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Table : Equipment Cost: ATF & HSD polishing at Hazira

Rs. Lakhs
Description

Cost at
ref. Year

Total cost,
Ref. type for cost cal.
2013

Our equip. Ref. equip.


parameter parameter

Ref. Equip.
cost

Ref.Year

Vessels

Vacuum Col reflux drum

5.17

5.50 wt., tons

1.670

1.23

4.30

2012

FG KOD

0.00

0.00 wt., tons

0.000

0.63

0.00

2012

CBD drum

0.00

0.00 wt., tons

0.000

1.20

0.00

2012

Flare KOD

0.00

0.00 wt., tons

0.000

3.42

0.00

2012

Total Vessel Cost


B

5.50

Columns
1 Vacuum distillation column

46.078

48.80 Wt, MT, SS

0.30

11.00

400.00 2012(SS)

1 Atm distillation column

0.000

0.00 Wt, MT, SS

0.00

11.00

400.00 2004(SS)

2 Kero SS

0.000

0.00 Wt, MT, CS

0.00

11.00

400.00 2004(SS)

3 Diesel SS

0.000

0.00 Wt, MT, SS

0.00

11.00

400.00 2004(SS)

4 Column Internals

9.76

Total column cost


C

Exchangers & Furnaces


Vacuum distillation
1
condenser

58.56

0.00

0.00 Duty

0.1968

1.610

0.00

2012

2 HSD Product cooler

0.00

0.00 Duty

0.0600

0.180

0.00

2012

3 RCO Product Exchanger

0.00

0.00 Duty

0.4776

0.180

0.00

2012

0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.25

0.160
0.22
0.290
0.031
0.040
0.310
0.180
2.0

0.00
0.00
0.00
0.00
0.00
0.00
0.00
200.00

2012
2012
2012
2012
2012
2012
2012
2004

4
5
6
7
8
9
10
11
D

Feed-HSD PA Exchanger
ATF product cooler
Diesel product cooler
Heavy cut cooler
Naphtha Product Cooler
Kero PA cooler
Diesel PA cooler
RCO furnace
Total Exchanger Cost

0.00
0.00
0.00
0.00
0.00
0.00
0.00
57.64

0.00
0.00
0.00
0.00
0.00
0.00
0.00
97.40
97.40

Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty

Compressors
1

Instr. Air compressor, (A/B) &


recever

4 Instr. Air Receiver

0.00

0.00 Capacity, m3/h

0.00

100.00

0.00

2008

0.00

0.00 wt., tons

0.00

1.20

0.00

2004

Total compressor cost


E

0.00

Pumps
1 feed pumps (Two Nos)
2

Distillate reflux pumps (Two


Nos)

3 RCO pump (Two nos.)


4 Vacuum Pump

0.70

1.40 Rated power, KW

0.85

4.16

1.81

2012

0.31

0.60 Rated power, KW

0.44

6.40

1.53

2012

0.73

1.60 Rated power, KW

0.83

1.40

1.00

2012

256.29

543.40 Rated power, KW

1.00

2.10

400.00

2012

Heavy Cut product pumps (Two


Nos)

0.00

0.00 Rated power, KW

0.00

4.16

1.81

2012

6 Kero loading pumps (Two Nos)

0.00

0.00 Rated power, KW

0.00

7.45

1.86

2012

Diesel loading pumps (Two


7
Nos)

0.00

0.00 Rated power, KW

0.00

8.45

2.10

2012

Description
8

Heavy Cut loading pumps (Two


Nos)

Cost at
ref. Year

Total cost,
Ref. type for cost cal.
2013

Our equip. Ref. equip.


parameter parameter

Ref. Equip.
cost

Ref.Year

0.00

0.00 Rated power, KW

0.00

3.10

0.00

2012

9 Kero PA pumps (Two Nos)

0.00

0.00 Rated power, KW

0.00

1.80

0.00

2012

10 Diesel PA pumps (Two Nos)

0.00

0.00 Rated power, KW

0.00

3.20

0.00

2012

11 CBD pumps (Two Nos)

0.00

0.00 Capacity, m3/h

0.00

2.00

0.00

2004

12 Flare KOD pumps (Two Nos)

0.00

0.00 Capacity, m3/h

0.00

2.10

0.00

2012

0.00

0.00 Capacity, m3/h

0.00

10.00

0.00

2008

13

Cooling water pump A/B (Two


Nos)
Total cost

547.00

Dryers

Instrument air dryer

0.00

0.00 Capacity, m3/hr

0.00

100.00

2.15

2008

Liquid coalescer

0.00

0.00 Capacity, bopd

0.00

2400.00

2.52

2009

700.00

49.65

2004

Total Cost
G

Storage and loading gantry

Heavy cut storage (2 tank of


150 m3 , 7 days storage)

0.00

0.00

Total
H

0.00 Storage capacity, m3


0.00

Catalyst and Chemicals

Molecular sieve
Total
I
Miscelaneous
1 Cooling Tower
2 Furnace
3 Power generation (Gas)
Lab equipments
Total
J
Other Utilities
Blowdown system with
vaporiser
Fire protection system

unit

reqt.

Rs./unit

year

0.00

0.00 Kg
0.00

0.00

1.00

642

2009

0.00
0.00
0.00

0.00 Capacity, m3/h


0.00 Heat duty,MKcal
0.00 Capacity, KVA
0.00
0.00

0.00
0.00
0.00

400
2.0
500.00

10.61
200.00
185.00

2004
2004
2008

0.000
0.000

Flare connections (excluding


KOD)

0.000

Chemical Injection system


system

0.000

Loading bays, gantry & weigh


bridge

0.000

ETP package (20 m3/d)

0.000

Total utility

0.00

0.00

Table:-

: Plant and Machinery Cost - ATF & HSD polishing at Hazira


Rs. Lakh

S.No.

Description

Fc

Ic

Sc

Total

A
1

Vessels

5.50

5.50

Column

58.56

58.56

Exchangers & Furnace

97.40

97.40

Compressor

0.00

0.00

Pumps

547.00

547.00

Dryers

0.00

0.00

Miscellaneous

0.00

0.00

Sub Total A
B

Catalyst and chemicals

Bulk Materials
1

Piping

Electrical

Instrumentation

Spares
Sub Total C

0.00
0.00

0.00
0.00
0.00

708.46

0.00

708.46

0.00

0.00

212.54

212.54

88.56

88.56

233.79

233.79

24.80

24.80

559.68

0.00

559.68

Errection
1

Mechanical

88.56

88.56

Electrical

17.71

17.71

Instrumentation

35.07

35.07

Civil and structural

126.81

126.81

77.93

77.93

Insulation, painting &


fireproofing
Sub total D

0.00

0.00

346.08

346.08

Sub Total (A+B+C+D)

0.00

1268.14

346.08

1614.23

Indirect Cost
1

Ocean freight

Custom duty

0.00

0.00
0.00

0.00

Port handling & inland


freight

50.73

50.73

P&F

19.64

19.64

Excise

156.74

156.74

CST

13.00

13.00

VAT

7.32

7.32

Insurance

37.09

37.09

Work contract tax

17.11

17.11

10

Service Tax

42.78

42.78
344.40

Sub Total E

0.00

344.40

Total Plant & Machinery


cost

0.00

1612.54

Fc-Foreign Component, Ic - Indian Component, Sc - Site component

346.08

1958.62

Table:-Total Project Cost - ATF & HSD polishing at Hazira


Rs. Lakh

S.No.

Description

Plant and Machinery

Fc
0.00

Ic

Total

1958.62

1958.62

Storage & Loading

0.00

0.00

Other utilities

0.00

0.00

Engg, Procurement, Construction Supervision,


commissioning & Project management

195.86

195.86

PMC

117.52

117.52

Miscellaneous (Owners management,


infrastructure, start-up, commissioning etc.)

200.00

200.00

Sub Total (1-6)

0.00

2472.00

2472.00

10

Contingency

0.00

247.20

247.20

11

Land & Site Development

0.00

0.00

12

EPC Margin

293.79

293.79

3013.00

3013.00

Total Project cost

0.00

Table:-

: Operating Cost and Sales Revenue - ATF & HSD polishing at Hazira
Rs Lakh

S.No.

Description

Unit

Unit rate, Rs

Qty./year

Variable operating cost


1

Shrinkage gas COST

Condensate cost

Barrels

0.00

0.00

Sub-total 1-2
3

Molecular sieves

kg

Fuel Gas

sm3

6.43

5918522

Water

m3

16.38

396000

Steam

MT

13305.60

Electricity

MWH

0.04

1936

Methanol

Barrels

0.00

per year

12

Sub-total 3-8
Total var. opex
1

Mandays cost, Officers

Gen. administration

Insurance

Repair & maint.

Consummables

Total fixed cost


Total operating cost
Additional Sales Revenue gain

LPG

MT

36100.00

Naphtha

MT

36800.00

Kerosene

MT

37050.00

Diesel

KL

45756.00

5477.67

RCO (crude blending)

barrels

5321

149160.00

LSHS(less)

Barrels

5321

184470.00

Total Aditonal Sales Revenue gain


Capital cost

3012.9983284949

Gas price, US$/mmBTU

4.2

Calorific value, Kcal/m3

NAPHTHA

Feed gas

9118

Product gas

8920
Unit

Unit rate,Rs

Qty,/day

Feed gas

m3

7.14

Lean gas

m3

6.43

Shrinkage gas COST

Cost and Sales Revenue - ATF & HSD polishing at Hazira


Rs Lakh
Rs. Lakh

0.00
0.00
0.00
0.00
380.58
64.87
0.00
0.00
0.00
445.45
445.45
0.00
30.13
30.13
45.19
15.06
120.52
565.97

0.00
0.00
0.00
2506.36
7936.80

9815.65
627.52

Qty./year
0
0

Hazira Feed gas


Component

NHV, Btu/scf NHV, Kcal/m3 Mole fraction

Partial heaing
value, Kcal/m3

C1

909.40

8093.03

0.814

6590.15

C2

1618.70

14405.30

0.0659

949.31

C3

2314.90

20601.00

0.0412

848.76

iC4

3000.40

26701.47

0.0080

213.61

nC4

3010.80

26794.03

0.0101

270.62

iC5

3699.00

32918.53

0.0025

82.30

nC5

3706.90

32988.83

0.0028

92.37

nC6

4403.80

39190.76

0.0018

70.54

nC7+

5100.80

45393.57

0.0000

0.00

n-C8

0.0000

0.00

Benzene

0.0000

0.00

Toluene

0.0000

0.00

Cyclopentane

0.0000

0.00

Mcyclopentan

0.0000

0.00

Cyclohexane

0.0000

0.00

Mcyclohexane

0.0000

0.00

CO2

0.00

0.00

0.0534

0.00

N2

0.00

0.00

0.002

0.00

1.00

9117.66

Total
Total kg mole
Fraction flow

1.000

Calorific value of
gas

Gas Price,
US$/mmBTU
Gas Price,
US$/kCal

9117.663

4.20

0.0000167

Rs/ US$

Gas Price, Rs/kCal


Gas price, US$/m3

47.00

0.00078
7.14

0.00

Product gas
Hazira lean gas

Partial heaing
value, Kcal/m3

Mole percent
lean gas (LEF
OH)

Partial heaing
value, Kcal/m3

Mole percent lean


gas (Surge gas)

0.8812

7131.58

0.488

3952.19

0.777

0.0519

747.64

0.465

6694.81

0.157

0.014

288.41

0.045

927.04

0.042

0.0008

21.36

0.001

34.54

0.012

0.0006

16.08

0.000

3.95

0.007

0.000

0.00

0.000

0.01

0.002

0.000

3.42

0.000

0.00

0.001

0.000

0.27

0.000

0.00

0.001

0.000

0.01

0.000

0.00

0.000

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.052

0.00

0.000

0.00

0.000

0.004

0.00

0.000

0.00

0.001

1.00

8208.77

1.00

11612.55

1.00

1.000

1.000

1.000

8208.767

11612.546

10055.512

6.43

0.00

9.10

0.00

7.88

LG Overall
Partial heaing
value, Kcal/m3

Mole percent
lean gas
(Surge gas)

Partial heaing
value, Kcal/m3

6285.64

0.813

6577.30

2257.00

0.074

1059.20

861.08

0.038

780.02

332.88

0.006

166.88

183.76

0.008

207.61

64.90

0.001

47.97

42.05

0.001

45.14

22.44

0.001

35.99

5.75

0.000

0.09

0.00

0.000

0.00

0.00

0.000

0.00

0.00

0.000

0.00

0.00

0.000

0.00

0.00

0.000

0.00

0.00

0.000

0.00

0.00

0.000

0.00

0.00

0.057

0.00

0.00

0.001

0.00

10055.51

1.00

8920.20

1.000
8920.200

0.00

6.99

Table A2.19: Profitability Analysis - B-55 & C-Series Condensate Processing at Uran (Refinery Scheme)
Rs. Lakhs
S.N Description
o.

Project execution period


1
2
1958.45

Operating Period
5
6

10

Capital cost (6%esc.)

1117.82

Addl. Sales revenue gain

627.52

627.52

627.52

627.52

627.52

627.52

627.52

627.52

627.52

627.52

C
D

Salvage value
Variable operating cost

445.45

445.45

445.45

445.45

445.45

445.45

445.45

445.45

445.45

1422.14
445.45

Fixed operating cost

120.52

120.52

120.52

120.52

120.52

120.52

120.52

120.52

120.52

120.52

Total operating cost (8%esc.)

565.97

611.25

660.15

712.96

769.99

831.59

898.12

969.97

1047.57

1131.37

16.27

-32.63

-85.44

-142.48

-204.08

-270.60

-342.45

-420.05

918.28

Gross Margin

61.55

Depreciation

159.09

159.09

159.09

159.09

159.09

159.09

159.09

159.09

159.09

159.09

Net margin

-97.54

-142.81

-191.71

-244.53

-301.56

-363.16

-429.69

-501.54

-579.14

759.19

Interest

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

0.00

I
J

Profit before tax


Tax liability

-97.54
0.00

-142.81
0.00

-191.71
0.00

-244.53
0.00

-301.56
0.00

-363.16
0.00

-429.69
0.00

-501.54
0.00

-579.14
0.00

759.19
0.00

Profit after tax

-97.54

-142.81

-191.71

-244.53

-301.56

-363.16

-429.69

-501.54

-579.14

759.19

Net cash flow


Before tax

-1958.45

-1117.82

61.55

16.27

-32.63

-85.44

-142.48

-204.08

-270.60

-342.45

-420.05

918.28

After tax

-1958.45

-1117.82

61.55

16.27

-32.63

-85.44

-142.48

-204.08

-270.60

-342.45

-420.05

918.28

Financial parameter

Before tax

After tax

NPV (@12%), Rs. Lakhs

-2887.15

-2887.15

IRR

Err:523

Err:523