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FORGED STEEL

FITTINGS
& UNIONS

SALES CENTER/WAREHOUSE
14496 CROGHAN PIKE
P.O. BOX 330
MT. UNION, PA 17066
(814) 542-2545 (800) 231-0655
(800) 345-7546 FAX (814) 542-9977
www.bonneyforge.com
e-mail: bfsales@bonneyforge.com

TABLE OF CONTENTS

Corporate Overview ................................................................................ 2, 3

Condensed Description .......................................................................... 4, 5

Socket Weld Fittings- Class 3000 & 6000 .................................................. 6

Socket Weld Fittings- Class 9000 .............................................................. 7

Threaded Fittings- Class 2000, 3000 & 6000 ............................................. 8

QuikLeg90TM ............................................................................................... 9

Socket Weld Couplings, Reducers & Caps- Class 3000 & 6000 .............. 10

Threaded Couplings, Reducers & Caps- Class 3000 & 6000 ................... 11

Socket Weld Reducer Inserts- Class 3000, 6000 & 9000 ........................ 12

Threaded Plugs & Bushings ..................................................................... 13

MSS-SP-83 Unions .................................................................................. 14

Rockwood Unions .................................................................................... 15

Lug Nut Unions ........................................................................................ 16

Bonney Forge The Company


You Depend on for Forged Steel
Fittings & Unions
For over 40 years, one name has
been synonymous with the highest
quality forged steel fittings and
unions BONNEY FORGE.
Our continued investments in technology helps maintain a consistency in
product unparalleled in the industry.
State-of-the-art machining centers
have reduced product variability while
increasing product serviceability.

A FITTING
CONCLUSION TO
YOUR NEEDS
Backed by the most comprehensive
product line in the industry and an
extensive inventory that makes all
our products readily available, Bonney
Forge is the number one resource
for the power, oil, chemical, marine
and construction industries throughout the world.
Dependable, Durable,
Uniform and Accurate
Our unparalleled, integrated, stateof-the-art manufacturing facility
allows Bonney Forge to develop
products at the highest volume, all
displaying the same consistent
unbending quality.
The tight control we maintain over our
manufacturing process has earned
Bonney Forge ISO-9001 designation.

Additionally, products are inspected to


the requirements of ASME B16.11
and MSS-SP-83.
All The Fittings You Need
Our fittings and unions come in a
variety of classes and material grades
for any application. Socket Weld
fittings are available in class 3000,
6000 and 9000. Threaded fittings
are available in class 2000, 3000
and 6000.
Threaded couplings, reducers, half
couplings and caps are available in
2

class 3000 and 6000. Socket Weld


couplings, reducers, half couplings and
reducer inserts are available in class
3000, 6000 and 9000.
Other specialty designed products are
available upon request.
The most recent addition to our product
line is the QuikLeg90 , an innovative
new fitting, for constructing horizontal
and vertical deadleg supports, that
dramatically cuts construction costs.
TM

This catalog lists for your convenience


the complete line of Bonney Forge steel

fittings and unions including:


Forged Steel Fittings
MSS-SP-83 Unions
Rockwood Unions
Lug Nut Unions
QuikLeg90
TM

For more information on these products


or to learn about the complete Bonney
Forge line, visit our website at
www.bonneyforge.com or contact our
knowledgeable customer service
personnel at 1-800-231-0655.

CONDENSED DESCRIPTION
SOCKET WELD/THREADED FITTINGS
Available in class 3000, 6000 and 9000 (high pressure) socket weld fittings;
also, in class 2000, 3000 and 6000 threaded fittings.

90 Elbow

Tee

45 Elbow

Lateral

1/8" to 4" class 2000 threaded


1/8" to 4" class 3000 threaded
& socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000
socket weld
1/2" to 2" class 9000
socket weld

1/8" to 4" class 2000 threaded


1/8" to 4" class 3000 threaded &
socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000 socket weld
1/2" to 2" class 9000 socket weld

1/8" to 4" class 2000 threaded


1/8" to 4" class 3000
threaded & socket weld
1/8" to 4" class 6000 threaded
1/8" to 4" class 6000
socket weld
1/2" to 2" class 9000
socket weld

1/4" to 2" class 3000 threaded


1/4" to 2" class 3000 socket weld
3/8" to 1 1/2" class 6000 threaded
1/2" to 2" class 6000
socket weld
1/2" to 1 1/2" class 9000
socket weld

Street Elbow

Cross

QuikLeg90TM

1/8" to 2" class


3000 threaded
1/4" to 1 1/2"
class 6000
threaded

1/8" to 4" class 2000, 3000 & 6000


threaded
1/8" to 4" class 3000 socket weld
1/8" to 4" class 6000 socket weld
1/2" to 2" class 9000 socket weld

3/4" to 2" class 3000 & 6000


socket weld
1/2" to 1 1/2" class 9000
socket weld
1/2" to 2" class 3000 threaded
1/2" to 1 1/2" class 6000 threaded
2" to 4" STD/XS butt weld

PLUGS & BUSHINGS

Round Head Plug

Hexagon Plug

Square Head Plug

Hexagon Bushing

Flush Bushing

1/8" to 4" nominal pipe


sizes

1/8" to 4" nominal pipe


sizes

1/8" to 4" nominal pipe


sizes

1/8" to 4" nominal pipe


sizes

1/8" to 4" nominal pipe


sizes

CONDENSED DESCRIPTION
COUPLINGS, REDUCERS & CAPS
Available in class 3000 and 6000. Special sizes and weights available on request.

Pipe Cap

Half Coupling

Coupling

Reducer

1/8" to 4" class


3000
1/8" to 2" class
6000 threaded &
socket weld

1/8" to 4" class 3000


& 6000 threaded &
socket weld
1/2" to 2" class 9000
socket weld only

1/8" to 4" class 3000


& 6000 threaded &
socket weld
1/2" to 2" class 9000
socket weld only

1/8" to 4" class 3000


& 6000 threaded &
socket weld
1/2" to 2" class 9000
socket weld only

REDUCER INSERTS
Socket weld reducer inserts available in class 3000, 6000 and 9000. Inserts
stocked in various materials. Consult factory for special applications.

Type 1

Type 2

Nominal pipe sizes


from 1/4" x 1/8"
to 2" x 1 1/2"

Nominal pipe sizes


from 1/2" x 1/4"
to 2" x 1 1/4"

UNIONS
Bonney Forge MSS-SP-83 threaded and socket weld unions in class 3000 and 6000.
Use Bonney Forge Rockwood Unions for the ultimate in operation and durability.

MSS-SP-83

Rockwood

Lug Nut

Accomodates 1/8" to 3" pipe class 3000


and 1/8" to 2" pipe class 6000

For use with 1/8" to 2" pipe. 1/8" to 2"


threaded connection. 1/8" to 2" socket
weld-stainless steel only.

3/8" to 4" class 3000 threaded &


socket weld

SOCKET WELD FITTINGS


CLASS 3000
CLASS 6000

CLASS 3000- Schedule 40 Bore

DIMENSIONS (inches)
NOMINAL PIPE SIZE

1/8

1/4

3/8

1/2

90EL TEE A
LAT
B
(MIN.) D

7/8
29/32
3/8

7/8
29/32
3/8

31/32
1 1/16
3/8

45EL
A
CROSS
B
(MIN.) D

7/8
29/32
3/8

7/8
29/32
3/8

E
F
G

7/16
3/4
5/16

7/16
3/4
5/16

K
L
DIMENSIONS C

(common to
all fittings)

3/4

1 1/4

1 1/2

2 1/2

1 1/8
1 5/16
3/8

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
1/2
1/2
1/2

2
2 1/2
1/2

2 3/8
3
3 3/8
3 1/32 3 11/16 4 5/16
5/8
5/8
5/8

4 3/16
5 3/4
3/4

31/32
1 1/16
3/8

1 1/8
1 5/16
3/8

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
1/2
1/2
1/2

2
2 1/2
1/2

2 3/8
3 1/32
5/8

3 1/4
4
5/8

3 3/4
4 3/4
5/8

4 1/2
6
3/4

17/32
3/4
5/16

5/8
1
7/16

3/4
1 1/8
1/2

7/8
1 1/4
9/16

1 1/16
1 5/16
11/16

1 1/4
1 3/8
13/16

1 1/2
1 5/8
1 11/16 2 1/16
1
1 1/8

2 1/4
2 1/2
1 1/4

2 5/8
3 1/8
1 5/8

1 7/8
2 11/16

2 1/8
3

2 9/16
3 9/16

3
4 1/8

3 1/2 3 15/16 4 3/4


4 13/16 5 3/8 6 7/16
4.545

.420

.555

.690

.855

1.065

1.330

1.675

1.915

2.406

2.906

3.535

.125
.125
.25
.25

.270
.210
.345
.375
.625
.375

.460
.440
.540
.50
1.00
.813

.698
.673
.925
.875
1.500
1.125

.987
.935
1.307
1.438
2.375
1.550

1.480
1.365
2.00
2.25
3.75
2.25

2.088
1.63
2.640
3.00
4.125
3.063

3.125
2.71
4.070
5.188
6.285
5.125

6.340
6.75
8.75

10.867 25.00
10.50 18.188
12.50 27.80

.25

.183
.198
.25
.25
.25
.25

18.00

23.00

40.00

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

A
B
(MIN.) D

7/8
29/32
3/8

31/32
1 1/16
3/8

1 1/8
1 5/16
3/8

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
3/8
1/2
1/2

2
2 1/2
1/2

2 3/8
2 1/2
3 1/32 3 11/32
1/2
5/8

3 1/4
4
5/8

3 3/4
4 3/4
5/8

4 1/2
6
3/4

E
F
G

7/16
3/4
5/16

17/32
3/4
5/16

5/8
1
7/16

3/4
1 1/8
1/2

7/8
1 1/4
9/16

1 1/16
1 5/16
11/16

1 1/4
1 3/8
13/16

1 1/2
1 11/16
1

1 5/8
1 3/4
1 1/8

2 1/4
2 1/16
1 1/4

2 1/2
2 1/2
1 3/8

2 3/4
3 1/8
1 5/8

2 1/8
3

2 9/16
3 9/16

3
4 1/8

3 1/2 3 15/16 4 3/4


4 13/16 5 3/8 6 7/16

5
6 5/8

.690

.855

1.065

1.330

1.675

1.915

2.406

2.906

3.535

4.545

.938
.875
1.375
1.00
2.00
1.50

1.440
1.313
2.00
1.625
3.063
2.50

2.348
1.913
3.313
2.50
5.125
3.460

3.188
2.27
3.75
3.688
6.25
5.25

5.25
4.313
7.480
6.438
11.938
8.75

6.660
4.813
8.240

11.875
9.625
16.625

19.25
14.25
23.50

32.70
27.25
33.00

12.5
9.438

20.25

27.00

39.00

WEIGHT (pounds)
90 ELBOW
45 ELBOW
TEE
STREET ELBOW
LATERAL
CROSS
DIMENSIONS (inches)

CLASS 6000- Schedule 160 Bore

NOMINAL PIPE SIZE

K
L
DIMENSIONS C

(common to
all fittings)

.420

.555

WEIGHT (pounds)
90 ELBOW
45 ELBOW
TEE
STREET ELBOW
LATERAL
CROSS

.375

.438

SOCKET WELD FITTINGS


CLASS 9000

CLASS 9000 XXS BORE- 90 ELBOW


DIMENSIONS (inches)
NOMINAL
PIPE SIZE

1/2

A
B
(MIN.) D
E

1 1/2
1 27/32
3/8
1

1 1/2

1 3/4
2 7/32
1/2
1 1/8

3/4

2
2 1/2
1/2
1 1/4

2 3/8
3 1/32
1/2
1 3/8

1 1/4

2 1/2
3 11/32
1/2
1 1/2

3
3 11/16
5/8
2 1/8

2.25

3.19

5.25

6.69

6.69

WEIGHT (pounds)
Weight

1.44

CLASS 9000 XXS BORE- TEE


DIMENSIONS (inches)

DIMENSIONS C - COMMON TO ALL FITTINGS (inches)

NOMINAL
PIPE SIZE

1/2

NOMINAL
PIPE SIZE

A
B
(MIN.) D
E

1 1/2
1 27/32
3/8
1

3/4

1 1/4

1 3/4
2 7/32
1/2
1 1/8

2
2 1/2
1/2
1 1/4

2 3/8
3 1/32
1/2
1 3/8

3.31

3.75

6.50

1 1/2

2 1/2
3
3 11/32 3 11/16
1/2
5/8
1 1/2
2 1/8

1/2

3/4

1 1/4

1 1/2

.855

1.065

1.330

1.675

1.915

2.406

WEIGHT (pounds)
Weight

CLASS 9000 XXS BORE- CROSS

2.00

7.88

8.75

CLASS 9000 XXS BORE- 45 ELBOW


DIMENSIONS (inches)
NOMINAL
PIPE SIZE

1/2

3/4

B
(MIN.) D
F
G

1 27/32
5/8
1 1/4
5/8

2 7/32
9/16
1 5/16
3/4
2.06

1 1/4

1 1/2

2 1/2
9/16
1 3/8
13/16

3 1/32
13/16
1 11/16
7/8

3 3/8
3/4
1 3/4
1

4
15/16
2 1/16
1 1/8

2.50

4.31

4.81

9.62

WEIGHT (pounds)
Weight

1.31

DIMENSIONS (inches)
NOMINAL
PIPE SIZE

1/2

3/4

A
B
(MIN.) D
E

1 1/2
1 27/32
1/2
1

1 3/4
2 7/32
5/8
1 1/8

2
2 1/2
3/4
1 1/4

2 3/8
3 1/32
1
1 3/8

2 1/2
3 11/32
1
1 1/2

3 1/4
4
1 1/8
2 1/8

4.12

4.12

5.12

9.44

22.19

1 1/4

1 1/2

WEIGHT (pounds)
Weight

2.50

CLASS 9000 XXS BORE- COUPLINGS- REDUCERS- HALF COUPLING


DIMENSIONS (inches)

CLASS 9000 XXS BORE- LATERAL

NOMINAL
PIPE SIZE

DIMENSIONS (inches)
NOMINAL
PIPE SIZE

1/2

3/4

B
(MIN.) D
K
L

1 27/32
9/16
3
4 1/8

2 7/32
5/8
3 1/2
4 13/16

2 1/2
11/16
3 15/16
5 3/8

3 1/32
7/8
4 3/4
6 7/16

3 11/32
7/8
5
6 5/8

2.38

3.75

6.88

6.88

1 1/4

1 1/2

WEIGHT (pounds)
Weight

1.75

A
B
(MIN.) D
E
F

1/2

3/4

1 1/4

1 1/2

1 3/8
1 13/16
1/2
3/8

1 1/2
2
9/16
3/8

1 3/4
2 3/8
5/8
1/2

1 7/8
2 3/4
11/16
1/2

2
3 1/16
3/4
1/2

2 1/2
3 5/8
7/8
3/4

1.06
1.06
1.16

1.69
1.69
1.88

2.22
2.22
2.50

2.81
2.81
3.25

4.66
4.66
5.38

WEIGHT (pounds)
Coupling
Reducer
Half Coupling

.75
.75
.88

THREADED FITTINGS
CLASS 2000
CLASS 3000
CLASS 6000
DIMENSIONS (inches)

CLASS 2000

NOMINAL PIPE SIZE

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

90EL TEE
STEL LAT

A
B
F

7/8
29/32
3/4

31/32
1 1/16
3/4

1 1/8
1 5/16
1

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
1 1/8
1 1/4 1 5/16

2
2 1/2
1 3/8

2 3/8
3
3 3/8
3 1/32 3 11/16 4 5/16
1 11/16 2 1/16 2 1/2

4 3/16
5 3/4
3 1/8

45EL
CROSS

A
B
F

7/8
29/32
3/4

31/32
1 1/16
3/4

1 1/8
1 5/16
1

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
1 1/8
1 1/4 1 5/16

2
2 1/2
1 3/8

2 3/8
3 1/4
3 1/32
4
1 11/16 2 1/16

4 1/2
6
3 1/8

.198
.188
.267
.50

.283
.236
.373
.460

.500
.435
.613
.777

.773
.740
.963
1.125

1.013
1.058
1.355
1.688

1.550
1.375
2.030
2.450

2.180
1.740
2.800
3.188

3.140
2.883
4.456
5.560

1/2

3/4

1 1/4

1 1/2

3 3/4
4 3/4
2 1/2

WEIGHT (pounds)
90 ELBOW
45 ELBOW
TEE
CROSS

.25
.125
.25
.50

6.50 10.925 26.675


7.75 11.313 19.125
9.530 12.908 28.700
16.438 19.50 32.688

DIMENSIONS (inches)

CLASS 3000

NOMINAL PIPE SIZE

1/8

1/4

3/8

A
B
F
H

7/8
29/32
3/4
1 1/4

31/32
1 1/16
3/4
1 1/4

1 1/8
1 5/16
1
1 1/2

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
1 1/8
1 1/4 1 5/16
1 5/8
1 7/8
2 1/4

J
K
L

7/8

7/8
1 7/8
2 11/16

1
2 1/8
3

1 1/8
2 9/16
3 9/16

1 3/8
3
4 1/8

90 ELBOW
45 ELBOW
TEE
STREET ELBOW
LATERAL
CROSS

.236
.25
.325
.264
.438

.350
.290
.460
.242
.625
.567

.592
.50
.753
.375
1.313
.970

.973
.75
1.270
.595
1.75
1.50

1.355
1.188
1.830
1.048
2.75
2.50

2.265
1.988
3.025
1.438
4.625
3.620

2.407
2.235
3.620
2.340
5.50
4.125

3.50
3.00
7.040
3.00
10.813
6.50

5.920
4.930
7.550
5.461
11.5
8.125

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2
2 1/2
1 3/8
2 5/8

2 1/2

2 3/8
2 1/2
3 1/4
3 1/32 3 11/32
4
1 11/16 1 3/4 2 1/16
2 15/16 3 5/16

1 3/4
2
2 1/8
3 1/2 3 15/16 4 3/4
4 13/16 5 3/8 6 7/16

3 3/4
4 3/4
2 1/2

4 1/2
6
3 1/8

2 1/2
5
6 5/8

WEIGHT (pounds)
11.900 14.438 31.975
7.375 13.558 19.063
13.125 23.100 40.000
16.75

25.675

32

2 1/2

DIMENSIONS (inches)

CLASS 6000

NOMINAL PIPE SIZE


90EL TEE
STEL LAT

A
B
F
H

31/32
1 1/16
3/4
1 1/4

1 1/8
1 5/16
1
1 1/2

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
1 1/8
1 1/4 1 5/16
1 5/8
1 7/8
2 1/4

2
2 1/2
1 3/8
2 5/8

2 3/8
2 1/2
3 1/4
3 1/32 3 11/32
4
1 11/16 1 3/4 2 1/16
2 15/16 3 5/16

3 3/4
4 3/4
2 1/2

4 3/16
5 3/4
3 1/8

4 1/2
6
3 1/8

45EL
CROSS

A
B
F

31/32
1 1/16
3/4

1 1/8
1 5/16
1

1 5/16 1 1/2
1 3/4
1 9/16 1 27/32 2 7/32
1 1/8
1 1/4 1 5/16

2
2 1/2
1 3/8

2 3/8
2 1/2
3 1/4
3 1/32 3 11/32
4
1 11/16 1 3/4 2 1/16

3 3/4
4 3/4
2 1/2

4 1/2
6
3 1/8

4 1/2
6
3 1/8

J
K
L

1 1/8
2 9/16
3 9/16

1 3/8
3
4 1/8

90 ELBOW
45 ELBOW
TEE
STREET ELBOW
LATERAL
CROSS

.25
.25
.50

.625
.640
.853
.375

.563

1.188

1.023
.50
1.410
.438
2.375
1.50

1 3/4
2
2 1/8
3 1/2 3 15/16 4 3/4
4 13/16 5 3/8 6 7/16

2 1/2
5
6 5/8

WEIGHT (pounds)
1.625
1.438
2.150
1
3.25
2.75

2.625
2.188
3.563
1.625
5.438
4.313

3.50
2.785
4.625
3.030
7.188
6.625

6.75
4.688
7.625
3.688
12.313
10.75

7.50
5.75
9.625
7.120
15.95
11.50

13.438 20.875 39.050


9.50
15
30.563
18.500 28.063 47.500
22.188

27.50

54

38
29
50
43.50

QUIKLEG90 - SOCKET WELD - THREADED - BUTT WELD


CLASS 3000
CLASS 6000
STD-XSTG
Socket Weld

Threaded

CLASS 3000

DIMENSIONS
(inches)

CLASS 6000

DIMENSIONS
(inches)

STD-XSTG

Butt Weld

DIMENSIONS
(inches)

NOMINAL PIPE SIZE


A Nominal
B Nominal
C Nominal

NOMINAL PIPE SIZE


A Nominal
B Nominal
C Nominal

NOMINAL PIPE SIZE


A Nominal
B Nominal
C Nominal

SOCKET WELD
1/2
-

3/4
1 1/2
1 7/8
1 1/2

1
1 1/2
1 7/8
1 1/2

1 1/4
1 3/4
2 3/16
1 3/4

THREADED
1 1/2
2
2 1/2
2

2
2 3/8
3
2 3/8

1/2
1 1/2
1 7/8
1 1/2

3/4
1 1/2
1 7/8
1 1/2

SOCKET WELD
1/2
-

3/4
1 1/2
1 7/8
1 1/2

1
1 3/4
2 3/16
1 3/4

1 1/4
2
2 1/2
2

2 1/2
3
3
3

1 1/4
2
2 1/2
2

1 1/2
2 3/8
3
2 3/8

2
2 1/2
3 1/8
2 1/2

1 1/2
2 1/2
3 1/8
2 1/2

2
-

THREADED
1 1/2
2 3/8
3
2 3/8

2
2 1/2
3 1/8
2 1/2

BUTT WELD
2
2 3/8
3
2 3/8

1
1 3/4
2 3/16
1 3/4

3
3 3/8
3 3/8
3 3/8

4
4 3/16
4 3/16
4 3/16

1/2
1 1/2
1 7/8
1 1/2

3/4
1 3/4
2 3/16
1 3/4

1
2
2 1/2
2

1 1/4
2 3/8
3
2 3/8

SOCKET WELD COUPLINGS, REDUCERS & CAPS


CLASS 3000
CLASS 6000

DIMENSIONS (inches)

CLASS 3000

NOMINAL PIPE SIZE

1/8

1/4

3/8

1 1/16
1 1/32
3/4

1 1/16
1 1/32
7/8

1 1/8
1 1/32
1 1/16

C
(MIN.) D

.420
7/16

.555
7/16

.690
7/16

.855
1/2

1.065
9/16

1.330
5/8

1.675
11/16

1.915
3/4

E
F

1/4
11/16

1/4
3/4

1/4
3/4

3/8
7/8

3/8
1

1/2
1 1/16

1/2
1 3/16

.125
.125
.125
.063

.125
.125
.125
.063

.125
.125
.125
.125

.188
.188
.188
.188

.313
.313
.313
.313

.563
.563
.563
.563

1/4

3/8

1/2

3/4

1 1/8
1 1/8
1 1/16

1 1/8
1 1/8
1 5/16

C
(MIN.) D

.555
7/16

.690
7/16

.855
1/2

1.065
9/16

1.330
5/8

1.675
11/16

1.915
3/4

2.406
7/8

E
F

1/4
15/16

1/4
15/16

3/8
1

3/8
1 1/16

1/2
1 1/4

1/2
1 5/16

1/2
1 3/8

3/4
1 5/8

.375
.375
.375
.375

.563
.563
.563
.50

1
1
1
1.125

1.438
1.438
1.438
1.125

2
2
2
2.25

3.875
3.875
3.875
3.50

A
AA
B

1/2

3/4

1 1/4

1 1/2

1 3/8
1 1/2
1 3/4
1 7/8
2
2 1/2
1 3/16 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64
1 1/4
1 1/2 1 13/16 2 1/4
2 1/2
3

2 1/2

2 1/2
2 1/64
3 5/8

2 3/4
3
2 1/64 2 17/64
4 5/16 5 1/2

2.406
7/8

2.906
7/8

3.535
1

1/2
1 1/4

3/4
1 1/2

3/4
3/4
3/4
1 9/16 1 13/16 2 1/16

.813
.813
.813
.813

1
1
1
1.125

2
2
2
1.688

2.625
2.625
2.625
3

3.875
3.875
3.875
3.625

6.625
6.625
6.625
6.688

1 1/4

1 1/2

2 1/2

4.545
1 1/8

WEIGHT (pounds)
COUPLING
REDUCER
HALF COUPLING
PIPE CAP
DIMENSIONS (inches)

CLASS 6000

NOMINAL PIPE SIZE


A
AA
B

1 3/8
1 1/2
1 3/4
1 7/8
2
2 1/2
1 5/32 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64
1 1/2
1 3/4
2 1/4
2 1/2
3
3 5/8

2 1/2
2 1/64
4 1/4

2 3/4
3
2 1/64 2 17/64
5
6 1/4

2.906
7/8

3.535
1

4.545
1 1/8

3/4
3/4
3/4
1 11/16 1 15/16 2 5/16

WEIGHT (pounds)
COUPLING
REDUCER
HALF COUPLING
PIPE CAP

10

5.50
5.50
5.50
5.625

6.625
6.625
6.625
6

13.125
13.125
13.125
13.50

THREADED COUPLINGS, REDUCERS & CAPS


CLASS 3000
CLASS 6000

DIMENSIONS (inches)

CLASS 3000

NOMINAL PIPE SIZE

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

A
B

1 1/4
3/4

1 3/8
3/4

1 1/2
7/8

1 7/8
1 1/8

2
1 3/8

2 3/8
1 3/4

2 5/8
2 1/4

3 1/8
2 1/2

3 3/8
3

3 5/8
3 5/8

4 1/4
4 1/4

4 3/4
5 1/2

C
D

5/8
15/16

11/16
1

3/4
1

15/16
1 1/4

1
1 7/16

1 3/16
1 5/8

1 5/16
1 3/4

1 9/16 1 11/16 1 13/16 2 1/8


2 3/8
1 3/4
1 7/8
2 3/8 2 9/16 2 11/16

.125
.125
.063
.031

.125
.125
.063
.063

.25
.25
.188
.125

.25
.25
.188
.25

.438
.438
.25
.313

.625
.625
.313
.50

1.563
1.563
.75
1

2.188
2.188
1.125
1.625

WEIGHT (pounds)
COUPLING
REDUCER
HALF COUPLING
PIPE CAP

3.125
3.125
1.563
3.125

4
4
2
5

6.75
6.75
3.375
8.50

16.75
16.75
8.375
14

DIMENSIONS (inches)

CLASS 6000

NOMINAL PIPE SIZE

1/8

1/4

3/8

1/2

3/4

1 1/4

1 1/2

2 1/2

A
B

1 1/4
7/8

1 3/8
1

1 1/2
1 1/4

1 7/8
1 1/2

2
1 3/4

2 3/8
2 1/4

2 5/8
2 1/2

3 1/8
3

3 3/8
3 5/8

3 5/8
4 1/4

4 1/4
5

4 3/4
6 1/4

C
D

5/8
1

11/16
1 1/16

3/4
1 1/16

15/16
1 5/16

1
1 1/2

.188
.188
.094
.125

.188
.188
.094
.125

.25
.25
.125
.188

.50
.50
.25
.313

1
1
.50
.438

1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8


2 3/8
1 11/16 1 13/16 1 7/8
2
2 1/2 2 11/16 2 15/16

WEIGHT (pounds)
COUPLING
REDUCER
HALF COUPLING
PIPE CAP

11

2.125
2.125
1.063
.75

2.375
2.375
1.188
1.313

4.375
4.375
2.188
1.688

7.75
7.75
3.875
3.25

10.75
10.75
5.375

13.50
13.50
6.75

24.50
24.50
12.25

SOCKET WELD REDUCERS INSERTS (MSS-SP79)


CLASS 3000
CLASS 6000
CLASS 9000

TYPE 1

CLASS 3000

TYPE 2

CLASS 6000

CLASS 9000

NOMINAL
PIPE SIZE

Ftg. Type

Ftg. Type

3/8 x 1/4
1/2 x 3/8
1/2 x 1/4
3/4 x 1/2
3/4 x 3/8
3/4 x 1/4
1 x 3/4
1 x 1/2
1 x 3/8
1 x 1/4
1 1/4 x 1
1 1/4 x 3/4
1 1/4 x 1/2
1 1/4 x 3/8
1 1/4 x 1/4
1 1/2 x 1 1/4
1 1/2 x 1
1 1/2 x 3/4
1 1/2 x 1/2
1 1/2 x 3/8
2 x 1 1/2
2 x 1 1/4
2x1
2 x 3/4
2 x 1/2

.675
.850
.850
1.060
1.060
1.060
1.325
1.325
1.325
1.325
1.670
1.670
1.670
1.670
1.670
1.910
1.910
1.910
1.910
1.910
2.385
2.385
2.385
2.385
2.385

.555
.690
.555
.855
.690
.555
1.065
.855
.690
.555
1.330
1.065
.855
.690
.555
1.675
1.330
1.065
.855
.690
1.915
1.675
1.330
1.065
.855

1
1
1
1
2
2
1
2
2
2
1
2
2
2
2
1
2
2
2
2
1
2
2
2
2

7/16
7/16
7/16
7/16
7/16
3/8
9/16
1/2
7/16
3/8
9/16
9/16
1/2
7/16
3/8
9/16
5/8
9/16
1/2
7/16
9/16
11/16
5/8
9/16
1/2

3/4
13/16
13/16
7/8
5/8
11/16
15/16
5/8
11/16
3/4
1
11/16
3/4
13/16
7/8
1 1/8
11/16
3/4
13/16
7/8
1 1/4
13/16
7/8
15/16
1

15/16
1 1/16
15/16
1 5/16
1 1/2
1 7/8
2 1/4
2 1/2
-

1
1
1
1
1
2
1
1
2
2
1
2
2
2
2
1
1
2
2
2
1
2
2
2
2

7/16
7/16
7/16
7/16
7/16
3/8
9/16
7/16
1/2
3/8
9/16
9/16
1/2
7/16
3/8
9/16
9/16
9/16
1/2
7/16
9/16
7/8
13/16
3/4
11/16

7/8
15/16
7/8
1 1/16
7/8
7/8
1 1/8
1 1/8
7/8
15/16
1 3/16
13/16
7/8
15/16
1
1 3/8
1 3/16
1
1 1/16
1 1/8
1 7/8
15/16
1
1 1/16
1 1/8

1
1 3/16
1
1 3/8
1 3/16
1 11/16
1 3/8
2
2 3/8
2
2 11/16
-

Note: Socket Weld Reducer Inserts comply fully with MSS-SP-79

12

Ftg. Type

7/16

1 3/16

1 3/4

1
1

9/16
7/16

1 1/4
1 1/8

2
1 3/4

1
1
2

9/16
9/16
1/2

1 3/8
1 3/16
7/8

2 3/8
2
-

1
1
2
2

9/16
9/16
9/16
9/16

1 5/8
1 3/8
1
1

2 3/4
2 3/8
-

1
1
2
2
2

9/16 2 1/16
9/16
2
13/16
1
3/4
1 1/16
11/16 1 1/8

3
2 3/4
-

THREADED PLUGS & BUSHINGS


CLASS 3000/6000

Round
Head Plug

Hexagon
Bushing

Square
Head Plug

Hexagon
Plug

Flush
Bushing

DIMENSIONS (inches)
NOMINAL PIPE SIZE
A
B
C*
D
E
F
G
H
J
K
L
M
N

1/8

1/4

3/8

1/2

3/4

1 3/8
13/32
7/16
1/4
7/16
9/32
1/4
3/8

1 5/8
17/32
5/8
1/4
1/2
3/8
1/4
7/16
5/8
3/16
1/2
7/16
7/16

1 5/8
11/16
11/16
5/16
9/16
7/16
5/16
1/2
11/16
3/16
9/16
1/2
1/2

1 3/4
27/32
7/8
5/16
11/16
9/16
3/8
9/16
7/8
3/16
11/16
9/16
9/16

1 3/4
1 1/16
1 1/16
3/8
3/4
5/8
7/16
5/8
1 1/16
1/4
3/4
5/8
5/8

.125
.063
.031
.063
.063

.188
.125
.063
.063
.063

.250
.188
.125
.063
.063

.375
.313
.188
.125
.125

3/8

1 1/4

1 1/2

2
2
2
2 1/2
1 5/16 1 11/16 1 29/32 2 3/8
1 7/16 1 13/16
2
2 1/2
3/8
9/16
5/8
11/16
27/32
7/8
15/16
1
1 3/16 15/16
1 1/8 1 5/16
1/2
9/16
5/8
11/16
3/4
13/16
13/16
7/8
1 7/16 1 13/16
2
2 1/2
1/4
3/8
3/8
3/8
27/32
7/8
15/16
1
3/4
13/16
13/16
7/8
3/4
13/16
13/16
7/8

2 1/2

2 3/4 2 3/4
2 7/8 3 1/2
3
3 3/4
3/4
13/16
1 1/4 1 9/16
1 1/2 1 11/16
3/4
13/16
1 1/16 1 1/8
3
3 3/4
1/2
13/16
1 1/4 1 9/16
1 1/16 1 1/8
1 1/16 1 1/8

4
3
4 1/2
4 5/8
1 1/4
1 21/32
2 1/2
1 1/4
1 3/8
4 5/8
1 1/4
1 21/32
1 1/4
1 1/4

WEIGHT (pounds)
ROUND HEAD PUGS
HEXAGON PLUGS
SQUARE HEAD PLUGS
HEXAGON BUSHINGS
FLUSH BUSHINGS

.125
.063
.016

* Dimension J for Hex Head Bushing and dimension C for Hex Head Plug are the same.

13

.750
.500
.313
.188
.125

1.125
1.125
.563
.375
.125

1.563
1.375
.875
.688
.188

3.00
2.25
1.50
1.62
.37

4.75
3.87
2.25
2.37
.62

7.62
5.87
2.87
3.50
1.00

12.87
13.00
7.18
8.31
2.00

MSS-SP-83 UNIONS - THREADED & SOCKET WELD


CLASS 3000
CLASS 6000
Threaded

Socket Weld

B & C DIMENSIONS ACROSS


OCTAGON CORNERS

B & C DIMENSIONS ACROSS


OCTAGON CORNERS

* C dimension is across octagon corners or a diameter as applicable.


The 2 1/2" and 3" 3000 and 2" 6000 sizes have octagonal male and
female ends; the other sizes are round.

DIMENSIONS (inches)

CLASS 3000

NOMINAL PIPE SIZE


A
B
C
D
(MIN.) E
F

1/8

1/4

3/8

1 11/16
1 31/64
53/64
25/32
3/8
.420

1 11/16
1 31/64
53/64
25/32
3/8
.555

1 27/32
1 11/16
1
31/32
3/8
.690

1/2
2
1 15/16
1 3/16
1 3/32
3/8
.855

3/4

.36

.50

.695

1/8

1/4

3/8

1 11/16
1 31/64
53/64
25/32
3/8
.420

1 27/32
1 11/16
1
31/32
3/8
.555

2
1 15/16
1 3/16
1 3/32
3/8
.690

2 5/16
2 3/8
1 15/32
1 5/32
3/8
.855

.56

.75

1.25

1 1/4

1 1/2

2 1/2

2 7/8
3 23/64
2 7/32
1 45/64
1/2
1.675

3
3 23/32
2 35/64
1 7/8
1/2
1.915

3 1/2
4 27/64
3 1/16
2 1/16
5/8
2.406

4 1/4
5 15/64
3 9/16
2 3/8
5/8
2.906

4 7/16
6 5/32
4 9/32
2 7/16
5/8
3.535

1.64

2.59

3.41

5.12

8.75

12.625

1 1/4

1 1/2

3
3 23/32
2 35/64
1 7/8
1/2
1.675

3 1/2
4 27/64
3 1/16
2 1/16
1/2
1.915

4 1/8
5 15/64
3 9/16
2 3/8
5/8
2.406

3.75

6.0

10.5

2 5/16 2 7/16
2 3/8 2 25/32
1 15/32 1 25/32
1 5/32 1 3/8
1/2
1/2
1.065
1.330

WEIGHT PER UNION (pounds)


.38

1.175

DIMENSIONS (inches)

CLASS 6000

NOMINAL PIPE SIZE


A
B
C
D
(MIN.) E
F

1/2

3/4

2 7/16 2 7/8
2 25/32 3 23/64
1 25/32 2 7/32
1 3/8 1 45/64
1/2
1/2
1.065
1.330

WEIGHT PER UNION (pounds)


.5

14

1.75

ROCKWOOD UNIONS
Ball to cone seats for smooth alignment.
Can be cracked and rejoined- repeatedly.
Replaceable, interchangeable parts.
Carbon Steel, coated to resist corrosion.
Stays sealed, despite shock, vibration,
expansion and rough wrenching.
Silicon bronze and stainless steel seats
double locked under 120,000 lb. psi.
Conveniently packaged.
Suitable for use with Schedule
40/80 pipe.
100% hydro tested.

TYPE 601
TYPE 602
TYPE 602B
TYPE 604

* Preferred over bronze to carbon steel seated unions.

DIMENSIONS (inches)
NOMINAL PIPE SIZE

1/8 18-NPT

1/4 18-NPT

3/8 18-NPT

1/2 14-NPT

3/4 14-NPT

1 3/4
1 1/4
3/4
51/64
.264
3/4
1/2
19/32
21/64
29/32
1/8
7/8
1.035
Hex

1 3/4
1 1/4
3/4
51/64
.402
3/4
1/2
19/32
3/8
29/32
1/8
7/8
1.035
Hex

2
1 7/16
7/8
15/16
.408
13/16
9/16
3/4
1/2
1 1/16
1/8
15/16
1.164
Hex

2 1/4
1 21/32
1 3/32
1 11/64
.534
1
11/16
25/32
5/8
1 5/16
3/16
1 1/8
1.437
Hex

2 7/16
2
1 25/64
1 7/16
.548
1 1/16
3/4
29/32
27/32
1 37/64
7/32
1 3/16
1.693
Octagon

2 11/16
2 3/8
1 5/8
1 23/32
.683
1 3/32
27/32
1 1/16
1 1/16
1 13/16
7/32
1 5/16
1.975
Octagon

2 31/32
2 3/4
2
2 3/32
.707
1 19/64
7/8
1 5/32
1 13/32
2 1/4
9/32
1 7/16
2.416
Octagon

3 1/8
3
2 9/32
2 11/32
.724
1 21/64
1
1 7/32
1 21/32
2 1/2
9/32
1 1/2
2.649
Octagon

3 11/16
3 23/32
2 51/64
2 7/8
.757
1 15/32
1 7/32
1 7/16
2 1/16
3 1/16
19/64
1 25/32
3.221
Octagon

.32

.30

.40

.72

1.10

1.5

2.2

2.6

4.6

NOMINAL PIPE SIZE

1/8 18-NPT

1/4 18-NPT

3/8 18-NPT

1/2 14-NPT

3/4 14-NPT

1 11 1/2-NPT

DEPTH SOCKET
SOCKET DIAMETER
STYLE NUT

7/16
.420
Hex

7/16
.555
Hex

7/16
.690
Hex

1/2
.855
Hex

1/2
1.065
Octagon

9/16
1.330
Octagon

9/16
1.675
Octagon

9/16
1.915
Octagon

11/16
2.406
Octagon

.32

.30

.40

.72

1.10

1.5

2.2

2.6

4.6

TYPE 601, 602, 604

A
B
C
D
E
F
G
H
I
J
K
L
M
STYLE NUT

1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

WEIGHT PER UNION (pounds)

TYPE 602B

DIMENSIONS (inches)
1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

WEIGHT PER UNION (pounds)

15

LUG NUT UNIONS


CLASS 3000
CLASS 6000

NOMINAL PIPE SIZE


3/8
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4

Threaded and socket weld ends.


Seating characteristics of AAR unions.
Twin lugs in sizes up to 3/4" Class 3000
and 1/2 Class 6000.
Tri-lug design in sizes from 1"- 4" Class
3000 and 3/4" - 2" Class 6000.
Plated Lug Nut.

16

CLASS 3000

DIMENSIONS (inches)

1.950
2.065
2.375
2.580
2.950
3.115
3.575
4.200
4.475
8.50

2.065
2.375
2.580
2.950
3.115
3.575
4.200
-

CLASS 6000

Lug Nut Unions from Bonney Forge are unions


with modified Stub-Acme threads ideal for
applications requiring rapid assembly and/or
breakdown.

GENERAL TERMS AND CONDITIONS OF SALE OF: BONNEY FORGE (HEREAFTER REFERRED TO AS BF)
WARRANTY

All products are warranted to be free from manufacturing defects for a period of one (1) year from date of shipment, and any found to be defective within that
period will be replaced without charge, provided (1) that the product was used as recommended and in accordance with approved installation and operating
practices, (2) that its failure resulted from a manufacturing defect and not from damage due to corrosive, abrasive, or other wear normally to be expected in the
services involved, (3) that the product was not modified or changed (unless written approval was given by BF), and (4) that written notice of such defect is
delivered to BF during such one (1) year period. No labor costs or other expense or liability is assumed. The Uniform Commercial Code shall not apply to the sale,
nor the Michigan statutes adopting the Uniform Commercial Code. This express warranty is in lieu of and excludes all other warranties, guarantees, or
representations, expressed or implied. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

EXCLUSIONS

Do not use BF products in aircraft or aerospace applications. No warranties, guarantees or representations of any kind are made with respect to such
applications. Purchaser assumes all risks of any use in such applications and will indemnify and hold harmless BF against and from any claims, costs (including
attorneys fees) and liabilities arising out of such use.

PURCHASERS
REMEDIES

The Purchasers remedies with respect to any product furnished by BF hereunder that is found not to be in conformity with the terms and conditions of the
contract because of breach of contract, breach of express or implied warranty, or negligence shall be limited exclusively to the right of replacement of such
defective product or, at our option, repayment of our sale price of the product. In no event shall BF be liable for claims (based upon breach of contract,
breach of express or implied warranty, or negligence) for any other damages, whether direct, immediate, foreseeable, consequential, or special or for any
expenses incurred by reason of the use or misuse, sale or fabrication of products which do or do not conform to the terms and conditions of the contract.

PRICES

Prices, and other terms of sale and payment, are subject to change without notice. Unless a contrary provision appears in this price schedule, quotation or
order acknowledgment, prices may be withdrawn without notice at any time. Stenographic or clerical errors are subject to correction.

ACCEPTANCE
OF ORDERS

All orders are subject to BF credit department approval prior to acceptance by BF. No assignment of the Purchasers rights may be made without the
written consent of BF.

REMITTANCES

All accounts are payable in United States funds, free of exchange, collection, or any other charges. If, in the sole discretion of BF, the financial condition of the
Purchaser at any time so requires, BF retains the right to require full or partial payment in advance.

PARTIAL
SHIPMENTS AND
PAYMENTS

BF reserves the right to make partial shipments from time to time, and to render invoices therefore, which shall be due and payable as provided in said
invoices and the paragraph entitled Remittances. If the Purchaser becomes overdue in any such partial payment, BF shall be entitled to suspend work and/
or avail itself of other legal remedies.

TAXES

Unless otherwise specifically noted, the amount of any sale, use, occupancy, excise tax, or other tax, of any nature, federal, state, or local for which BF is
legally liable, either initially or through failure of payment by Purchaser, shall be added or be in addition to the price quoted and Purchaser agrees to pay the
same to BF.

SHORTAGES &
DAMAGES IN
TRANSIT
DELAYS

Claims for shortages must be made in writing within ten days after receipt of shipment, but loss of or damage to material in transit is the responsibility of the
carrier.
All promises of shipment are estimated as closely as possible, and we will use our best efforts to ship within the time promised but do not guarantee to do so,
and assume no liability for not doing so. Materials stated to be in stock are subject to prior sale.

CANCELLATION
& SUSPENSION

The order or contract is subject to cancellation or instructions to suspend or delay work or delivery only upon receipt of written notification and with our
consent, and upon agreement to pay BFs adjustment charge. Orders for special products (usually price on application items) may be changed and/or
cancelled only upon receipt of written instructions with an expressed agreement to make payment for material used and work already performed.

RETURN OF
MATERIAL

No product of our manufacture may be returned without written consent. All goods returned are subject to a handling charge plus freight in both directions
and charges for any required reconditioning, unless otherwise specified in writing by BF.

PATENTS

Purchaser will indemnify and hold harmless BF against and from any claims, costs (including attorneys fees) and liabilities arising out of any suit alleging
infringement of any patents, by any product supplied by BF under the contract and made in accordance with the design and/or specification furnished by the
Purchaser to BF.

GOVERNING LAW

The contract shall be governed by, construed, and enforced in accordance with the laws of the Commonwealth of Pennsylvania, without regard to conflict of
law principles.

NO WAIVER

The failure of BF to insist, in any one or more instances upon the performance of any of the terms, covenants, or conditions of the contract or to exercise any
right thereunder shall not be construed as a waiver or relinquishment of the future performance of any such term, covenant, or condition or the future
exercise of such rights, nor shall it be deemed to be a waiver or relinquishment of any other term, covenant, or condition or the exercise of any other rights
under the contract.

DIES, TOOLS
AND PATTERNS

Dies, tools and patterns required to produce the article quoted on shall remain the property of BF. Preparation charges for dies, tools and patterns
represent only a portion of cost. Payment of such charge does not give you any right, title, or interest in such dies, tools, or other products of preparation.
We will not be responsible for retention of dies or patterns on which no orders are received for two years or more.

FORCE
MAJEURE

Any delays in or failure of performance of BF shall not constitute default or give rise to any claims or damages if and to the extent that such delay or failure is
caused by occurrences beyond the control of BF, including but not limited to acts of God or the public enemy, expropriation or confiscation of facilities,
compliance with any order or request of any governmental authority, acts of war, rebellion or sabotage or damage resulting therefrom, embargoes or other
export restrictions, fires, floods, explosions, accidents, breakdowns, riots or strikes or other conceived acts of workmen, whether direct or indirect, or any
other causes whether or not of the same class or kind as those specifically above named which are not within the control of BF and which by the exercise of
reasonable diligence, BF is unable to prevent or provide against.

PURCHASERS
ACCEPTANCE
OF ABOVE
CONDITIONS

The contract shall be subject to the terms and conditions contained or referred to in BFs price schedule, quotation or order acknowledgment and to no
others whatsoever. No waiver, alteration, or modification of the terms and conditions in this price schedule, quotation or order acknowledgment shall be
binding unless in writing and signed by an authorized representative of BF.

Note: The material in this catalog is for general information. For specific performance data and proper material selection, consult your Bonney Forge
representative. Although every attempt has been made to ensure that the information contained in this catalog is correct, Bonney Forge reserves the right to
change designs, materials or specifications without notice.

Catalog F9-2006 (2.5M 11/06)

Printed in U.S.A.