. Types of cooling.Air-cooling system, Components of air-cooling
system.Water-cooling system. Thermosyphon and pump assisted types. Liquid cooling
system.Water cooling system layout, different components of water cooling system like
cooling fan, water jackets, water pump, hoses, thermostats, radiator, PVRV cap etc. and their
detail. Comparison between Air-cooling and water-cooling. Overcooling and under cooling,
Anti freeze solution, additives.
UNIT-3
LUBRICATION SYSTEM
Purpose of lubrication. Properties of good lubricant, grading of lubricants.Different types of
lubricants and their makes.Different methods of lubrication Splash lubrication, Gravity
lubrication, wet sump lubrication and dry sump lubrication. Components of wet sump
lubrication system like strainer, fuel pump, filter, pressure gauge, Dipstick, relief valve, oil
coolers.Causes of oil consumption and oil contamination, Crank case ventilation. Oil
additives.
UNIT-4
FUEL FEED SYSTEM (GASOLINE ENGINE)
Types of fuel feed system gravity and pump feed. Mechanical fuel pump and Electrical
fuel pump working principle, other components of fuel supply system line, dry and wet air
cleaners, carburettor.

Theory of Carburetion, Properties of Air-feed mixture, working of simple carburettor and its
limitations.
Circuits of complete carburettor, A/F mixture requirement at different
condition.Construction and working of solex carburettor.Dual & multi barrel carburetion
system.
UNIT-5
PETROL INJECTION
Timed and continuous injection system. Port injection (MPFI) and throttle body injection.
Advantages of port injection (MPFI) system.Electronic petrol injection system.Comparison
between carburetion and Petrol injection.

COMPRESSION IGNITION ENGINE


Components Fuel tank, fuel lines, fuel filters, Priming Pump, fuel injection pump (inline
and distributor type), fuel injection (single orifice, multiple orifice), types of
nozzle.Governing and Governors (mechanical and hydraulic).Electronic controlled fuel
pump.Unit injection system and common rail system.

--------------------------------------------------------------------------------------PAPER 303 STRENGTH OF MATERIAL


UNIT-1
Stress and strain
Lateral strain, poisons ratio, volumetric strain, bulk modulus Shear stress- shear strain,
modulus of rigidityElastic constants and their relationship Problem connecting lateral and
linear deformation
Thin cylinder and spherical shells
Definition of thin & thick shells, failure of thin cylinder shells subjected to internal pressure,
failure of spherical shell subjected to internal pressure Derivation of hoof stress and
longitudinal stress Problem considering efficiency of longitudinal and circumferential joints
of the shell.

UNIT-3
Deflections of beams

Deduction of maximum deflection and slope for cantilevers with: point load at free ends,
point load at any position,uniformly distributed load throughout the length. Deduction of
maximum deflection and slope of simple supported beam with: point load at mid span,
uniformly distributed load throughout the length, combination of (a) & (b) using standard
formula and principal of superposition (no deduction of formula).

UNIT-4
Columns and struts
Problems using Eulers formula for long column (no deduction)
Problems using Rankine Gordons formula (no deduction).
Torsion of solids and hollow circular shafts
Introduction theory of torsion and assumptions, derivation of torsion formula, polar
modulus, torsional rigidity
Power transmission
Strength and stiffness of shafts
Comparison of hollow and solid shafts advantage of using a hollow shaft Problems

UNIT-5
Springs
Types of springs, uses Closely coiled helical spring subjected to axial load, shear stress,
deflection, stiffness, strain energy stored for closely coiled helical spring Simple problem.
Riveted joints
Types of rivets and riveted joints
Strength of rivet & plate, strength of riveted joints, efficiency of riveted joints (lap and butt
joints)
Failure of riveted joints
Simple problems

--------------------------------------------------------------------------------------PAPER 304 AUTOMOBILE CHASSIS I


UNIT-1

AUTOMOBILE CHASSIS
History and Developments of Automobiles Classification of Vehicles Components of
Automobile Chassis Layout of Conventional Type Chassis Front Engine Front Wheel
Drive Rear Engine Rear Wheel Drive Four Wheel Drive Comparison between
various types of Chassis Layout Mono Coquet Chassis.

UNIT-2
FRAMES
Automobile Frame Types of Frame Alignment of frames Two wheeler frames
Stresses on frames Defects in frames.
BODY CONSTRUCTION
Automobile Body Construction Vehicle Body Architecture Aerodynamic
consideration in body profiling Comparison between Integral body and Framed
Construction

UNIT-3
FRONT AXLE
Live Axles, Dead Axles Types of Front Axle Arrangement Front Wheel Assembly
Trans-axle

STEERING SYSTEM
Steering Geometry Camber, Castor, King Pin Inclination or Steering Axis Inclination,
Combined Angle, Centre Point Steering, Toe-in, Toe-out.Correct Steering Angle.Steering
Gears worm and sector, Rack and pinion, ball Re-circulating type.Steering Linkage
Components and functions.Factors affecting Steering Under-steering, Over-steering.Steering
System Troubleshooting

UNIT-4
POWER STEERING
Principles of Power Steering Comparison between Conventional Steering System and Power
Steering System. Power Steering System Types. Construction and working of different
power steering system.Power Steering Pumps.Four Wheel Steering.Power Steering System
Troubleshooting

---------------------------------------------------------------------------------------

PAPER 305 AUTOMOBILE DRAWING I (P)


WORKING DRAWINGS OF ENGINE COMPONENTS
Cylinder block & Cylinder head.Piston assembly.Crank Shaft.Connecting Rod.
FREE HAND DRAWING - I
A.C. mechanical pump, water pump, water cooling system of I.C. Engine, Oil Pump, Fuel
Injection Pump & Injector.Steering system of a Car.Valve mechanism & spark plug.
ENGINE BEARINGS
Solid bearing.Bush bearing.Thrust bearing.Ball & Roller bearings (Straight & needle)
RIVET AND RIVETED JOINTS
Types of rivet heads.Types of riveted joints lap & butt joints (Single Cover Plate and
Double Cover Plate)
. DRAWING THREE VIEW FULL SIZE IN THE THIRD ANGLE PROJECTION
(SHOWN IN ISOMETRIC VIEW ) OF CAST IRON BRACKET. ASSEMBLY
DRAWING OF ENGINE PARTS
Types of assembly drawing
Accepted norms to be observed for assembly drawing Sequence of preparing assembly
drawing
Assembly drawing of connecting rod, fuel injector etc

--------------------------------------------------------------------------------------PAPER 306 MATERIAL TESTING (P)


Determination of Co-efficient of friction between rough surfacesSimple Screw-Jack :
M.A.,V.R. & efficiency, Tension test on M.S. Specimen. Determination of Strength and
Stiffness of Springs.
Determination of hardness of metal by Brinell and Rockwell Testing Machines.
Determination of Modulus of elasticity of a given material. Determination of impact strength
of C.I. and M.S. Specimens by impact testing machine

---------------------------------------------------------------------------------------

PAPER 308 AUTOMOBILE ENGINE I (P)


Dismantling and assembling of following types of engine Single cylinder petrol and diesel
engine.
Four stroke petrol and diesel engine Removing the carburettor from the engine, identifying
and checking the components, sketch of the circuit and refitting Removing the radiator from
vehicle, checking it for leak, flushing the radiator and refitting Removing the thermostat
valve, checking and refitting
Repairing of fuel injectors of a petrol engine, identifying components and refitting
Dismantling of F.I.P. of a diesel engine, identifying its parts, cleaning and assembling
Removing fuel injectors of a diesel engine, identifying its components and refitting
Dismantling of steering gearbox and calculation of its gear ratio and assembling..

--------------------------------------------------------------------------------------2ND YEAR 4TH SEMESTER


PAPER 401 FLUID MECHANICS & HYDRAULICS
UNIT-1
PROPERTIES OF FLUID
Definition of fluid, classification of fluids (Ideal & Practical fluids). Properties of a fluid
density, specific weight, specific volume, specific gravity, compressibility, viscosity, surface
tension, capillarity definitions along with their units.
HYDROSTATICS
Definition of Pressure and its unit, PASCALs law and its application, Relation between
Pressure, Height andDensity,Pressure head and Piezometric head, Atmospheric pressure,
Gauge pressure, Absolute pressure Problems.Measurement of PressurePiezometric tube,
Manometer (simple, differential)- problems, Hydrostatic
ForcesDefinitions total
pressure, centre of pressure, Total force and centre of pressure on plane surface immersed
horizontally, vertically, inclined in a liquid and on curved surface pressure diagram,
Problems.
UNIT-2
FLUID KINEMATICS AND DYNAMICS
Fluid Kinematics

Types of fluid flow (steady, unsteady, uniform, non uniform, laminar and turbulent),
Equation of continuity, Discharge of flowing fluid, mean velocity, Reynoldss number and
its use.
Fluid Dynamics Energy possessed by flowing liquid. Pressure energy, kinetic energy and
potential energy, Bernoullis Theorem statement, assumption and explanation. Hydraulic
grade line, energy line and stagnation pressure. Problems.
UNIT-3
FLOW MEASUREMENT
Hydraulic coefficients ( coefficient of contraction, coefficient of velocity, coefficient of
discharge), Find the discharge through Venturimeter, Orificemeter (circular), and Pitot tube,
Problems.
FLOW THROUGH PIPES
Laws of fluid friction for laminar and turbulent, Darcys equation for frictional loss (no
proof). Minor head loss and Major Head loss, Loss of head due to sudden enlargement,
contraction, obstruction, bend & loss at exit (no proof), problem
UNIT-3
HYDRAULICMACHINES IMPACT OF JETS
Impact of jet on stationery and moving flat plate, stationery and moving curved vane,
calculation of work done and its efficiency, Problems.
CENTRIFUGAL PUMPS
Construction and working of centrifugal pump, Types of centrifugal pump, Priming,
Cavitation, Calculation of work done, Power, efficiency, Velocity diagram. Problem.
RECIPROCATING PUMPS
Construction of pumps, working of single acting and double acting reciprocating pumps,
Discharge, Work done, Power, efficiency, slip, Indicator diagram, Problems.
UNIT-4
HYDRAULIC TURBINE
Classification of Turbines Impulse and Reaction turbine, components and working of
Pelton wheel, Francis Turbine and Kaplon Turbine.

OTHER POSITIVE DISPLACEMENT PUMP

Gear Pump: working principle, theoretical discharge, volumetric efficiency. Vane Pumps:
Working principle, Discharge.
UNIT-5
HYDRAULIC DEVICES
Fluid CouplingFunction, Construction, Operation, efficiency, Slip, Speed ratio, Power.
Torque ConverterWorking Principle, Construction, Power and efficiency.
Hydraulic LiftWorking Principle, Construction, Efficiency.

--------------------------------------------------------------------------------------PAPER 402 HEAT POWER ENGINEERING II


UNIT-1
PRINCIPLES OF REFRIGERATION
Concept of Refrigeration.Reversed Carnot Cycle.Heat engine, heat pump and refrigerating
machine, their comparison.C.O.P. & E.P.R.Units of refrigeration, rating of refrigerating
machine

UNIT-2
REFRIGERATION SYSTEM
Air refrigeration System, Bell-Coleman cycle application & its limitation. Vapour
Compression Cycle, effect of sub cooling and superheating.Simple mathematical calculation
with pressure enthalpy charts.Vapour absorption Cycle.Actual vapour absorption cycle and
application.

UNIT-3
REFRIGERANTS
Properties of refrigerant.Properties and application of commonly used refrigerants such as
R11, R12, R22, NH3 & water.Newer and environment friendly refrigerants.
REFRIGERATION SYSTEM COMPONENTS
Function,
types,
specification
and
constructional
overview
ofCompressor.Condenser.Throttling Device.Evaporator.Oil Separator.Accumulator.Control
System in refrigeration solenoid valve, thermostat etc
PSYCHROMETRY Definition and meaning of Saturated air, Dry & Wet bulb
temperature, Dew point temperature, Specific humidity, absolute humidity, relative

humidity.Daltons Law of partial pressure.Psychometric chart and its uses.


PSYCHROMETRIC PROCESSES Sensible heating and cooling.Humidification and
dehumidification.Cooling and dehumidification.Heating and humidification.Cooling with
adiabatic humidification.Their representation on sychometric chart & simple problem.

UNIT-4
AIR CONDITIONING
Concept of air conditioning.Metabolism in human body.Human Comfort.Classification and
application of air conditioning. Automotive air conditioning System Principles of automotive
air conditioning.Ventilation and heating of passenger compartment in a vehicle.Automotive
air conditioning system operating conditions, car air conditioning, bus and truck air
conditioning, heater-air-conditioner, manually and automatically controlled air conditioners,
typical installations.Causes of failure of automotive air conditioners.Trouble shooting.

--------------------------------------------------------------------------------------PAPER 403 AUTOMOBILE ENGINE II


UNIT-1
CALCULATION OF ENGINE POWER, ITS PERFORMANCE & TESTING
Engine torque, Brake power, Indicated power, Frictional power, Mean effective pressure,
Fuel Consumption, Specific fuel consumption, Engine efficiency indicated thermal
efficiency, Brake thermal efficiency, Mechanical Efficiency, Efficiency ratio, Air standard
efficiency, Volumetric efficiency, Making a heat balance sheet, problems on the above
aspect . Engine specifications.Loading Devices: dynamometer (Mechanical, Hydraulic,
Electrical dynamometers) and measurement of brake power, Measurement of Indicated
power with the help of Engine Indicator. Measurement of frictional power of single cylinder
or multi cylinder engines with the help of Morse test and Motoring test. Problems on the
above aspect.Effect of temperature and altitude on power. Performance-characteristics
curves, Factor affecting the engine performance.

UNIT-2
SUPERCHARGING
Supercharging, objectives of supercharging, supercharging on S.I. & C.I. Engines.
Advantages of supercharging on C.I. engines over S.I. engines.Effect of supercharging
on power, efficiency and fuel consumption and its limitations on S.I. & C.I. engine.Method
of Supercharging, Types of Superchargers, Turbo charging.

UNIT-3

SCAVENGING
Scavenging, Theoretical scavenging process perfect scavenging, perfect mixing & short
circuiting.
Scavenging Parameters delivery ratio, scavenging efficiency, Trapping efficiency. Types
of scavenging uniflow, cross flow and loop or reverse scavenging. Scavenging pumps.

UNIT-4
THEORY OFCOMBUSTION
Introduction.Combustion theory in S.I. Engine.Stages of combustion in S.I. Engines.
Effects of engine variables on Ignition lag, flame propagation. Abnormal combustion
Detonation, Pre-ignition, Surface ignition, factors affecting detonation and its control.S.I.
Engines combustion chamber.
Combustion theory in C.I. Engine.Stages of combustion in C.I. Engines.Air-fuel ratio, Delay
Period and variables affecting delay period.Diesel knock and variables affecting diesel
knock.C.I. Engines combustion chamber.Difference between knocking phenomena in S.I.
and C.I. Engines.

UNIT-5
FUELS
Introduction (Properties of fuels, Heating Value of fuels, Concept of A/F ratio, Theoretical
air requirement for complete combustion).S.I. engine fuel.Octane number requirement.Diesel
engine fuel.Cetane number.Fuel additives and its effects.

UNIT-6
ALTERNATIVEFUELS FORI.C.ENGINES.
L.P.G, CNG, Alcohol & Hydrogen as Automotive fuels.CNG Kit.Comparison between CNG
& LPG with gasoline.
AIR POLLUTIONAND EMISSION CONTROL
Pollutants from Petrol and Diesel Engines.Sources of pollutants from petrol and diesel
engines Causes and effects of pollution from petrol and diesel engines on human health,
vegetation and other materials. (like on paper, plastic, paint etc.)Comparison of Diesel and
Gasoline emissions.Emission control system for S.I. engines and C.I. engines Catalytic
Converter, positive crankcase ventilation, Evaporation loss control device ( ELCD ) by
charcoal canister, Exhaust gas re-circulation ( EGR ).
Diesel
smoke,
odour
and

control.Emission norms for petrol and diesel vehicles ( Euro series and Bharat stage I & II
).Introduction to Green House Effect.

--------------------------------------------------------------------------------------PAPER 404 AUTOMOBILE CHASSIS- II


UNIT-1
Braking system
Principle of braking.Braking Effect- weight transfer.Types of Brakes.Drum
BrakesConstruction and working.Leading Shoe, Trailing Shoe.Mechanical Brakes.Hydraulic
Brakes- Bleeding of Brakes. Master cylinder, wheel cylinder.Properties of Brake
Fluid.Pneumatic Brake-construction and working. Brake drum-their material, lining
thickness, brake clearance.Heat generation and operating temperature antifade
characteristics.Disk brakes-operation and construction.Solid and ventilated disk
brakes.Comparison between Drum Brake and Disc Brakes.Hand Brake, Exhaust Brake, fail
Safe Brakes.Adjustments of Brakes.Brake Test.Brake System Troubleshooting.

UNIT-2
Power Brakes.
Necessity of Power Brakes.Types of Power Brakes.Construction and working principle of
power brakes( pedal assisted & combined unit type).vacuum pump, manifold
vacuumAntilock Brake System.Power Brake Troubleshooting.

UNIT-3
Wheels and Tyres
Wheels-types.Hub attachmentWheel Specification.Light Alloy Wheels.Tyres.Requirements
of tyre.Constructional features of tyres.Types of tyres.Tread Patterns.Tyre
specifications.Inflation pressure and its effects.Factors affecting tyre performance and
life.Balancing of wheel tyre assembling( static and dynamic ).Tyre Rotation.Tyre
Retreading.Tube Vulcanizing.

UNIT-4
Suspension Systems
Functions of suspension system. * sprung weight, unsprung Weight.Types of suspension
system( Rigid axle suspension system, Independent suspension system).Springs( Leaf spring,
coil spring).Helper springs (variable rate springs).Air and Hydro-pneumatic Suspension.

--------------------------------------------------------------------------------------PAPER 405 HYDRAULICS (P)


Measurement of pressure of liquid by different types of manometersStudy and verification of
Bernoullis theoremStudy of discharge through Venturimeter & Orifice meterLoss of head
due to friction in flow through pipes.Study of Bourdon tube pressure gauge

--------------------------------------------------------------------------------------PAPER 406 AUTOMOBILE DRAWING II (P)


GEAR:
Drawing of gear tooth profile for spur gear, nomenclatures of tooth profile.
CAM PROFILES
Different types of Cams and followers.Types of motion of followers.Uniform velocity
motion.Simple harmonic motion.Uniformly accelerated and retarded motion.Drawing of
Cam profiles for the above motion.
JOINTS AND PULLEY
Universal Joint & Slip Joint.V-belt pulley.
FREE HAND DRAWING - II
Floating axles (Semi, three quarter and full floating) with details Clutch assembly : Single
plate, multiplate, Differential assembly. Leaf spring.
Different gearing arrangement. Cotter and Knuckle joint. Different types of frame and frame
section.Telescopic damper, torsion bar
LINE DIAGRAM SHOWING LAYOUT WITH DETAILS
Transmission line (from crank shaft to wheel . Front engine front wheel drive.Front engine
rear wheel drive.Rear engine rear wheel drive.

--------------------------------------------------------------------------------------PAPER 407 AUTOMOBILE ENGINE II (P)


To analyse Computerised Exhaust Gas of a petrol engine, & a diesel engine; and, to compare
the output value to the prescribed limit set by the Government.
To study a torque converter and sketch the same.

To study an epicyclic gearbox, sketch the same and calculate gear ratio. To perform the
Morse Test on petrol / diesel engine.
To perform the Heat Balance Test on petrol / diesel engine.
To study the performance characteristics of petrol / diesel engine by using an engine test rig.

--------------------------------------------------------------------------------------3RD YEAR 5TH SEMESTER


PAPER 501 INDUSTRIAL MANAGEMENT
UNIT-1
INTRODUCTION TO MANAGEMENT SCIENCE
Principles & functions of management Contributions of F.W. Taylor, Henry Fayol, Max
Weber and Elton Mayo & Roethlisburger in development of the theories of management
science

UNIT-2
ORGANISATIONAL BEHAVIOUR
Objectives Brief introduction to: Motivation & Morale Perception Leadership &
Leadership Styles Communication Team Building Work Culture.

UNIT-3
HUMAN RESOURCES MANAGEMENT
Scope & Functions Human Resources Planning Selection & Recruitment Training &
Development Performance Appraisal Industrial Safety.

UNIT-4
PRODUCTION MANAGEMENT
PRODUCTION PLANNING:
Routing Loading Scheduling PRODUCTION CONTROL: Expediting Dispatching
Materials Handling Work Study Productivity QUALITY MANAGEMENT:
Tools & Techniques Quality Management System.
MATERIALS MANAGEMENT

OBJECTIVES & FUNCTIONS: Purchase function Stores function INVENTORY


MANAGEMENT: ABC, VED analyses.

UNIT-5
FINANCIAL MANAGEMENT : Financial Ratios Elements of Costing Auditing
MARKETING &SALES MANAGEMENT
Objectives & Functions Marketing of products & Services Advertising & Sales
Promotion Consumer Behaviour
QUANTITATIVE TECHNIQUES
Linear
CPM

programming (graphical method only) NETWORK ANALYSIS: PERT

--------------------------------------------------------------------------------------PAPER 502 THEORY OF MACHINE


UNIT-1
SIMPLE MECHANISM
Definition of machines, mechanism, four bar link motion, definition of relative motion,
instantaneous centre, velocity diagrams for crank connecting rod mechanism.

UNIT-2
BELTS &PULLEY DRIVE
Types of belt drive, velocity ratio of simple and compound belt drive, length of belt (no
deduction), tension in tight side and slack side of belt, their relation (no deduction), power
transmitted by belt, slip of belt, creep of belt, angle of contact (definition only

UNIT-3
GEAR DRIVE
Nomenclature of gear, gear train simple and compound, epi-cyclic gear train, idle gear,
differential gear, power transmitted by gears.

UNIT-4
FLY WHEEL &TURNING MOMENT DIAGRAM

Functions of fly wheel, turning moment diagram for a two-stroke and four-stroke I.C. engine
(graph only), fluctuation of energy, maximum fluctuation, coefficient of fluctuation of
energy, coefficient of fluctuation of speed, size of fly wheel, energy stored in a fly wheel,
simple numerical problems.

UNIT-5
GOVERNORS
Types of governors, terms used in governors, watt governor, porter governor, sensitiveness
of governors, stability, Hunting of governor, effort and power of governors (definition only),

BRAKES&DYNAMOMETER
Classification of brakes and dynamometer, internal expanding brakes, braking effect in a
vehicle, rope brake dynamometers,

--------------------------------------------------------------------------------------PAPER 503 MANUFACTURING PROCESS


UNIT-1
FUNDAMENTALS OF METALS AND ALLOYS
Structure of metals; metal alloys; solidification of alloys; Iron-carbon equilibrium diagram;
ferrous metals and alloys; steels and its classification; alloy steel & its classification; High
speed steel; cutting alloys; non-ferrous metals and alloys aluminium, copper, lead, nickel,
tin, zinc.

UNIT-2
HEAT TREATMENT OF METALS AND ALLOYS
Purpose and methods of heat treatment annealing, normalizing, hardening, tempering,
hardening, , effects of heat treatment on the mechanical properties.

UNIT-3

SMITHY AND FOR GING


Definition of smithy and forging, hand tools and appliances, forging operations, smith
forging, defects in forging, advantages and limitations of forging.

UNIT-4

WELDING
Definition, classification of welding, weldability, resistance welding, butt welding, spot
welding, seam welding, gas welding oxy-acetylene, welded joints and edge preparation.

UNIT-5
MECHANICAL WORKING OF METALS
Introduction, hot working, hot rolling, piercing, drawing, hot spinning, extrusion, cold
working, cold rolling, cold drawing, cold spinning, cold extrusion, squeezing, peering
operation.

--------------------------------------------------------------------------------------PAPER 504 AUTOMOTIVE TRANSMISSION


UNIT-1
AUTOMOTIVE CLUTCH
Necessity, Function and requirements of Automotive ClutchTypes of Automotive
Clutch.Construction Details of Single Plate and Multiplate (wet & Dry ) clutch.
Centrifugal and Semi-Centrifugal Clutch.Construction Details and working of Pressure
Springs, Torsional Springs, Friction Disc and Friction Material.Clutch Linkage, Clutch Free
Pedal Play.
Clutch Adjustments.Self Adjusting Clutch.Hydraulic Clutch Linkage.Fluid Flywheel,
Comparison with conventional clutch.Common faults and remedies.

UNIT-2
MANUAL TRANSMISSION
Necessity and Function of the Transmission (Gear Box).Types of Gear Box Sliding mesh,
Constant mesh & Synchromesh.Construction Details and Working principle of various types
Of Gearbox and comparison between them.Forward and Reverse Gear Ratio for different
vehicles.Gear Shift Mechanism.Common faults and remedies.

UNIT-3
AUTOMATIC TRANSMISSION
Elements of Automatic TransmissionPrinciple of Epi-cyclic Gearing.Function, Construction
& Working of Three member epi-cyclic Gearbox .Torque Converter.Freewheel (

Overrunning Clutch ).Overdrive Mechanism.Semi-Automatic Transmission, Control


System.Comparison with Conventional Transition System.

UNIT-4
UNIVERSAL JOINTS AND PROPELLOR SHAFT ( DRIVE LINES)
Necessity of Universal Joints.Types of Universal Joints.Constructional details of Hooke's
JointLimitation of Hooke's Joint.Constant Velocity Joint.Propeller Shaft, Function and
constructional details.Driveline for front wheel drive.Driveline for rear engine, rear wheel
drive.Whirling of shaft, Two-piece Propeller Shaft.Common faults and remedies.

UNIT-5
FINAL DRIVE AND DIFFERENTIAL
Necessity of Final Drive.Gear types for Final Drive, Their comparison.Final Drive Ratio,
Overall Ratio.Differential Necessity and Working Principle.Differential lock, Differential
Slip.Common troubles and remedies.

UNIT-6
REAR AXLE & REAR AXLE DRIVES
Types of Rear Axle Semi Floating, Three quarter Floating and Fully Floating.Rear Axle
Drives-Hotch kiss Drive, Torque Tube Drive, Comparison between two.Rear Axle
CasingTwo wheel and Four Wheel Drive, Transfer Case.

--------------------------------------------------------------------------------------505 Manufacturing Process (P)


--------------------------------------------------------------------------------------506 Automotive Transmission (P)
--------------------------------------------------------------------------------------PAPER 507 AUTOMOBILE REPAIR & MAINTENANCE SHOP I
Inspection of Crank Shaft, Assessment of workability and determination of undersize
condition of journals.Setting procedure of Crank Shaft of Multi cylinder Engines in Crank
Shaft regrinding machine for grinding both crank pin and mail Journals, Check for
Eccentricity cranks. Removal of cylinder liners and setting fining of new lines .Measurement

of cylinder bores, Ovality and Taper Boring procedure for Multi cylinder Engines Honning
and lapping.
Valve refacing in Valve refacer machine, Valve Seat cutting setting and grinding to match
with valves. Lapping of Valves.Testing of fuel Injectors in fuel Injector Tester. \Phasing and
calibration of F.I.P.Steering Geometry-Checking and adjustment of camber, caster, toe-in,
toe-out, KPI, SAI. Servicing and adjustment of Mechanical, Hydraulic and Pneumatic
Brakes. Bleeding of BrakesPractice in brake drum lathe, measuring ovality shimming the
brake drum.

--------------------------------------------------------------------------------------3RD YEAR 6TH SEMESTER


PAPER 601 AUTOMOTIVE ELECTRICAL SYSTEMS
UNIT-1
Battery
Lead Acid Battery, General construction.Working principle.Battery voltage, Battery rating,
Battery Capacity.Battery Testing-Specific gravity testing, open voltage testing, High
discharge test and cadmium test. Battery charging.Battery defects.Alkaline Batteriesconstruction, working principle of Nickel-Iron battery, Nickel-cadmium battery and SilverZinc battery. Comparison between Alkaline & Lead-Acid battery

UNIT-2
Charging System
General construction of Automotive Generator and alternator.Advantage and disadvantages
of dynamo and Alternator drives.Cut out Relay.Generator and Alternator troubleshooting.
Regulation- Voltage and current regulation. Regulator for Alternators

UNIT-3
Starting System.
Purpose, construction and operation of starting system.Starting motor torque and power
requirement.Starting motor Drives-Bendix drive, Overrunning clutch etc.Starting Motor
troubleshooting.

UNIT-4

Ignition System
Contact point Ignition system (Battery Ignition and Magneto ignitionConstructional details
of coil, distributor, condenser, Magneto.Cam angle, Ignition timing.Ignition Advancing
Mechanism (centrifugal & vacuum).Comparison between Battery and Magneto Ignition
System.Spark plugs- constructional details, classification as per reach, heat range, diameter,
care and maintenance of spark plugs.Electronic Ignition System, Electronic Spark Control,
Electronic Spark advance. Comparison with conventional system.Distributor less Ignition
System.Ignition System Troubleshooting.

UNIT-6
Lighting System.
Various lighting circuitsHeat lamp types and constructional details.Vertical and Slide control
of lightsFog light, Slide light, Brake light, indicator lights, and instrument light, reverse light,
parking light.Trailer lighting, Florescent lighting, Interior lighting.Lighting System
Troubleshooting.

Wiring.
H.T. cables and L.T. cables-their applicationsCable colour codes.Wiring harness, cable
connections and fuses. Wiring diagram of vehicle.Faults and rectification of wiring system

--------------------------------------------------------------------------------------PAPER 602 MACHINE TOOLS


UNIT-1
METAL CUTTING AND CUTTING TOOLS
Properties of cutting tool materials, tool materials carbon tool steel and high speed steel,
cemented carbide, ceramic, diamond, CBN, UCON (brief descriptions), single-point and
multi-point cutting tools, nomenclature of a single point cutting tool, orthogonal and oblique
cutting, types of chip, chip breakers, cutting speed and feeds, depth of cut, cutting fluid-purpose, properties and types, tool life and wear.

UNIT-2
LATHE MACHINE
Function, types of lathe, specification of lathe, descriptions and functions of different lathe
parts, feed mechanism, thread cutting mechanism, lathe accessories and attachments,

centering, turning operations, tapers and taper turning, chamfering and other related
operations, cutting speed, feed and depth of cut.

UNIT-3
DRILLING MACHINE
Types of drilling machine, main parts of a drilling machine, size of drilling machine, feed
mechanism, work holding devices, tool holding devices, drilling machine tools, drilling
machine operations, tap drill size, twist drill nomenclature, designation of drill, cutting
speed, feed and depth of cut.

UNIT-4
MILLING MACHINE
Types of milling machine, main parts of a milling machine, size of a milling machine, work
holding devices, tool holding devices, milling cutters, up milling and down milling, face
milling, safety measures, gear cutting indexing and dividing heads, indexing methods
simple and differential, , gear hobbling.

UNIT-5
SURFACEFINISHING PROCESSES
Necessity of surface finishing, grinding kinds of grinding, wet and dry grinding, grinding
wheel specification, grade and structure of wheels, wheel shapes and size, selection of
grinding wheels, glazing and loading in wheels, dressing and truing, balancing of grinding
wheel, diamond wheels, other surface finishing processes, lapping, honing, super finishing,
polishing.

UNIT-6
NON-TRADITIONAL MACHINING PROCESSES
Introduction, classification of machining processes, AJM, USM, CHM, ECM, EDM, ECG,
LBM, PAM working principle, applications, advantages and limitations

NUMERICALCONTROL MACHINING
Introduction, NC and its components, position and motion control in NC machines open
and closed loop, axis of motion, classification of NC system, tool positioning systems, NC
part programming, NC machines (brief discussion).

--------------------------------------------------------------------------------------PAPER 603 OPTIMIZATION TECHNIQUE


Introduction to Operation Research & Optimization technique
Linear Programming :
Introduction to linear programming, Formulation, LPP in the standard form, LPP in
canonical form, conversion of LPP in standard for to canonical form, procedure of solving
LPP by graphical method
Introduction to Simplex method, Simplex algorithm.
Shortest path DJKstra method.
Project Scheduling :
Project scheduling by PERT/ CPM, Decisions and game theory,
Classical optimization theory, unconstrained External problem.

--------------------------------------------------------------------------------------PAPER 604 FARM MACHINERY


UNIT-1
INTRODICTION : History and Traditional Hand Tools used in Farming.
TRACTORS ~
Types of tractor wheel and crawler mounted tractor essential features, chassis, steering
mechanism, braking system, transmission system clutch mechanism, gear box, differential
mechanism & final drive, hydraulic transmission, P.T.O. shaft, draw bar, power tiller, factors
of selection of tractor. Trouble shooting, care & maintenance

ATTACHMENTS IN POWER TILLER:


Purpose, Methods and uses.RICE TRANSPLANTER: Types and constructional features,
uses.SEED

DRILL: Types and constructional features, uses.RIPPERS~ Description, constructional


features, function and uses.

UNIT-2

THRESHER: TYPES, CONSTRUCTIONAL FEATURES AND USES


BASIC SHOVEL

Different types of shovel dipper shovel, drag line, clam shell, back hoe, - their specific
function, revolving shovels, and their mechanism.

UNIT-3
PLANTPROTECTIONEQUIPMENT~
Different types sprayer and duster their components and functions.

HARVESTINGMACHINERY ~
Short description of mowers, reapers, binders, forge harvester, vegetable and food harvester

---------------------------------------------------------------------------------------

PAPER 605 AUTOMOTIVE ELECTRICAL SYSTEMS (P)


Study, testing and sketching of constructional details and working principle of battery
Study, testing and sketching of various components and the functions of coil ignition
systems. Study, testing and sketching of starting system and the constructional details of self
starter. Study, testing and sketching of various components and the constructional details of
dynamo Study, testing and sketching of charging system and the constructional of dynamo
Practice of head light beam setting
Testing dipper switch, flasher unit and indicator circuits and fault tracing. Study, testing and
sketching of different types of horn and relay.
.
Study, testing and sketching of complete wiring circuit of an Indian vehicle (two-wheeler
and four-wheeler).
Study, testing & sketching of various components and their function of Electronic Ignition
system

--------------------------------------------------------------------------------------PAPER 606 FARM MACHINERY (P)


1. Operation and Maintenance of Power Tiller (Including Special Type of attachment)
2. Operation and Maintenance of Ripper Machine.

3. Operation and Maintenance of Paddy Thresher.( Both Manual and Power Operated)
4. Operation and Maintenance of Pump Set of Different HorsePower & Power Input.
5. Operation and Maintenance of Sprayer & Duster (Both Manual and Power Operated)
6. Operation and Maintenance of Rice Transplanter (Both Manual and Power Operated)
7. Operation and Maintenance of Seed Driller and Vegetable Transplanter (Both Manual and
Power Operated)

--------------------------------------------------------------------------------------PAPER 607 AUTOMOBILE REPAIR & MAINTENANCE SHOP II


Servicing of suspension system. Leaf springs, coil springs, torsion bar, Telescopic Shock
absorberWheel Balancing .Static and Dynamic. Practice in Brake shoe riveting and
dereveting. Servicing of Steering system-different type of steering gear box wheel lock
Angle, calculation of turning circle radius for different Vehicles Servicing of differential
Assembly. Calculation of Final Drive Ratio Servicing/Overhauling of Petrol Engine.
Servicing/Overhauling of Diesel Engine

--------------------------------------------------------------------------------------PAPER 608 PROJECT WORK

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