PRESENTATION

THE HEADQUARTER

Historical head quarter of San Polo d'Enza currently used for management offices, sales
and administration, raw material storage and production facilities.

Whole area: 16.000 mq Indoor area: 11.500 mq

Current employee: 100 Potential employee: more than 180
New Innovative site realized according to the latest standards for industrial plants and
equipped with automated system for handling and storage material.

- Engineering - Research & Development - Logistics

- Automated storage - Assembly lines - Packing & shipping

Whole area: 13.000 mq Indoor area: 7.000 mq

Current employee: 80 Potential employee: more than 160
 RR Group tournover & investmets

Employers : 180 ( Headquarter San Polo d’Enza )

Employers RR group : 250

RR thinks global and acts local

RR GROUP ITALY
RR thinks global and acts local

RR GROUP EUROPE
RR thinks global and acts local

RR GROUP WORLD
STRATEGIC OEM’S
RR gearbox applications
Main Markets
 RR gearbox applications

ONSTRACTIONS MACHINERY
• Building cranes
• Work site machines
• Road works machines
• Concrete mixers
• Self-propelled aerial platforms
• Earth moving (excavators,
graders, shovels etc)
• Formworks
• Cable-laying machines
• Bridge cranes
• Machines for tiles
• Municipal machines
 RR gearbox applications

SLEWING APPILCATION
 RR gearbox applications

CONSTRACTIONS CRANEW
 RR gearbox applications

MINING INDUSTRY:
• Special mine machines
• Drilling machines
• Screens and Separators
• Drills and accessories
• Mills
• Pumps
 RR gearbox applications

DRILLING MACHINES:
 RR gearbox applications

MARINE:
• Dredges for excavating
• Sea cranes
• Propulsion units
• Winches
• Port carriages
• Special plants
 RR gearbox applications

WINCH APPLICATION:
 RR gearbox applications

WINCH APPLICATION:
 RR gearbox applications

MECHANICAL AND
PLASTIC MACHINE : • Crushers
• Fun park machines
• Special plants and machines
• Metal sheet machines
• Iron metallurgy machines
• Aluminum machines
• Tannery machines
• Foundry machines
• Machines for marble
• Machines for wire
• Machines for plastic
• Machines for wood
• Machines for paper mills
• Machines for ceramics
• Drives and automation
• Packing and such
• Machines for glass
• Printing machines and such
• Machine tools
 RR gearbox applications

STEEL EXTRUDER:
 RR gearbox applications

BRICKS EXTRUDER :
 RR gearbox applications

AGRICULTURE AND
FORESTRY MACHINE :
• Agricultural loaders
• Blender carriages
• Manufacturing machines
• Picking machines
• Dryers
• Various agricultural machines and
equipment
 RR gearbox applications

TRANSPORT AND
LIFTING EQUIPMENT : • Self-assembled and self-propelled cranes
• Winches
• Fork lifts
• Airport machines
• Special vehicles
• Funicular plants
• Hydraulic loaders
• Hoisting equipment
• Conveyor belts
• Palletizers
 RR gearbox applications

RENEWABLE ENERGY :
• Wind Power Turbine

• Solar Pannels

• Bio Gas

• Hydro Power
ENGINEERING
 RR Engineering

RR – DESIGN TOOLS

 Inventor 2008 Pro. software for 3D drawing

 AutoCad 2008 software for 2D drawing
with Top10 add-in, with parts-tree, tools and
libraries and Data&Drawings for database
management

COSMOS software for FEM structural

analysis
 RR Engineering

RR – DESIGN VERIFICATION

 Gears verification through KissSoft software,  General calculations through

according to ISO 6336 Excel-based internal software
 RR Engineering

RR DESIGN RISK MANAGEMENT

 Product Failure Mode and Effects Analysis (FMEA) through

Excel-based internal software
 RR Engineering

RR POST-DESIGN VERIFICATIONS

Post design verification through endurance tests:

 Simulated duty cycle

 Speed, Torque and Temperature

recording

 Several intermediate gears

inspection
 RR Engineering

RR TOOLS FOR DISTRIBUTION NETWORK

Web Technical Selection Software

c/w 2D-3D configurator

http://dc.gearsoft.net/rrts
PRODUCTION
 RR Production

During the recent years RR has committed to significant investments by renewing most of its own
machinery for the production of planetary gears.

The implementation of the most sofisticated robotic manufacturing machinery assure an increase in
production capacity, optimization of production costs together with a significant reduction of energy
consumption, all in the respect of the environmental impact.
 RR Production

AUTOMATIZED CLOSED LOOP PRODUCTION LINES

 Closeloop for satellite production with dry  Spindle centre with robot ABB
cutting machine and Robot ABB
Quality
 RR Quality

PRODUCTION PROCESS CONTROL

 Material certificate

 Machining
inspection reports

All parts produced by RR are followed

during production process step by step
using a bar-code
Each machining has to be certified by
supplier or verified by RR quality Dept.
 Machining
It is possible to trace documentation of  Conformity
report inspection reports
each production batch
 RR Quality

QUALITY TOOLS & POST PRODUCTION CONTROLS

 involute tester

 3D dimension control

 Material inspection tools

 Verifiche durante le diverse fasi del montaggio

 Verifica finale dei riduttori assemblati e reqistrazione informatizzata dei dati

 RR Quality

RR QUALITY CERTIFICATION

 ISO 9001 certified by DNV

 PCQS020
• Specific controls on all single components
including “extraordinary” reinforced control on
new components
• Dedicated control for each production unit
• Step including certificates and recording
• Production with modern technologies and
controls applied to the machine tools as
warranty for constant quality
• Dedicated mounting instructions
 New ATEX compliant gearboxes,
with dedicated documentation
and service manuals.
INFORMATION TECHNOLOGY
 RR information technology

INTERNATIONAL ERP

EBUSINESS
EBUSINESS ACCOUNTING
ACCOUNTING BUSINESS
BUSINESS SALES
SALES CONFIGURATION
CONFIGURATION
INT.
INT.

CRM

PRODUCTION SCHEDULING
SCHEDULING SCM QUALITY