Beruflich Dokumente
Kultur Dokumente
com phone (954) 895 -2402 Repairs ECM Cummins Detroit Cat 24 Month Warranty
Engine electronic control codes: A fault has been detected with the engine or control system.
Information codes: An event that could provide important information has occurred with the engine or control system.
Operation
All DTCs recorded will either be active (DTC is currently active on the engine) or inactive (DTC was active at some time, but is not currently
active).
Some, but not all, of the DTCs will light a lamp when they are active. There are three possible lamps that can be lit when a fault is active. The
names and colors of these lamps may vary with equipment manufacturer.
1.
2.
3.
"Warning" or "Check Engine" light is yellow and indicated need to repair fault at first available opportunity.
"Stop" or "Stop Engine" light is red and indicates need to stop engine as soon as it can be safely done. Engine should remain
shutdown until fault can be repaired.
"Engine Protection" or "Maintenance" lamp will illuminate when an engine protection DTC is active. Lamp will illuminate some form of
maintenance is required. This lamp could indicate water-in-fuel filter, low crankcase oil level, low coolant level, high coolant
temperature, high intake air temperature or high oil temperature.
6.
7.
8.
Wiring Diagrams
Ecudiesel.com phone (954) 895 -2402 Repairs ECM Cummins Detroit Cat 24 Month Warranty
ecudiesel.com
Refer to Figs. 1 through 7, for wiring diagrams.
Connector Views
Refer to Figs. 8 through 41, for connect views.
Diagnostic Tests
EGR Testing
Code
187
227
957
1228
1866
1893
1895
1896
1899
1934
1935
1961
2271
2272
2273
2274
2348
2349
2351
2352
2353
2357
2359
2375
2376
2376
2646
2659
2764
2774
2961
2962
9121
Description
Sensor Supply Voltage No. 2 Circuit Voltage Low
Sensor Supply Voltage No. 2 Circuit Voltage High
EGR Valve Position, Data Erratic, Intermittent or Incorrect
EGR Valve Position Sensor Circuit
EGR Valve Delta Pressure, Data Erratic, Intermittent Or Incorrect
EGR Valve Control Abnormal Update Rate
EGR Valve Controller Or Bad Intelligent Device
EGR Valve Controller Out Of Calibration
EGR Valve Delta Pressure Data Above Normal Range
ECU Power Output Supply Voltage No. 2 Data Below Normal Range
EGR Actuator Driver Circuit Cause Not Known
EGR Valve Control Circuit High Temperature
EGR Valve Position Sensor Voltage High
EGR Valve Position Voltage Low
EGR Valve Differential Pressure Sensor Voltage High
EGR Valve Differential Pressure Voltage Low
EGR Valve Failed Automatic Calibration Procedure
EGR Valve Control Circuit Open Circuit
EGR Valve Control Shorted Circuit
EGR Valve Control Voltage High
EGR Valve Control Voltage High
EGR Valve Control Mechanical System Out of Adjustment
EGR Differential Pressure Sensor Data High
EGR Temperature Sensor Circuit Voltage High
EGR Temperature Sensor Circuit Voltage Low
EGR Temperature Sensor Circuit Voltage Low
Engine Coolant Temperature Condition Exists
Engine Coolant Temperature Condition Exists
Exhaust Gas Pressure Data High
Exhaust Gas Recirculation System Plugged Sensor Tubes
EGR Temperature Data Above Normal Range
EGR Temperature Data Above Normal Range
EGR Valve Actuator Data Above Normal Range
Fig. No.
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
Code
111
115
122
123
124
Description
Engine Control Module Internal Fault
Camshaft Position (CMP) & Crankshaft Position (CKP) Sensors
Intake Manifold No. 1 Pressure Sensor
Intake Manifold No. 1 Pressure Sensor
Intake Manifold No. 1 Pressure Sensor
Page No.
75
76
77
78
79
ecudiesel.com
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131
132
133
134
135
141
142
144
145
146
151
153
154
155
191
221
222
234
235
241
242
243
245
261
264
278
283
284
285
286
297
298
349
352
361
362
363
364
365
366
367
368
369
372
373
374
375
376
377
381
382
385
386
387
391
415
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80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
ecudiesel.com
415
418
422
429
431
432
433
434
441
442
443
444
488
489
515
516
517
524
527
528
529
768
779
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
150
151
152
153
153
154
155
156
Description
Electronic Control Module (ECM) Microprocessor
Engine Speed Sensor Circuit
Engine Position Sensor Circuit
Intake Manifold Pressure Sensor Circuit
Intake Manifold Pressure Sensor Circuit
Intake Manifold Pressure Engine Protection
Accelerator Position Sensor Circuit
Accelerator Position Sensor Circuit
Remote Throttle Position Sensor
Remote Throttle Position Sensor
Oil Pressure Sensor Circuit
Oil Pressure Sensor Circuit
Oil Pressure Switch Circuit
Oil Pressure Engine Protection
Oil Pressure Engine Protection w/Oil Pressure Switch
Coolant Temperature Sensor Circuit
Coolant Temperature Sensor Circuit
Coolant Temperature Engine Protection
Frequency Throttle Circuit
Frequency Throttle Circuit
Coolant Temperature Engine Protection
Intake Manifold Air Temperature Sensor Circuit
Intake Manifold Air Temperature Sensor Circuit
Primary & Secondary ECM Identification Error
Air Conditioner Clutch Supply Circuit
Vehicles Electronic Control Unit (VECU), Contact Manufacturer For
Proper Repair Procedure
Fig. No.
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
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--
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221
222
234
235
241
242
243
243
263
265
268
271
272
273
274
275
276
277
278
279
281
282
283
284
285
286
287
288
296
297
298
319
328
329
349
352
381
382
385
385
387
415
415
418
422
429
431
432
433
434
441
442
443
444
444
ecudiesel.com
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
--208
209
210
-211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
219
218
217
ecudiesel.com
449
451
452
456
488
489
497
515
516
524
528
529
539
551
599
611
768
779
2194
2195
231
232
233
234
235
236
237
238
239
240
241
242
243
225
Description
Ambient Air Temperature Sensor Circuit
Fuel Shutoff Solenoid Supply Circuit
Fuel Shutoff Solenoid Supply Circuit
Ambient Air Temperature Sensor Circuit
J1939 Datalink Multiplexing
J1939 Datalink Multiplexing
OEM Temperature Sensor Circuit
OEM Temperature Sensor Circuit
Ambient Air Pressure Sensor
OEM Pressure Sensor Circuit
OEM Pressure Sensor Circuit
Injector Circuit
Injector Circuit
Injector Circuit
Injector Circuit
Injector Circuit
Real Time Clock Power Circuit
Injector Circuit No. 1
Injector Circuit No. 2
Injector Circuit No. 3
Injector Circuit No. 4
Injector Circuit No. 5
Injector Circuit No. 6
Injector Circuit
Ignition Bus Relay Circuit
Ignition Bus Relay Circuit
Unswitched Battery Supply Circuit
Electronic Control Module
Fig. No.
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
--244
245
246
247
ecudiesel.com
ecudiesel.com
349
352
359
386
387
388
392
419
422
426
428
429
431
431
431
432
433
434
435
441
442
443
465
466
469
472
474
475
476
489
491
492
527
528
529
536
537
538
541
544
551
551
551
581
582
583
588
589
596
597
598
2291
ecudiesel.com.
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
ecudiesel.com
Code
Fault Code
Lamps
111
115
121
122
123
131
132
133
134
135
141
144
145
153
154
187
198
199
212
213
216
217
218
221
222
223
227
234
235
241
242
245
249
254
255
256
259
284
285
ecudiesel.com
J1597 &
J1922
Datalink
S254
P190
P190
J1939,
Network
Description
Fig. No.
629
190
190
ECM Microprocessor
Camshaft Engine Position Sensor Circuit
Crankshaft Engine Position Sensor Circuit
Intake Manifold Pressure Sensor CircuitHigh Voltage
Intake Manifold Pressure Sensor CircuitLow Voltage
Accelerator Position Sensor Circuit-High
Voltage
Accelerator Position Sensor Circuit-Low
Voltage
Remote Throttle Position Sensor CircuitLow Voltage
Remote Throttle Position Sensor CircuitHigh Voltage
Oil Pressure Sensor Circuit-High Voltage
Oil Pressure Sensor Circuit-Low Voltage
Coolant Temperature Sensor Circuit-High
Voltage
Coolant Temperature Sensor Circuit-Low
Voltage
Intake Manifold Temperature Sensor
Circuit-High Voltage
Intake Manifold Temperature Sensor
Circuit-Low Voltage
Sensor Voltage Supply-Low Voltage
ICON Lamp Circuit
ICON Lamp Circuit
Oil Temperature Sensor Circuit-High
Voltage
Oil Temperature Sensor Circuit-Low
Voltage
Wet Tank Pressure Sensor Circuit-High
Voltage
Wet Tank Pressure Sensor Circuit-Low
Voltage
Wet Tank Pressure Sensor Circuit-Pressure
High
Ambient Air Pressure Sensor Circuit-High
Voltage
Ambient Air Pressure Sensor Circuit-Low
Voltage
Burn Valve Solenoid
Sensor Voltage Supply
Engine Overspeed
Engine Coolant Level-Engine Protection
Vehicle Speed Sensor Circuit-ECM Lost
Speed Signal
Vehicle Speed Sensor Circuit-Speed Signal
Invalid
Engine Speed Supply Circuit
Ambient Air Temperature Sensor Circuit
Fuel Shutoff Valve Solenoid Supply Circuit
Fuel Shutoff Valve Solenoid Supply Circuit
Ambient Air Temperature Sensor Circuit
Fuel Shutoff Valve
Sensor Supply Voltage
J1939 Datalink Multiplexing
328
329
330
P102
102
P102
102
P091
91
P091
91
P029
974
P029
974
P100
P100
100
100
P110
110
P110
110
P105
105
P105
105
S232
S122
S122
1080
612
612
P175
175
P175
175
P046
46
P046
46
P046
46
P108
108
P108
108
S085
S232
P190
P111
1265
1080
190
111
P084
84
P084
84
S033
P171
S017
S017
P171
S017
S221
S231
647
171
632
632
171
632
1043
639
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
ecudiesel.com
286
319
338
339
341
343
352
359
378
379
386
387
388
392
393
394
395
396
397
398
399
419
422
426
428
429
431
431
431
432
433
434
435
441
442
443
449
451
452
465
466
469
472
474
475
476
482
483
ecudiesel.com
S231
P251
639
251
S087
1267
S087
1267
S253
S254
S232
S124
S018
S018
S232
P221
S070
S029
S082
S020
S020
S083
S083
S084
S084
P102
P111
S231
P097
P097
S230
S230
S230
S230
P102
S251
P100
630
629
1079
613
633
633
1079
1043
1072
1073
1112
635
635
1244
1244
1245
1245
1319
111
639
97
97
558
558
558
558
102
627
100
P168
168
P168
168
S221
P094
1043
94
P157
157
P157
157
S032
1188
S032
1188
S215
P017
614
1380
S237
1321
S089
1351
S089
1351
P094
94
P129
1349
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
ecudiesel.com
484
P129
1349
P129
1349
P129
1349
S088
1189
S088
1189
S221
1043
S044
718
S043
717
538
541
544
S045
S123
719
615
S151
611
546
547
551
551
551
553
559
581
P094
P094
S230
S230
S230
P157
P157
94
94
558
558
558
157
157
P015
1381
P015
1381
P015
1381
S121
S121
P167
P167
P167
P024
P157
P129
--
611
611
167
167
167
723
157
1349
1590
485
486
491
492
496
536
537
582
583
588
589
596
597
598
753
755
758
784
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
ecudiesel.com.
Description
Engine Control Module Critical Internal Failure
Engine Magnetic Speed/Position Lost Both of Two
Signals
Intake Manifold 1 Pressure Sensor Circuit
Intake Manifold 1 Pressure Sensor Circuit
Intake Manifold 1 Press Data Valid But Above Normal
Operating Range
Intake Manifold 1 Pressure Data Valid But Below Normal
Operating Range
Accelerator Pedal or Lever Position Sensor 1 Circuit
Accelerator Pedal or Lever Position Sensor 1 Circuit
Page No.
445
453
446
447
448
449
450
451
452
Fig. No.
ecudiesel.com
134
135
141
143
144
145
146
151
153
154
155
187
195
196
197
212
213
214
221
222
227
234
238
239
241
242
245
249
256
271
272
281
285
286
288
295
319
322
ecudiesel.com
Circuit
Remote Accelerator Pedal or Lever Position Sensor 1
Circuit
Engine Oil Rifle Pressure 1 Sensor Circuit
Engine Oil Rifle Pressure 1 Sensor Circuit
Engine Oil Rifle Pressure
Engine Coolant Temperature 1 Sensor Circuit
Engine Coolant Temperature 1 Sensor Circuit
Engine Coolant Temperature
Engine Coolant Temperature
Intake Manifold 1 Temperature Sensor Circuit
Intake Manifold 1 Temperature Sensor Circuit
Intake Manifold 1 Temperature
Sensor Supply 2 Circuit
Coolant Level Sensor 1 Circuit
Coolant Lever Sensor 1 Circuit
Coolant Level Data But Below Normal Operating Range
Engine Oil Temperature Sensor 1 Circuit
Engine Oil Temperature Sensor 1 Circuit
Engine Oil Temperature
Barometric Pressure Sensor Circuit (ISB, ISC & ISL
Engines)
Barometric
Pressure
Sensor
Circuit (ISX
Engine)
Barometric Pressure Sensor Circuit (ISB, ISC & ISL
Engines)
Barometric
Pressure
Sensor
Circuit (ISX
Engine)
Sensor Supply 2 Circuit
Engine Crankshaft Speed/Position Data Valid But Above
Normal Operating Range
Sensor Supply 3 Circuit
Sensor Supply 3 Circuit
Wheel Balance Vehicle Speed
Wheel Based Vehicle Speed Sensor Circuit Tampering
Has Been Detected
Fan Control Circuit Voltage Below Normal or Shorted to
Low Source
Ambient Air Temperature Sensor 1 Circuit
Ambient Air Temperature Sensor 1 Circuit
Engine Fuel Pump Pressurizing Assembly 1 Circuit
Engine Fuel Pump Pressurizing Assembly 1 Circuit
Fuel Pump Pressurizing Assembly 1
SAE J1939 Multiplexing PGN Timeout Error
SAE J1939 Multiplexing Configuration Error
SAE J1939 Multiplexing Remote Accelerator Pedal or
Lever Position Sensor System
Barometric Pressure Data Erratic (ISB, ISC & ISL
Engines)
Barometric
Pressure
Data Erratic
(ISX Engine)
Real Time Clock Power Interrupt
Injector Solenoid Driver Cylinder 1 Circuit
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
ecudiesel.com
323
324
325
331
332
334
338
339
343
346
351
352
386
415
418
425
427
428
429
435
436
441
442
451
452
477
478
515
516
553
555
556
559
584
585
595
596
597
598
629
649
686
687
689
691
692
693
697
698
699
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
731
778
779
784
1117
1139
1141
1142
1143
1144
1145
1228
1239
1241
1242
1515
1654
1655
1656
1657
1658
1659
1664
1668
1669
1673
1677
1678
1679
1681
1682
1683
1684
1688
1691
1694
1695
1696
1712
1713
1718
1843
1844
1852
1866
1867
1879
1881
1883
ecudiesel.com
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
1885
1887
1896
1898
1911
1921
1922
1923
1924
1925
1926
1927
1928
1932
1938
1942
1943
1961
1962
1963
1974
1977
1981
1993
2182
2183
2185
2186
2198
2265
2266
2272
2273
2274
2288
2311
2321
2322
2346
2347
2349
2353
2357
2363
2367
2372
2373
2374
2375
2376
2377
Pressure Sensor
Aftertreatment Intake NOx Sensor Circuit
Aftertreatment Outlet NOx Sensor Circuit
EGR Valve Controller
VGT Actuator Controller
Injector Metering Rail 1 Pressure
Aftertreatment Diesel Particulate Filter Differential
Pressure
Aftertreatment Diesel Particulate Filter Differential
Pressure
Aftertreatment Fuel Shutoff Valve 1 Circuit
Aftertreatment Fuel Shutoff Valve 1 Circuit
Aftertreatment Fuel Shutoff Valve 1
Aftertreatment Fuel Pressure Sensor
Aftertreatment Fuel Pressure Sensor Circuit
Aftertreatment Fuel Pressure Sensor Circuit
Aftertreatment Doser
ECU Power Output Supply Voltage 1
Crankcase Pressure
Ambient Air Density
EGR Valve Control Circuit Over Temperature
VGT Actuator Driver Over Temperature
Aftertreatment Fuel Shutoff Valve 1
Crankcase Pressure Data Valid But Above Normal
Operating Range
Aftertreatment Doser Circuit
Aftertreatment Diesel Paticulate Filter System
Aftertreatment Diesel Particulate Filter Missing
Engine Brake Actuator Driver 1 Circuit
Engine Brake Actuator Circuit 1
Sensor Supply 4 Circuit
Sensor Supply 4 Circuit
VGT Actuator Driver Circuit
Electric Lift Pump For Engine Fuel Supply Circuit
Electric Lift Pump For Engine Fuel Supply Circuit
EGR Valve Position Circuit
Exhaust Gas Recirculation Differential Pressure Sensor
Circuit
Exhaust Gas Recirculation Differential Pressure Sensor
Circuit
Turbocharger 1 Speed Data Valid But Above Normal
Operating Range
Electronic Fuel Injection Control Valve Circuit
Engine Crankshaft Speed/Position
Engine Camshaft Speed/Position Sensor
Turbocharger Turbine Inlet Temperature
Turbocharger Compressor Outlet Temperature
EGR Valve Control Circuit
EGR Valve Control Circuit
EGR Valve Control Circuit
Engine Brake Actuator Driver 2 Circuit
Engine Brake Actuator Driver Output 2 Circuit
Fuel Filter Differential Pressure
Exhaust Gas Pressure Sensor Circuit
Exhaust Gas Pressure Sensor Circuit
Exhaust Gas Recirculation Temperature Sensor Circuit
Exhaust Gas Recirculation Temperature Sensor Circuit
Fan Control Circuit
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
2387
2398
2448
2449
2451
2468
2554
2555
2556
2634
2635
2636
2637
2638
2639
2646
2659
2738
2739
2754
2764
2765
2771
2777
2789
2881
2961
2962
2963
2964
2973
2976
3133
3134
3135
3136
3137
3138
3139
3141
3142
3143
3144
3145
3146
3147
3148
3149
3151
3164
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
3165
3167
3168
3186
3213
3223
3224
3225
3228
3229
3231
3232
3235
3236
3237
3239
3242
3243
3245
3251
3253
3254
3255
3256
3258
3261
3311
3312
3313
3314
3315
3316
3317
3318
3319
3321
3322
3326
3328
3342
3343
3348
3361
3366
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
738
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
3374
3375
3376
3382
3383
3385
3389
3418
3422
3425
3426
3429
3488
3492
3495
3497
3498
3525
3526
3527
3528
3531
3532
3535
3543
3545
3547
3557
3558
3559
3561
3562
3563
3564
3565
3566
3567
3568
3569
3571
3572
3574
3575
3576
3577
3578
3579
3582
3583
3596
3597
3598
3612
Range
Rollover Protection Brake Control Active
Aftertreatment Diesel Particulate Filter Regeneration Too
Frequent
Aftertreatment Diesel Particulate Filter Incomplete
Regeneration
Engine Exhaust Gas Recirculation System
Engine Exhaust Gas Recirculation System
Intake Manifold 1 Temperature
Engine Exhaust Gas Recirculation System
Transmission Output Shaft Speed
Aftertreatment Diesel Exhaust Fluid Line Heater 3 Circuit
Aftertreatment Diesel Exhaust Fluid Line Heater 3 Circuit
Aftertreatment Diesel Exhaust Fluid Line Heater 4 Circuit
Aftertreatment Diesel Exhaust Fluid Line Heater 4 Circuit
Anti-Lock Braking Controller
Real Time Clock Data
DPF Active Regeneration Inhibited Due to Low Exhaust
Gas Temperature
Aftertreatment Diesel Exhaust Fluid Tank Level
Aftertreatment Diesel Exhaust Fluid Tank Level
Wheel Based Vehicle Speed
Wheel Based Vehicle Speed
Accelerator Pedal Or Lever Idle Validation Switch
Accelerator Pedal Or Lever Idle Validation Switch
Ambient Air Temperature Abnormal Update Rate
Ambient Air Temperature
Malfunction Indicator Lamp
NOx Limits Exceeded Due To Insufficient Reagent
Quality
Aftertreatment Outlet NOx Sensor
Aftertreatment Diesel Exhaust Fluid Tank Empty
Aftertreatment Diesel Exhaust Fluid Controller
Aftertreatment Diesel Exhaust Fluid Dosing Unit
Aftertreatment Diesel Exhaust Fluid Dosing Unit
Aftertreatment Diesel Exhaust Fluid Dosing Unit
Aftertreatment Diesel Exhaust Fluid Line Heater Relay
Aftertreatment Diesel Exhaust Fluid Heater Relay
Aftertreatment Diesel Exhaust Fluid Line Heater Relay
Aftertreatment Diesel Exhaust Fluid Dosing Valve
Aftertreatment Diesel Exhaust Fluid Dosing Valve
Aftertreatment Diesel Exhaust Fluid Dosing Valve
Aftertreatment Diesel Exhaust Fluid Dosing Valve
Aftertreatment DEF Dosing Unit Input Lines
Aftertreatment Diesel Exhaust Fluid Pressure Sensor
Aftertreatment Diesel Exhaust Fluid Pressure Sensor
Aftertreatment Diesel Exhaust Fluid Pressure Sensor
Aftertreatment Diesel Exhaust Fluid Pressure Sensor
Aftermarket Diesel Exhaust Fluid Tank Heater
Aftertreatment Diesel Exhaust Fluid Return Valve
Aftertreatment Diesel Exhaust Fluid Return Valve
Aftertreatment Diesel Exhaust Fluid Return Valve
Aftertreatment SCR Catalyst Conversion Efficiency
Aftertreatment Outlet NOx Sensor Heater
Aftertreatment Diesel Exhaust Fluid Pressure Sensor
Aftertreatment Diesel Exhaust Fluid Controller
Aftertreatment Diesel Exhaust Fluid Controller
Aftertreatment Diesel Exhaust Fluid Dosing Unit
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
3616
3641
3648
792
793
3755
3844
4167
Code
P0069
P0071
P0072
P0073
P0088
P0106
P0107
P0108
P0111
P0112
P0113
P0116
P0117
P0118
P0128
P0148
P0169
Description
Boost Key Rationality
Inlet Air Temperature Sensor Rationality
Inlet Air Temp Sensor Voltage Too Low
Inlet Air Temp Sensor Voltage Too High
Fuel Rail Pressure Signal Is Above Max Limit
Inlet Air Pressure Sensor Rationality
Inlet Air Pressure Sensor Voltage Too Low
Inlet Air Pressure Sensor Voltage Too High
Intake Air Temperature Sensor Rationality
Intake Air Temperature Sensor Voltage Too Low
Intake Air Temperature Sensor Voltage Too High
Engine Coolant Temperature Sensor Rationality
Engine Coolant Temperature Sensor Voltage Too Low
Engine Coolant Temperature Sensor Voltage Too High
Thermostat Rationality
High Pressure Common Rail Checksum
Water In Fuel Light On Too Long
Page No.
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
3649
3651
3679
3681
3682
3697
3712
3713
3714
3715
3716
3717
3718
3724
3725
3726
3727
3733
3734
3736
3737
3748
3749
3751
3753
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
5.9L Engine
Fig. No.
ecudiesel.com
P0191
P0192
P0193
P0201
P0202
P0203
P0204
P0205
P0206
P0217
P0219
P0234
P0236
P0237
P0238
P0243
P0251
P0299
P0300
P0301
P0302
P0303
P0304
P0305
P0306
P0335
P0336
P0337
P0338
P0340
P0341
P0381
P0461
P0462
P0463
P0477
P0478
P0480
P0483
P0500
P0513
P0514
P0516
P0517
P0521
P0524
P0532
P0533
P0451
P0542
P0562
P0563
P0572
P0573
P0580
P0581
ecudiesel.com
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
ecudiesel.com
P0602
P0604
P0606
P0607
P0622
P0628
P0629
P0630
P0633
P0642
P0643
P0646
P0647
P0652
P0653
P0698
P0699
P1652
P2121
P2122
P2123
P2127
P2128
P2146
P2149
P2266
P2269
P2502
P2503
P2504
P2509
P2607
P2608
P2609
U0001
U0121
U0141
U1412
U1421
---
Checksum Error
ECM Software Error
ECM Hardware Error
ECM Internal Failure
Generator Field Not Switching Properly
Low Voltage Detected At Fuel Lift Pump
High Voltage Detected At Fuel Lift Pump
VIN Not Entered Error
SKIM Secret Key Not Entered
Low Voltage At No. 2 Sensor Supply Circuit
High Voltage At No. 2 Sensor Supply Circuit
Low Voltage Detected At A/C Clutch Relay
High Voltage Detected At A/C Clutch Output
Low Voltage At No. 1 Sensor Supply Circuit
High Voltage At No. 1 Supply Circuit
Acceleration Pedal Position Sensor Supply Voltage Too
Low
Accelerator Pedal Position Sensor Supply Voltage Too
High
J1850 Short To Ground
PPS Conformance Error
PPS 1 Voltage Too Low
PPS 1 Voltage Too High
PPS 2 Voltage Too Low
PPS 2 Voltage Too High
Bank 1 (Cylinders 1-3) Shorted High Or Low
Bank 2 (Cylinders 4-6) Shorted High Or Low
Water In Fuel Sensor Voltage Too Low
Water In Fuel
Charging System Error
Charging System Output Low
Charging System Output High
Powerdown Data Lost Error
Low Voltage At No. 2 Intake Air Heater Relay
High Voltage At No. 2 Intake Air Heater
No Voltage Drop Seen From Intake Air Heater
Can C Bus
Lost Communication With Anti-Lock Brake Module
Lost Communication With IPM
Implausible Vehicle Speed Signal Received
Implausible Ignition Key Off Time Received
Powertrain Verification Test
Intermittent Condition
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
Systems Tests
Communication Error
1.
2.
ecudiesel.com
ecudiesel.com
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Idle shutdown or PTO shutdown features are activated. Inspect time limit on idle and PTO shutdowns with a suitably programmed
scan tool.
Battery voltage supply to ECM has been lost. Inspect battery connections, then the fuses and unswitched battery supply circuit.
Warning lamps are burned out. Inspect warning lamps for voltage, then replace bulbs.
Warning lamp circuit is faulty. Inspect warning lamp circuit.
Component Tests
Accelerator Position Sensor (APS)
1.
2.
3.
4.
5.
ecudiesel.com
ecudiesel.com
6.
7.
8.
When foot pedal is in released (low idle) position, resistance should be 1500-3000 ohms.
Depress foot pedal (full fuel position). Resistance should be 200-500 ohms. This resistance value must be at least 1000 ohms lower
than resistance value of 1500-3000 ohms measured in previous tests.
If resistance values are not within specification, replace APS.
Disconnect connector.
Measure resistance between sensor pins.
If resistance is not 1752-44,000 ohms, replace sensor.
Clutch Switch
1.
2.
3.
4.
5.
6.
7.
8.
Disconnect connector.
Engage clutch and multimeter must show closed circuit.
If switch not closed, adjust clutch switch trip lever.
Ensure switch closed. Minimum resistance: should be 100 Kohms.
Ensure switch has closed circuit for .75-1.00 inch travel.
Depress clutch pedal and ensure witch opens. Minimum resistance: should be 100 Kohms.
Push clutch pedal down several times and ensure switch closes.
If switch remains open or closed, replace clutch switch.
Warm Engine
1.
2.
3.
4.
5.
ecudiesel.com
Diagnostic Switch
1.
2.
3.
4.
Disconnect connectors.
Move diagnostics switch to OFF and measure resistance. Minimum resistance should be 100 Kohms.
Move diagnostics switch to ON and measure resistance. Maximum resistance should be 10 ohms.
If resistance is not within specifications, replace switch.
Ensure shutoff valve coil is correct voltage. Coil voltage and part number are cast into coil terminal connection end.
Turn ignition switch to ON position.
Measure coil voltage. Measurement must be same as battery voltage.
Turn ignition switch to OFF position.
Remove solenoid wire and measure coil resistance. Resistance on 12-volt solenoids should be 7-8 ohms, and on 24-volt solenoids,
28-32 ohms.
If resistance is not with specifications, replace coil.
Measure resistance from center to top terminal. Minimum resistance should be 100 Kohms.
Hold idle adjust switch in, increase position.
Hold switch in, decrease position and measure resistance. Maximum resistance should be 10 ohms.
Release switch and measure resistance. Minimum resistance should be 100 Kohms.
Hold switch in, increase position.
Measure resistance from center to bottom terminal. Maximum resistance should be 10 ohms.
Release switch and measure resistance. Minimum resistance should be 100 Kohms.
Move switch to decrease position and measure resistance. Minimum resistance should be 100 Kohms.
Release switch and measure resistance. Minimum resistance should be 100 Kohms.
If resistance is not within specifications, replace switch.
Measure resistance from wire No. 6 to wire No. 10. On separate sensor models maximum resistance should be 10 ohms. On
integrated sensor, maximum resistance should be 125 ohms.
Ensure foot pedal in idle position.
Depress foot pedal and measure resistance. Minimum resistance should be 100 Kohms.
If resistance is not with specifications, replace switch.
Inspect wire No. 9. Foot pedal in idle position.
Measure resistance from wire No. 9 to No. 10. Minimum resistance should be 100 Kohms.
Depress foot pedal assembly and measure resistance. On separate sensor models maximum resistance should be 10 ohms. On
integrated sensor, maximum resistance should be 125 ohms.
If resistance is not with specifications, replace switch.
Injector Solenoid
The resistance value of the injector solenoid circuit is very low. The solenoid resistance is also temperature sensitive. To read an accurate
resistance value, the resistance of the multimeter must be subtracted from the total resistance of the injector solenoid circuit.
1.
2.
3.
4.
5.
Disconnect connectors.
Measure resistance between terminals. Maximum resistance should be 10 ohms.
Depress brake pedal and measure resistance. Minimum resistance should be 1000 Kohms.
If resistance is not within specifications, replace brake switch.