Pipe Racking System OJT

Pipe Racking System
OJT Module
Your Future FIRST
Program Guide Sheet

Section 1
Guide Sheet
Pipe Racking System OJT Module

Program Guide Sheet
INTRODUCTION
The OJT training system is designed to help you do your job more safely and effectively and to progress in your career with
Transocean. It is a rig-based system and focuses on the specific tasks of each job. The OJT system allows you to progress
at your own pace, with the help of your supervisor.
PREREQUISITE
Before you start this module, you must complete the HS&E OJT Module.
OBJECTIVES
Upon completion of this module, you should be able to:
1.
2.
3.
4.
demonstrate how to operate the specific pipe racking system on board your installation,
explain rig specific TSTPs (Task Specific THINK Procedures) and maintenance procedures for the pipe racking system,
perform all of the functions provided for the pipe racking system safely and competently, and
troubleshoot and correct possible malfunctions.
TRAINING MATERIAL
The Pipe Racking System OJT Module includes:
1. a mandatory task list, which is a list of jobs you must be able to perform,
2. self-study reference library content, and
3. review questions.
TRAINING PROCEDURE
The task list is the measure of progress in your training. As you prove competence, your supervisor will sign off each specific
task. Your supervisor may write in additional installation specific tasks depending on operations. Completion of the task
list is mandatory.
The supporting self-study multimedia programs, videos and books are provided to help you to better know how to perform
the responsibilities of your job position. The use of these tools is voluntary. Most training participants will find the tools very
helpful in providing fundamental knowledge.
When you finish the task list requirements to your supervisors satisfaction, you will have to successfully complete a
computer-generated final test which verifies your knowledge of topics in the module.
Upon successful completion of the OJT task list and final test to meet internal and regulatory requirements the following
shall be completed:
- supervisors fill out the Completion Notification Form (CNF) ensuring that the employee comments section is also completed,
- accredit the participant and scan the completed CNF in GMS, and
- maintain the completed task list in the personnel file on board the installation so that it is available for verification and audit.
Note: Training participant should maintain a copy of the CNF for personal record of completion.
Page: 1.1
Section 2
Task List
Competence / Task List
Training
Task #
Task
Date
Supv.
Initials
Describe the OJT system and explain how it works.
Pipe Racking System

2
Explain functionality of the pipe racking system and the operations it is designed to perform.
Perform a pre-operational check list prior to using the pipe racking system.
Describe the pipe racking system on board your rig.
Explain and demonstrate how to operate the pipe racking system.
Explain and show how to perform a THINK Plan and pre-job meeting prior to operating the
pipe racking system.
Perform an indexing procedure on pipe racking system and explain the importance of
doing it.
Identify main and secondary (when applicable) isolating hydraulic valves and ESD buttons.
Demonstrate correct hand signal or radio communication with signal man (if in use).
10
Explain and show possible obstructions encountered by pipe racking system and how the
anti collision system works.
11
Explain and show how to use proper PPE when working on pipe racking system.
12
Explain and show man-riding procedure when working at height on the pipe racking system.
13
Explain and show the operational sequence of pipe racking system when pulling out of
the hole.
14
Demonstrate racking stands in derrick.
15
Demonstrate how to operate the pipe racking system when tripping drill pipe.
16
Describe the maintenance tasks in RMS and demonstrate performing maintenance on the
pipe racking system.
Page: 2.1
Pipe Racking System

Task #
Task
17
Demonstrate correct shut down and post operational checks.
18
Explain most common causes of pipe racking system incidents.
19
Explain the use of the equipment manufacturers product alerts and equipment bulletins.
20
Explain potential dropped objects and secondary retention system.
21
Perform dropped objects inspection.
22
Explain the override mode and identify the risks and procedures in place for operating on
this mode.
23
Explain the different pipe racking system modes of operation.
24
Describe possible alarms on the screen in case of sensors or encoders failures.
25
Physically identify all grease points and gear oil level on the PRS and show how to perform
lubrication maintenance on the pipe racking system.
26
Describe possible alarms on the screen in case of hydraulic problems on the pipe racking
system.
27
Physically identify all motors and brakes on the pipe racking system.
28
Physically identify all service loops and explain the consequences in case each one of
them fails.
29
Physically identify the Variable Frequency Drive on the screen and their normal status and
explain how to proceed in case of a VFD alarm.
30
Show how to use the pipe racking system users manual.
31
Show how to set up the fingerboard for auto, sequence and manual mode.
32
Show how to initialize the fingerboard.
Page: 2.2
Date
Supv.
Initials
Pipe Racking System

Task #
Task
33
Explain the risks of dropped finger latches, how they can fail and how to prevent finger
latch failures from occurring.
34
Perform maintenance on the pipe racking system jaw.
35
Explain the function of the jaw grippers, rollers and flippers.
36
Identify and explain the different types and sizes of jaws, if applicable.
37
Demonstrate how to change the jaws on a pipe racking system column, if applicable.
38
Explain the potential consequences in case of a driveshaft failure (NOV PRS only).
39
Explain the pipe racking system interlock and how to proceed in case you experience
alarms on the screen.
40
Demonstrate the snap shot function at well center and mousehole, if applicable (NOV PRS
only).
41
On the PRS-5R, demonstrate the tools available for the Riser Handling Assembly (RHA)
and their purpose, if applicable to your rig (NOV PRS only).
42
On the PRS-5R, demonstrate how to change the RHA tools, if applicable to your rig (NOV
PRS only).
43
Explain the maximum and minimum load capacity of the arms in various positions.
44
Physically identify the thread compensation hydraulic cylinder and the counterbalance
cylinder and explain their function (NOV PRS only).
45
Explain the Task Specific THINK Procedures (TSTP) for the pipe racking system.
Date
Supv.
Initials
Final Test
46
Complete the final computer-generated test.
Page: 2.3
Additional Rig Specific Tasks

Task #
Page: 2.4
Task
Date
Supv.
Initials
Section 3
Tool List
Tool List

Code
Type
Book
Title
OEM manual
RMS
Intranet
eDocs:
HQS-OPS-HB-05: Field Operations Manual
61.20140
CD
PRS 4i Hydraulic Animations
61.20150
CD
PRS 5r Hydraulic Animations
61.20160
CD
61.20170
CD
CD
PRS 6s Hydraulic Animations
61.20180
Intranet
Training Toolbox Presentations: Rig Central, HR Corporate Training

Dropped Objects Awareness toolbox presentation
Permit to Work toolbox presentation
Push Button Errors toolbox presentation
Man Riding toolbox presentation
Energy Isolation toolbox presentation
Page: 3.1
Section 4
Workbook
Workbook Questions

Workbook Questions
1.
When in operation, who is in charge of the pipe racking system?

A. Tool pusher
B. Assistant driller
C. Floorman
D. Pipe Racking System operator
2.
How often do you check dies integrity on the pipe racking system jaws?
A. Weekly
B. Monthly
C. Daily
D. Each time prior to using it and after use
3.
What is the maximum size tubular that can fit in the large jaws on the NOV PRS?
A. 13 3/8
B. 20
C. 30
D. 9 3/4
4.
What is the safe hoisting load for one arm considering the arms are retracted on the NOV PRS?
A. 22,000 lb
B. 30,000 lb
C. 18,000 lb
D. 40,000 lb
5.
What is the smallest size tubular that can fit in small jaws on the NOV PRS?
A. 2 7/8
B. 3 1/2
C. 5
D. 9 3/4
6.
How do you determine the correct claw clamping pressure?

A. Manufacturer provides a list of clamping pressure for different ranges of tubular
B. You multiply the outside diameter by the weight
C. Clamping pressure never changes
7.
What could happen if one of the couplings of the drive shaft were to part?
A. There would be no more transmission between the bottom and the top of the column.
B. The upper brake would engage after severe column misalignment.
C. Both of the answers
8.
Why is it important that the pipe racking system track plate joints be smooth?
A. To avoid any damage to lower drive rollers
B. To avoid people to stumble
C. To allow frictionless operation
D. All of the answers
9.
Where is the weight of the column supported?

A. At the top
B. At the bottom
10.
Why is it important to check that the pipe racking system track is clean?
A. To avoid any damage to the pinion drive and avoid corrosion on the plates
B. To avoid plugging the outboard lines
C. Both of the answers
11.
If for any reasons you hit the finger board, what should you do?
A. Notify the driller and proceed with caution
B. Stop everything, clear the area of all personal and report immediately to supervisor
C. Send the derrickhand to repair any damage
D. Inspect the damage and then report findings
Page: 4.1

Workbook Questions
12.
At the beginning of your shift change, your relief was picking up pipe. What should you do?
A. Review the handover notes
B. Do your procedure checks then carry on
C. Gather the crew, conduct a THINK Plan and conduct pre-job inspections prior to use
D. None of answers
13.
Hydraulic or electric motors are examples of ______

A. internal-combustion engines.
B. motors that receive their primary power from other sources.
C. commonly used prime movers.
D. reliable sources of chemical energy.
14.
In case you are not in override mode, will the CAS/ZMS/ACS system stop you in case of a collision with the pipe racker?
A. Only if you configure the tool on screen
B. Never
C. All of the time; it will either stop or slow down to zero speed
15.
With a pipe in the pipe racking system, the operator may leave the station and release the ownership ______
A. for a short period only.
B. if directed by a signal man.
C. Never
D. to carry out checks around the PRS.
16.
22,000 pounds is equal to ______

A. 12,300 kg.
B. 9,980 kg.
C. 8,500 kg.
D. 22,000 kg.
17.
Should you accept a signal to stop operations from someone other than the signal man?
A. Always
B. Only if you cannot see the signal man
C. If you as the operator feel it is necessary
D. Never
18.
The response time between the joystick and the PRS is instantaneous?
A. True
B. False
19.
What is the normal pressure inside the main hydraulic supply lines on an NOV PRS?
A. 2,000 psi
B. 2,500 psi
C. 3,000 psi
D. 3,500 psi
20.
What would you do if there is a large hydraulic leak?

A. Carry on
B. Take the equipment out of service and report to supervisor and hydraulic tech.
C. Start to repair yourself
D. Shut the master valve
21.
The pipe racking system shouldnt move across the floor if man-riding at well center area?
A. True
B. False
22.
The override button should be used ______

A. when there is a malfunction with the pipe racking system commands.
B. when required under adequate supervision and recorded in log book.
C. Never
D. as much as you think you need it.
Page: 4.2

Workbook Questions
23.
In case the pipe racking system is not stopping at the right position, this is likely to be a ______
A. software problem.
B. indexing problem.
C. motor problem.
D. dirty on the tracks.
24.
What is the root cause of most of the pipe racking system incidents?
A. Poorly trained operators
B. Lack of proper maintenance
C. Sensor issues
D. All of the answers
25.
On an NOV PRS, during pipe set down, once jaws are opened the carriage may have the tendency to drop. The problem
is likely to be ______
A. software.
B. indexing.
C. compensation cylinder is not operating properly and must be inspected immediately.
D. operator error.
26.
All NOV PRSs, with the exemption of PRS-5R, are equipped with a static pawl brake. The static pawl engages when the
PRS is switched off.
A. True
B. False
27.
For NOV PRSs equipped with the static pawl brake, how long does the PRS have to be motionless before it engages?
A. 5 minutes
B. 10 minutes
C. 15 minutes
D. 20 minutes
28.
Identify the following elements in the diagram of the NOV PRS grip jaw below.
A. ______________________
B. ______________________
C. ______________________
Page: 4.3

Workbook Questions
29.
Identify the hoist carriage elements of the NOV PRS below.

A. _______________________________
B. _______________________________
C. _______________________________
D. _______________________________
E. _______________________________
F. _______________________________
G. _______________________________
Page: 4.4

Workbook Questions
30.
Identify the lower drive elements of the NOV PRS components below.
A. ________________________
B. ________________________
C. ________________________
D. ________________________
E. ________________________
F. ________________________
G. ________________________
H. ________________________
I. ________________________
Page: 4.5

Workbook Questions
31.
Identify the different models of the NOV PRS below.

A. ___________________
B. ___________________
C. ___________________
A. ______
B. ______
C. ______
Page: 4.6
Section 5
CNF
Completion Notification Form

Completion Notification Form
(Please Print)
Name:
Division:
Position:
Installation:
Employee Number:
Recognition of Accomplishment
I certify that this training participant has successfully completed to my satisfaction all of the mandatory tasks and
workbook exercises in the Pipe Racking System OJT Module as set forth by Transocean Corporate Training.
Final Test Completed:_____________%
1)
2)
Supervisor: ____________________________________
Signature: ____________________________________
Date: ______/______/______
Supervisor: ____________________________________
Signature: ____________________________________
Date: ______/______/______
OIM: ____________________________________
Signature: ____________________________________
Date: ______/______/______
(Day / Month / Year)
Employee Comments Section

Thank you for taking part in the OJT Modules. Please fill out this evaluation. Your comments and suggestions will help
us provide better training for you and the Company.
On a Scale of 1 to 5 (5 is highest), please rate each of the following with an X in the box.
Overall rating of the module

Overall relevance of course content
Overall quality of DVDs and CD-ROMs
Overall quality of the reference texts
Task List
Effectiveness of the program
From your point of view, what additions or changes could be made to improve this module?
..........................................................................................................................................................................................................................................................................
..........................................................................................................................................................................................................................................................................
Page: 5.1
Transocean 2010
Language: English
Catalog Number: 9.03001
Version 3.0
Issue Date: November 2010

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Pipe Racking System

Your Future FIRST

Program Guide Sheet